Leading indicators workshop: Breaking the barrier to zero injuries. [Risk Engineering]

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Transcription:

Leading indicators workshop: Breaking the barrier to zero injuries [Risk Engineering]

Welcome Administrative issues Electronic devices Exits Schedule Class structure Lecture Q & A Breaks Evaluations Introductions 2

Seminar objectives Understand the difference between lagging indicators and leading indicators Discuss current research regarding leading indicators How to determine if your company has hit a safety plateau Potential barriers to implementing a leading indicator program Solutions to potential barriers Benefits of implementing a leading indicator program Utilize a step by step process to implement a safety leading indicator program 3

Agenda Section 1 Construction Industry Institute (CII) The CII RT 284 research team Definition of leading indicators Common leading indicators Section 2 Discuss potential barriers to implementing a leading indicator program Discuss the solutions to the implementation barriers Discuss the benefits of implementing a leading indicator program Section 3 How to make leading indicators work in your company 4

Section 1 Construction Industry Institute (CII) The CII RT 284 research team Definition of leading indicators Common leading indicators 5

Construction Industry Institute (CII) CII is based at the University of Texas at Austin and was formed in 1989 A consortium of more than 100 leading owners and contractors from both the public and private sectors and more than 30 leading U.S. universities These organizations have joined together to enhance the business effectiveness and sustainability of the capital facility life cycle through CII research, related initiatives and industry alliances The result has been the creation of best practices and implementation tools in 15 key areas such as: constructability, frontend planning, project risk and zero accident techniques 6

RT 284 research team: Safety leading indicators Team of 20 individuals representing owners and contractors Two lead researchers from the University of Florida and the University of Colorado at Boulder Two-year research effort Finished product RT 284-1: measuring safety performance with active safety leading indicators RT 284-2: implementing active safety leading indicators Note CII tools and products are available on the CII website: www.construction-institute.org 7

Construction industry trends 16.0 14.3 14.2 Total Recordable Incidence Rate (TRIR) 14.0 12.0 10.0 8.0 6.0 4.0 2.0 7.2 6.1 13.0 13.1 5.3 4.3 12.2 3.4 11.8 3.0 10.6 2.7 9.9 2.3 9.5 8.8 8.6 1.6 1.6 1.7 8.3 7.9 1.0 1.0 7.1 6.8 1.2 1.2 Industry* CII 6.4 6.3 5.9 5.4 4.7 4.3 0.88 0.72 0.58 0.68 0.57 0.64 0.0 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 325 413 477 497 527 613 644 770 518 765 995 936 1,117 1,073 1,129 1,195 936 1,297 1,766 2,085 2,403 Year and Work-hours (MM) *OSHA Construction Division, NAICS 236-238 (SIC 15-17) Reflects OSHA reporting change Figure 2. TRIR (RIR), aggregated data, 1989-2009 Information in this slide was obtained from the Construction Industry Institute (CII) and Research Team 284. 8

Scope of the research Identify the characteristics of passive and active leading indicators that most effectively predict safety performance on construction projects Create a leading indicator measurement tool that facilitates the integration of leading indicators in a comprehensive safety program 9

Lagging indicators How have we traditionally measured safety performance in the construction industry Traditional view of safety is typically from the pessimistic perspective Focuses on failures If unacceptable numbers of injuries occur, it is too late to prevent them The question: can we or should we change the way we look at safety? Lagging indicators Only give information about end result Traditional measures of safety force us to focus on failures (i.e., when it is too late) RIR Dart Litigation Regulatory citations Loss ratio EMR 10

Leading indicators Measures of attitudes, behaviors, practices, procedures, techniques or conditions that influence construction safety performance Proactive, measurable actions and/or results that may predict incidents, injuries and/or illness 11

Types of leading indicators Passive leading indicator: does not have an actionable metric Example: requiring pre-task planning Active leading indicator: metric that prompts a proactive response relative to the process it measures Example: measuring whether pre-task plans are completed and by who; addressing appropriate hazards reviewed with crews and reviewed for quality 12

Measurement Measurement is important to evaluate the efficiency of any process Input PROCESS Output 13

Measurement Where should measurements take place? Input PROCESS Output Here? 14

Measurement Where should measurements take place? Input PROCESS Output Or here? 15

Lagging vs leading indicators of safety performance Lagging indicators Fatality Lost time injury Medical case injury 1 200 2,000 60,000 Leading indicators Near miss incidents Unsafe behavior and unsafe conditions Underlying causes for unsafe behavior and unsafe conditions 16

Measurement Lagging, downstream or trailing measures focus on the end result, not the process Input PROCESS Output 17

Measurement Leading indicators of safety Proactive measures of processes that precede or influence safety performance Signal the need for interventions before incidents occur While lagging indicators indicate there is a problem, leading indicators help identify the source of the problem 18

Measurement Focus of leading indicators Input PROCESS Output 19

Section II Discuss potential barriers to implementing a leading indicator program Discuss the solutions to the implementation barriers Discuss the benefits of implementing a leading indicator program 20

Leading indicator program: Potential barriers Program champion Ability to identify weaknesses and deficiencies of the approaches already being utilized Ability to communicate/teach others the importance of measuring leading indicators Ability to facilitate the implementation of a leading indicator program Ability to monitor data and communicate effectiveness 21

Leading indicator program: Potential barriers Management support Status quo factor - organizations grow comfortable with the way things are Upper management believes in program and provides financial support but supervisors and managers are not engaged Lack of involvement of supervisors and managers Concern about record & reputation Fault-finding mind set 22

Leading indicator program: Potential barriers Employee engagement Lack of understanding Fear of punishment & retaliation Peer pressure What s in it for me? Lack of recognition and feedback 23

Leading indicator program: Potential barriers Data management Resources to collect and analyze data Prompt processing of data Explanation/interpretation of the results Recommendation (action) based on interpretation Communicating results 24

Leading indicator program: Solutions to potential barriers Program champion Select person (committee) who understands current programs and has the ability to identify weaknesses Select person (committee) that has authority and the respect of co-workers 25

Solutions to potential barriers: continued Management support Top level management is visibly committed to the process Financial resources are available Supervisors and managers have defined roles and performance is evaluated Define expectations and goals Steer employees toward desired actions and intentionally look to catch them doing what is correct 26

Solutions to potential barriers: Continued Employee engagement Provide training to employees involved in processes and set expectations Ensure tools/forms are easy to read and direct Consider language and cultural barriers Reward employees for participation Provide clear and timely response 27

Solutions to potential barriers: continued Data management Define a methodology for information/data collection Define a frequency/schedule for information/data collection and processing Monitor ongoing process regularly Provide frequent feedback and results Adjust program based on results 28

Leading indicator program: Benefits to implementing a leading indicator program Focus is on the actions or behaviors that lead to our success Shifts focus of safety Focus shifts from the absence of incidents to a focus on safety efforts and activity (lagging to leading indicator mindset) Measures attitudes, behaviors, practices, procedures, techniques or conditions that influence construction safety performance Can be used to benchmark current practices and demonstrate continuous improvement over time 29

Leading indicator program: Benefits continued While lagging indicators indicate there is a problem, leading indicators help identify the source of the problem Proactive, measurable actions and/or results that may predict incidents, injuries and/or illness if not addressed Signal the need for interventions before incidents occur 30

Leading indicator program: Benefits continued Traditional view of safety (lagging indicators) is typically from the pessimistic prospective - focuses on failures (i.e., when it is too late) Only gives information about end results Leading indicators measure safety-related practices or observations Leading indicators provide a metric that prompts a proactive response relative to the process it measures Example: measuring whether pre-task plans are completed and by who; addressing appropriate hazards reviewed with crews and reviewed for quality 31

Leading indicator program: Benefits continued Enables the identification and control of previously unknown or unrecognized risks Hazards/processes are identified before an incident occurs Safety leading indicators tell you the safety potential of your project and provide signals when specific corrective actions should be taken Enhances management credibility Enhances management credibility through visibility, positive action Managers/supervisors must be engaged in the process 32

Section III How to make leading indicators work in your company 33

Safety must be managed like other business objectives Safety Management Profit Schedule Quality 34

Exercise 1 Come up with some leading indicators that may be measurable within your company 35

Most common leading indicators Near miss reporting Project management team safety process involvement Worker observation process Stop work authority Auditing program Pre-task planning Housekeeping program 36

Most common leading indicators Owner s Project Manager (PM) participates in worker orientation Foreman feedback meetings with owner s PM Owner performs safety walk through Pre-task planning for vendor activities Vendor safety audits Vendor exit debrief Vendor design for safety 37

Best safety leading indicator There is no best leading indicator Different processes require different indicators Strong safety commitment from management is necessary for success 38

The concept Safety leading indicators can be measured and can alert management about the need for a positive response before an injury occurs Some are strategies most companies are already doing! Site safety audits Toolbox meetings A shift toward: Measurement of the strategies Setting thresholds Implementing an action plan if the values are not desirable 39

Additional findings from leading indicator research Very few leading indicators are fully implemented Case average TRIR approx. 2.0 Projects where leading indicators were measured and fully implemented had an average TRIR of 0.19! Every firm can benefit from safety leading indicators A strong foundation of safety is a pre-requisite A champion must be committed to success The next step is to carefully select a few safety leading indicators and implement them on your project 40

Implementing a leading indictor program 1. Selecting a leading indicator 2. Define an actionable leading metric 3. Develop measurement process 4. Engage responsible parties 5. Implement the leading indicator measurement process 6. Analyze leading indicator information 7. Publicize leading indictor performance 8. Evaluate effectiveness of leading indicator and adjust accordingly 9. Celebrate success 41

Implementing a leading indictor program Information in this slide was obtained from the Construction Industry Institute (CII) and Research Team 284. 42

1. Selecting a leading indictor The key step to the entire process Questions to consider Whose contribution to the safety effort is to be monitored? How many leading indictors are to be monitored? Which leading indicators should be given top priority? Are there any process weaknesses in the implementation of the existing safety program? 43

1. Selecting a leading indictor Keys: What is the return on investment Initially focus on one or two indicators Discuss with key personnel Leading indictor measurements will indicated when some type of corrective action is needed prior to an injury occurring 44

Step 2: Define an actionable leading metric What gets measured, gets managed Pete Drucker Leading indictors Must be quantifiable Objectivity is critical Can influence positive and negative behavior 45

Step 2: Define an actionable leading metric Fundamental rules Data must be numeric they can be translated as a score Data must be easily understood Data must be perceived as credible; they must be objective rather then subjective Data must signal the need for action when they indicate a deviation from expectation Data must be related to other indictors, e.g., supervisor responsibilities and safety inspections Data must not generate unintended consequences or be easily manipulated 46

Step 3: Develop measurement process Consistency is crucial Same assessments under similar conditions Guidelines for measuring must be clear and unambiguous How will the statistics be presented Percentage of events Number of events per man hours Be prepared to change the guidelines if necessary The value of the program will be no better than the integrity of the scores generated 47

Step 3: Develop measurement process The process requires: Personnel knowledge about the process to be measured Personnel trained to collect information/data in a consistent fashion A defined methodology for information/data collection A defined frequency/schedule for information/data collection Tools formatted for the consistent collection of information/data A repository for the information/data 48

Exercise 2 Choose one of the most common leading indicators below and develop the first three steps of the implementation process using the blank leading indicator worksheet provided Near miss reporting Project management team safety process involvement Worker observation process Stop work authority Auditing program Pre-task planning Housekeeping program 49

Step 4: Engage responsible parties Change is difficult A successful program needs to: Engage the participants that the program is targeting Assign a program champion Participants must have an understanding of leading indicators Top management commitment to support the program Those collecting the data understand the value 50

Step 5: Implement the leading indicator measurement process Work the plan Open channels of communication Program implementers Project management Field employees 51

Step 6: Analyze leading indicator information Collect, process, and evaluate Data must be reviewed and analyzed in a timely fashion Assign responsibilities Threshold limit values Adjust Collect Predict & Prevent Analyze Information in this slide was obtained from the Construction Industry Institute (CII) and Research Team 284. 52

Step 6: Analyze leading indicator information Considerations Compilation of the data by responsible parties Prompt processing of the data Graphical representation of the data Explanation/interpretation of the results Recommendations (action) based on interpretation Correlation with other metrics (lagging and active leading indicators) 53

Step 7: Publicize leading indicator performance Performance metrics need to be communicated: Submitted to owner and management through monthly reports Distributed to subcontractor management Reviewed weekly by project safety committees Displayed (and explained) in common project locations for the benefit of the workforce Regularly reported to those with a vested interest 54

Step 8: Evaluate effectiveness of leading indicator and adjust accordingly Leading indicators need to be evaluated at all times Interventions Changes to the measurement process Assure value is derived from the measurement effort Considerations: Is the attention to the relevant process given at the appropriate level Do perception survey results, relative to the process, demonstrate improvement Is there consistency in the data collected Is the process easy to implement Is the information perceived as meaningful 55

Step 9: Celebrate success What motivates those involved? Individual recognition Public recognition Other means 56

Exercise 3 Continue with the development of the chosen leading indicator using the blank leading indicator worksheet provided. 57

Continuous improvement Accountability Feedback Positive and negative Develop action plans Data-driven decisions Plan Purpose Expectations Data use plan Communication Act Do Periodic review Identify gaps and trends Measure progress Study Inspection strategy Observe Initial correction 58

Management accountability 1 Management behavior 2 3 Employee behavior 4 59

Safety must be managed like other business objectives Treating safety like other business objectives will get your ducks in a row Management Profit Schedule Safety Quality 60

Zurich national construction roundtable recommendations and solutions Perform cultural assessment to establish a baseline Educate management (both client and company) on understanding lagging vs. leading indicators Report results on a continuous basis at all levels of the company (i.e., company dashboard) Determine what, why and how to measure (develop a plan) Ensure behavioral-based observation process is in place and working Make certain focus observation process is in place and working Ensure near miss/near hit reporting process is in place and working 61

Zurich national construction roundtable recommendations and solutions Conduct employee perception surveys to determine the state of EH&S health Conduct employee pre-hire screening Ensure contractor selection (EH&S) process is in place prior to the start of project Ensure active management safety participation (i.e., tours, walkabouts, written communications) Evaluate supervisor safety activities 62

Zurich national construction roundtable recommendations and solutions Ensure hazard identification and analysis process is in place prior to start of project Conduct JHA/JSA prior to start of new work/at the beginning of shift Recognize achievement based on leading vs. lagging indicators Educate owners to shift focus to leading indicators 63

Conclusion Difference between lagging indicators and leading indicators Reviewed CII research regarding leading indicators How to determine if your company has hit a safety plateau Potential barriers to implementing a leading indicator program Solutions to potential barriers Benefits of implementing a leading indicator program Utilize a step by step process to implement a safety leading indicator program 64

Thank you [Risk Engineering] zurichna.com

The information in this publication was compiled by Zurich Services Corporation from sources believed to be reliable for informational purposes only. All sample policies and procedures herein should serve as a guideline, which you can use to create your own policies and procedures. We trust that you will customize these samples to reflect your own operations and believe that these samples may serve as a helpful platform for this endeavor. Any and all information contained herein is not intended to constitute legal advice and accordingly, you should consult with your own attorneys when developing programs and policies. We do not guarantee the accuracy of this information or any results and further assume no liability in connection with this publication and sample policies and procedures, including any information, methods or safety suggestions contained herein. Moreover, Zurich reminds you that this cannot be assumed to contain every acceptable safety and compliance procedure or that additional procedures might not be appropriate under the circumstances The subject matter of this publication is not tied to any specific insurance product nor will adopting these policies and procedures ensure coverage under any insurance policy. 2013 Zurich Services Corporation 66