Photo: HELUKABEL Robotic Cables H 1
Robotic Cables With over 30 years of experience with cables and lines, we also have the right solutions for the demands placed on the components to be installed by the applications of the robot. Our specialists work with you to select the correct cables, wires, supplemental systems and also construct the preassembled cable protection system to suit your particular application. H H 2
Contents Description Page ROBOFLE recycle... ROBOFLE 2001 / 2001C,Robot cables, meter marking... ROBOFLE 150,...151,...152,...153,PUR, flame retardant, halogenfree, for torsional stress, meter marking... ROBOFLE 156flat,PUR, flame retardant, halogenfree, for torsional stress... ROBOFLE sewer robot,trailing... H 4 H 6 H 7 H 9 H H 3
ROBOFLE recycle Technical data Approval: UL/cUL approved, ULStyle 20233 Production in accordance with VDE standards Temperature range: fixed installation 40 C to +5 C flexible 30 C to +5 C Nominal voltage: 300 V Test voltage: 2000V Minimum bending radius: 7.5 x cable diameter (for flexible installation) Traversing speed: max. 3.3 m/s for 5 m of horizontal traverse path length Acceleration: max. 5 m/s² Flexing and torsion cycles: min. million. Torsional stress: +/ 360 /m Assembly (3pin) Bare copper litz wire Core insulation TPE Cores stranded in layers Dscreen: screened version for robot application Cscreen: in drag chain systems Sheath, special mix weld splatter resistant, dull, low adhesion, flame retardant and selfextinguishing according (to DIN VDE 0472 part 804 test method B, IEC 603321) Sheath colour: see below Properties very good resistance to oil as per DIN EN 60811 good resistance to acids, alkalis and solvents not crosslinked weld splatter resistant recyclable The materials used in manufacture are cadmiumfree and contain no silicone and free from substances harmful to the wetting properties of lacquers Free of substances harmful to paint adhesion Substances very high mechanical load capacity abrasion resistant wearresistant Highly flexible UVresistant Application The cables with this new sheath material cover all requirements for very large mechanical stresses for abrasion, tear resistance, torsion, flexing, flexibility and oil resistance. Using for automation technology, plant and machine construction, fixture construction for handling devices, welding devices and welding tongs, assembly and handling devices, machining production, welding robots and tool machines, blast furnaces and rolling mills. The completely new feature of this cable is the weld splatter resistance without the otherwise usual and required crosslinking process. Our newly developed noncrosslinked thermoplastic elastomer is fully recyclable. In contrast to this, the usual, crosslinked, thermoplastic elastomers cannot be recycled and put a not insignificant stress on our environment. This must be particularly interesting for customers who have an environment management system according to DIN EN ISO001 and thus place a great deal of importance on the use of recyclable materials. A significantly longer service life than that of existing cables on the market, because it can be used in highly flexible applications, for example on robots (torsion) and in drag chains (dynamic load). = The product is conformed with the EC LowVoltage Directive 2006/95/EG. ROBOFLE recycle Part no. Jacket colour 701889 701891 701890 701894 701892 701893 701897 701895 701896 702805 702803 702804 701900 701898 701899 Black RAL9005 Black RAL9005 Black RAL9005 Black RAL9005 Black RAL9005 No.cores x crosssec. 3x0,25 3x0,25 3x0,25 4x0,25 4x0,25 4x0,25 5x0,25 5x0,25 5x0,25 8x0,25 8x0,25 8x0,25 3x0,34 3x0,34 3x0,34 Core colours, grey, grey, grey High flex ** Outer Ø Cop. mm weight kg/km 4,4 7,2 4,4 7,2 4,4 7,2 4,7 9,6 4,7 9,6 4,7 9,6 4,8,0 4,8,0 4,8,0 6,0 19,2 6,0 19,2 6,0 19,2 4,9 9,8 4,9 9,8 4,9 9,8 Weight kg/km,0,0,0,0,0,0 55,0 55,0 55,0 Continuation H H 4
ROBOFLE recycle ROBOFLE recycle Part no. Jacket colour 701903 701901 701902 701906 701904 701905 702808 702806 702807 7019 701908 701909 701913 701911 7019 Black RAL9005 Black RAL9005 Black RAL9005 Black RAL9005 Black RAL9005 No.cores x crosssec. 4x0,34 4x0,34 4x0,34 5x0,34 5x0,34 5x0,34 8x0,34 8x0,34 8x0,34 5G0,5 5G0,5 5G0,5 5G0,75 5G0,75 5G0,75 Core colours, grey, grey, grey High flex ** Outer Ø Cop. mm weight kg/km 5,2 13,1 5,2 13,1 5,2 13,1 5,9,4 5,9,4 5,9,4 6,8,1 6,8,1 6,8,1 6,0 24,0 6,0 24,0 6,0 24,0 7,0 36,0 7,0 36,0 7,0 36,0 Weight kg/km 43,0 43,0 43,0 54,0 54,0 54,0 78,0 78,0 78,0 65,0 65,0 65,0 80,0 80,0 80,0 ROBOFLE recycle screened, Dscreen Part no. Jacket colour No.cores x crosssec. 703843 Black RAL9005 3x0,25 703845 3x0,25 703844 3x0,25 703848 4x0,25 703846 Black RAL9005 4x0,25 703847 4x0,25 703851 5x0,25 703849 Black RAL9005 5x0,25 703850 5x0,25 703869 8x0,25 703867 Black RAL9005 8x0,25 703868 8x0,25 703854 3x0,34 703852 Black RAL9005 3x0,34 703853 3x0,34 703857 4x0,34 703855 Black RAL9005 4x0,34 703856 4x0,34 703860 5x0,34 703858 Black RAL9005 5x0,34 703859 5x0,34 703872 8x0,34 703870 Black RAL9005 8x0,34 703871 8x0,34 703863 5G0,5 703861 Black RAL9005 5G0,5 703866 5G0,75 703864 Black RAL9005 5G0,75 703865 5G0,75 Core colours, grey, grey, grey, grey, grey, grey High flex ** Outer Ø Cop. mm weight kg/km 5,0,0 5,0,0 5,0,0 5,3,5 5,3,5 5,3,5 7,0 52,0 7,0 52,0 Weight kg/km 76,0 76,0 ROBOFLE recycle screened, Cscreen Part no. Jacket colour No.cores x crosssec. 703873 Black RAL9005 3x0,25 703875 3x0,25 703874 3x0,25 703878 4x0,25 703876 Black RAL9005 4x0,25 703877 4x0,25 703881 5x0,25 703879 Black RAL9005 5x0,25 703880 5x0,25 703899 8x0,25 703897 Black RAL9005 8x0,25 703898 8x0,25 703884 3x0,34 703882 Black RAL9005 3x0,34 703883 3x0,34 703887 4x0,34 703885 Black RAL9005 4x0,34 703886 4x0,34 703890 5x0,34 703888 Black RAL9005 5x0,34 703889 5x0,34 703902 8x0,34 703900 Black RAL9005 8x0,34 703901 8x0,34 703893 5G0,5 703891 Black RAL9005 5G0,5 703892 5G0,5 703896 5G0,75 703894 Black RAL9005 5G0,75 703895 5G0,75 Core colours, grey, grey, grey, grey, grey, grey High flex ** Outer Ø Cop. mm weight kg/km 5,0,0 5,0,0 5,0,0 5,3,5 5,3,5 5,3,5 7,0 52,0 7,0 52,0 7,0 52,0 Weight kg/km 76,0 76,0 76,0 Dimensions and specifications may be changed without prior notice. H 5
ROBOFLE 2001 / 2001C Robot cables, meter marking Technical data Special TPEE/PUR adapted to DINVDE0245, 0250, 0282 Temperature range flexing 30 C to +80 C fixed installation 40 C to +80 C Nominal voltage up to 0,34 350 V (operating peak voltage) above 0,5 U0/U 300/500 V Test voltage up to 0,34 1,5 kv, 5 minutes above 0,5 3,0 kv, 5 minutes Mutual capacitance core/core 0 nf/km core/screen 0 nf/km Inductance 0,69 mh/km Minimum bending radius 7,5x cabel ø Bare copper, stranded to DINVDE0295 and IEC608, fine or extra fine wires, cl.5 or cl.6, BS6360 cl.5 or 6, up to 0,34 cl.5, above 0,5 cl.6 Special core insulation, TPE Cores coded up to 0,34 according DIN470 above 0,5 black cores with continuous white numbering according to DINVDE0293 Greenyellow earth core in the outer layer (3 cores and above) Cores stranded in layers with optimal laylength Special separating foil Ctype, cuscreen of helically wound, 8595% coverage Outher sheath, special polyurethane Colour black (RAL 9005) with meter marking, changeover in 2011 Properties High flexibility at low temperatures High abrasion resistance Loadable under torsion stress ±360 /meter Low adhesion Resistant to Microbes and rotting Oxygene and ozone Vibrations UVradiation Oil and fats resistant PURjacket flame retardant according to DINVDE0482 part521/ EN50521/ IEC603321 (equivalent DINVDE0472 part804 test methodb) Application These special robotic control and signal cables specially designed for torsion and bending stresses in robots and connecting handling tools. EMC = Electromagnetic compatibillity. To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC LowVoltage Directive 2006/95/EG. ROBOFLE 2001 ROBOFLE 2001C Part no. No.cores x Outer Ø Cop. Weight AWGNo. Part no. No.cores x Outer Ø Cop. Weight AWGNo. crosssec. mm weight kg/km kg/km crosssec. mm weight kg/km kg/km 25459 7G0,25 5,8,8 48,0 24 25539 G0, 7,8 34,2 62,0 25439 G0,25 7,6 28,8 71,0 24 25488 G0, 7,8 42,1 95,0 25460 25G0,25,6 60,0 3,0 24 25489 18G0, 9,7 54,5 0,0 25461 2G0,34 4,0 6,6 28,0 25490 25G0,,9 69,0 158,0 25462 3G0,34 4,0 9,8 34,0 25491 G0,25 8,3 59,5 1,0 24 25440 7G0,34 5,7,8 51,0 25492 18G0,25,1 80,0 4,0 24 25449 G0,34 8,3 39,2 69,0 25493 25G0,25 11,1 3,0 215,0 24 25463 G0,5,4 57,8 90,0 20 25494 G0,34 8,8 78,0 0,0 25519 G0,5 11,6 76,8 277,0 20 25495 18G0,34,8 1,0 2,0 25464 18G0,5,7 86,4 1,0 20 25496 25G0,34,0 158,0 305,0 25465 25G0,5,2 0,0 256,0 20 25497 G0,5 11,2 1,0 5,0 20 25466 4G0,75 6,0 28,8 63,0 18 25498 18G0,5 13,6 0,0 231,0 20 25450 7G0,75 7,9 50,4 96,0 18 25499 25G0,5,8 255,0 347,0 20 25467 G0,75 11,5 84,4 1,0 18 25500 G0,75 11,8 155,0 0,0 18 25468 G0,75,8 0,8 200,0 18 25501 18G0,75 15,0 2,0 305,0 18 25469 2G1 5,5 19,2 48,0 25502 25G0,75,6 275,0 415,0 18 25470 3G1 6,0 29,0 60,0 705462 3G1 6,3 76,0 90,0 25471 4G1 6,3 38,4 78,0 25503 G1 13,0 190,0 5,0 25472 7G1 8,5 67,2 131,0 25504 18G1,1 245,0 390,0 25473 G1,5 115,2 2,0 25505 25G1 18,1 345,0 540,0 25474 18G1 15,4 2,8 306,0 25506 G1,5,2 0,0 345,0 25475 25G1,4 240,0 432,0 25507 18G1,5 20,3 370,0 4 25476 34G1 21,3 3,4 569,0 25508 25G1,5,5 498,0 7,0 25477 41G1 23,2 393,6 694,0 25520 3G1,5 6,9 43,2 94,0 25529 4G1,5 7,9 57,6 7,0 25559 5G1,5 8,6 72,0 1,0 18 25509 8G1,5 11,1 115,2 292,0 25478 G1,5 15,5 2,8 356,0 25479 18G1,5 19,3 259,2 445,0 25480 25G1,5 21,8 360,0 636,0 25481 3G2,5 8,4 72,0 136,0 25482 4G2,5 9,1 96,0 0,0 25483 3G4,3 1,0 7,0 25530 4G4 11,2 153,6 1,0 255 4G6,1 230,4 341,0 25484 3G 15,6 288,0 518,0 8 25485 3G 18,2 460,8 7,0 6 25486 3G25,9 720,0 1180,0 4 25487 3G35,5 08,0 00,0 2 H Dimensions and specifications may be changed without prior notice. (RH01) H 6
ROBOFLE 150,...151,...152,...153 PUR, flame retardant, halogenfree, for torsional stress, meter marking Technical data Special TPEE/PUR robot cable Based on DINVDE0245, 0250, 0281, 0282 Special bare copper, extrafine wire acc. to DINVDE0295 cl.6 + IEC608 cl.6 Temperature range TPEE core insulation flexing 40 C to +80 C Black cores continuous white numbering Nominal voltage according to DINVDE0293 + gnye up to 0,34 350 V Special optimised stranding 0.5 and greater U0/U 300/500 V Highgrade slide wrapping Test voltage with meter marking, changeover in 2011 up to 0,34 1500 V Tinned copper twist screen 0.5 and greater 3000 V PUR outer sheath Insulation resistance Sheath colour: grey (RAL 7001) or black min. 20 MOhm x km Part. nos. 7773, 76158, 70561, Max. torsion angle 777, 778, 765, 766, 77424 ±360 /metre Core colours Mutual capacitance core/core 0 nf/km core/screen 0 nf/km Minimum bending radius 15x cable ø Part nos. 71820, 74658, 774, 75253, 767 Construction as above, but 0,5 (1,5) cores screened with aluminiumcoated polyester foil Part no. 7 Construction as above, but 0,5 pair screened with tinned twist screen Part nos. 775, 776, 779, 77270 Construction as above, but 1,0 pair only, screened with tinned twist screen Part no. 77469 Construction as above, but 6 cores, 1,5, screened with tinned twist screen 4 pairs, 0,25, screened with tinned twist screen Sheath colour: orange (RAL 2003) with meter marking, changeover in 2011 Properties PUR outer sheath, low adhesion, abrasion resistant, halogenfree, resistant to UV, oil, hydrolysis and microbial attack PUR sheath, selfextinguishing and flame retardant according to VDE0482332, DIN EN60332/ IEC603321 (equivalent DINVDE0472 part804 test methodb) The smooth, highgrade core insulation, together with special stranding configuration and slide wrapping ensure long service life under combined bending and torsional stresses Application These cables are specially designed for combined torsional and bending stresses. They are employed both for power supply and for the transmission of control and monitoring signals. Roboflex cables are used in assembly and welding robots, in handling and automation centres, in transport and conveyor equipment, and on turntables and swivel tables. In other words, anywhere where there is no defined cable routing with only alternating bending cycles on a single plane such as in drag chains. = The product is conformed with the EC LowVoltage Directive 2006/95/EG. Continuation H 7
ROBOFLE 150,...151,...152,...153 PUR, flame retardant, halogenfree, for torsional stress, meter marking ROBOFLE 150 (screened), Sheath colour grey Part no. No.cores x Outer Ø Cop. Weight crosssec. weight mm kg/km kg/km ( x 0,25) 8,3 59,5 1,0 (23x 1+ 2x 1,0),4 2,0 473,0 ( 4 x 1,5) 8,9 81,7 1 ( 4 x 2,5) 11,2 134,0 280,0 (4x 4) 13,1 200,0 400,0 76157 (4x 6) 15,4 286,0 5 772 ( 3 x 2 x 0,) 5,8,0 43,0 773 ( 4 x 2 x 0,) 6,9 37,0 75,0 76158 ( 5 x 2 x 0,34) 9,2 65,0 1,0 70561 ( 8 x 2 x 0,34),2 90,0 1 71820 ( 4 x 1,5 + (2 x 0,62)),5 6,8 195,0 ( 4 x 1,5 + (2 x 0,5)),7 95,0 180,0 ( 4 x 1,5 + (2 x 1,0)) 11,1 8,0 0,0 ( 4 x 2,5 + (2 x 0,5)),5 180,0 270,0 ( 4 x 4 + (2 x 0,5)) 13,5 0,0 340,0 ( 4 x 4 + (2 x 1,0)),0 237,0 3 ( 4 x 6 + (2 x 1,0)),0 341,0 500,0 (x 1+ (2x 1,0)),7 197,0 380,0 AWGNo. ROBOFLE 152 (screened), Sheath colour black Part no. No.cores x Outer Ø Cop. Weight crosssec. weight mm kg/km kg/km 761 ( 4 x 1,5) 8,9 81,7 1 762 ( 4 x 2,5) 11,2 4,0 280,0 763 (4x 4) 13,1 2,0 400,0 764 (4x 6) 15,4 305,0 5 777 ( 3 x 2 x 0,) 5,8 23,0 43,0 778 ( 4 x 2 x 0,) 6,9,6 55,0 77424 ( 3 x 2 x 0,25) 7,3 32,0 65,0 765 ( 5 x 2 x 0,34) 9,2 65,0 1,0 766 ( 8 x 2 x 0,34),2 90,0 1 75415 ( 4 x 1,5 + (2 x 0,5)),7 95,0 0,0 754 ( 4 x 2,5 + (2 x 0,5)) 11,8 115,0 0,0 75940 ( 4 x 2,5 + (2 x 1,0)),3 7,0 2 757 ( 4 x 4 + (2 x 0,5)) 13,5 0,0 340,0 754 ( 4 x 4 + (2 x 1,0)),0 237,0 3 75418 ( 4 x 6 + (2 x 1,0)),0 3,0 500,0 779 (x 1+ (2x 1,0)),7 6,0 380,0 77270 (23x 1+ (2x 1,0)),4 2,0 473,0 77469 ( 5 x 2,5 + (6 x 1,5) + 4 x (2 x,7 320,0 460,0 0,25)) ROBOFLE 153, Sheath colour black AWGNo. 771 24 776 789 75251 75252 24 74658 774 75253 7 76159 760 775 ROBOFLE 151, Sheath colour grey Part no. No.cores x Outer Ø Cop. Weight AWGNo. Part no. No.cores x Outer Ø Cop. Weight AWGNo. crosssec. mm weight crosssec. mm weight kg/km kg/km kg/km kg/km 701 G0,5 8,3 57,6 131,0 20 762 4G1,5 8,5 57,6 6,0 768 4G1,5 8,5 57,6 6,0 764 4G4,7 153,6 283,0 769 4G2,5,8 96,0 196,0 765 4G6 15,0 230,4 432,0 760 4G4,7 153,6 283,0 761 4G6 15,0 230,4 432,0 H Dimensions and specifications may be changed without prior notice. H 8
ROBOFLE 156flat PUR, flame retardant, halogenfree, for torsional stress Technical data Special TPEE/PUR robot cable adapted to DINVDE0245, 0250, 0281, 0282 Temperature range Tinned copper conductor, 19x0,32/1,5, 19x0,2/0,15 flexing 40 C to +80 C 4 stranded cores 1,5 Nominal voltage Screen of tinned copper braid up to 0,34 350 V TPEE sheath, black 0,5 an greater 300/500 V cores 0,15 stranded together Test voltage Screen of tinned copper braid up to 0,5 1500 V TPEE sheath, black 0,5 and greater 3000 V 6 cores 0,15 stranded in paired Insulation resistance Screen of tinned copper braid min. 20 MOhm x km TPEE sheath, black Max. torsion angle stranded cores 0,15 ±360 /metre Screen of tinned copper braid Mutual capacitance (signal cores) Black TPEE sheath core/core 0 nf/km Over the 4 elements in parallel PUR sheath core/screen 0 nf/km Outer sheath colour black Minimum bending radius 15x cable ø Properties The smooth, very high quality core insulation, together with the special threading lay and the sliding wrapper ensure a long service life under combined bending and torsional stress PUR sheath, matt, low adhesion, flame retardant Application These cables are specially designed for combined torsional and bending stresses. They are employed both for power supply and for the transmission of control and monitoring signals. Roboflex cables are used in assembly and welding robots, in handling and automation centres, in transport and conveyor equipment, and on turntables and swivel tables. In other words, anywhere where there is no defined cable routing with only alternating bending cycles in one plane, such as in energy supply chains, for example. = The product is conformed with the EC LowVoltage Directive 2006/95/EG. Part no. No.cores x crosssec. 78499 ( 4 x 2 + x 0,15 + 3 x 2 x 0,15 + x 0,15) Outer Ø mm 7,2 Cop. weight kg/km 8,6 Weight kg/km 200,0 AWGNo. Dimensions and specifications may be changed without prior notice. (RH01) H 9
ROBOFLE sewer robot trailing Technical data Temperature range flexing 40 C to +80 C Nominal voltage 300/500 V Test voltage 3000 V Insulation resistance min. 20 MOhm x km Properties Part No. 74540 To enhance reliability and tensile strength, Bare copper, ultrafine wire conductors a hightensile and hightorsion resistant acc. to DINVDE0295 cl. 6 and/or IEC608 Kevlar braid is incorporated into the cl. 6 extremely robust PUR sheath Core insulation TPEE, black with Part No. 74540+76397 numbering PUR sheath: low adhesion, extremely 3 COA 187/U stranded abrasion resistant, halogenfree, resistant Cores and COA elements and PVC sleeves, to UV, oil, hydrolysis and microbial attack special stranded Part No. 70581 PUR outer sheath with embedded Special PVC sheath, largely oil resistant, hightensile and hightorsion resistant selfextinguishing and flame retardant, test Kevlar braid methodb acc. to DINVDE0472 part804 Sheath colour orange (RAL 2003) and IEC603321, chemical resistant (see Part No. 70581 table Technical Information) Bare copper, ultrafine wire conductors acc. to DINVDE0295 cl.6 or IEC608 cl.6 PVC core insulation, colour code DIN470 Cores stranded with COA Overall screening with tinned copper braid, coverage 85% Special PVC sheath Sheath colour grey (RAL 7001) Part No. 76397 (trailing cable for video cameras) Tinned copper conductor, fine wire stranded Core insulation of cell polypropylene Screen of aluminiumcoated polyester foil and tinned copper braiding PUR outer jacket Sheath colour blue (RAL 5015) Application These cables are designed for use with autonomous sewer robots. These robots are used to inspect municipal sewer networks and if necessary to locate leaks or blockages. Some of these robots are even able to seal such leaks after detecting them. Besides cores for power supply, they also contain data cables, hoses for various drives, and coaxial cables for the video camera mounted on the robot. = The product is conformed with the EC LowVoltage Directive 2006/95/EG. H Dimensions and specifications may be changed without prior notice. (RH01) H