CCI Aftermarket Services
Industries Served A Partner you can trust Of all process plant equipment, valves are some of the most abundant and critical components supporting the safe and efficient operation of vital and costly equipment. Productivity, profitability and, most importantly, process safety can be quickly compromised when valves fail to perform to industry and factory specifications. With so much at stake, you need quality, experience and performance you can trust. Power Fossil Power Nuclear CHP Renewables Oil and Gas LNG Offshore production Onshore production Refineries With over 50 years of providing severe service solutions, CCI has earned an industry-wide reputation of providing solutions to impact our customers bottom-line. Customers around the globe continue to entrust the performance and profitability of their plants to CCI with confidence, knowing our in-depth system analyses and cutting-edge technological solutions are tailor-made to their unique operational needs. We have installed over 50,000 severe service valves in applications ranging from oil and gas to power generation. This wellhead of experience feeds our product innovation, helping us to push the envelope of severe service valve performance. We pride ourselves in robust integration of preventative maintenance and economical system reliability improvements from the outset. As your strategic lifecycle partner, CCI s aftermarket team can: Help facilitate smooth facility start-ups and run-times with customized preventative maintenance plans Achieve improved valve reliability through detailed system examination Recommend new upgrades to meet ever-increasing performance demands based on the latest technological improvements Eliminate leakage through root-cause analysis 2
Invest today to reduce risk tomorrow Minimizing risk and establishing predictable maintenance costs are critical components in maximizing the productivity of your plant. Long Term Service Agreements (LTSAs) can help you anticipate the total cost of life cycle maintenance and break it down into a low monthly payment. Leveraging years of industry experience, CCI will develop a customized maintenance plan to minimize your risk. You will benefit from 24-hour access to priority service from our most senior technicians. We are committed to achieving and maintaining optimum valve reliability and performance throughout the lifecycle of your plant with our highly trained and experienced aftermarket field teams, state-of-the-art repair centers infused with the most advanced technology and on-going research and product development. We believe establishing a partnership approach from day one is critical to achieving predictable and reliable valve performance and ultimately a robust bottom line. Field Service With over 200 highly trained field service technicians and six dedicated repair centers located strategically around the globe, CCI is always close by and ready to meet your service and repair needs at a moments notice. With exclusive access to the original factory drawings and specifications, the field service technicians at CCI are uniquely capable of conducting a critical dimension analysis (CDA) to ensure safety and efficiency. Once the valves have been inspected by a trained CCI technician, the field service team can install the repair, replace or upgraded components as necessary to safeguard your investment. 3
OEM Service and Repair When planning for facility maintenance, use of non-oem parts, repair and non-certified service suppliers can appear to be a relevant costsaving strategy. Unfortunately, the practice of sourcing non-oem valve parts, repair and servicing introduces significant risks that can lead to increased maintenance and operating costs over the lifecycle of your plant. Unqualified technicians using improper service methods can affect performance integrity. Only trained CCI technicians can ensure that the design integrity, industry standards and certification of your valve assets are maintained. Only CCI Aftermarket services can leverage on-going product development insight that can help improve valve performance and reliability through advanced services such as diagnostics, design and application engineering support and migration to improved technology. As the OEM, we offer dedicated repair facilities strategically located around the globe to: Refurbish individual valve components based on up-to-date factory designs and specifications Complete actuator and accessory repair Identify system issues and recommend upgrades based on valve component wear 4
The benefits of CCI Aftermarket Services Improved plant performance Improved plant performance Improved plant performance Increased MW output and reduce leakage costs Increased MW output and reduced leakage costs Increased MW output and reduced leakage costs. Safer plant operating conditions. Safer plant operating conditions Safer plant operating conditions. Higher reliability Higher reliability Higher reliability Lower noise. Lower noise Lower noise. Better control. Better control Better control. Longer intervals between maintenance Longer intervals between maintenance Longer intervals between maintenance Decreased maintenance costs Decreased Decreased maintenance maintenance costs costs Reduced system costs Reduced system costs Reduced system costs. Lower cost of ownership Lower cost of ownership Lower cost of ownership 5
OEM Replacement Parts Small investment, big reward No matter the degree of preventative maintenance employed, the unexpected can and will happen. Being prepared with a stock of necessary replacement parts will help promote the long-term efficiency and continuous productivity of your plant. Ensuring your parts inventory is of the highest quality and consistent with the latest industry certifications and factory improvements is critical. Selecting CCI replacement parts over non-oem alternatives can drastically reduce the risk of catastrophic failures and costly process shutdown. Only CCI replacement parts are manufactured to the specifications of original valve drawings and infused with on-going improvements gleaned from our expansive installed base. While others may be capable of restoring your plant to as was functionality with cheap imitations of cutting-edge designs, only CCI replacement parts can guarantee your facility is running at a capacity consistent with the latest factory specifications and technological advancements. Upgrades Your process equipment represents a significant investment. Periodic upgrades of CCI valve components can help keep pace with increasing production demands or effectively support deviations from original process designs. We specialize in solving control valve problems in severe service applications such as turbine bypass control valves, reheat and superheat attemperation, spray valves, boiler start up valves, feedwater regulators, pump minimum recirculation, vent valves and compressor anti-surge. Drawing upon a vast collection of industry experience, CCI can help identify and execute necessary upgrades of both CCI and non-cci severe service valves to help eliminate energy induced problems such as erosion, vibration, leakage, noise, etc and achieve improved plant performance, efficiency and reliability. 6
Proven Experience Serving Critical Applications Power CCI DRAG Generation valves have been used in severe service applications Oil, worldwide. Gas and Years Petrochemical of research and experience in numerous applications have proven the superiority of the DRAG valve in critical applications. Fossil and nuclear power plants, cogeneration Production, transmission and processing, including (CHP) facilities and other industries handling LNG and petrochemicals: high-pressure Power Generation water or steam: Fossil Reheat and nuclear and superheat power plants, attemperation cogeneration (CHP) Main facilities and booster and other feedpump industries recirculation handling high-pressure Startup and water main or feedwater steam: regulation Deaerator-level control Reheat and superheat attemperation Condensate booster pump recirculation Main Atmospheric and booster steam feedpump dump and recirculation steam venting Startup Turbine and bypass main feedwater regulation Deaerator-level Turbine bypass spray control Condensate Sootblower control booster pump recirculation Once-through Atmospheric steam boiler dump startup and steam venting Turbine (base-loaded bypass and cycling units) Turbine System startup: bypass spray B&W, CE, FW and licensees Sootblower Auxiliary steam control Once-through Turbine seal pressure boiler startup control High-level (base-loaded heater and cycling drains units) System HP coolant startup: injection B&W, (HPCI) CE, FW and licensees Auxiliary Reactor core steam isolation cooling (RCIC) Turbine Core spray seal pressure control High-level Residual heat heater removal drains (RHR) HP Steam coolant generator injection blowdown (HPCI) Reactor Pressurizer core PORV isolation cooling (RCIC) Core CVCS spray letdown Sampling Pump test loops Pulp and paper Oil, Production Gas and Petrochemical chokes Production, Separator-level transmission controland processing, including LNG Gas and lift/injection petrochemicals: Injection pump recycle Production Overboard dump chokes Separator-level Gas regulator control Gas Surge lift/injection relief Injection Gas injection/withdrawal pump recycle Overboard Metering stations dump (active/monitor) Gas Compressor regulator recycle/anti-surge Surge Hot gas relief bypass Gas Emergency injection/withdrawal depressuring/gas to flare Metering Amine letdown stations (active/monitor) Compressor Expander bypass recycle/anti-surge (JT valve) Hot Vent gas to atmosphere bypass Emergency Feedwater regulator depressuring/gas to flare Amine Feedwater letdown pump recirculation Expander Spraywater bypass (JT valve) Vent Steam to header atmosphere pressure control Feedwater regulator Feedwater pump recirculation Spraywater Steam header pressure control 7
Contact us at: info@ccivalve.com For sales and service locations worldwide, Visit us online at: www.ccivalve.com Throughout the world, customers rely on CCI companies to solve their severe service control valve problems. CCI has provided custom solutions for these and other industry applications for more than 80 years. 8 DRAG is a registered trademark of CCI. 2002, 2007 CCI 520 8/07 5K