Bifacial PV now and in the future

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Transcription:

KTo Bifacial PV now and in the future Ingrid Romijn

Standard module: Direct sunlight to front side EVA Solar Cells backsheet glass

Bifacial module: Direct sunlight to front side EVA Solar Cells glass glass Reflected light Replace opaque rear with transparent backsheet or glass

Bifacial module: Direct sunlight to front side Direct sunlight to both sides EVA Solar Cells EVA Solar Cells glass glass glass glass Reflected light Reflected light to both sides Vertical installation possible

Bifacial module: Installation with high reflection: More albedo higher yield +10 + >30% [kwh/kwp] Solar farms, white rooftop, Vertical installation: ~100% yield compared to south facing Noon peak shaving rectangle solar power generation Noise barriers, fences,.

Bifacial Energy gain in kwh/kwp Depends on: reflected light (albedo) diffuse light installation and geographic conditions And the rear efficiency of the module itself!

Example: influence of albedo and location Simulations with different location and albedo of 20% and 50%: Test setup with different albedo: Energy gain for E W vertical bifacial Different models LG, Intersolar 2016, Hamburg

Example: actual gain in kwh/kwp Europe s largest bifacial solar PV plant Installed in June 2017 400 kw on 3300 m 2 Tempress headquarters, Vaassen, NL W. Vermeulen, 4 th bifipv workshop, Konstanz, Germany, 2017

Bifacial PV now and in the future Bifacial PV specifics Bifaciality factor Bifacial efficiency Current state of the art Cell concepts Metallization challenges Modules in production Future New and innovative cell/module designs Novel system applications 9

What is a bifacial solar cell? Simultaneous and efficient conversion of light that illuminates the solar cell from the front side as well as from the rear side into electricity The rear efficiency can be >90% of front efficiency Using the addition energy yield, a very low LCOE can be realized in bifi system

Characteristics bifacial solar cells: bifaciality factor = ratio between front and rear response <1 bifacial solar cells are typically not symmetrical Emitter/BSF Metal patterns optimized for front efficiency Main parameters influencing : 1. Rear texture and ARC 2. Metal coverage on the rear side 3. Rear side (BSF) doping and passivation 4. Base resistivity and lifetime 11

Characteristics bifacial solar cells: bifaciality factor = ratio between front and rear response <1 bifacial solar cells are typically not symmetrical Emitter/BSF Metal patterns optimized for front efficiency Main parameters influencing : 1. Rear texture and ARC 2. Metal coverage on the rear side 3. Rear side (BSF) doping and passivation 4. Base resistivity and lifetime 12

Effect of bulk resistivity and lifetime on bifaciality Atlas simulations on n type bifacial solar cells Voc, FF : (close to) unity eta = Jsc Jsc,front Bulk lifetime Jsc,rear J sc : metal fraction + transport of carriers from illuminated side to other side High resistivity: lower N D less recombination higher bifaciality Higher bulk lifetime less recombination higher bifaciality Si resistivity [ cm] 13

Bifacial efficiency 1000 W/m 2 front & varying rear irradiation on bifacial n PERT cell: 1 Sun 0 0.8 Sun Monofacial efficiency = 21.2% = 90% Bifacial solar cells are a great way to increase the efficiency!

How to determine bifacial efficiency? Nameplate rating for manufacturers? Picture: TUV Absorbing black plate Other options: Well defined reflector with known properties

Standardization ongoing IEC 60904 1 2: I V measurement of BiFi devices Compensated current method: report efficiency BIFI20 STC front 1 sun STC rear Bifacial coefficient: Total irradiation G E = 1000 W/m 2 + *200 W/m 2 G E 1 sun Details: V. Fakhfouri, 4 th bifipv workshop, Konstanz, Germany, 2017 (also efficiency BIFI10 is used)

Trade off bifacial efficiency and bifaciality in n-pert Low base : improved lateral conductivity increase in FF High bifi High base : reduced rear recombination increase in eta 1 Sun front, 0.2 Sun rear bifi20 eta Cell design can be adapted for efficiency or bifaciality depending on module / application use

Bifacial PV now and in the future Bifacial PV specifics Bifaciality factor Bifacial efficiency Current state of the art Cell concepts Metallization challenges Modules in production Future New and innovative cell/module designs Novel system applications 18

Bifacial solar cells: 3 different flavours, all x-si based n type: naturally bifacial due to rear doping HJT p type: full Al rear into Al fingers PERC PERT PERC+

Different designs for bifacial cells Selection of front and rear contacted bifacial cells technology SP + Standard BB TCO / plating bifaciality n type No BB (grid touch) >23.4% (MB) 1 >95% HJT n PERT 21% (ECN) 21.7% (Industry) 22.8 (imec) 2 >95% p PERC+ p type 21.6% (ISFH) 3 22.1% (ISFH)4 80% 1: B. Strahm et al., 7 th International Conference on Crystalline Silicon PV, Freiburg, Germany (2017) 2: R. Russell et al., 33 th EUPVSEC, Amsterdam, NL (2017) 3: T. Dullweber et al., 31 st EUPVSEC, Hamburg, Germany (2015) 4: T. Dullweber, Bifi workshop 2017 20

Different designs for bifacial cells Selection of front and rear contacted bifacial cells technology SP + Standard BB TCO / plating bifaciality Low T No BB (grid touch) >23.4% (MB) 1 >95% HJT n PERT 21% (ECN) 21.7% (Industry) 22.8 (imec) 2 >95% p PERC+ High T 21.6% (ISFH) 3 22.1% (ISFH)4 80% 1: B. Strahm et al., 7 th International Conference on Crystalline Silicon PV, Freiburg, Germany (2017) 2: R. Russell et al., 33 th EUPVSEC, Amsterdam, NL (2017) 3: T. Dullweber et al., 31 st EUPVSEC, Hamburg, Germany (2015) 4: T. Dullweber, Bifi workshop 2017 21

Different designs for bifacial cells Selection of front and rear contacted bifacial cells technology SP + Standard BB TCO / plating No BB (grid touch) HJT n PERT p PERC+ 21% (ECN) 21.7% (Industry) bifaciality >23.4% (MB) 1 >95% 22.8 (imec) 2 >95% 21.6% (ISFH) 3 22.1% (ISFH)4 80% 1: B. Strahm et al., 7 th International Conference on Crystalline Silicon PV, Freiburg, Germany (2017) 2: R. Russell et al., 33 th EUPVSEC, Amsterdam, NL (2017) 3: T. Dullweber et al., 31 st EUPVSEC, Hamburg, Germany (2015) 4: T. Dullweber, Bifi workshop 2017 22

Metallization: specifics, strengths and challenges Specifics HJT PERT / PERL PERC+ TCO +Low T Ag paste or plating front and rear Ag/Al paste front and Ag paste rear Ag paste front Laser opening + Al paste rear 23

Metallization: specifics, strengths and challenges Specifics Strength HJT PERT / PERL PERC+ TCO +Low T Ag paste or plating front and rear Good line definition, High bifaciality Ag/Al paste front and Ag paste rear Good line definition High bifaciality Ag paste front Laser opening + Al paste rear Easy upgrade from PERC, Mainstream 24

Metallization: specifics, strengths and challenges Specifics Strength Challenges HJT PERT / PERL PERC+ TCO +Low T Ag paste or plating front and rear Good line definition, High bifaciality Low T metallization Need special module technology Ag/Al paste front and Ag paste rear Good line definition High bifaciality Limited efficiency due to spiking of Ag/Al in emitter contacts Ag paste front Laser opening + Al paste rear Easy upgrade from PERC, Mainstream Limited bifaciality due to wide Al lines lower line Alignment to laser 25

Metallization: specifics, strengths and challenges Specifics Strength Challenges HJT PERT / PERL PERC+ TCO +Low T Ag paste or plating front and rear Good line definition, High bifaciality Low T metallization Need special module technology Ag/Al paste front and Ag paste rear Good line definition High bifaciality Limited efficiency due to spiking of Ag/Al in emitter contacts Ag paste front Laser opening + Al paste rear Easy upgrade from PERC, Mainstream Limited bifaciality due to wide Al lines lower line Alignment to laser line Solutions Smartwire (MB) or conductive adhesives Selective emitters, reduce emitter area Multi Busbar (>5BB) Pattern recognition 26

Consequences for module design HTJ smartwire PERC+ multiwire

Current commercial bifacial cells & modules Selection of PV companies working on different bifacial cell & module technologies 1 technology Eta bifi HJ 22 23.5% >95% Sunpreme 3sun Hanergy Panasonic Jinergy n PERT 21 22% >90% Jolywood Yingli Adani Linyang Trina LG p PERC+ 21 21.6% 70% SolarWorld NSP LONGi Trina Heterojunction, n PERT and p PERC+ are adopted by industry 1: S. Chunduri, M. Schmela, Bifacial Solar Module Technology, 2017 Edition, TaiyangNews 28

Bifacial PV now and in the future Bifacial PV specifics Bifaciality factor Bifacial efficiency Current state of the art Cell concepts Metallization challenges Modules in production Future New and innovative cell/module designs Novel system applications 29

Novel concepts: Bifacial back contact Several examples published ECN s n MWT 1 ISC s Zebra IBC cell 2 ECN s Mercury IBC cell 3 Bifaciality: 75% 83% Interconnection so far R&D: standard soldering or gluing of ribbons conductive backsheet MultiWire or SmartWire Source: Schmid 1: A. Gutjahr et al., 30 th EUPVSEC, Amsterdam, NL (2014) 2: G. Galbiati et al., IEEE J. Photovolt., 3, pp. 560-563, (2013) 3. N. Guillevin et al., 33th EUPVSEC, Amsterdam, NL (2017) 30

Novel concepts: Industrial carrier selective contact cell n PERT + n+poly Si rear ECN s PERPoly cell Efficiency potential: up to 23% Passivated Emitter and Rear Poly cell n PERT n PERPoly Thin oxide n + polysi Poly thickness iv oc (mv) V oc (mv) J sc (ma/cm 2 ) FF (%) η (%) Bifaciality 80 nm 697 676 39.7 80.0 21.5 86% 150 nm 693 675 39.6 80.4 21.5 81% 31

Novel concepts: transparent metal oxide contacts Bifacial solar cell with transparent & highly selective contacts at both sides Hole selective: MoO x, WO x Electron selective: TiO x, ZnO x :Al First results at ECN: Moly Poly cell with Eta 18.1%, clear gain in blue response Hole selective metal oxides Supporting layers: TCO Oxide interface Electron sel. metal oxides / n+ poly 32

Bifacial PV Applications in 2017 2 1. Chile: La HORMIGA power plant: 2.5 MWp 2. US: SUNPREME power plant: 12.8 MWp 3. China: Jolywood / Xintai power plant: 40 MWp 4. China: Yingli / Datong City power plant: 50 MWp 1 3 4

Novel applications: Agri PV Module row height 3m 10 m distance to move agricultural mower Saarland, Germany Remaining grass below modules Bifacial energy gain 10%: proven Electricity production in morning & afternoon Better matching with electricity need Higher electricity price H. Hildebrand, 4 th bifipv workshop, Konstanz, Germany, 2017

Novel applications: PV on water Use of unexplored, available space Contribute to natural ecosystem Bifacial energy gain up to 30% Systems can be south facing, or vertical east west Ideal for matching electricity generation with consumption peaks! Maasvlakte, Rotterdam R. Kreiter, 4 th bifipv workshop, Konstanz, Germany, 2017

All advanced xsi cell concepts can be made bifacial Bifacial PV is a great way to increase power and efficiency The flexibility of bifacial PV offers unique opportunities for PV in infrastructure, agriculture or on water Heterojunction, n PERT and p PERC+ are all adopted by industry Next generation bifacial concepts in R&D & test fields Bifacial PV significant in NL and here to stay! http://www.fototavling.nu/externaskript/bidrag/kontraster/large/large_catch the sun 4311.jpg

Thank you for your attention! Thanks to the ECN bifacial team: Bas van Aken, John Anker, Paula Bronsveld, Anna Carr, Bart Geerligs, Astrid Gutjahr, Gaby Janssen, Martien Koppes, Eric Kossen, Ji Liu, Jessica Lu, Jochen Loffler, Agnes Mewe, Bonna Newman, Nienke Riezebos, Ingrid Romijn, Maciej Stodolny and Kees Tool http://www.fototavling.nu/externaskript/bidrag/kontraster/large/large_catch the sun 4311.jpg

Additional slides

Bifaciality in n-pert dependency on BSF BSF: Lateral conductivity reduced metallization on rear Free carrier absorption Recombination (J r ), 2 Front illumination: Charge carrier transport to rear is field driven Rear illumination: Charge carrier transport to front is diffusion driven high n builds up near BSF Enhanced recombination 39

Effect of BSF Measurement data from n Pert cells; Atlas simulations Gaby Janssen Standard BSF Improved BSF, identical metallization Front irradiation Rear irradiation Improved J 0BSF (less Auger and surface recombination) improved bifaciality 40

Bifacial solar cells = the future HJT, PERT, PERL, PERC Al BSF All advanced solar cells can be made bifacial

Bifacial solar cells 1960: first description of bifacial cell by H. Mori 1977: first bifacial lab cells, n+pn+ / n+np+ 1980: use of albedo realized Ref: A. Cuevas, early history of bifacial solar cells, 20 th EUPVSEC 2005, Barcelona, Spain 42

Commercial bifacial solar cells: 2000: Bifacial HIT cells from Sanyo in production Symmetric metallization for thin wafers 2004 2008: large scale PV industry takes off. With monofacial cells and modules 2010: Yingli commercializes ECNs n Pasha cells 1 Applied in monofacial modules 2011: PVGS starts with EarthOn technology 2 Applied in bifacial modules 1: A.R. Burgers, 26 th EUPVSEC, Hamburg, Germany (2011) 2: S. Goda, 11 th CSPV, Hangzhou, China (2015) 43

Bifacial modules 1997: first application of bifacial PV modules in sound barriers 1 2003: novel applications of bifacial solar cells in sun shading elements 2 1: http://www.tnc.ch/en/power-instead-noise-photovoltaic-noise-barriers-1 2: R. Hezel, Novel Applications of Bifacial Solar Cells, Progress in PV: Res and Appl. 11, p549-556, 2003

Bifacial cells predictions for the future First in appearance in ITRPV roadmap of 2015 2016 2017 Bifacial cells become more and more prominent in the PV world Advanced cell concepts become industrialized all can be made bifacial Any change? 45

Bifacial cells predictions for the future Introduction slower then expected, but prediction becomes even more positive! 46