URALMASHPLANT
JSC «Uralmashplant» supplies capital equipment for fundamental industries (gas and oil production, minerals industry, iron and steel-making) which provide about 80% of budget revenues and over 80% of import revenues. Uralmashplant. Commissioned in 1933. 5 400 employees Includes Uralmash Engineering Ltd., with workforce approx. 700 employees Base shareholder Gazprombank. Steadily ranked third in the rating list of Russian banks. JSC «Uralmashplant» has a full production cycle: engineering, steel-making, welding, machine-assembly and tool shops. 2
Our products have been delivered to 42 countries Cuba Germany Algiers Finland Byelorussia Poland Ukraine Czech Romania Hungary Serbia Georgia Bulgaria Turkey Armenia Egypt Syria Russian Federation Uzbekistan Iran URALMASH Kazakhstan Pakistan Mongolia China Korea Japan India Nigeria Our clients - Evraz Holding, ММК, Severstal, Metalloinvest, UGMK, Norilsk Nickel, EUROCEMENT Group, Arcelor Mittal, Visakhapatnam Steel Plant, Severny GOK, Kazkhrom and other companies worldwide We aim to offer the following to our customers: Turnkey implementation of integrated projects Top-grade scientific and technological solutions Quality and reliability of equipment Competitive price level After-sales service 3
JSC Uralmashplant. Manufacturing Facilities
Manufacturing Facilities Metallurgical Plant Electric Arc Furnaces: 30t, 14 t, 2х7 t Ladle Furnace: 100 t Hydraulic presses of 10000 tf, 4000 tf, 3000 tf, 1200 tf Max. casting weight 100 t Max. forging weight 80 t Machine-assembly Plant CNC Rough and Finish Machining Centre 45 000 tpy Welding Plant Facilities for fabrication of large steel structures 55 800 tpy 5
Metallurgical Plant Metallurgical Plant Electric Arc Furnaces: 30t, 14 t, 2х7 t Ladle Furnace: 70 t Hydraulic presses of 30000 tf, 10000 tf, 4000 tf, 3000 tf, 1200 tf Max. casting weight 100 t Max. forging weight 80 t Other equipment: Vacuum Ingot Casting Chambers Steam-air Hammers, force from 0.5t to 7 t Re-heating Furnaces Facilities for intermediate and final heat-treatment, induction hardening, special chemical heat treatment Foundry and Moulding Equipment 6
Welding Plant Facilities for fabrication of large steel structures 55 800 tpy Welding methods: Semiautomatic argon gas-shielded welding Automatic welding Hand arc welding Facing: Carbon and stainless steel Nonferrous and hard alloys Thermal cutting of sheets and plates: Gas-oxygen cutting sheet thickness up to 250 mm Air-plasma cutting - sheet thickness up to 20 mm 7
Machining Facilities CNC Rough and Finish Machining Centre 45 000 tpy machining of parts of various products in the company s product range. machining of welded parts of various products from the organization s product range. machining of rolls for hot and cold rolling 8
Mechanical Assembly Facilities Include assembly shops where manufactured equipment is assembled and tuned, painted and packed. Production capability: Machine-building metal structures of various geometry and steel grades with a unit mass of 50 t (in some cases up to 100 t). Optimal size of assembled equipment parts up to 12000х3000х3000 mm, possible size up to 24000х3000х3000 mm. 9
JSC Uralmashplant. Products
Sintering Equipment JSС «Uralmashplant» offers a wide range of sintering equipment tailored to customers requirements. Since 1934 nearly 160 travelling-grate sinter machines have been developed and put into operation with grate area of 18-480 sq.m. The company offers: Complete delivery of efficient sinter machines of any grate area with computerized process automation systems. Revamping of sinter plants with an increase of grate area of sinter machines with the re-use of the existing production facilities, foundations and utility lines Supply of individual technological equipment and spare parts for sinter plants 11
Pelletizing Equipment JSC "Uralmashplant" is the only Russian designer and supplier of travelling grate induration machines for pellet production (iron ore, phosphorite type, etc.) Since 1964 about 50 complexes with induration machines have been developed and put into operation with working area of 108-592 sq.m. The company offers: Complete delivery of new generation induration machines оf any working area and capacity Revamping of existing pellet plants with application of modern technological processes and efficient gas flow patterns and the re-use of the existing production facilities, foundations and utility lines Delivery of individual assemblies of induration equipment and spare parts 12
Blast Furnace Equipment JSC "Uralmashplant" supplies different types of equipment and assemblies for blast furnaces of 2000, 1540, 1719 and 3200 m 3. Equipment manufactured by Uralmash is operating successfully in Russia, Ukraine, Kazakhstan, in Eastern Europe, India, and China. The company offers: BF underfire feed systems (the conveyer length is up to 31 m and the belt width is up to 1.4 m) Machines and mechanisms for charge supply to blast furnace charging device Machines and mechanisms of blast furnace top arrangement Machines and units for iron and slag removal and transportation 13
Continuous Casters and Auxiliary Equipment for Steelmaking JSC "Uralmashplant" manufactures integrated continuous casting machines for production of slabs, blooms and sections with capacity up to 3 MTPA. The machines are designed for casting a wide range of steel billets and various types of cross sections. Since 1959 Uralmash has developed and commissioned over 70 continuous casters. We offer: Slab casters (billets with cross section of 150-250х500-2500 sq. mm) Bloom casters (billets with cross section of 210 350х210 450 sq. mm) Continuous casters for rounds (diameter 150 400 mm) 14
Rolling Mill Equipment JSС «Uralmashplant» supplies technological equipment for hot and cold rolling shops Since 1935 about 300 rolling mills and various rolling mill equipment for ferrous and nonferrous industries have been developed and commissioned in 29 countries of the world. Hot-rolling Mills: Continuous billet mills (square billets 80х80 150х150, round billets of 100-150 mm in diameter) Heavy section mills (round billets, shaped iron (I-beam, angle) Universal beam mills (flange width 100-440 mm, height 200-1000 mm, length 6000-30000 mm) And also rail-and-structural steel mills, railway-wheel and ring-rolling mills, heat treatment equipment, leveling machines and lines. 15
Rolling Mill Equipment Sets of equipment for production of automobilebody sheets (0.35-3.0 mm thickness), tin plate (0.15-0.35 mm), electric steel (0.35 mm), sheet steel (0.5-3.0 mm) of carbon, low-alloyed, structural and special steels, with strip width up to 1850 mm and coil weight up to 45 t. Cold Rolling Mills: Rolling mills (reversing mills, tandem mills, 1- and 2-stand temper mills, coupled pickling and rolling lines) Strip processing lines (continuous pickling lines, hot galvanizing lines, continuous annealing lines) Finishing lines (tension levellers, strip preparation lines, shearing and slitting lines, sheet and coil packing lines) 16
Press and Forging Equipment JSC "Uralmashplant" has a powerful background experience in design and manufacture of press and forging equipment. Since 1935 we have produced over 250 heavy hydraulic presses with force from 20 to 300 MN. Forging Presses, force up to 150 MN Steet-stamping and Die-forging Presses, force up to 300 MN Stretchers, force up to 60 MN. Pipe bending equipment to produce 28 to 1420 mm dia. branch pipes Rolls for Rolling Mills and Billets JSC "Uralmashplant" supplies forged steel backup rolls, work rolls for hot- and cold-rolling mills: dia. from 185 to 1600 mm, length up to 4500 mm, weight up to 55 tons. Maximum hardness: 187-410 НВ, 30-65 HS. Moreover, we offer forgings and stamped pieces, steel and iron castings, as well as blanks for shroud rings and rotor shafts. 17
Excavating Machines JSC "Uralmashplant" supplies various modifications of single-bucket walking draglines and mining shovels capable of operation in any region under any mining and climatic conditions. Since 1948 we have delivered: Over 13000 mining shovels with bucket capacity of more than 3 m 3 28 heavy-duty mining shovels with bucket capacity of 12 20 m 3 251 walking dragline with bucket capacity of 11-100 m 3 We offer: 13 size are available with bucket capacity of 11-110 m 3 and 75-130 m boom length, including 6 variants with decreased ground pressure Crawler-mounted shovels on the basis of EKG-5A and EKG- 12 Crawler-mounted mining shovels Our innovative solution crawler-mounted mining shovels with bucket capacity up to 50 m 3 18
Crushing and Grinding Equipment JSС «Uralmashplant» supplies a wide range of standard size crushers and mills manufactured on the basis of our in-house engineering. Since 1935 we have have manufactured over 5000 crushers and mills of various purpose. We offer: Complete delivery of intermediate, secondary, medium and fine; toothed single- and double-roll crusher, fourroll crushers with plain shafts Complete delivery of ball and rod mills, ore-and pebble mills, dry and wet autogeneous mills Supply of spares Services 19
Equipment for Cement Industry Production capacities of JSС «Uralmashplant» make it possible to deliver complete cement mills and furnaces. The equipment of furnaces is manufactured on the basis of engineering by KHD, Germany. We offer: Raw material and cement mills Mill and rotary kiln frames Gear boxes for drives of mills and furnaces weighing up to 130 t Shrouds Girth gears and idlers of 300, 400, 600 and 1000 t load capacity 20
Handling Equipment JSC «Uralmashplant» is one of a few Russian companies which has a complete manufacturing cycle of heavy hoisting and handling equipment. Equipment is designed by VNIIPTMASH, which is the head branch institute involved in the design of heavy cranes. We offer: Electric overhead travelling cranes for nuclear power plants General purpose electric overhead cranes Cranes used in metallurgical production Special cranes: - overhead grab cranes - stamp work s cranes 21
Oil-and-Gas Drilling Equipment JSС «Uralmashplant» is the designer and supplier of drilling equipment for oil- and- gas industry. Since 1945 about 15000 drilling rigs have been manufactured. We offer : Mobile rigs (drilling depth: 2500-3200m, admissible hook load: 160-200 t) Cluster rigs (drilling depth: 2500-6500m, admissible hook load : 160-450 t) Land rigs (drilling depth: 3200-15000m, admissible hook load : 200-600 t) 22
Thank you for your attention 23