Control Performance System You Can Achieve 100% Return in 6 Months Increases Production Saves Energy Finds Root Causes Improves Quality Stabilizes the Process Automatically All with your existing control system A Product of INSIDE! Control System Evaluation Guide
Bottom-Line Benefits Increases Production PlantTriage shows you the bottlenecks in your process. Then it suggests improvements - in priority order. By tightening this upstream control and optimizing the hydrogen process we are able to save over $1 million per year. Before After Finds Energy Savings PlantTriage finds energy savings. Start saving energy in a few days, as PlantTriage discovers energy savings opportunities like oscillating temperature controls. Process Control Engineer, SABIC Improves Quality PlantTriage improves stability and reduces variability. It increases yield and reduces waste. Our team delivered great value to our company, and achieved this in less than one full working day! These control loop monitoring tools make it so much easier to focus on the true root cause. Principal Process Control Specialist, Lyondell-Basell Finds the Root Cause of Upsets Save time, focusing on the right problems. PlantTriage looks across the entire plant, and pinpoints the source of process upsets. Stabilizes the Process PlantTriage stabilizes the entire plant. Your operators gain the confidence and flexibility to push the process in the best direction. Maintenance will see improved reliability. Management can be more confident in forecasting.
PlantTriage Drives Continuous Improvement PlantTriage software makes you more effective. Plant Services magazine says A major multinational chemical processor is receiving the benefits of five times the manpower by using PlantTriage performance monitoring software. We achieved 2.7% Energy Reduction, but also benefits of increased production and reduced impurities. Korean Chemical Manufacturer Engineering Knowledge is Built-In PlantTriage contains an expert system using the knowledge of industry veterans like F. Greg Shinskey. Their knowledge is applied to your data, in real-time. It s like having a world-class expert on your staff. Proven Results: Oil Refining Oil & Gas Production Chemicals Pulp & Paper Metals & Mining Foods & Beverages Pharmaceuticals Power Generation All Process Industries View Case Studies at planttriage.com Always Watching Scalable Solution PlantTriage can be sized to meet your specific needs. Whether you have a small plant with only 100 control loops, or a vast enterprise of many plants, you can have a system that is right for you. PlantTriage is watching your plant 24 hours a day, and will identify issues in real-time, as they occur.
Control System Evaluation Guide How Does Your Control System Compare? Take a few minutes to evaluate your control system. Enter these five numbers on ExperTune s web site for a free customized report, showing how your control system compares to others. Choose 20 control loops from one unit operation. Do not choose the 20 most important. Measure How to Evaluate Your Results Loops in Manual Number of loops in Manual. out of 20 loops Loops at Limit Oscillating Poor Control APC On-Time (optional) Number of loops with control output saturated (0% or 100%, or hitting an output constraint.) Number of loops with visible oscillation. Number of loops with poor control. [see note 1] What is the average on-time for your APC/MPC Controllers? out of 20 loops out of 20 loops out of 20 loops % On-time To compare your plant, enter your results at: CompareMyPID.com Notes: 1. Ask the operator if there are any control problems, such as: a. Loop does not follow setpoint b. Loop does not respond quickly to upsets c. Loop behaves erratically Benefits of $1-$5 Million per refinery per year Editor of BP s internal newsletter Technology in Action
The Only Complete Solution for Control Performance Root-Cause Finder Now you can pinpoint the root cause of process upsets in minutes. Save hours or even days of investigation. Solve your biggest process problems faster than ever before. Biggest Payback Loops Identifies Biggest Opportunities Prioritized for Economic Benefit In Real-Time The results were immediate: the operations team was able to increase production by over 10%, and we made over $1,000,000 additional profit. Process Engineer, Columbian Chemicals Full Process Control Diagnosis Finds Broken Instruments Pinpoints Control Valve Mechanical Problems You Will Understand the Process Better Discovers Operators Problem Areas And much more World-Class Tuning Tools, Fully-Integrated For over 25 years, ExperTune has developed the best ways to tune controllers. Tune loops in just minutes with Active Model Capture Technology(AMCT). Only PlantTriage has all this tuning power in a web browser so you can have unlimited users with access directly from their desktop computers.
ExperTune has been improving process plants since 1986. The Readers Choice for 16 Straight Years. Global Support Provided Through a Network of Partners Including: Look for PlantTriage on: ExperTune Inc. 1020 James Dr., Suite A Hartland, WI 53029 USA Phone: +1.262.369.7711 www.planttriage.com