Fuel Cells For a More Sustainable Energy Future Calit2 - Clean Energy Challenge: Illuminating Environmentally Progressive Technologies Jack Brouwer, Ph.D. Associate Director May 14, 2009 National Fuel Cell Research Center, 2009 1/26
Outline What makes a fuel cell different? How can fuel cells be used to increase sustainability? Recommended roles and convergence concept Summary National Fuel Cell Research Center, 2009 2/26
Traditional Energy Conversion RedOx Reactions Traditional energy conversion device (combustion) CH 4 O 2 High temperature Heat energy Pollutants Reduction and Oxidation occur at the same place & time CH 4 8 e + 2 O 2 CO 2 + 2 H 2 O + 4 e Formal + 4 e Valence: C: 4 + 4 O: 0 2 2 Random electron motion National Fuel Cell Research Center, 2009 3/26
Fuel Cell RedOx Reactions Fuel cell energy conversion device CH 4 O 2 oxidation reduction Load Various temperatures Electrical Work Reduction and Oxidation separated in space: Oxidation: CH 4 Reduction: 2 O 2 + 2 H 2 O CO 2 + 8 e + 8 H + 8 H + 4 H Formal Valence: C: 4 + 4 O: 0 2 2 + 8 H + + 8 e 4 H 2 O Ordered electron flow useful work National Fuel Cell Research Center, 2009 4/26
Fundamental Difference Leads to Benefits Environment: Hydrogen fuel cells produce only water by-product Compared to HC combustion: NO x, SO x, CO, HC, CO 2, lower Fuel cells, at same scale, are more energy efficient (use less fuel, less emissions per unit of useful work) Can contribute to energy sustainability (variety of fuels, including renewable fuels) Energy Security, Independence: Fuel cells can operate on & hydrogen can be made from domestic sources of primary energy: Natural gas Electricity (renewable or grid) Oil Coal Economics: Cheap sources of fuel (energy source and carrier) may be running out (~20-50 years) Capital cost of fuel cell today is the major barrier to widespread use National Fuel Cell Research Center, 2009 5/26
Outline What makes a fuel cell different? How can fuel cells be used to increase sustainability? Recommended roles and convergence concept Summary National Fuel Cell Research Center, 2009 6/26
GHG & Sustainability Depend on Primary Energy Primary Energy: All We Use Comes from the Sun Energy sustainability requires use of resources at the same rate at which they are naturally replenished on earth without externalities Courtesy: BMW Group, 2000 National Fuel Cell Research Center, 2009 7/26
We should use more Solar and Wind Power! Solar Power: : PV, dish Stirling, solar-thermal Widely available peaking resource Challenges: COST, land use, water use, remote Wind Power: becoming popular (tariffs, cost effective) Challenges: Intermittency and non-coincidence with peak demand, remote, aesthetics, bird kills National Fuel Cell Research Center, 2009 8/26
Increasingly Require Complementary Power Fuel Cell Stationary Power Commercially viable in many applications; continuous dispatchable power; modular; low emissions; high efficiency; CHP; natural gas & renewable fuels CA State Northridge San Diego Sheraton, CA Sierra Nevada Brewery, California King County, WA Early DFC 1500, Danbury, CT National Fuel Cell Research Center, 2009 9/26 Santa Rita Jail, CA
FC Complementary Power is Possible FC Power [kw] 170 168 166 164 162 FC Power Experiment Model Power [kw] 200 180 160 140 120 100 80 60 40 20 Jan 2001 0 0 Jan-7 Jan-9 Jan-11 Jan-13 Jan-15 Jan-17 Jan-19 Jan-21 Day 50 45 40 35 30 25 20 15 10 5 Comp. inlet Temp. [C] 160 0 50000 100000 150000 200000 Time [sec] Pressure Ratio 4.5 4 3.5 3 2.5 Surge Line 2 1.5 1 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 Normalized Flow Normalized RPM 0.60 0.70 0.80 0.90 1.00 System National Fuel Cell Research Center, 2009 10/26
Dynamic Renewable FC Power is Possible Renewable Integrated Fuel Cell Systems Solar Residential Wind / Hydrogen fuel Hydrogen Hydrogen to Power Generation Hydrogen Production To Storage Zero-Emissions Dispatchable Power Renewable Electricity Hydrogen Storage PEM Reversible Fuel Cell / Electrolyzer Power (kw) 8 7 6 5 4 3 PV Power 7.9 kw EZ Power (In) 4.2 kw FC Power (Out) Grid Power System Cost $ 42,000.00 H2 Produced 50.9 kwh kw Peak RFC 8.1 kw RFC Round Trip Eff. 57% System Eff. 71% 2 1 0 Time (One Week) National Fuel Cell Research Center, 2009 11/26
Future FC Central Power IGFC Cycle Enables CO 2 separation and Hydrogen Co-Production Coal COAL & LIMESTONE AIR Hydrogen H2 TO PIPELINE HUMIDIFIED / PREHEATED O2 GASIFICATION (ATR) FLUID BED CHAR BOILER & STACK GAS CLEANUP ASH CHAR RAW SYN GAS STACK GAS HEAT RECOVERY & HT GAS CLEANUP COOLING / HEAT RECOVERY &H2 COMPRESSION HP STEAM CO 2 CO2 TO PIPELINE H2 HP STEAM H2 SEPARATING MEMBRANE SWEEP GAS 100 MW class GAS TURBINE SOFC GENERATOR 65% mixed efficiency National Fuel Cell Research Center, 2009 12/26 AIR GT Electricit y H2 CO2 COMPRESSION/ DEHYDRATION/ PUMPING HOT DEPLETED AIR O2 FROM ITM TURBINE EXHAUST Electricit y DEPLETED FUEL GAS CATALYTIC OXIDATION, GAS COOLING & Hg REMOVAL ITM SHIFT & H2 SEPARATING MEMBRANE HRSGS O2 FOR GASIFIER & CATALYTIC OXIDATION UNIT ST SWEEP GAS HP STEAM GENERATOR STACK GAS STEAM TURBINE Electricit y TO CONDENSER GENERATOR
We Also Need a Low GHG Transport Solution Comparison of Alternative Fuels & Transport Options Miles per Gallon (MPG) of Gasoline Equivalent From: Jackson, TIAX, 2003 National Fuel Cell Research Center, 2009 13/26
So We Should Use More Electricity In Transport Zero Emission Vehicle Network Enabled Transport ZEV NET Major Challenges (battery limitations): Low energy density compared to gasoline limits range Slow charging leads to long refueling time Lack of infrastructure National Fuel Cell Research Center, 2009 14/26
Perhaps Hybrid Technology Can Ease Transition Current UCI Research on Plug-in Hybrid Electric Vehicles (PHEV) Toyota, Horiba, UCB, and CA Air Resources Board partners Testing two prototype plug-in Prius vehicles Vehicle emission standards (including grid emissions) Grid interaction/impacts Air quality impacts National Fuel Cell Research Center, 2009 15/26
Ultimately Some FC Use in Transport is Key Gasoline Vehicle Diesel Vehicle Gasoline HV CO 2 CO Emission 2 Emissions (Gasoline (Gasoline Powered Vehicle = 1) = 1) 0 0.2 0.4 0. 0.8 1.0 6 Gasoline HVFuture Diesel HVFuture FCHV Natural gas Hydrogen; current status) FCHV Natural gas Hydrogen Future FCHV Coal Hydrogen FCHV H2O H 2 by Natural energy FCHV Biomass Courtesy: Reinert, Toyota, May, 2003 Well to Tank CO2 Tank to Wheel CO2 Toyota s Calculation ;10-15 mode, Hydrogen fueled FCHV National Fuel Cell Research Center, 2009 16/26
Fortunately FC Vehicle Progress is Tremendous Fuel Cells All major auto manufacturers pursuing UCI GM_Opel Hydrogen 1 Honda FCX V3 GM Sequel GM Equinox Mazda Premacy Nissan FCV Daimler FCell UCI Ford P2000 H2 Hyundai FCEV Toyota Fine Honda FCX Clarity GM HyWire Hyundai iblue National Fuel Cell Research Center, 2009 17/26 Toyota FCHV
Fuel Cell Vehicles First (2002) U.S. Commercial Deployment and Independent Testing of Fuel Cell Vehicles Range: Top Speed: Fuel Cell: Some Personally Tested Examples 350 miles (700 bar) 96 mph 90kW PEM Fueling Time: ~5-10 minutes GM testing initiated in 2005 National Fuel Cell Research Center, 2009 18/26
Outline What makes a fuel cell different? How can fuel cells be used to increase sustainability? Recommended roles and convergence concept Summary National Fuel Cell Research Center, 2009 19/26
Roles & Convergence Concept 1. Install more renewable power 2. Install more stationary fuel cells (complementary, dispatchable) e.g., FuelCell Energy power plants operated on renewable fuel 3. Use more renewable power & green power from stationary fuel cells in transport by widespread use of BEV and PHEV e.g., UCI s ZEV-NET and PHEV programs National Fuel Cell Research Center, 2009 20/26
Roles & Convergence Concept Third Rail Vehicle (TRV) idea All auto features desired by consumers (range, fast charge) Charge on major electrified roads e-road Functions like battery electric vehicle (BEV) off e-road National Fuel Cell Research Center, 2009 21/26
Roles & Convergence Concept Plug-In Hybrid Fuel Cell Vehicle (PHFCV) Meet long range driving demands Fast refueling Small, cost- effective FC FC FUEL CELL HYBRID VEHICLE FUEL CELL HYDROGEN POWER CONTROL UNIT SECONDARY BATTERY MOTOR National Fuel Cell Research Center, 2009 22/26
Energy Station Roles & Convergence Concept Energy Station Concept locally co-produce H 2 Electric Power Generation Thermal Power Generation Hydrogen Generation Renewable Energy Station Green Electricity Green Thermal Power Renewable Hydrogen PV DIGESTER NATURAL GAS LAND-FILL GAS 2009: World s s First Renewable High Temperature Fuel Cell Hydrogen Co-Production Demonstration Orange County Sanitation District, Fountain Valley, CA UC Irvine H 2 Fueling Station 350 bar; 700 bar; liquid (future) National Fuel Cell Research Center, 2009 23/26
Outline What makes a fuel cell different? How can fuel cells be used to increase sustainability? Recommended roles and convergence concept Summary National Fuel Cell Research Center, 2009 24/26
Summary Fuel Cells are fundamentally different from traditional energy conversion devices Electrochemistry, direct electric work production, separated streams, CO 2 sequestration, low emissions, high efficiency Fuel Cells can substantially contribute to sustainability Stationary Power continuous dispatchable power; extremely low pollutant and GHG emissions; high efficiency; renewable & fossil fuels - compliment the relative intermittency of renewable power. Transportation - Increase electrification first, domestic H 2 fuel production, no GHG at vehicle, efficient, long range, fast fueling Convergence Concept Convergence Concept Renewable power from fuel cells, wind, solar used first for stationary power and battery electric transport Sustainability aided by high efficiency; use of renewable & waste fuels; efficient co-generation & co-production of hydrogen Only small transport FC required in long-term National Fuel Cell Research Center, 2009 25/26
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