Sr. No. ANNEXURE I LIST OF PRODUCTS Name of Products Proposed (MT/Month) 1 Dibasic Lead Phthalate 100 100 2 Lead Stearate 200 200 3 Dibasic Lead Stearate 100 100 4 Calcium Stearate 500 500 5 Zinc Stearate 500 500 6 PVC Stabiliser (One Pack Stabiliser) 1000 1000 7 Barium Stearate 100 100 8 Magnesium Stearate 50 50 9 Cadmium Stearate 100 100 Total (MT/Month) LIST OF RAW MATERIALS Sr. Proposed Total Name of Products No. (MT/Month) (MT/Month) 1 Stearic Acid 1870.10 1870.10 2 Polyethylene Wax 30.00 30.00 3 Calcite Powder / Calcium Carbonate 210.00 210.00 4 Calcium Hydroxide 52.50 52.50 5 Paraffin Wax 80.0 80.0 6 Lead Oxide 37 37 7 Phthalic Anhydride 19.70 19.70 8 Zinc Oxide 64.0 64.0 9 Magnesium Oxide 6.78 6.78 10 Cadmium Oxide 18.85 18.85 11 Barium Hydroxide 24.32 24.32
70.00 M PLOT BOUNDARY 30.00 30.00 25.00 15.00 35.00 Wet Process Area 20.00 R & D, LAB F. G. STORE TOILET & CH. ROOM 20.00 15.00 120.00 M PLOT BOUNDARY Dry Process Area RAW MATERIAL RAW MATERIAL 25.00 M W R O A D 30.00 10.00 10.00 M E T E R W I D E R O A D GARDEN SPACE M E T E R W I D E R O A D Calcium Stearate Zinc Stearate 7.00 7.00 120.00 M PLOT BOUNDARY 25.00 BOILER ROOM 15.00 ADM BLDG ELE.ROOM 3.0 9.00 5.0 EXIT 10.00 9.50 7.00 3.6 20.64 70.00 M PLOT BOUNDARY SEC. CABIN 3.0x3.0 ENTRY S w E N LAY OUT PLAN
ANNEXURE IV MANUFACTURING PROCESS Dibasic Lead Phthalate: Take required quantity of water in reaction vessel, add Lead O xide in the vessel under stirring, then add required Phthalic anhydride slowly,start heating till Phthalic anhydride gets dissolved completely then stop heating, stir the mass continuously till it becomes white. C entrifuge the material,dry the same in spin flash dryer, pulverise and pack in HDPE bags. G enerated water is collected and recycled in the process for next batch. 3PbO + C 8 H 4 O 3 Pb 3 C 8 H 4 O 6 + H 2 O Lead O xide Phthalic Anhydride Dibasic Lead Phthalate Water Phthalic Anhydride 197 kg Lead Oxide 803 kg Water 2000 kg Centrifuge 1100 kg Spin Flash Dryer Dibasic Lead Phthalate Recycle in next batch Water 900 kg Water evaporates 100 kg 3 1
Lead Stearate: Take required quantity of Stearic Acid in reaction vessel and heat the m ass till Stearic Acid gets m elte d then ad d Lead O xide in th e vessel slow ly under stirring, keep the m ass under stirring till it becom es w hite then drain the m aterial on flaker for flaking. After flaking grind it and pack in HDPE bags. 2C 17 H 35 C O O H + PbO Pb (C 17 H 35 C O O ) 2 + H 2 O Stearic Acid Lead O xide Lead Stearate Water Stearic Acid 735 kg Lead O xide 295 kg 1030 kg W ater evaporates 30 kg Lead Stearate 5 Dibasic Lead Stearate: Take required quantity of Stearic Acid in reaction vessel and heat the mass till Stearic Acid gets melted then add Lead Oxide in the vessel slowly under stirring, keep the mass under stirring till it becomes white then drain the material on flaker for flaking. After flaking grind it and pack in HDPE bags. 2C 17 H 35 COOH + 2PbO PbO(C 17 H 35 COO) 2 Pb + H 2 O Stearic Acid Lead Oxide Dibasic Lead Stearate Water Stearic Acid 549 kg Lead Oxide 466 kg 1015 kg Water evaporates 15 kg Lead Stearate 6 2
PVC Stabiliser (One Pack): Take required quantity of stearic acid and Heat the mass till stearic acid gets melted then add Lead Oxide in the vessel slowly under stirring keep the mass under stirring till it becomes white then add Paraffin wax, PE Wax, Calcium carbonate as per requirement after mixing drain the material on flaker for flaking. After flaking pack it in HDPE bags. The Process is a dry process so no effluent is generated Stearic Acid 500 kg Lead Oxide 190 kg Paraffin Wax 80 kg Polyethylene Wax 30 kg Calcium Carbonate / Dolomite / Calcite 210 kg 1010 kg Water evaporates 10 kg PVC Stabiliser (One Pack) 7 Calcium Stearate: Take required quantity of Stearic Acid in reaction vessel and Hea t the m ass till stearic acid gets m elted then add C a lcium Hydroxide in the vessel slo w ly under stirring, keep the mass under stirring till it becomes white then drain the material on flaker for flaking. After flaking grind it and pack in HDPE bags. 2C 17 H 35 COOH + Ca(O H) 2 Ca(C 17 H 35 COO) 2 + H 2 O Stearic Acid C alcium Hydroxide C alcium Stearate Water Stearic Acid 915 kg Calcium Hydroxide 105 kg 1020 kg Calcium Stearate W ater evaporates 20 kg 8 3
Zinc Stearate: Take required quantity of Stearic Ac id in reac tion vessel and Hea t the m ass till stearic acid gets m elted then add Zinc O xide in the vessel slo w ly under stirring, keep the m ass under stirring till it bec om es w hite then drain the m aterial on flaker for flaking. After flaking grind it and pack in HDPE bags. 2C 17 H 35 C O O H + ZnO Zn(C 17 H 35 C O O ) 2 + H 2 O Stearic Ac id Zinc O xide Zinc Stearate Water Stearic A cid 900 kg Zinc O xide 128 kg 1028 kg W ater evaporates 28 kg Zinc Stearate 9 Barium Stearate: Take required quantity of Stearic Acid in reaction vessel and Heat the mass till stearic acid gets melted then add Barium Hydroxide in the vessel slowly under stirring, keep the mass under stirring till it becomes white then drain the material on flaker for flaking. After flaking grind it and pack in HDPE bags. 2C 17 H 35 COOH + Ba(OH) 2 Ba(C 17 H 35 COO) 2 + H 2 O Stearic Acid Barium Hydroxide Barium Stearate Water Stearic Acid Barium Hydroxide 300 kg 1300 kg Water evaporates 60 kg 1240 kg 1240 kg Barium Stearate 7 4
Magnesium Stearate: Take required quantity of Stearic Acid in reaction vessel and Heat the mass till stearic acid gets melted then add Magnesium Oxide in the vessel slowly under stirring, keep the mass under stirring till it becomes white then drain the material on flaker for flaking. After flaking grind it and pack in HDPE bags. 2C 17 H 35 COOH + MgO Mg(C 17 H 35 COO) 2 + H 2 O Stearic Acid Magnesium Oxide Magnesium Stearate Water Stearic Acid Magnesium Oxide 70 kg 1070 kg Water evaporates 30 kg 1040 kg 1040 kg Magnesium Stearate 8 Cadmium Stearate: Take required quantity of Stearic Acid in reaction vessel and Heat the mass till stearic acid gets melted then add Cadmium Oxide in the vessel slowly under stirring, keep the mass under stirring till it becomes white then drain the material on flaker for flaking. After flaking grind it and pack in HDPE bags. 2C 17 H 35 COOH + CdO Cd(C 17 H 35 COO) 2 + H 2 O Stearic Acid Cadmium Oxide Cadmium Stearate Water Stearic Acid Cadmium Oxide 225 kg 1225 kg Water evaporates 30 kg 1195 kg 1195 kg Cadmium Stearate 9 5
ANNEXURE V WATER BALANCE DIAGRAM INTAKE (2800) DOMESTIC (800) GARDENING (500) INDUSTRIAL (1500) SEWAGE (640) SOAK PIT (640) PROCESS (1300) COOLING (200) Note: All the figure are in Lit/day
ANNEXURE VI ELECTRICITY REQUIREMENT: Sr. No. Source Proposed Total 1. Dakshin Gujarat Vij Company Ltd (DGVCL) 500 kw 500 kw 2. D. G. Set (Stand by) 30 kva 30 kva FUEL: Sr. No. Description Fuel Existing Proposed APCM 1. 2. Thermic Fluid Heater (6 lacs kcal/hr) 1 Thermic Fluid Heater (6 lacs kcal/hr) 2 Imported Coal Nil 80 kg/hr 80 kg/hr Pre-heater Cyclone Separator Bag Filter 3. D. G. Set 30 kva (Stand by) Diesel Nil 10 Lit/hr --
Sr. No. ANNEXURE VII HAZARDOUS WASTE GENERATION AND DISPOSAL Type of Waste Category Quantity Mode of Disposal 1 Discarded Drum/Containers Bags with liner 33.3 2. Solid Waste (Ash) -- 400 Nos./Month (2.0 MT/Month) 53,000 Nos./Month (5.30 MT/Month) 5.80 MT/Month Sold to registered recycler Sold to Recycler Sold to brick manufacturer or cement manufacturer
ANNEXURE VIII DETAILS OF STACK Sr. No. Description Fuel Proposed Stack (m) Dia ht APCM Concentration of Pollutants 1. 2. Thermic Fluid Heater - I (6 lacs kcal/hr) Thermic Fluid Heater - II (6 lacs kcal/hr) Imported Coal 80 kg/hr 80 kg/hr 0.5 30 Preheater Multi Cyclo ne Separ ator Bag Filter PM <150mg/Nm 3 SO2<100ppm NOx<50ppm 3. Spin Flash Dryer - I -- -- 0.2 12 Bag Filter 4. Spin Flash Dryer - II -- -- 0.2 12 Bag Filter