ISO INTERNATIONAL STANDARD. Anodizing of aluminium and its alloys Specification for hard anodic oxidation coatings on aluminium and its alloys

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Transcription:

INTERNATIONAL STANDARD ISO 10074 Second edition 2010-02-15 Anodizing of aluminium and its alloys Specification for hard anodic oxidation coatings on aluminium and its alloys Anodisation de l'aluminium et de ses alliages Spécification pour l'anodisation dure de l'aluminium et des alliages d'aluminium Reference number ISO 10074:2010(E) ISO 2010

PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. COPYRIGHT PROTECTED DOCUMENT ISO 2010 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO's member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyright@iso.org Web www.iso.org Published in Switzerland ii ISO 2010 All rights reserved

Contents Page Foreword...iv Introduction...v 1 Scope...1 2 Normative references...1 3 Terms and definitions...2 4 Material classification...2 5 Appearance...2 6 Thickness...2 7 Surface density...3 8 Resistance to wear/abrasion...3 8.1 General...3 8.2 Abrasive wheel test method...3 8.3 Abrasive jet test method...4 8.4 TABER test method...5 9 Vickers microhardness...5 10 Resistance to corrosion...5 Annex A (normative) Information to be supplied by the customer to the anodizer...6 Annex B (normative) Preparation of standard specimen...7 Annex C (normative) Abrasion testing...8 Annex D (informative) Sampling procedures...11 Annex E (normative) Breakdown voltage...12 Annex F (normative) Process qualification and approval...13 Annex G (informative) Packaging and delivery of anodized articles...14 Annex H (informative) Processing guidance...15 Bibliography...17 ISO 2010 All rights reserved iii

Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10074 was prepared by Technical Committee ISO/TC 79, Light metals and their alloys, Subcommittee SC 2, Organic and anodic oxidation coatings on aluminium. This second edition cancels and replaces the first edition (ISO 10074:1994), which has been technically revised. iv ISO 2010 All rights reserved

Introduction Hard anodizing is an electrolytic treatment which results in the formation of a hard and usually thick coating of alumina used primarily for engineering purposes. Hard anodizing can be applied to cast or wrought aluminium and aluminium alloys; however, alloys containing more than 5 % copper and/or 8 % silicon and die casting alloys require special anodizing procedures. To obtain optimum microhardness, wear resistance or low surface roughness characteristics, low contents of alloy are selected. Unless otherwise specified, articles are anodized after all heat-treatment, machining, welding, forming and perforating operations. The best results are achieved on machined surfaces. Sharp edges are machined to a radius of at least 10 times the intended thickness to avoid "burning" and/or spalling. Hard anodizing will usually result in a dimensional increase on each surface equal to about 50 % of the coating thickness. The dimensions of the component prior to anodizing will allow for this, if necessary. The thickness is generally within the range of 25 µm to 150 µm. Low thickness (up to 25 µm) is sometimes used in a variety of applications, such as splines and threads. Normal thickness (50 µm to 80 µm) is used for wear or insulation requirements. High thickness (150 µm) is used for repairing purposes, but thick coatings tend to be softer in outer regions. Very hard coatings reduce the fatigue strength. This phenomena can be minimized by reducing thickness and/or by sealing. Hard anodizing tends to increase surface roughness. This can be limited with low alloy contents and/or mechanical finishing. Hard anodic oxidation coatings are mainly used to obtain resistance to wear through abrasion or erosion; electrical insulation; thermal insulation; build-up (to repair parts out of tolerance on machining or worn parts); resistance to corrosion (when sealed). ISO 2010 All rights reserved v

PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. COPYRIGHT PROTECTED DOCUMENT ISO 2010 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO's member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyright@iso.org Web www.iso.org Published in Switzerland ii ISO 2010 All rights reserved

Contents Page Foreword...iv Introduction...v 1 Scope...1 2 Normative references...1 3 Terms and definitions...2 4 Material classification...2 5 Appearance...2 6 Thickness...2 7 Surface density...3 8 Resistance to wear/abrasion...3 8.1 General...3 8.2 Abrasive wheel test method...3 8.3 Abrasive jet test method...4 8.4 TABER test method...5 9 Vickers microhardness...5 10 Resistance to corrosion...5 Annex A (normative) Information to be supplied by the customer to the anodizer...6 Annex B (normative) Preparation of standard specimen...7 Annex C (normative) Abrasion testing...8 Annex D (informative) Sampling procedures...11 Annex E (normative) Breakdown voltage...12 Annex F (normative) Process qualification and approval...13 Annex G (informative) Packaging and delivery of anodized articles...14 Annex H (informative) Processing guidance...15 Bibliography...17 ISO 2010 All rights reserved iii

Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10074 was prepared by Technical Committee ISO/TC 79, Light metals and their alloys, Subcommittee SC 2, Organic and anodic oxidation coatings on aluminium. This second edition cancels and replaces the first edition (ISO 10074:1994), which has been technically revised. iv ISO 2010 All rights reserved

Introduction Hard anodizing is an electrolytic treatment which results in the formation of a hard and usually thick coating of alumina used primarily for engineering purposes. Hard anodizing can be applied to cast or wrought aluminium and aluminium alloys; however, alloys containing more than 5 % copper and/or 8 % silicon and die casting alloys require special anodizing procedures. To obtain optimum microhardness, wear resistance or low surface roughness characteristics, low contents of alloy are selected. Unless otherwise specified, articles are anodized after all heat-treatment, machining, welding, forming and perforating operations. The best results are achieved on machined surfaces. Sharp edges are machined to a radius of at least 10 times the intended thickness to avoid "burning" and/or spalling. Hard anodizing will usually result in a dimensional increase on each surface equal to about 50 % of the coating thickness. The dimensions of the component prior to anodizing will allow for this, if necessary. The thickness is generally within the range of 25 µm to 150 µm. Low thickness (up to 25 µm) is sometimes used in a variety of applications, such as splines and threads. Normal thickness (50 µm to 80 µm) is used for wear or insulation requirements. High thickness (150 µm) is used for repairing purposes, but thick coatings tend to be softer in outer regions. Very hard coatings reduce the fatigue strength. This phenomena can be minimized by reducing thickness and/or by sealing. Hard anodizing tends to increase surface roughness. This can be limited with low alloy contents and/or mechanical finishing. Hard anodic oxidation coatings are mainly used to obtain resistance to wear through abrasion or erosion; electrical insulation; thermal insulation; build-up (to repair parts out of tolerance on machining or worn parts); resistance to corrosion (when sealed). ISO 2010 All rights reserved v

PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. COPYRIGHT PROTECTED DOCUMENT ISO 2010 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO's member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyright@iso.org Web www.iso.org Published in Switzerland ii ISO 2010 All rights reserved

Contents Page Foreword...iv Introduction...v 1 Scope...1 2 Normative references...1 3 Terms and definitions...2 4 Material classification...2 5 Appearance...2 6 Thickness...2 7 Surface density...3 8 Resistance to wear/abrasion...3 8.1 General...3 8.2 Abrasive wheel test method...3 8.3 Abrasive jet test method...4 8.4 TABER test method...5 9 Vickers microhardness...5 10 Resistance to corrosion...5 Annex A (normative) Information to be supplied by the customer to the anodizer...6 Annex B (normative) Preparation of standard specimen...7 Annex C (normative) Abrasion testing...8 Annex D (informative) Sampling procedures...11 Annex E (normative) Breakdown voltage...12 Annex F (normative) Process qualification and approval...13 Annex G (informative) Packaging and delivery of anodized articles...14 Annex H (informative) Processing guidance...15 Bibliography...17 ISO 2010 All rights reserved iii

Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10074 was prepared by Technical Committee ISO/TC 79, Light metals and their alloys, Subcommittee SC 2, Organic and anodic oxidation coatings on aluminium. This second edition cancels and replaces the first edition (ISO 10074:1994), which has been technically revised. iv ISO 2010 All rights reserved

Introduction Hard anodizing is an electrolytic treatment which results in the formation of a hard and usually thick coating of alumina used primarily for engineering purposes. Hard anodizing can be applied to cast or wrought aluminium and aluminium alloys; however, alloys containing more than 5 % copper and/or 8 % silicon and die casting alloys require special anodizing procedures. To obtain optimum microhardness, wear resistance or low surface roughness characteristics, low contents of alloy are selected. Unless otherwise specified, articles are anodized after all heat-treatment, machining, welding, forming and perforating operations. The best results are achieved on machined surfaces. Sharp edges are machined to a radius of at least 10 times the intended thickness to avoid "burning" and/or spalling. Hard anodizing will usually result in a dimensional increase on each surface equal to about 50 % of the coating thickness. The dimensions of the component prior to anodizing will allow for this, if necessary. The thickness is generally within the range of 25 µm to 150 µm. Low thickness (up to 25 µm) is sometimes used in a variety of applications, such as splines and threads. Normal thickness (50 µm to 80 µm) is used for wear or insulation requirements. High thickness (150 µm) is used for repairing purposes, but thick coatings tend to be softer in outer regions. Very hard coatings reduce the fatigue strength. This phenomena can be minimized by reducing thickness and/or by sealing. Hard anodizing tends to increase surface roughness. This can be limited with low alloy contents and/or mechanical finishing. Hard anodic oxidation coatings are mainly used to obtain resistance to wear through abrasion or erosion; electrical insulation; thermal insulation; build-up (to repair parts out of tolerance on machining or worn parts); resistance to corrosion (when sealed). ISO 2010 All rights reserved v

PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. COPYRIGHT PROTECTED DOCUMENT ISO 2010 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO's member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyright@iso.org Web www.iso.org Published in Switzerland ii ISO 2010 All rights reserved

Contents Page Foreword...iv Introduction...v 1 Scope...1 2 Normative references...1 3 Terms and definitions...2 4 Material classification...2 5 Appearance...2 6 Thickness...2 7 Surface density...3 8 Resistance to wear/abrasion...3 8.1 General...3 8.2 Abrasive wheel test method...3 8.3 Abrasive jet test method...4 8.4 TABER test method...5 9 Vickers microhardness...5 10 Resistance to corrosion...5 Annex A (normative) Information to be supplied by the customer to the anodizer...6 Annex B (normative) Preparation of standard specimen...7 Annex C (normative) Abrasion testing...8 Annex D (informative) Sampling procedures...11 Annex E (normative) Breakdown voltage...12 Annex F (normative) Process qualification and approval...13 Annex G (informative) Packaging and delivery of anodized articles...14 Annex H (informative) Processing guidance...15 Bibliography...17 ISO 2010 All rights reserved iii

Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10074 was prepared by Technical Committee ISO/TC 79, Light metals and their alloys, Subcommittee SC 2, Organic and anodic oxidation coatings on aluminium. This second edition cancels and replaces the first edition (ISO 10074:1994), which has been technically revised. iv ISO 2010 All rights reserved

Introduction Hard anodizing is an electrolytic treatment which results in the formation of a hard and usually thick coating of alumina used primarily for engineering purposes. Hard anodizing can be applied to cast or wrought aluminium and aluminium alloys; however, alloys containing more than 5 % copper and/or 8 % silicon and die casting alloys require special anodizing procedures. To obtain optimum microhardness, wear resistance or low surface roughness characteristics, low contents of alloy are selected. Unless otherwise specified, articles are anodized after all heat-treatment, machining, welding, forming and perforating operations. The best results are achieved on machined surfaces. Sharp edges are machined to a radius of at least 10 times the intended thickness to avoid "burning" and/or spalling. Hard anodizing will usually result in a dimensional increase on each surface equal to about 50 % of the coating thickness. The dimensions of the component prior to anodizing will allow for this, if necessary. The thickness is generally within the range of 25 µm to 150 µm. Low thickness (up to 25 µm) is sometimes used in a variety of applications, such as splines and threads. Normal thickness (50 µm to 80 µm) is used for wear or insulation requirements. High thickness (150 µm) is used for repairing purposes, but thick coatings tend to be softer in outer regions. Very hard coatings reduce the fatigue strength. This phenomena can be minimized by reducing thickness and/or by sealing. Hard anodizing tends to increase surface roughness. This can be limited with low alloy contents and/or mechanical finishing. Hard anodic oxidation coatings are mainly used to obtain resistance to wear through abrasion or erosion; electrical insulation; thermal insulation; build-up (to repair parts out of tolerance on machining or worn parts); resistance to corrosion (when sealed). ISO 2010 All rights reserved v