Introducing an innovation that will forever transform building and planning Sunvik READYFIX; a downstream automated cut and bend service, which provides customised solutions for all construction needs. With an endeavor to serve the infrastructure industry, READYFIX stands as an effort to simplify and strengthen hasslefree construction process.
Standard Shapes
How is made? BBS Entry 01 02 Scheduling / Planning Cut and Bend 03 04 Quality control check Tagging 05 06 Delivery On-site Installation 07
How is better? ReadyFix is a testament to the high level of sophistication, precision and automation that can provide rst-grade cut-andbend services over and above the more conventional approach. Traditional Way Straight TMT bars are not customised to the size in which they are needed, leading to huge wastage on-site. Labor intensive activity. Possibility of theft and pilferage. Time Consuming, As Purchase planning require time ahead of construction. Space required on-site to accommodate and store the bars, increasing the risk of theft. Equipments required for processing. Cutting and bending is done manually, leaving the process susceptible to inef ciencies and inconsistent quality, Each bar would need to go through a strict quality check at every level. Even after that though, there is a margin for error. Depends on labor and availability of tools. Bars stay exposed to the elements, running the risk of being adversely affected by the weather. The rebar is manually measured, which can lead to inaccuracy. The cutting is not cleanly done, since it is done by hand, leading to questionable quality. Uncertain Consumption until completion of work. Dubious quality of TMT bar. No Accountability. Ready x Way Zero wastage since the cutting is done in-house. Less labor required so Less construction cost. No theft or pilferage. Quick delivery at the site. Better utilization of space, logistics and reduction of inventory on site. No equipments required. Mechanised processes that assured consistency in quality, and complete accuracy. The cutting and bending is done to the speci cations outlined by the client. Not depended on labor or tools so the work can be programmed to accelerate or slow down by just simply reprogramming the delivery schedule. Ready x is delivered to the site according to the work scheduled, thus not affected by the weather. Rebar is accurately measured using the computerised machines. Thus user gets perfectly shaped columns and beams with correct amount of cover concrete. Knowledge of steel used in every stage or any time from the rst day. Good quality. Accountability. SUNVIK READYFIX are made with accurate angles and lengths speci ed in BS 8666 / IS 2502. 0 The 135 angle bend and 75 mm length cut helps the stirrups to hold on tightly with the straight rods in columns which inturn will give much more withstanding capacity to the structure in the events like earth quakes, which does not happen in traditional way. 0 135 75mm
State-of-the-art Technology Ready x uses high-tech fully automated computerised machines from Italy, that cuts and bends steel with absolute precision. With the latest computer-controlled shear-line cutting machine, robotic double bender, single robotic benders and stirrup machinery, the company has the ability to cut and bend bars of diameters that range from 8 mm to 40 mm. Schnell produces stirrup benders, straightening machines and job site machines complying with the top-quality standards, which characterize Schnell European production. SCHNELL PRIMA+ 8 12m wire diameter, Automatic machines for construction of stirrups and shaped parts from coils, particularly suitable for medium production runs. SCHNELL SHEAR LINE -500 8 50mm diameter. Length tolerance + or- 2mm. SCHNELL BARWISER-22S 8-20 mm straight bars bending Manual Bender SCHNELL ROBOMASTER 45 Bending up to 40 mm wire diameter, allow fully automatic 4- directions bending and the production of any type of shapes, including those with positive and negative bends. Bending up to 40 mm diameter. Manual Cutters Cutting up to 32mm
REBAR SHOP
Sample BBS Bar Bending Schedule Conform To IS 2502 Screen Grab 1- Bend Shapes Screen Grab 2- Optimization Reports Screen Grab 3- Rebar Shop
Precision Tags 550 275 275 550 675 BBS NO. MEMBER DESC BAR MARK ITEM NO DIA TL /CL QTY. WT. / KG. 01 COLUMN-C35 BASEMENT TO PLINTH LEVEL BUILDING-G1 03 5 6 1570/1530 18 6.35 375 375 375 BBS NO. MEMBER DESC BAR MARK ITEM NO DIA TL /CL QTY. WT. / KG. 01 COLUMN-C35 BASEMENT TO PLINTH LEVEL BUILDING-G1 03 5 6 1570/1530 18 6.35