2 Overview Contents 4 8 Manufacturing Contract Packaging 10 Point of Purchase Displays 12 Service 14 Logistics 16 Locations Created by Packaging Unlimited Design Team Packaging Unlimited. All rights reserved.
Overview We are a vertically integrated full-service packaging solutions company. Established in 1975 Locations in 5 cities Over 1.7 million sq. ft. company owned space under roof Concept to consumer services Packaging Unlimited started out in 20,000 square feet of rented space with two paying customers. We have now grown to over 1.7 million square feet of offi ce, manufacturing, contract packaging and warehouse space. Dedicated service and increasing experience have been the driving forces that continue to move us forward. Our history provides us with a wealth of knowledge that has been achieved through retaining dedicated employees with a desire to always do the best job possible. You can be assured that your needs will be met when you do business with Packaging Unlimited because of our dedication to continuous improvement. 2 Packaging Unlimited
Corrugated Converting Specialty Packaging SureStacker Corrugated Pallets Contract Packaging Thermoforming ming Point of Purchase Displays The Packaging Unlimited Turn Key Approach absorbs traditional hidden costs of multiple suppliers into a Supply Chain Solution by offering: Project management, design, manufacturing, contract packaging, inventory control and logistics. PDQ tray Half pallet display Primary package Floor stand Shrink-wrapped package Overview 3
2-color flexo printing Label laminating ing Manufacturing Our experience goes way beyond brown boxes. 3-color flexo printing 2-color flexo printing 4-color flexo printing Corrugated Converting Rotary die-cutting Flat die-cutting Slitting, scoring, gluing Flexographic printing Label laminating Open-face laminating Wax coating Stitching Rotary die-cutter Packaging Unlimited has tooling makers on location. This allows for a fast speed-to-market process. Printing, die-cutting, and gluing in-line 4 Packaging Unlimited
Plastic corrugated Manufacturing plant Die-cut partitions 2-color carton with handholes Self-locking mailer with foam insert Foam Fabricating Die-cutting Gluing Assembly Variety of foam: PE, PU, EPS, anti-static and convoluted Manufacturing 5
Manufacturing Thermoforming Clamshell packaging Blisters Stacking trays Promotional packaging components onents Display components Wide variety of raw materials: PVC, PE, PETG, flocked HIPS, PET, RPET, styrene Our business has grown through many opportunities to meet the challenges of customer needs. Thermoform trays Thermoformer UV sealed clamshell Face sealed blisters Snap lock clamshell 6 Packaging Unlimited
Specialty Packaging Glass shippers Reels Divided containers Shipping bulkheads and void fillers Wood crates and pallets Reels for electrical wiring Glass windshield shipper Custom wood assembly Bulk shipper SureStacker TM Corrugated Pallets Meets government standards for international shipping Standard and custom sizes Lightweight Rackable Recyclable To learn more go to www.surestacker.com Runners have a hardboard insert for superior strength and rackability Manufacturing 7
Contract Packaging We have no trouble putting the pieces together. Shrink-wrapping Contract Packaging Hand assembly Pallet displays Club store programs On-pack promotions Shrink-wrapping Shrink & pre-printed sleeves Registered shrink film Clamshell sealing UV / RF Blister packing Skin packing Kit assembly Bundle wrapping Re-work / Re-pack / Labeling Direct mailing Streamfeeding Shrink-wrapping / hand assembly 8 Packaging Unlimited
From Concept to Consumer Pallet display assembly Expandable Workforce An on-site offi ce for temporary personnel allows Packaging Unlimited to quickly expand production lines and meet customer demands. Packaging Unlimited has a long history of contract packaging experience. With an expandable workforce and a wide variety of equipment capabilities, our staff will coordinate the project from the beginning of the design phase through material procurement, production, and logistics. Hand assembly Blister pack and seal Our planning and fl exibility permit us to offer services that complete a successful project. So, whether you have a national product rollout or a focused-market introduction, we make it happen. Contract Packaging 9
We fully understand that the ship date never changes. Project Initiation Estimating Planning Contract Packaging P-O-P Displays Design Quality Manufacturing uring Ship Date We have many years of experience in the world of displays. We believe that communication is the key element to the success of executing timelines. Our project managers maintain involvement with all departments from the initiation of the project through the ship date. Club pallet Pallet display assembly 10 Packaging Unlimited
Primary display packs Counter units Sidekicks Floor stands Pallet displays Modular displays PDQ trays Design Solutions Motivates consumers to buy Meets shipping requirements Addresses retail guidelines Eye-catching & innovative Drive costs down PDQ tray Display ready case Counter display Floor stand Floor stand Counter display Floor stand P-O-P 11
Service Our team of experts will expedite your project from start to fi nish. Design preparation Design Services Concepts Samples Specifi cations 3-D CAD Renderings Concept solutions for sales and marketing Mock-ups Production replicas for presentation Fit and ship tests Additional testing as required Bills of materials Pallet patterns Assembly instruction sheets Dimensioned CAD files & dielines Design Experience Structural and graphics experience in primary and secondary packaging, thermoforming and point of purchase displays Large variety of materials: corrugated, chipboard, rigid & flexible plastics, foam Cost effective designs Design Technology State of the art design software and hardware systems 12 Packaging Unlimited
Project Management / Customer Service / Sales These positions are the customer s primary point of contact through all phases of the project. Communication is the key element to the success of executing the timelines. Quality ISO 9001 Certified FDA Compliant FDA Registered / Licensed Hourly on-line inspections Lot / batch tracking UPCs and labels printed in-house UPCs scanned by ANSI standards and check digits verified Job specifications customized to meet requirements of both the customer and Packaging Unlimited Planning MRP (Material Requirements Planning) Production efficiencies Transportation / logistics Forecasting Master planning Supply chain management ERP (Enterprise Resource Planning) Inventory Controls Date coding ANSI UPC scanning Our systems were designed to accommodate speed-to-market. We utilize industry-standard rules for forecasting and material requirements which use disciplines such as demand schedules and cycle counts for data integrity. Systems as diverse as our customers require us to be. Full staff of IT professionals Programmers Systems Analysts Engineers Our enterprise database is based on open architecture standards and can be integrated into a multitude of connection possibilities; EDI, XML, VPN, FTP, and dedicated circuits. Our Experience Includes: Customer visibility to system reports and activity through secure internet access. Multi-level access to customer-supplied applications such as; Red Prairies s LENS, DigitalLogistix supply chain management suites and SAP inventory management. RF, bar coding, RFID, lot tracking, data import/export. Service 13
Our locations are spread throughout 5 cities. Logistics All of our locations are within one day driving distance of over 50% of the US consumer market and 80% of the US retail spend. 14 Packaging Unlimited
Raw materials Finished goods Warehousing Storage for raw materials and finished goods Security for high-risk products Minimum entry and exit locations Good Manufacturing Practice (GMP) Truck and rail docks Shipping Loading docks Packaging Unlimited s fl eet of trucks and trailers are utilized to deliver your packages when and where you need them. Our drivers are certifi ed professionals with the experience necessary to get your shipments to you, on time and in excellent condition. Logistics 15
We invite you to visit our web site at: www.pkgunltd.com or contact us for more information and to schedule a tour of our facilities. 1729 McCloskey Street Louisville, KY 40210 502-515-3900 502-515-3939 fax 600,000 sq. ft. 2251 Augustine Avenue Covington, KY 41014 859-431-6194 859-431-0808 fax 325,000 sq. ft. 261 Broadway Franklin, KY 42134 270-598-0505 270-598-0576 fax 173,000 sq. ft. 1121 West Kentucky Street Louisville, KY 40210 502-515-2700 502-515-3974 fax 167,000 sq. ft. 1411 Legionaire Drive 1880 Riverview Road Lincolnton, NC 28092 704-732-7100 704-732-8141 fax 185,000 sq. ft. 2588 Grimes Avenue Owensboro, KY 42303 270-684-8058 270-685-0466 fax 250,000 sq. ft.