Smart Manufacturing Case Study: Robots as-aservice
Agenda Introduction Why Industry 4.0 / Smart Manufacturing will enable Mass Customization and revolutionize the market How the use of dynamic APIs enables Industrial-ecosystems without any code or manual integration How the Unified Network and Services Management approach automates enterprise workflows and increases work efficiency Conclusion Q&A
TM Forum 25+ Years of Leading Transformation Through Collaboration TM Forum is the global member association for digital business, enabling members across a wide range of industries to connect, collaborate and partner to build, deliver, and monetize innovative digital services. 25+ Years Enabling Collaborative Innovation 90,000+ Member Professionals 900+ Member Companies Global Coverage Sample of TM Forum s 900+ Member Comp
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IoT Market $8Tn by 2015 Manufacturing Navigation & Logistics Personal Wellness Vehicles Cities Retail Workplaces Home Source: Bearing Point DEM Oct 2016
Greatest Barriers to adopting the industrial internet
The Catalyst Program Rapid fire proof-of-concept projects that leverage TM Forum best practices and standards Define the problem to be solved Work together to develop a solution 4 to 6 months
TM Forum Catalyst Projects Building cyber physical systems enabling agility in your business Why Industry 4.0 / Smart Manufacturing will enable Mass Customization and revolutionize the market How the manufacturing companies embarking on a digital transformation strategy can leverage assets such as Open APIs How the use of dynamic APIs enables Industrialecosystems without any code or manual integration How the Unified Network and Services Management approach automates enterprise workflows and increases work efficiency
Best New Catalyst TM Forum Live! 2016 Eduardo Gonzalez & David Hock (Infosim). Darren Williams (TWI). Joann O'Brien (TMForum). William Malyk & Dave Duggal (EnterpriseWeb)
Agenda Introduction Why Industry 4.0 / Smart Manufacturing will enable Mass Customization and revolutionize the market How the use of dynamic APIs enables Industrial-ecosystems without any code or manual integration How the Unified Network and Services Management approach automates enterprise workflows and increases work efficiency Conclusion Q&A
Robotic examples Production lines Single cells Picture provided courtesy of TWI Picture provided courtesy of ABB
The Need for Digital Technology in Manufacturing R.C.Schlaepfer, M. Koch, P. Merkofer, Industry 4.0-Challenges and solutions for the digital transformation and use of exponential technologies, Deloitte.
The 4 th Industrial Revolution (Industry 4.0) What is Industry 4.0? Cyber-Physical Systems Integrations of computation, networking, and physical processes. Embedded computers and networks monitor and control the physical processes, with feedback loops where physical processes affect computations and vice versa The Internet of Things The internet of things (IoT) is the network of physical devices, vehicles, buildings and other items embedded with electronics, software, sensors, actuators, and network connectivity that enable these objects to collect and exchange data. Big Data Extremely large data sets that may be analysed computationally to reveal patterns, trends, and associations, especially relating to human behaviour and interactions. http://www.manuauto.com/wpcontent/uploads/2016/03/industry_4.0.pn
Commercial value add According to the EEF; UK manufacturing employs 2.6 million people Equating to ~8,060 robots in the UK Mass customisation: Reconfiguration activities (~ requires minimum 8-10 cell reconfiguration activities per year at a cost of ~$250,000 (labour and downtime) Cost savings of over $200million alone for UK manufacturing (a small % of a $10tr industry): Machine downtime reductions from days to hours Reduction in labour requirement
Robots-as-a-Service Digital Manufacturing https://www.youtube.com/watch?v=hydevdmm8wu&feature=youtu.be I4.0: Interpretability Robots as a Services Business Support System API Customer: Product Specifications and Order I4.0: Service Orientation Catalogue: Products, Services, Resource Communication Layer API Platform Product Domain Controller Virtual Twin Automated System I4.0: Virtualisation and Decentralisation Supplier Order System API Fault and Config API Performance Management API I4.0: Real Time Capabilities I4.0: Modularity
Why Industry 4.0 / Smart Manufacturing will enable Mass Customization and revolutionize the market How the use of dynamic APIs enables Industrial-ecosystems without any code or manual integration How the Unified Network and Services Management approach automates enterprise workflows and increases work efficiency Conclusion Q&A
Smart Industrial Manufacturing Platforms enabling Industrial eco-systems This Catalyst presents a Universal Interface, which abstracts all of the technical complexity of working with Robot-based services. It uses a declarative, or intent-based, model for rapidly designing and testing new services, offering them as products in a catalog, and managing the lifecycle service orchestration of the services, including service assurance (performance & fault) and preventative maintenance management. The Actors collaborate, through the Universal Interface to design, test, order, activate and maintain a Robot Service with no code or manual integration.
Smart Industrial Manufacturing High-level Solution Architecture Horizontal Flexible Extensible Adaptable
Smart Industrial Manufacturing The Power of Platforms! Common architecture Universal Interface Shared libraries, tools and services
Catalyst High-Level Benefits: DevOps Automation Declarative Composition of Services and Products Smart Industrial Manufacturing Service Velocity Design, Testing and Deployment of Services down to minutes Business Agility Platform is extensible and adaptable Smart Industrial Manufacturing showcases an opportunity for industry to leverage TMF standards in new domains to create new market opportunities based on APIs, virtualization, eco-systems and platforms.
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Why Industry 4.0 / Smart Manufacturing will enable Mass Customization and revolutionize the market How the use of dynamic APIs enables Industrial-ecosystems without any code or manual integration How the Unified Network and Services Management approach automates enterprise workflows and increases work efficiency Conclusion Q&A
About Infosim StableNet StableNet is a 3 rd generation unified management tool with three integrated technologies that focus on: Configuration Fault & RCA Performance Processes Applications Servers/Clouds/Netw orks
Infosim StableNet Main Catalyst Role Business Support System API Customer: Product Specifications and Order Catalogue: Products, Services, Resource Communication Layer TMF API s Product Robots.IO CELL LMD Cell 8 Domain Controller Supplier Order System API Fault and Config API Performance Management API Infosim StableNet Main Catalyst Role
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TMForum Catalyst Projects Cross Industry Proof of concept projects Scope for Industry 4.0 catalyst building upon existing project: Mature existing project Prove quantifiable savings Gain additional champions to validate https://www.tmforum.org/collaboration/catalystprogram/catalyst-program-benefits/
TM Forum Live Nice 2017- TMForum Live Nice 2017 - Catalyst Catalysts Next Phase Next Phase October 18, 2016 November 8, 2016 December 12, 2016 December 19, 2016 March 1, 2017 May 7, 2017 Ideation Opens Ideation closes Call for Catalysts Opens Call for Catalyst Closes Catalyst projects approval, Detailed design & R&D begins No more Participants in projects TM Forum Live! 2017
Thank You Contact: darren.williams@twi.co.uk for further information