Novel Cold-formed Steel Elements for Seismic Applications

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Missouri University of Science and Technology Scholars' Mine International Specialty Conference on Cold- Formed Steel Structures (2012) - 21st International Specialty Conference on Cold-Formed Steel Structures ug 24th - ug 25th Novel Cold-formed Steel Elements for Seismic pplications lireza Bagheri Sabbagh Mihail Petkovski Kypros Pilakoutas Rasoul Mirghaderi Follow this and additional works at: http://scholarsmine.mst.edu/isccss Part of the Structural Engineering Commons Recommended Citation Sabbagh, lireza Bagheri; Petkovski, Mihail; Pilakoutas, Kypros; and Mirghaderi, Rasoul, "Novel Cold-formed Steel Elements for Seismic pplications" (2012). International Specialty Conference on Cold-Formed Steel Structures. 2. http://scholarsmine.mst.edu/isccss/21iccfss/21iccfss-session11/2 This rticle - Conference proceedings is brought to you for free and open access by Scholars' Mine. It has been accepted for inclusion in International Specialty Conference on Cold-Formed Steel Structures by an authorized administrator of Scholars' Mine. This work is protected by U. S. Copyright Law. Unauthorized use including reproduction for redistribution requires the permission of the copyright holder. For more information, please contact scholarsmine@mst.edu.

Twenty-First International Specialty Conference on Cold-Formed Steel Structures St. Louis, Missouri, US, October 24 & 25, 2012 Novel cold-formed steel elements for seismic applications lireza Bagheri Sabbagh 1, Mihail Petkovski 1, Kypros Pilakoutas 1 & Rasoul Mirghaderi 2 bstract Novel cold-formed steel (CFS) elements are investigated in this paper for seismic resistant multi-storey moment frames. Premature local buckling and low out-of-plane stiffness are known as the main structural deficiencies of CFS sections with thin-walled elements. These lead to low energy dissipation capacity of the structures made up of CFS sections as the main load bearing members in seismic events. In order to improve the energy dissipation capacity of CFS members, an innovative CFS beam section with curved flanges is developed by numerical FE analysis and experimental work. web bolted through plate CFS beam-column connection is used to limit out-of-plane actions in transferring the beam forces to column faces. This type of connection, however, produces premature web buckling and needs to be strengthened by a combination of vertical and horizontal out-of-plane stiffeners. Six beam-column connection assemblies including different stiffener configurations were tested. It is shown that the ductility factor and the moment strength are increased by up to ~75% and ~35% respectively relative to the specimen without stiffener. Correspondingly, activation of connection slip leads to a highly stable hysteretic behaviour and a significant increase (up to ~240%) in the hysteretic energy dissipation capacity. Introduction The use of cold-formed steel (CFS) structures as main load bearing members is mainly limited to stud-wall frames with low ductility capacity (Moghimi et al, 9; Casafont et al, 7). Premature local buckling and low out-of-plane 1 Department of Civil and Structural Engineering, University of Sheffield, Sheffield, UK 2 School of Civil Engineering, College of Engineering, University of Tehran, Tehran, Iran 775

776 stiffness of the thin-walled elements of CFS structures are the main well known deficiencies. In a recently developed CFS moment resisting frame for singlestorey dwellings (Sato et al, 9; ISI S110, 7), the ductility is mainly met by slip-bearing action within the bolted beam-column connections, while the beams and columns remain intact. In order to extend the use of CFS elements as the main members of multi-storey skeleton moment frames in seismic areas, there is a need to develop energy dissipation in CFS beams rather than just yielding the material around the bolt holes. This paper presents analytical investigations and experimental work on novel CFS beam sections and appropriate beam-column connection details for seismic applications. The aims are to enable CFS beams to produce plastic moment sustained at large rotations similar to Class 1 cross sections in Eurocode 3 (EN 1993-1-1: 5) and larger than 0.04rad required for Special Moment Frames (SMFs) in ISC Seismic Provisions (NSI/ISC 341-05, 5). FE results for development of a high performance CFS beam The large width/thickness ratios of the thin-walled elements of CFS sections avoid development of full plastic moment in the beams due to local buckling. The width/thickness limitations specified in the codes of practice (NSI/ISC 360-05; EN 1993-1-1: 5) cannot be easily met by typical CFS sections such as flat flange channels. Therefore, an evolutionary process was used to overcome the width/thickness limitation by introducing flange bends in channel sections leads to a curved flange section (Bagheri Sabbagh et al, 2012). FE analysis employing baqus (7) was used to investigate the moment-rotation behaviour of 2m cantilever beams (representing a 4m span in a laterally loaded moment frame) with double back-to-back channel sections and different flange bends (Fig. 1, F0-4 and C sections). The normalised fixed end moment- tip rotation curves (M/M p -θ in which M p = 58kNm, the nominal plastic moment of beam F0 with F y = 275MPa) obtained in the FE (Fig. 1) show gradual improvements for the beams with the same amount of material. The double back-to-back channel section without any flange bends (Fig. 1, F0) produced the moment resistance limited to 7M p due to the premature flange buckling. By adding flange lips (Fig. 1, F1) both moment resistance and ductility were improved significantly. Further improvement was achieved in the moment-rotation behaviour by using intermediate flange stiffeners (Fig. 1, F2), which also prevented the sudden loss of strength occurred before 0.02rad for beam F1.

777 1.4 1 0.8 0 M/M p C F4 F3 M Moment diagram 0 Rotation F2 F1 F0 θ(rad) 0 0.01 0.02 0.03 0.04 F 50 125 100 25 40 25 180 80 3 3 3 3 3 3 10 20 F0 F1 F2 F3 F4 C Fig. 1 Moment rotation curves and failure deformation of 2m cantilever beams with F0 4 and C sections

778 n alternative to limit the width/thickness ratio introduces intermediate bends in the flanges (Fig. 1, F3). This solution not only increases the moment resistance and ductility capacity, but also increases the initial stiffness which can be of importance for moment frames. Increasing the number of flange bends (Fig. 1, F4) ultimately leads to a curved flange section (Fig. 1, C), which produces the highest moment resistance, ductility and initial stiffness in this evolutionary process. The bent elements support each other by producing in-plane action, thus enhance the buckling resistance of the flanges. FE results for development of a high performance CFS beam-column connection web bolted CFS beam-column connection (Fig. 2) was developed to avoid any out-of-plane forces and premature failure within the connection elements (Bagheri Sabbagh et al, 2011 and 2012). The main components are the crossed through plates passing between the separated beam and column sections and bolted to them. Fig. 2 Sketches of the web bolted through plate CFS beam column connections The inelastic behaviour of the proposed CFS beam-column connection with the through plate (TP) is investigated in this section by FE analysis. The FE model comprised a one-sided 2m length cantilever beam and 3m length column reflecting the inflection points of an external frame under lateral loading. Tied connections were used instead of the bolts between the beam webs, TP and the column lips.

779 The web bolted connection (without stiffener) produced 25% less moment strength (Fig. 3) than that of the same beam with fixed end connection (presented in the previous section). The reason is premature web buckling that occurred due to the lack of continuity in connection of the flanges which causes stress concentration in the webs at the first line of the beam-tp connection (Fig. 3). Different stiffener configurations were examined (three of them are shown in Fig. 3) to improve the moment-rotation behaviour. It was found that a combination of vertical and horizontal stiffeners (called as optimum stiffener in Fig. 3) produced the best results among the examined stiffeners such that the moment strength increased by ~40% compared with the connection without stiffener. Furthermore, the optimum stiffener connection produced no strength degradation up to the end of the analysis at 0.06rad rotation. 1 0.8 M/M p M Moment diagram 1600 Optimum stiffener Other stiffeners Without stiffener 0 1 1 θ(rad.) 0 0.02 0.04 0.06 1 1 1 1 section Rotation F Through plate end VS1 VS2 VS3 VS4 VS VS HS1 HS HS2 section Optimum stiffener section Fig. 3 Moment rotation curves of the CFS web bolted beam column connections with different stiffener configurations (M p : nominal plastic moment of the beam with F y = 275MPa)

In the optimum stiffener configuration two pairs of vertical stiffeners (VS1 and VS3) at the TP end and the beam end (called as minimum stiffener ) were used to delay the premature web buckling and avoid opening up the flanges, respectively as appeared in the connection without stiffener (Fig. 3). In addition, two more pairs of VS2 and VS4 were used at the distances of half the web height and the web height from the TP end, inside and outside the connection, respectively (in the range of local buckling wavelength). The horizontal stiffeners (HS1 and HS2) were also used to restrain VS2-4 and to avoid their deformation on the wave of the flange buckling. The connections with optimum and minimum stiffeners were the two configurations used in the experimental work (presented in this paper) along with the connection without stiffener for bench marking. Testing arrangements and set-up 780 Six beam-column connection assemblies (Fig. 4) were tested (Bagheri Sabbagh et al, 2012) with two different beam thicknesses of () 3mm and (B) 4mm and three connection stiffener configurations of without stiffener, with minimum stiffener and with optimum stiffener (1-3 and B1-3). ll the connections were designed following the slip-critical requirements of the bolted connections using ISC Specification for Structural Joints (4). The reaction column comprised two hot-rolled channels to fit the test rigs instead of CFS sections used in the FE as the CFS columns remained intact in the FE. R41,5 Specimens 3& B3 3 180 3 R42 180 4 300 100 4 pairs of vertical stiffeners 2 pairs of horizontal stiffeners 2100 Specimens 2& B2 Beam sections t=3mm (1 3) t=4mm (B1 3) 720 60 110 100 50 2 pairs of vertical stiffeners *ll surfaces are uncoated blast cleaned *Nominal Fy=275MPa *ll bolts 325 Through plate Fig. 4 Dimensions and configurations of beam column connection assemblies 75 50 75? 18? 20 350 150 50 150 550 t=8mm (1 3) t=10mm (B1 3)

781 Cyclic loading was applied through a hinge connection at the beam end (Fig. 5) using a loading protocol given in ISC Seismic Provision (NSI/ISC 341-05) for qualifying beam-column moment connections in special and intermediate moment frames. Lateral restraints were used at the plastic hinge and loading regions (Fig. 5) specified in the same provision (NSI/ISC 341-05). Reaction frame ctuator Lateral restraints Hinge connection Fig. 5 Test set up Two types of moment-rotation behaviour were recognized for the tested connections: dominated by (i) rotation in the beam and (ii) rotational behaviour produced by slip-bearing action. The test results are described in the following sections. Test results for the specimens dominated by rotation in the beam (Specimens 1-3 and B1) The moment-rotation curves and failure deformations obtained for Specimens 1-3 and B1 dominated by flexural deformation and local buckling in the beam are shown in Figs. 6 and 7, respectively. Different regions can be identified in the moment-rotation curves: elastic region (B), inelastic region (BC) leads to the maximum bending moments at Points C and C -, postbuckling region (CD) leads to 80% of the maximum bending moments at Points D and D -, failure region (DE) leads to the connection failure at Points E and E -. In Specimens 1 and B1, premature web buckling at the first line of the bolts of the beam-tp connection (initiated at 0.03rad and 0.05rad, respectively) as well as opening up the beam flanges at the connection region (Figs. 6 and 7) occurred

similar to the FE results (Fig. 3). These highlight the need for at least two vertical stiffeners at the beam end and at the TP end (minimum stiffener). 0.8 1 Specimen 1 B C D E 0 E 0.8 D B 1 C θ(rad) 0.8 1 Specimen 2 C B D E 0 E 0.8 1 D B C θ(rad) 0.8 1 Specimen 3 B C D E 0 E 0.8 1 D C B θ(rad) 782 Fig. 6 Moment rotation curves and failure deformations of Specimens 1 3

0.8 1 Specimen B1 C B D E 0 E 0.8 1 D B C θ(rad) 783 Fig. 7 Moment rotation curve and failure deformation of Specimen B1 The ductility factor based on the rotation ratios at Points D and B increased by 50% and 75% for Specimens 2 (with minimum stiffener) and 3 (with optimum stiffener), respectively relative to 1. Correspondingly, the moment strength increased by 29% and 35% for Specimens 2 and 3, respectively compared with 1. The beams of Specimens 2-3 reached nominal plastic moment (M p ) and sustained large plastic deformation (similar to Class 1 cross sections in Eurocode 3, part 1.1), larger than 0.04rad at the level of 0.8M p required for SMFs in ISC Seismic Provisions. Test results for the specimens dominated by rotational behaviour produced by connection slip (Specimens B2-3) The moment-rotation curves and the connection deformation at the last cycle of Specimens B2 and B3 are shown in Fig. 8. The regions correspond to different aspects of the connection behaviour are: elastic region (B), prebuckling-slip region (BC) and postbuckling region (CD). In these specimens the design of the bolted connections was such that the required/available slip resistance ratio was slightly above 1.0 using the maximum moment obtained in the tests. Therefore, connection slip was expected. The slip-bearing action contributed around θ=0.05rad (measured by inclinometers in the connection region) in total rotation in the both specimens led to elongation of the bolt holes (Fig. 9). The ductility factors increased by 28% and 43% and the moment strength increased by 10% and 23% for Specimens B2 and B3, respectively compared with Specimen B1. No strength degradation and failure occurred in both specimens except a slight distortion of the flange edges in Specimen B2 (Fig. 8).

0.8 1 C Specimen B2 B D 0 0.8 1 C B θ(rad) 0.8 1 Specimen B3 B 0 0.8 1 B θ(rad) C Fig. 8 Moment rotation curves and connection deformation at the last cycle (Specimens B2 and B3) 784 C Fig. 9 Elongation of the material around the bolt holes (Specimen B3)

785 In order to retest the specimens after reaching very large rotation in the first test, the pretension forces of the bolts of the beam-tp (B-T) and TP-column (T-C) connections were increased (from 42% of the tensile strength of the bolts to 68% and 56% for B-T connections of Specimens B2 and B3, respectively and to 60% for T-C connections of both specimens). The behaviour pattern for the retest of Specimens B2 and B3 (Fig. 10) was similar to that of the specimens dominated by rotation in the beam (presented in the previous section) without the elastic region. The connection slip was limited and the specimens were failed at Point E (Fig. 10) led to rupture of the flanges due to low cycle fatigue extended along the first line of the bolts (Fig. 11). 0.8 1 Specimen B2 (retest) C D E 0 E 0.8 D 1 C (rad) 0.8 1 Specimen B3 (retest) C D 0 E 0.8 D 1 θ(rad) C Fig. 10 Moment rotation hysteretic curves and connection failure in retest of Specimens B2 and B3

786 Fig. 11 Rupture at θ= 0.1rad cycle (Point E) in retest of Specimen B3 Hysteretic energy dissipation of the tested specimens The cumulative hysteretic energy dissipation (E) of all the tested specimens is shown in Fig.12. The use of minimum stiffener for Specimen 2 and optimum stiffener for 3 increased the hysteretic energy by 30% and 90%, respectively and allowed larger rotation compared with 1. Highly stable hysteretic cycles were achieved for Specimens B2 and B3 by activation of connection slip which enables the specimens to reach very large rotations. This led to an increase in the hysteretic energy by 240% for retest of Specimens B3 (with ~50% slip-bearing action contribution in total rotation in the first test) relative to B1 (with negligible slip). Connection slip can be utilised to minimise the damage and repair time of the main members in severe earthquakes required for Damage Control Structural Performance Level (FEM 356, 0). 300 250 150 100 50 0 E(kJ) B1 3 2 1 300 250 150 100 50 (rad) 0 (rad) 0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08 0.1 E(kJ) B3 retest B3 B2 retest B2 Fig. 12 Hysteretic energy dissipation curves of all specimens

787 Conclusions The results of the FE investigation and experimental work showed that curved flange beams in conjunction with appropriate connection details can improve the moment-rotation behaviour in accordance with the requirements of Class 1 cross sections in Eurocode 3 and SMFs in ISC Seismic Provisions. The through plate connection is suitable to produce in-plane action required for CFS sections with thin-walled elements. The premature web buckling due to discontinuity in the flange connection can be delayed by using a combination of vertical and/or horizontal out-of-plane stiffeners (called as minimum and optimum stiffeners in this study). The use of minimum stiffener (for Specimens 2 and B2) and optimum stiffener (for Specimens 3 and B3) can increase the ductility factor by up to 75%, the moment strength by up to 35% and the hysteretic energy by up to 240% also due to the activation of connection slip, compared with the specimens without stiffener. By activation of connection slip highly stable hysteretic behaviour was achieved (in Specimens B2 and B3) which can also be utilised to enable high performance structural behaviour in severe seismic incidents. cknowledgement The authors would like to express their gratitude to the Earthquake Research Group in the Department of Civil and Structural Engineering at The University of Sheffield and Corus Research, Development & Technology for their financial support. References baqus/ce User's Manual, 7, version 6.7, US ISI S110, 7, Standard for Seismic Design of Cold-Formed Steel Structural Systems Special Bolted Moment Frames, merican Iron and Steel Institute, Washington, DC NSI/ISC 341-05, 5, Seismic Provisions for Structural Steel Buildings, merican Institute of Steel Construction (ISC), Illinois

788 NSI/ISC 360-05, Specification for Structural Steel Buildings, merican Institute of Steel Construction, 5, Illinois Bagheri Sabbagh., Petkovski M., Pilakoutas K., Mirghaderi R., Development of cold-formed steel elements for earthquake resistant moment frame buildings, Thin-Walled Structures, 53 (2012) 99 108 Bagheri Sabbagh., Petkovski M., Pilakoutas K., Mirghaderi R., Experimental work on cold-formed steel elements for earthquake resilient moment frame buildings, Engineering Structures, 42 (2012) 371 386 Bagheri Sabbagh., Petkovski M., Pilakoutas K., Mirghaderi R., Ductile moment-resisting frames using cold-formed steel sections: n analytical investigation, Journal of Constructional Steel Research, 67 (2011) 634-646 Casafont M., rnedo., Roure F., Rodrı guez-ferran., Experimental testing of joints for seismic design of lightweight structures. Part 3: Gussets, corner joints, x-braced frames, Thin-Walled Structures 45 (7) 637 659 Eurocode 3: Design of steel structures: Part 1.1: General rules and rules for buildings, EN 1993-1-1: 5 FEM-356, 0, Prestandard and Commentary for the Seismic Rehabilitation of Buildings, merican Society of Civil Engineers, Federal Emergency Management gency, Washington, D.C. Moghimi H., Ronagh H., Performance of light-gauge cold-formed steel strapbraced stud walls subjected to cyclic loading, Engineering Structures, 31(9) 69-83 Sato., Uang C-M, Seismic design procedure development for cold-formed steel special bolted moment frames, Journal of Constructional Steel Research, 65 (9) 860 868 Specification for Structural Joints Using STM 325 or 490 Bolts, merican Institute of Steel Construction, Chicago, Illinois, 4