Total Operational Efficiency

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Transcription:

Total Operational Efficiency

THE FIRST EVER CLOSED MIXING SYSTEM.

Innovation that is changing the world of liquid mixing. A versatile, easy-to-use system that delivers complete mixing and more efficient operations while reducing worker and environmental exposure.

MIX FASTER SAVE MORE The innovative PRO-LEND Closed Mixing System utilizes timed pulses of pressurized air that quickly and completely mix the contents of a container such as a drum or an IC. Pro-lend delivers a thoroughly homogeneous mix more quickly, more safely and with less work than alternatives.

THE VALUE IT DELIVERS TOTAL OPERATIONAL EFFICIENCY Complete Mixing Achieves superior product homogeneity and reduces costly product returns and rework. Quick & Easy to Use Light weight compact design and Turn, Click & Go interface simplifies mixing operations and maximizes worker productivity. Protects Workers & Environment Closed System design provides greater worker safety and environmental protection than other types of mixing systems. Reduce Cost & Waste One Pro-lend Mixer can be used on multiple containers which eliminates the cost of a mixer for each container. Customers get what they pay for by improving product consistency and the ability to maximize extraction with minimal waste or product loss. Optimized product quality due to a more homogeneous mix. Helps assure a consistent product and a consistent customer experience. Always Closed For Ultimate Control Closed System dry-break design minimizes spills, stains and exposure and allows for control throughout the liquid handling process. Closed Packaging Closed Filling Closed Mixing Closed Dispensing Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend 5

LESS IS MORE WITH THE Pro-lend Increased mixing speed and faster container switch-over equals decreased labor time and lower costs. Mix more containers more quickly. 6

MIX MORE CONTAINERS MORE QUICKLY ONE SYSTEM FOR EACH CONTAINER FLEET A single Pro-lend Mixing System can be used on multiple Drums & IC s.* * NOTE: Minor cleaning may be required between container reuse. Drums A A A A A A A C C C C C C C PRO-LEND Drum Closed Mixer For 55 Gal (08L) Drum Part # 70 IC s A A A A C C C C PRO-LEND IC Closed Mixer For 75 Gal (1000L) IC Part # 79 Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend 7

HOW IT WORKS THE POWER OF THE ULE 1 Powerful Pulses of air are ejected through the bottom of the down tube and mix plate, then forced along the bottom of the container. Large flat bubbles are formed immediately above the mix plate and begin moving product toward the surface. ubbles continue to rise upward, forcing heavier product to the surface and creating a vertical circular blending action. As each bubble breaks the surface, it pushes product across the top of the container and down the sides to the bottom, quickly involving the entire contents of the container, providing a homogeneous mix. 8 Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend

INCREASE MIXING SPEED AND HOMOGENEITY NO SEALS NO GEARS NO MOTORS NO ELECTRICITY PNEUMATICALLY POWERED 1 COMPRESSED AIR OR NITROGEN The Micro Matic Pro-lend Closed Mixing System requires CFM of clean dry compressed air to be operated. Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend 9

A WORLD OF APPLICATIONS AGRICULTURE AND OTHER INDUSTRIES Pro-lend APPLICATIONS The Micro Matic Pro-lend Mixing System is designed to protect its users and the environment from exposure while providing complete liquid suspension and homogeneity. It successfully mixes a wide variety of products including the following: CROP PROTECTION PRODUCTS SEED TREATMENT LIQUID FERTILIZERS MICRONUTRIENTS SPECIALTY CHEMICALS ADDITIVES 10 Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend

FOR A WORLD OF OPERATIONS MIXING SOLUTIONS FOR ALL Pro-lend USERS The Micro Matic Pro-lend Mixing System is a solution for all users throughout the supply chain. This includes Manufacturers, Formulators, Distributors, Seed Treaters and Applicators. Manufacturers Formulators Distributors Seed Treaters Applicators Pro-lend SOLUTIONS SMALL TO LARGE Closed System Solutions Open System Solutions* DRUMS 5-55 Gallons IC S 75 & 0 Gallons LEND or STORAGE TANKS 00-0,000 Gallons Flat ottom V - ottom Shallow V Dish Rectangular Round Horizontal RAIL 0,000-0,000 Gallons ASSET TANKS 110-75 Gallons ULK up to 1 million Gallons * Call Micro Matic for customized open systems to fit your operational environment. Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend 11

CLOSED DRUM SYSTEM PACKAGE, FILL, MIX & DISPENSE 1 STAGE 1 PACKAGE The Pro-lend is part of a closed chemical transfer system that is used to package, fill, mix and dispense liquid products. Each stage of this system is illustrated at left and right. 9 Closed Drum and IC Systems shown use a.5 x 5 uttress thread container valve. Other thread patterns are used in different markets and they are compatible with the Pro-lend Closed Mixing System. Part Number Description Details 5 1 10-079 RSV / RPV TAMPER EVIDENT SHIPPING CAP Key, lack Protects RSV & RPV Container Valve through transportation. - Acetal Copolymer Plastic Construction STAGE FILL 9 CE-Z11-618 TAMPER EVIDENT WIRE SEAL For.5 x 5 uttress RSV & RPV Container Valves & 6 IC Center Caps Secures.5 x 5 RSV Container Valve and 6 IC Center Cap to container and protects container from unauthorized access. - Galvanized Steel Construction - 18 (57.mm) L, 1/16 (1.59mm) DIA PX- TAMPER EVIDENT CRIMP-ON RING Rieke, Ply Solid Center Secures standard.5 x 5 uttress ung Cap to container bung and protects container from unauthorized access. For use with Tamper Evident Crimp-On Ring Install Tool (#G10). - HDPE & Aluminum Construction- Manufacturer: Rieke - (50mm) VISEGRIP 6 68 RPV CONTAINER VALVE.5 x 5 uttress Thread, Viton Seals Also available in EPDM and other thread patterns For use with Key RSV / RPV Couplers for closed liquid transfer. - Glass Reinforced Nylon Construction STAGE MIX 5 7-0 RSV / RPV FILL COUPLER Vapor Recovery Outlet, Viton Seals For use with Key RSV & RPV Container Valves for closed liquid filling. - ody Casting: AISI 16L Stainless Steel Construction - Probe: AISI 0 Stainless Steel Construction - 1 (5.mm) NPT Male Liquid Inlet, 1/ (6.5mm) NPT Female Vapor Recovery Outlet 9 6 70 PRO-LEND Drum Closed Mixer For 55 Gal (08L) Drum For use with Key RSV & RPV Container Valves for simplified closed container liquid mixing and reincorporation of suspension concentrates, seed treatments and products that require mixing or remixing before use. 8 7 7 10-01 RSV / RPV DUST COVER Yellow Protects RSV & RPV Container Valve from debris when coupler is disconnected. - HDPE Construction STAGE DISPENSE 8 6589 RSV / RPV DISPENSE COUPLER Threaded Liquid Outlet, Viton Seals For use with Key RSV / RPV Container Valves for closed liquid dispensing. - AISI 0 Stainless Steel Construction - / (19.05mm) NPT Female Liquid Outlet 9 9 788/XXXX RSV / RPV DOWN TUE Cut to length by Micro Matic. Customer to provide measurement from container sealing surface to sump. Connects to RSV Container Valve to create the RSV Container Valve Assembly. - Thick Wall HDPE Construction - AISI 0 Stainless Steel Stepless Clamp - 8.8 (975mm) L, 1 (5.mm) DIA - Straight cut with Inner Foot 1 Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend

CLOSED IC SYSTEM PACKAGE, FILL, MIX & DISPENSE 1 11 Part Number Description Details 1 10-079 RSV / RPV TAMPER EVIDENT SHIPPING CAP Key, lack Protects RSV & RPV Container Valve through transportation. - Acetal Copolymer Plastic Construction STAGE 1 PACKAGE 5 6 CE-Z11-618 TAMPER EVIDENT WIRE SEAL For.5 x 5 uttress RSV & RPV Container Valves & 6 IC Center Caps Secures.5 x 5 RSV Container Valve and 6 IC Center Cap to container and protects container from unauthorized access. - Galvanized Steel Construction - 18 (57.mm) L, 1/16 (1.59mm) DIA 7-087 RSV CONTAINER VALVE.5 x 5 uttress Thread, Viton Seals Also available in EPDM and other thread patterns For use with Key RSV Couplers for closed liquid transfer. - AISI 0 Stainless Steel Construction 7 11 68 RPV CONTAINER VALVE.5 x 5 uttress Thread, Viton Seals Also available in EPDM and other thread patterns For use with Key RSV / RPV Couplers for closed liquid transfer. - Glass Reinforced Nylon Construction STAGE FILL 5 6 5 10918/XXX RSV / RPV DOWN TUE PRO-LEND IC MIXING PLATE ASSEMLY Cut to length by Micro Matic. Customer to provide measurement from container sealing surface to sump. Top Side ung Installation -17mm diameter foot -Polyethylene Construction Connects to RSV Container Valve to create the RSV Container Valve Assembly. - Thick Wall HDPE Construction - AISI 0 Stainless Steel Stepless Clamp - 8.8 (975mm) L, 1 (5.mm) DIA - Straight cut with bellow Innerfoot base Improved mixing in high viscosity and densely settled materials. -5 (17mm) diameter foot for 0.1 (5mm) down tube -Polyethylene Construction -Requires at least 5 opening for installation. STAGE MIX 8 11 6 7570/1065 RSV / RPV DOWN TUE For 75 Gal (1000L) IC Center Cap Installation Connects to RSV Container Valve to create the RSV Container Valve Assembly. - Down Tube: HDPE Construction - Circlip: AISI 01 Stainless Steel Construction - 1.9 (1065mm) L, 1 (5.mm) DIA - Flex bellows with straight cut base 5 6 7 7-0 RSV / RPV FILL COUPLER Vapor Recovery Outlet, Viton Seals For use with Key RSV & RPV Container Valves for closed liquid filling. - ody Casting: AISI 16L Stainless Steel Construction - Probe: AISI 0 Stainless Steel Construction - 1 (5.mm) NPT Male Liquid Inlet, 1/ (6.5mm) NPT Female Vapor Recovery Outlet 8 79 PRO-LEND IC Closed Mixer For 75 Gal (1000L) IC For use with Key RSV & RPV Container Valves for simplified closed container liquid mixing and reincorporation of suspension concentrates, seed treatments and products that require mixing or remixing before use. 9 10 9 6589 RSV / RPV DISPENSE COUPLER Threaded Liquid Outlet, Viton Seals For use with Key RSV / RPV Container Valves for closed liquid dispensing. - AISI 0 Stainless Steel Construction - / (19.05mm) NPT Female Liquid Outlet STAGE DISPENSE 11 10 10-01 RSV / RPV DUST COVER Yellow Protects RSV & RPV Container Valve from debris when coupler is disconnected. - HDPE Construction 5 6 11 579 6 DUAL UNG IC CENTER CAP Dark lue, EPDM Seals For use with.5 x 5 uttress Thread RSV, RPV & EPV Container Valve IC installs. - Glass Reinforced Polypropylene Construction - Accommodates two container valves, bung plugs, etc. Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend 1

CLOSED MIXING SYSTEMS FOR MULTIPLE CONTAINERS DRUMS, IC S & ASSET TANKS One Pro-lend can be used to mix multiple containers with the option of manual or automated container switch-over. The Pro-lend Series System can be reused with the same product or different products. NOTE: Rinsing is recommended between products to prevent cross contamination. Custom designs available. Call 1-866-755-77 for details. MANUAL SERIES MIXING Mix one container at a time with a manifold system. PLC AUTOMATED MIXING Mix multiple containers at the same time. 1 Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend

MIX AND DISPENSE AT THE SAME TIME DECREASE HANDLING TIME & INCREASE PRODUCT DISPENSED RSV / RPV DISPENSE COUPLER Part # 6589 PRO-LEND CLOSED MIXING SYSTEM Part # 79 RSV / RPV DUST COVER Part # 10-01 RPV CONTAINER VALVE Part # 68 TAMPER EVIDENTWIRE SEAL Part # CE-Z11-618 RSV CONTAINER VALVE Part # 7-087 6 DUAL UNG IC CENTER CAP Part # 579 RSV / RPV DOWN TUE Part # 7570/1065 IC DOWN TUE WITH MIX PLATE Part # 10918/XXX Use of Micro Matic s low cost system accessories allows the Pro-lend Mixing System to mix product and dispense it at the same time. The same accessories provide the capability to achieve nearly full product extraction from the container by using an angled down tube that is positioned in the sump of the IC. When the cost of many products are considered, the amount of product left unused in the sump can mean substantial value in each container that often goes unused. With Micro Matic accessories, the value in this product can be realized. Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend 15

MIXING SYSTEM ACCESSORIES TO OPTIMIZE SYSTEM PERFORMANCE DRUM DOWN TUE WITH MIX FOOT RSV / RPV Down Tube Part# 788/XXXX Unique thick wall structural design optimizes mixing results in containers. Engineered bellows and mix foot resists flexing when air pressure pulses. Specifications: ESCR HDPE Construction, 01 SS stepless clamp, 1.9 / 9mm diameter foot IC DOWN TUE WITH MIX PLATE RSV / RPV Thick Wall Down Tube w/ 5 Mix Plate Part# 10918/XXXX Recommended for fastest and most thorough mixing in ICs and Asset Tanks. Unique thick wall structural design optimizes mixing results. Engineered bellows and mix plate resist flexing when air pressure pulses. Use with medium and high viscosity products and other products that are especially challenging to mix. Specifications: ESCR HDPE Tube Construction, 01 SS stepless clamp, 5 / 17mm diameter foot, Polyethylene Foot construction. DUAL UNG IC CAP 6 Dual ung IC Center Cap Part# 579 Use this cap with two.5 x 5 buttress valves and two down tubes with to provide mixing and dispensing at the same time. Specifications: Industrial Standard (DN150) thread X.5 x5 uttress thread, GF Polypropylene construction, EPDM gasket seal ANGLED DOWN TUE ç RSV / RPV Down Tube Part# 7570/XXXX Maximizes product extraction from IC sump. Specifications: ESCR HDPE Construction, 01 SS circlip, 1.9 / 9mm diameter with straight cut base RINSING & STORAGE SOCKET RSV Rinsing & Storage Socket Part# 856 Used to rinse Pro-lend mixer between containers or products. Also used as a secure storage fixture to protect the mixer when not in use. VAPOR CANISTER Carbon Vapor Canister Part# 717 Captures unwanted off-gassing. This component attaches directly to the vent port on the Pro-lend coupler and uses carbon filtration to purify air before discharge. Specifications: 00cc of filter media 16 Micro Matic Pro-lend Mixing System // 1-866-755-77 // www.micromatic.com/pro-lend