Thermacore Door Systems

Thermacore Door Systems Product Line SERIES 591 592 593 594 595 598 599 INDUSTRY LEADING COMMERCIAL & INDUSTRIAL SOLUTIONS

Thermacore : Patented Construction for Outstanding Thermal Efficiency THE TURNKEY SOURCE FOR COMMERCIAL AND INDUSTRIAL SOLUTIONS AND SERVICE Selection of Overhead Door products automatically includes the unequaled expertise and experience of Overhead Door Ribbon distributors. Nationwide coverage by our 400+ Ribbon distributors is unique in our industry providing a single source for design and application consulting, installation, service and ongoing maintenance. Turnkey services to maximize the lasting value of your product choice. Your Overhead Door Distributor is also your only source for a full line of commercial and industrial door and operator systems specifically designed for integrated applications. For over four generations, our 400+ Ribbon Distributors have been committed to providing commercial and industrial door solutions. Combined with Overhead Door product design and manufacturing superiority, our distributors are a proud part of the Overhead Door family, sharing our name, our Ribbon logo and our commitment to industry leading innovation and excellence. GENERAL FEATURES AND BENEFITS R-Values Up to 17.50 (3.09 W/Msq) and Air Infiltration Performance up to.08 cfm at 25 MPH (2.26 Lpm at 40 kmph) Continuous foamed-in-place panel construction provides one of the highest R-values in the industry year in, year out Dual PVC thermal break and joint seal between internal and external skins minimize air infiltration and provide the highest door system thermal efficiency in the industry Specially designed track and heavy-duty fixtures ensure a tight and reliable fit Lightweight, Strong and Durable Panel Construction Steel-polyurethane-steel panel construction provides superior thermal efficiency, and exceptional strength-toweight ratio and proven durability Roll-formed, hot-dipped galvanized steel interior and exterior panels Two coats of baked-on polyester paint provide a durable finish Meets Stringent Windload Requirements Exceptional panel strength and superior track design withstands harsh wind conditions, in accordance with ANSI/DASMA 102-1996 Built to Last 10-year * limited warranty against panel delamination of foam and steel skins High-Usage Components for Special Applications Promotes Long Life and Low Maintenance Heavy-duty, precision ground headplate bearings for enhanced counterbalance performance Oil-tempered, heavy-duty helical wound, torsion springs, available in 25,000, 50,000, 75,000 or 100,000 cycles for extra long life Solid-steel counterbalance shaft reduces fatigue and deflection Double end stiles and end hinges lessen loads on door-section Heavy-duty 3" (76 mm) hot-dipped galvanized steel track and 10 ball-bearing, long-stem rollers Additional center hinges reduce overall door section hinge loads Bottom sensing edge stops/reverses door upon contact with an obstruction Environmentally Friendly Specially formulated polyurethane foam insulation ensures no ozone-damaging CFCs are used in the manufacturing process or in the panels Easy Field Repairability Unique design allows on-site door customization for quick and precise installation, replacement or repairs A Broad Line to Fit Every Application Standard door widths up to 40'2" (12,243 mm) and heights up to 32'1" (9,779 mm) Doors for extra-heavy-duty, heavy-duty, medium-duty and light-duty applications *8-year on 598 Series 1-800-887-DOOR

Thermacore Door System Thermacore is the premier insulated steel sectional door available today. It is an ideal choice for applications that demand the highest levels of thermal efficiency, air infiltration and windload resistance. Manufactured using a unique, computer-controlled process, Thermacore s steel-polyurethane-steel sandwich panels are lightweight, incredibly strong and exceptionally energy efficient even under the most severe climatic conditions. Suitable for a wide range of applications, Thermacore doors feature a host of industry-leading design innovations including dual PVC thermal break and joint seal, a CFC-free polyurethane core, and a special internal construction for easy field serviceability. Installation and Service: Overhead Door Company of Twin Falls overhead door corporation 1

Thermacore Door Selection Chart Series 591 592 Series 599 (flush) Series 595 Series 593 Series 594 Series 598 Series 591 592 599 Series 595 Series 593 594 Series 598 Hot -Dipped Galvanized Roll-Formed Steel CFC-Free Polyurethane Core Hinge PVC Thermal Break Integral Steel Hinge Mounting Strip Hot -Dipped Galvanized Roll-Formed Steel CFC-Free Polyurethane Core Hinge PVC Thermal Break Integral Steel Hinge Mounting Strip Hot -Dipped Galvanized Roll-Formed Steel CFC-Free Polyurethane Core Hinge Intermediate EPDM Rubber Seal Hot Melt Thermal Break Integral Steel Hinge Mounting Strip Hot -Dipped Galvanized Roll-Formed Steel CFC-Free Polyurethane Core Hinge Hot Melt Thermal Break Integral Steel Hinge Mounting Strip.08 cfm (2.26 Lpm) PVC white, brown beige.08 cfm (2.26 Lpm) PVC white, industrial brown or gray.08 cfm (2.26 Lpm) PVC.15 cfm (2.24 Lpm) 20.2 (6147 mm) white, industrial brown or gray white, brown beige.15 cfm (2.24 Lpm) 20.2 (6147 mm) white, brown chestnut brown beige 16.2 (4928 mm) 2

Thermacore Door System Series 592 591 593 598 Exterior Color Options Door Profile Double Thermal Acrylic Glazing White Industrial Brown Aluminum Sash Section* with DSB Glazing Chestnut Brown** Insulated DSB* *Not available on 598 See chart below for application color availability. White is the standard interior color for all models. **594 only Series 594 Series 595 599 Door Profile Glazing Door Profile Glazing Insulated DSB Double Thermal Acrylic Insulated DSB Aluminum Sash Section with DSB Glazing Contact your local Overhead Door Distributor or refer to the Overhead Door Architectural Design Manual for specific glazing detail Aluminum Sash Section with DSB Glazing components overhead door corporation 3

Extra-Heavy-Duty Thermacore Doors SERIES 592 599 With a 17.50 R-value (3.09 W/Msq) and.057 U-value (.324 Msq/W), the 592/599 Series Thermacore is the energy-efficient door of choice for commercial use. The 592/599 Series also incorporates an EPDM thermal break and joint seal to prevent thermal transfer between exterior and interior door panel skins. The door is designed for the most demanding situations, including highcycle, windload and thermal applications. ARCHITECTURAL SPECIFICATIONS * 592 599 4 Standard Features At a Glance Panel thickness R-value U-value Air infiltration: at 15 mph (24 kmph) at 25 mph (40 kmph) Thermal break Exterior steel Exterior surface Windload * 2" (51 mm) 17.50 (3.09 W/Msq).057 (.324 Msq/W).08 cfm (2.26 Lpm).08 cfm (2.26 Lpm) PVC.016" (.41 mm) galv. Ribbed, textured Meets ANSI/DASMA 102-1996 Standard springs 10,000 cycle Std. maximum width 40'2" (12,243 mm) Std. maximum height 32'1" (9,779 mm) Exterior color White (592, 599) Kynar white, brown, and beige (592 only) Interior color Limited warranty * Consult factory for requirements Options Thermal glazing Four-section pass door High-usage components* Electric operator Chain hoist Posi-Tension drums Safety bottom fixture Bottom-sensing edge EPDM rubber header seal Aluminum sash section available to 22' 2" (6,756 mm) wide Exhaust ports White 10-year delamination * Refer to General Features and Benefits on inside front cover PART 1 GENERAL 1.01 Work Included The doors will be Thermacore Series 592 (Series 599, flush panel) as manufactured by Overhead Door Corporation. 1.02 Related Work Opening preparation, miscellaneous or structural metal work, access panels, finish or field painting, field electrical wiring, wire, conduit, fuses and disconnect switches are in the Scope of Work of other divisions or trades. 1.03 Quality Assurance In accordance with accepted quality assurance guidelines for motor-operated doors, both the Thermacore door and electric operator (optional) shall be manufactured by a single-source producer of door systems; as by Overhead Door Corporation. PART 2 PRODUCT 2.01 Sections Section profile will be ribbed, (599 flush) textured surface. Sections will be roll-formed, hot-dipped, galvanized steel exterior no less than.016" (.41 mm). Sections will be manufactured by a continuous foamed-inplace polyurethane lamination process resulting in a metal/foam/metal sandwich of homogenous polyurethane insulation. Exterior surface will be ribbed, (flush) textured surface. Sections (Panels) will have a thickness of 2" (51 mm) and will incorporate a dual PVC thermal break and joint seal to prevent heat or cold conductivity. 2.02 Insulation Insulation will be a rigid, foamed-in-place, polyurethane core free of CFCs and will be fully encapsulated in nonpermeable materials to prevent loss of thermal efficiency over time. The insulation will have an R-value of 17.50 (3.09 W/Msq), U-value of.057 (.324 Msq/W) calculated values based on certified test data.

Thermacore Door System SERIES 592 599 2.03 Air Infiltration All doors will be constructed with an air infiltration rating of.08 cfm per square foot of door at 15 mph (2.26 Lpm at 24 kmph) and.08 cfm per square foot of door at 25 mph (2.26 Lpm at 40 kmph). (ASTM-E-283-73) 2.04 Windload ANSI/DASMA 102-1996 standards and as required by code. Consult factory for specific requirements. 2.05 End Stiles End stiles will be of 16-gauge steel and incorporate a thermal break to help prevent heat/cold conductivity between the inside and outside steel skins. 2.06 Hardware Hinges and fixtures will be galvanized steel. Full floating ballbearing rollers will have hardened steel races. Roller sizes will be adequate for design requirements and limitations. Standard springs will be 10,000 cycles. (Higher cycle springs are optional in 25,000, 50,000, 75,000, and 100,000 cycles.) 2.07 Track Track is 2" (51 mm) standard or (3" (76 mm) optional) and angle-mounted. Bracket-mounted track is an option, but not available on full vertical doors. 2.08 Lock Lock will be interior mounted slide lock. (Keyed lock) 2.09 Weatherstrip Weatherstrip between sections will be dual PVC thermal break and joint seal. Bottom weatherstrip will be EPDM rubber bulb-type strip. 2.10 Finish Finish will be two-coat baked-on polyester with a white interior and white exterior. (Kynar white, brown and beige is available for 592) 2.11 Operation Operation will be by manual pull rope. (Optional chain hoist and electric operator are available.) PART 3 EXECUTION 3.01 Execution Install the doors in accordance with Overhead Door Corporation instructions and standards, using an authorized Overhead Door Corporation distributor. *Note to specifier: This specification is a suggested guide. Available options are shown in parentheses. Installation and Service: Overhead Door Company of Albany overhead door corporation 5

Heavy-Duty Thermacore Doors SERIES 591 The 591 Series is the best-selling door in the Thermacore line, and offers superior thermal efficiency to fit a broad range of applications. The 591 Series exterior skin is constructed of galvanized steel with a ribbed, textured finish. It is available with a white interior finish and either a white or Industrial brown exterior. ARCHITECTURAL SPECIFICATIONS * 591 Standard Features At a Glance Panel thickness R-value U-value Air infiltration: at 15 mph (24 kmph) at 25 mph (40 kmph) Thermal break Windload Exterior steel Exterior surface Standard springs Std. maximum width Std. maximum height Exterior color Interior color Limited warranty Options Installation and Service: Overhead Door Company of Southwestern Idaho 1 5/8" (41 mm) 14.86 (2.63 W/Msq).067 (.380 Msq/W) Thermal glazing Four-section pass door High-usage components* Electric operator Chain hoist Posi-Tension drums Safety bottom fixture Bottom-sensing edge EPDM rubber header seal Aluminum sash section available to 22'2" (6,756 mm) wide Exhaust ports.08 cfm (2.26 Lpm).08 cfm (2.26 Lpm) PVC Meets ANSI/DASMA 102-1996.016" (.41 mm) galv. Ribbed, textured 10,000 cycle 35'2" (10,719 mm) 24'1" (7,341 mm) White, Industrial brown or gray White 10-year delamination PART 1 GENERAL 1.01 Work Included The doors will be Thermacore Series 591 as manufactured by Overhead Door Corporation. 1.02 Related Work Opening preparation, miscellaneous or structural metal work, access panels, finish or field painting, field electrical wiring, wire, conduit, fuses and disconnect switches are in the Scope of Work of other divisions or trades. 1.03 Quality Assurance In accordance with accepted quality assurance guidelines for motor-operated doors, both the Thermacore door and electric operator (optional) shall be manufactured by a single-source producer of door systems; as by Overhead Door Corporation. PART 2 PRODUCT 2.01 Sections Section profile will be ribbed, textured surface. Sections will be roll-formed, hot-dipped, galvanized steel exterior no less than.016" (.41 mm). Sections will be manufactured by a continuous foamed-in place polyurethane lamination process resulting in a metal/foam/metal sandwich of homogenous polyurethane insulation. Sections (Panels) will have a thickness of 1 5/8" (41 mm) and will incorporate a dual PVC thermal break and joint seal to prevent heat or cold conductivity. 2.02 Insulation Insulation will be a rigid, foamed-in-place, polyurethane core free of CFCs and will be fully encapsulated in nonpermeable materials to prevent loss of thermal efficiency over time. The insulation will have an R-value of 14.86 (2.63 W/Msq), U-value of.067 (.380 Msq/W) calculated values based on certified test data. * Refer to General Features and Benefits on inside front cover 6

Thermacore Door System SERIES 591 2.03 Air Infiltration All doors will be constructed with an air infiltration rating of.08 cfm per square foot of door at 15 mph (2.26 Lpm at 24 kmph) and.08 cfm per square foot of door at 25 mph (2.26 Lpm at 40 kmph). (ASTM-E-283-73) 2.04 Windload ANSI/DASMA 102-1996 standards and as required by code. Consult factory for specific requirements. 2.06 End Stiles End stiles will be 16-gauge steel. 2.07 Springs Standard springs will be 10,000 cycles. (25,000, 50,000, 75,000, 100,000 cycle springs are optional.) 2.08 Hardware Hinges and fixtures will be galvanized steel. Full-floating, ballbearing rollers will have hardened steel races. Roller sizes will be adequate for design requirements and limitations. 2.09 Track Track is 2" (51 mm) standard or (3" (76 mm) optional) and angle mounted. (Bracket-mounted track is an option, but not available on full vertical doors.) 2.10 Lock Lock will be interior mounted slide lock. (Keyed lock) 2.11 Weatherstrip Weatherstrip between sections will be a dual PVC thermal break and joint seal. Bottom weatherstrip will be EPDM rubber bulb-type strip. 2.12 Finish Finish will be two-coat baked-on polyester with a white interior and white exterior. (An optional Industrial brown and gray are available.) 2.13 Operation Operation will be by manual pull rope. (Optional chain hoist and electric operator are available.) PART 3 EXECUTION 3.01 Execution Install the doors in accordance with Overhead Door Corporation instructions and standards, using an authorized Overhead Door Corporation distributor. *Note to specifier: This specification is a suggested guide. Available options are shown in parentheses. Installation and Service: Overhead Door Company of Twin Falls overhead door corporation 7

Heavy-Duty Thermacore Doors SERIES 595 The Thermacore 595 Series offers superior thermal efficiency for heavy-duty applications. The 595 Series is constructed of 20-gauge galvanized steel with a flush, textured finish. 595 Series doors also carry a Class 26 sound transmission rating for applications where sound suppression is desirable. ARCHITECTURAL SPECIFICATIONS * 595 PART 1 GENERAL Standard Features At a Glance Panel thickness 1 5/8" (41 mm) R-value 14.86 (2.63 W/Msq) U-value.067 (.380 Msq/W) Air infiltration: at 15 mph (24 kmph).08 cfm (2.26 Lpm) at 25 mph (40 kmph).08 cfm (2.26 Lpm) Thermal break PVC Windload Meets ANSI/DASMA 102-1996 Exterior steel 20-gauge galvanized Exterior surface Flush, textured Standard springs 10,000 cycle Sound transmission rating Class 26 Std. maximum width 36'2" (11,024 mm) Std. maximum height 24'1" (7,341 mm) Exterior color White Interior color White Limited warranty 10-year delamination Options Thermal glazing Four-section pass door High-usage components* Electric operator Chain hoist Posi-Tension drums Safety bottom fixture Bottom-sensing edge EPDM rubber header seal Aluminum sash section available to 22'2" (6,756 mm) wide Exhaust ports * Refer to General Features and Benefits on inside front cover 1.01 Work Included The doors will be Thermacore Series 595 as manufactured by Overhead Door Corporation. 1.02 Related Work Opening preparation, miscellaneous or structural metal work, access panels, finish or field painting, field electrical wiring, wire, conduit, fuses and disconnect switches are in the Scope of Work of other divisions or trades. 1.03 Quality Assurance In accordance with accepted quality assurance guidelines for motor-operated doors, both the Thermacore door and electric operator (optional) shall be manufactured by a single-source producer of door systems; as by Overhead Door Corporation. PART 2 PRODUCT 2.01 Sections Section profile will be a flush, textured surface. Sections will be roll-formed, hot-dipped, galvanized steel exterior no less than 20-gauge. Sections will be manufactured by a continuous foamed-in place polyurethane lamination process resulting in a metal/foam/metal sandwich of homogenous polyurethane insulation. Sections (Panels) will have a thickness of 1 5/8" (41 mm) and will incorporate a dual PVC thermal break and joint seal to prevent heat or cold conductivity. 2.02 Insulation Insulation will be a rigid, foamed-in-place, polyurethane core free of CFCs and will be fully encapsulated in nonpermeable materials to prevent loss of thermal efficiency over time. The insulation will have an R-value of 14.86 (2.63 W/Msq), U-value of.067 (.380 Msq/W) calculated values based on certified test data. 8

Thermacore Door System SERIES 595 2.03 Air Infiltration All doors will be constructed with an air infiltration rating of.08 cfm per square foot of door at 15 mph (2.26 Lpm at 24 kmph) and.08 cfm per square foot of door at 25 mph (2.26 Lpm at 40 kmph). (ASTM-E-283-73) 2.04 Windload ANSI/DASMA 102-1996 standards and as required by code. Consult factory for specific requirements. 2.05 Sound Transmission Doors will have Class 26 sound transmission. 2.06 End Stiles End stiles will be 16-gauge steel. 2.07 Springs Standard springs will be 10,000 cycles. (25,000, 50,000, 75,000, 100,000 cycle springs are optional.) 2.08 Hardware Hinges and fixtures will be galvanized steel. Full-floating, ballbearing rollers will have hardened steel races. Roller sizes will be adequate for design requirements and limitations. 2.09 Track Track is 2" (51 mm) standard or (3" (76 mm) optional) and angle-mounted. (Bracket-mounted track is an option, but not available on full vertical doors.) 2.10 Lock Lock will be interior mounted slide lock. (Keyed lock) 2.11 Weatherstrip Weatherstrip between sections will be a dual PVC thermal break and joint seal. Bottom weatherstrip will be EPDM rubber bulb-type strip. 2.12 Finish Finish will be two-coat baked-on polyester with a white interior and white exterior. 2.13 Operation Operation will be by manual pull rope. (Optional chain hoist and electric operator are available.) PART 3 EXECUTION 3.01 Execution Install the doors in accordance with Overhead Door Corporation instructions and standards, using an authorized Overhead Door Corporation distributor. *Note to specifier: This specification is a suggested guide. Available options are shown in parentheses. Installation and Service: Overhead Door Company of Glens Falls overhead door corporation 9

Medium-Duty Thermacore Doors SERIES 593 594 The Thermacore 593 and 594 Series offer excellent thermal efficiency for mediumduty applications. The 593 Series is available with a ribbed, textured surface. The 594 Series features a raised-panel, woodgrain textured surface for a more decorative appearance. ARCHITECTURAL SPECIFICATIONS * 593 594 PART 1 GENERAL Standard Features At a Glance Panel thickness 1 3/8" (35 mm) R-value 12.76 (2.26 W/Msq) U-value.078 (.443 Msq/W) Air infiltration: at 15 mph (24 kmph).08 cfm (2.26 Lpm) at 25 mph (40 kmph).15 cfm (2.24 Lpm) Thermal break Hot melt Exterior steel.016" (.41 mm) galv. (593).012" (.31 mm) galv. (594) Exterior surface Ribbed, textured (593) Raised-panel, textured (594) Standard springs 10,000 cycle Std. maximum width 20'2" (6147 mm) Std. maximum height 16'1" (4902 mm) Exterior color White, Industrial brown or gray (593), Kynar white, brown or beige (593/594), White or Chestnut brown (594) Interior color White Limited warranty 10-year delamination Options Installation and Service: Overhead Door Company of Glens Falls Thermal glazing High-usage components* Higher windload package Sup-UR-Seal jamb weatherstrip Electric operator Chain hoist Posi-Tension drums Safety bottom fixture Bottom-sensing edge EPDM rubber header seal Aluminum sash section Exhaust ports 1.01 Work Included The doors will be Thermacore Series 593 or 594 as manufactured by Overhead Door Corporation. 1.02 Related Work Opening preparation, miscellaneous or structural metal work, access panels, finish or field painting, field electrical wiring, wire, conduit, fuses and disconnect switches are in the Scope of Work of other divisions or trades. 1.03 Quality Assurance In accordance with accepted quality assurance guidelines for motor-operated doors, both the Thermacore door and electric operator (optional) shall be manufactured by a single-source producer of door systems; as by Overhead Door Corporation. PART 2 PRODUCT 2.01 Sections Section profile will be ribbed, textured surface (593 Series) or raised panel, woodgrain textured surface (594 Series). Sections will be roll-formed, hot-dipped, galvanized steel exterior no less than.016" (.41 mm) for 593 Series, and no less than.012" (.31 mm) for 594 Series. Sections will be manufactured by a continuous foamed-inplace polyurethane lamination process resulting in a metal/foam/metal sandwich of homogenous polyurethane insulation. Sections (Panels) will have a thickness of 1 3/8" (35 mm) and will incorporate a thermal break to prevent heat or cold conductivity. 2.02 Insulation Insulation will be a rigid, foamed-in-place, polyurethane core free of CFCs and will be fully encapsulated in nonpermeable materials to prevent loss of thermal efficiency over time. The insulation will have an R-value of 12.76 (2.26 W/Msq), U-value of.078 (.443 Msq/W) calculated values based on certified test data. * Refer to General Features and Benefits on inside front cover 10

Thermacore Door System SERIES 593 594 2.03 Windload (ANSI/DASMA 102-1996 standards and as required by code. Consult factory for specific requirements.) 2.04 End Stiles End stiles will be 20-gauge steel. 2.05 Springs Standard springs will be 10,000 cycles. (25,000, 50,000, 75,000, 100,000 cycle springs are optional.) 2.06 Hardware Hinges and fixtures will be galvanized steel. Full-floating, ballbearing rollers will have hardened steel races. Roller sizes will be adequate for design requirements and limitations. 2.07 Track Track is 2" (51 mm) standard or (3" (76 mm) optional) and angle-mounted. (Bracket-mounted track is an option, but not available on full vertical doors.) 2.08 Lock Lock will be interior mounted slide lock. (Keyed lock) 2.09 Weatherstrip Weatherstrip between sections will be EPDM rubber tube seals fitted inside every joint. Bottom weatherstrip will be EPDM rubber bulb-type strip. 2.10 Finish Finish will be two-coat baked-on polyester with a white interior, and white (or Industrial brown, gray, Kynar white, brown, beige) exterior for 593 series and white (Chestnut brown or Kynar white, brown or beige) for 594 series. 2.11 Operation Operation will be by manual pull rope. (Optional chain hoist and electric operator are available.) PART 3 EXECUTION 3.01 Execution Install the doors in accordance with Overhead Door Corporation instructions and standards, using an authorized Overhead Door Corporation distributor. *Note to specifier: This specification is a suggested guide. Available options are shown in parentheses. Installation and Service: Overhead Door Company of Twin Falls overhead door corporation 11

Light-Duty Thermacore Doors SERIES 598 The Thermacore 598 Series is a quality thermal door that provides a higher level of protection against heat and cold conductivity than standard insulated doors. The 598 Series door represents an economical choice for lighter-duty applications. ARCHITECTURAL SPECIFICATIONS * 598 PART 1 GENERAL Standard Features At a Glance Panel thickness R-value U-value Thermal break Exterior steel Exterior surface Standard springs Std. maximum width Std. maximum height Exterior color Interior color Options Installation and Service: Overhead Door Company of Twin Falls Thermal glazing High cycle springs Higher windload package Electric operator Chain hoist Posi-Tension drums Header and jamb seal 1" (25 mm) 9.31 (1.64 W/Msq).107 (.608 Msq/W) Hot melt.012" (.31 mm) galv. Ribbed, textured 10,000 cycle 16'2" (4,928 mm) 14'1" (4,293 mm) White White 1.01 Work Included The doors will be Thermacore Series 598 as manufactured by Overhead Door Corporation. 1.02 Related Work Opening preparation, miscellaneous or structural metal work, access panels, finish or field painting, field electrical wiring, wire, conduit, fuses and disconnect switches are in the Scope of Work of other divisions or trades. 1.03 Quality Assurance In accordance with accepted quality assurance guidelines for motor-operated doors, both the Thermacore door and electric operator (optional) shall be manufactured by a single-source producer of door systems; as by Overhead Door Corporation. PART 2 PRODUCT 2.01 Sections Section profile will be a ribbed, textured surface. Sections will be roll formed, hot-dipped, galvanized steel exterior no less than.012" (.31 mm). Sections will be manufactured by a continuous foamed-in-place polyurethane lamination process resulting in a metal/foam/metal sandwich of homogenous polyurethane insulation. Sections (Panels) will have a thickness of 1" (25 mm). 2.02 Insulation Insulation will be a rigid, foamed-in-place, polyurethane core free of CFCs and will be fully encapsulated in nonpermeable materials to prevent loss of thermal efficiency over time. The insulation will have an R-value of 9.31 (1.64 W/Msq), U-value of.107 (.608 Msq/W) calculated values based on certified test data. 2.03 Windload (ANSI/DASMA 102-1996 standards and as required by code. Consult factory for specific requirements.) 12

Thermacore Door System SERIES 598 2.04 End Stiles End stiles will be 20-gauge steel. 2.05 Springs Standard springs will be 10,000 cycles. (25,000, 50,000, 75,000, 100,000 cycle springs are optional.) 2.06 Hardware Hinges and fixtures will be galvanized steel. Full-floating, ballbearing rollers will have hardened steel races. Roller sizes will be adequate for design requirements and limitations. 2.07 Track Track is 2" (51 mm) standard and angle mounted. (Bracketmounted track is an option, but not available on full vertical doors.) 2.08 Lock Lock will be interior mounted slide lock. (Keyed lock) 2.09 Weatherstrip Bottom weatherstrip will be EPDM rubber bulb-type strip. 2.10 Finish Finish will be two-coat baked-on polyester with a white interior and white exterior. 2.11 Operation Operation will be by manual pull rope. (Optional chain hoist and electric operator are available.) PART 3 EXECUTION 3.01 Execution Install the doors in accordance with Overhead Door Corporation instructions and standards, using an authorized Overhead Door Corporation distributor. *Note to specifier: This specification is a suggested guide. Available options are shown in parentheses. Installation and Service: Overhead Door Company of Southwestern Idaho overhead door corporation 13

Track Detail Any of the following track configurations can be selected for all Thermacore Series Models. O.H.=Opening Height L.C.=Lift Clearance D.H.=Door Height Standard Lift Track Lift Clearance Track Standard Full Vertical Track 2 (51 mm) Track [15 (381 mm) Radius] Door Height Centerline of Shaft Minimum Headroom Thru 12 0 (3658 mm) O.H. + 11 5/8 (295 mm) 14 1/4 (362 mm) Thru 16 0 (4877 mm) O.H. + 12 5/8 (321 mm) 20 1/2 (521 mm) 3 (76mm) Track [15 (381 mm) Radius] Thru 18 0 (5486 mm) O.H. + 14 5/8 (372 mm) Thru 32 0 (9754 mm) O.H. + 16 7/8 (429 mm) 18 (457 mm) 21 1/2 (546 mm) Low Headroom Track Springs to Front 2 (51 mm) Track [15 (381 mm) Radius] Door Height Centerline of Shaft Minimum Headroom Thru 12 0 (3658 mm) O.H.+L.C.+5 5/8 (143 mm) L.C.+ 8 3/4 (222 mm) Thru 16 0 (4877mm) O.H.+L.C.+5 5/8 (143 mm) L.C.+11 1/4 (286 mm) 3 (76 mm) Track [15 (381 mm) Radius] Thru 22 0 (6706 mm) O.H.+L.C.+6 5/8 (168 mm) L.C.+11 1/2 (292 mm) Thru 32 0 (9754 mm) O.H.+L.C.+6 5/8 (168 mm) L.C.+12 1/4 (311 mm) 2 (51 mm) Track [15 (381 mm) Radius] Door Height Centerline of Shaft Minimum Headroom Thru 11 0 (3353 mm) O.H.+O.H.+ 3/8 (10 mm) O.H.+101/4 (260 mm) Thru 16 0 (4877 mm) O.H.+O.H.+3/8 (10 mm) O.H.+101/4 (260 mm) 3 (76 mm) Track [15 (381 mm) Radius] Thru 18 0 (5486 mm) O.H.+O.H.+3/8 (10 mm) Low Headroom Track Springs to Rear O.H.+101/4 (260 mm) 2 (51 mm) Track [15 (381 mm) Radius] Door Height Centerline of Shaft Minimum Headroom Thru 12 0 (3658 mm) D.H. + 8 (203 mm) 11 3/4 (299 mm) Thru 16 0 (4877 mm) D.H. + 8 (203 mm) 12 1/2 (318 mm) 3 (76 mm) Track [15 (381 mm) Radius] Thru 12 0 (3658 mm) D.H. + 9 (229 mm) 13 (330 mm) Thru 18 0 (5486 mm) D.H. + 9 (229 mm) 13 3/4 (349 mm) 2 (51 mm) Track [15 (381 mm) Radius] Door Height Centerline of Shaft Minimum Headroom Thru 12 0 (3658 mm) O.H. + 2 (51 mm) 71/2 (191 mm) Thru 16 0 (4866 mm) O.H. + 2 (51 mm) 8 (2 03 mm) 3 (76 mm) Track [15 (381 mm) Radius] Thru 18 0 (5486 mm) O.H.+ 6 3/4 (171 mm) 9 3/4 (2 48 mm) Additional headroom required for drawbar operation. Consult your local Overhead Door Distributor. 14

Framing & Pad Detail Thermacore Door System Framing and pad details for common installation of Thermacore doors in steel, wood, concrete and masonry jambs are provided here. If you require additional information or have special project requirements, refer to the Overhead Door Architectural Design Manual, or consult with the Overhead Door Applications Engineering Group or your local Overhead Door distributor. Steel Jambs Wood Jambs Concrete/Masonry Jambs 2" (51 mm) Track 2" (51 mm) Track 2" (51 mm) Track 3" (76 mm)* Track 3" (76 mm)* Track 3" (76 mm)* Track Minimum Required Sideroom Track Type 2 Track (51 mm) 3 Track (76 mm)* Standard Lift 4 1/2" (114 mm) 6 1/2 (165 mm) Low Headroom 9" (229 mm) 10" (254 mm) Lift Clearance 4 1/2" (114 mm) 6 1/2"(165 mm) Full Vertical 4 1/2" (14 mm) 6 1/2"(165 mm) Minimum Required Sideroom Track Type 2 Track (51 mm) 3 Track (76 mm)* Standard Lift 3 1/2" (8 9 mm) 5 1/2 (140 mm) Low Headroom 8" (203 mm) 9" (229 mm) Lift Clearance 3 1/2" (8 9 mm) 5 1/2 (140 mm) Full Vertical 3 1/2" (8 9 mm) 5 1/2 (140 mm) Minimum Required Sideroom Track Type 2 Track (51 mm) 3 Track (76 mm)* Standard Lift 4 1/2" (114 mm) 6 1/2 (165 mm) Low Headroom 9" (229 mm) 10" (254 mm) Lift Clearance 4 1/2" (114 mm) 5 1/2 (140 mm) Full Vertical 4 1/2" (114 mm) 5 1/2 (140 mm) * 3" (76 mm) track not available with 598 Series. overhead door corporation 15

Electric Operators Operator Control Options Push-button, key or combination stations; surface- or flush-mounted for interior and/or exterior locations Vehicle detectors, key card reader, photocell and door timer controls Treadle or pull switch stations Telephone entry and coded keyboard stations Universal programmable door timer Commercial light package Radio control systems (24 VAC or 120 VAC ) Explosion and dust ignition-proof systems Electric Operator Selection Guide S Horsepower Max. height of door Armor Drive 1/2, 1 HP 32' 3000 c c T,S,C (9753 mm) (1360 kg) Model SDB+ 1, 2 HP 28' 3080 c c c c c S,C (8534 mm) (1397 kg) Model L+ 1/3, 1/2, 28' 1650 c c c c c T,S,C 3/4 HP (8534 mm) (748 kg) Model JST+ 1/3, 1/2, 24' 1450 c c c c T,S,C 3/4 HP (7315 mm) (657 kg) Model SEL+ 1/3,1/2 HP 18' 940 c c c T,S (5486 mm) (426 kg) Model MD 1/2 HP 14' 620 c T,S (4267mm) (281 kg) Mounting Options: T = Trolley S = Side mount C = Center mount Entrapment Protection The installation of an external reversing device for all electrically operated commercial doors is recommended. If a sensing edge or other reversing device is not installed, a constant-contact control switch must be used to close the door. We recommend a four-wire, fail-safe electric sensing edge that will not allow the door to close if the sensing edge is damaged or not working properly. NEW Operator Model ArmorDrive The ArmorDrive comes available with a 1/2 hp or 1 hp motor. This full-featured, modular door control system lifts every door in our commercial and industrial lines from sectional doors and security grilles to the largest rolling steel service door. Customized mounting kits accommodate your specific door type, configuration and installation scenario. Max. weight of door V-belt 6-rib poly J-belt Worm gear Planetary Gears Adjustable clutch Totally enclosed Continuous duty Explosion proof Mounting type Overhead Door Corporation offers the broadest line of electric operators to suit new construction and retrofit applications, as well as unusual or special requirements. Manufactured by Overhead Door Corporation to meet the exacting performance requirements of Overhead Door s upwardacting doors, our ribbon branded operators afford precise control of door action for years of trouble-free operation. In order to improve safety and enhance door and motor life, industry quality assurance guidelines recommend the choice of a single manufacturer for both door and operator applications. Overhead Door Corporation is the only national manufacturer of a full line of commercial and industrial doors and operators specifically designed for integral applications. Operator Models Model SDB+ Model SDB+ is a heavy-duty commercial operator designed to operate doors up to 28' (8,534 mm) in height and 3,080 pounds (1,399 kg). It is available as either a side-mounted or centermounted unit. Model L+ Model L+ is a heavy-duty commercial operator designed to operate doors up to 28' (8,534 mm) in height and 1,650 pounds (784 kg). It is available as a trolley-type (20:1 gear ratio), or side-mounted or center-mounted unit (40:1 gear ratios). Model JST+ Model JST+ is a standardduty operator designed to operate doors up to 24' (7,315 mm) in height and 1,450 pounds (658 kg). It is available as a trolley-type, sidemounted, or center-mounted unit. 16

Thermacore Door System Model SEL+ Model SEL+ is a standard-duty operator designed to operate doors up to 18' (5,486 mm) in height and 940 pounds (426 kg). It is available as a trolley-type or side-mounted unit. Model MD Model MD is a limited-duty operator designed to operate doors up to 14' (4,267 mm) in height and 620 pounds (281 kg). It includes an internal electronic reversing system that will reverse a closing door upon detection of an obstruction. It is available as a trolley-type or side-mounted unit. Trolley-type (Drawbar) operators feature a power unit mounted between, above and to the rear of the horizontal tracks. The drawbar drive provides positive control of the door at all times, making this operator the preferred choice whenever possible. Maximum door width is 20' per drawbar. Available on Models JST+, SEL+, L+, MD, and ArmorDrive. Trolley-type (Drawbar) JST+, SEL+, L+, MD, ArmorDrive Mounting Details Side-mounted (jackshaft) operators feature a power unit mounted on the inside front wall and connected to the crosshead shaft, with an adjustable coupling or drive chain and sprockets. Available on models MD, SEL+, JST+, SDB+, L+, and ArmorDrive. Side Mount Type MD, SEL+, JST+, SDB+, L+, ArmorDrive Center-mounted (jackshaft) operators feature a power unit on the front wall above the door opening. No additional backroom is required. Available on models JST+, L+, SDB+ and ArmorDrive. Center Mount/Jackshaft Type JST+, L+, SDB+, ArmorDrive Maximum Headroom Requirements MD Track Requirements + 3 3/4" (95 mm) SEL+ Track Requirements + 4" (102 mm) JST+ Track Requirements + 5 1/2" (140 mm) L+ Track Requirements + 4 3/4" (121 mm) See page 6 for track details Depth Requirements - A Dimension (Backroom) MD Door Height + 3' 10" (1168 mm) SEL+ Door Height + 4' 0" (1219 mm) JST+ Door Height + 4' 2" (1295 mm) L+ Door Height + 6' 1" (1854 mm) A Dimension - Minimum (Sideroom) 2" (51mm) Track 3" (76mm) Track MD 15 3/4" (400 mm) SEL+ 20" (508 mm) 21" (533 mm) JST+ 20" (508 mm) 21" (533 mm) L+ 23" (584 mm) 24" (610 mm) SDB+ 26" (660 mm) 26 (660 mm) Maximum Headroom Requirements JST+ Track Requirements + 14" (356 mm) L+ Track Requirements + 10 3/4" (273 mm) SDB+ Track Requirements + 23" (584 mm) See page 6 for track details overhead door corporation 17

The Original, lnnovative Choice for Unequalled Quality and Service Overhead Door Corporation pioneered the upward-acting door industry, inventing the first upwardacting door in 1921 and the first electric door operator in 1926. Today, we continue to be the industry leader through the strength of our product innovation, superior craftsmanship and outstanding customer support, underscoring a legacy of quality, expertise and integrity. That s why design and construction professionals specify Overhead Door Corporation products more often than any other brand. The red Overhead Door Ribbon is a mark of quality that also reflects the pride we take in the people who support our products. Our family of over 400 Ribbon distributors across the country not only share our name and logo, but also our commitment to excellence. Your Ribbon distributor will work with you in a consultative role to ensure that product selections achieve your design and application requirements in addition to providing expert installation, professional field service and ongoing maintenance. From project design and manufacturing to installation and service, the Overhead Door Ribbon is your guarantee of genuine quality and turnkey service excellence. Together with our Ribbon distributors, we offer comprehensive technical information and resource materials to support your project, including: Architectural Design Manual a comprehensive guide to selecting, specifying and detailing all commercial and industrial Overhead Door products Sweet s Catalog for selection information about our products, and Sweet s CD and CD-CAD for convenient electronic product information, technical specifications, and details with CAD cut- and-paste capability Operation & Maintenance Manual detailed product information, customized for your project, to ensure reliable, long-life door system operation Custom design and technical assistance through our Corporate Application Engineering Teams JetRoll High Speed Doors Fire Doors Rolling & Side Folding Security Grilles & Closures Rolling Service Doors Today, Overhead Door Corporation as well as its divisions, which include W.B. McGuire Co. for loading dock equipment and impact traffic doors, and Horton Automatics for automated pedestrian entrances is recognized as the leading, single-source manufacturer of integrated door and operator systems for commercial, industrial and residential applications. With multiple manufacturing locations throughout the United States, a state-of-the-art International Technical Center for design and engineering, and a national network of authorized Ribbon distributors, our capabilities are leading-edge and our field service and technical support second to none. Built best and backed best, Overhead Door is the industry s leading choice for quality that shows and lasts. To talk with the Overhead Door Distributor nearest you, call 1-800-887-DOOR. Overhead Door Corporation 2501 S. State Hwy. 121 Lewisville, Texas 75067 (800) 275-3290 Telephone www.overheaddoor.com 2006 Overhead Door Corporation C900-037 5.1M 12/06 JAR INDUSTRY LEADING COMMERCIAL & INDUSTRIAL SOLUTIONS The Overhead Door Corporation family of quality commercial and industrial products includes: A part of Sanwa Shutter Corporation Consistent with our policy of continuing product improvement, we reserve the right to change product specifications without notice or obligation