NTPC LIMITED Bhadla, CASE STUDY
NTPC LIMITED Bhadla, PROJECT OVERVIEW R Site Co-ordinates 27.5N, 72.0E R Plant capacity 130 MW (2 blocks of 65 MW each) R Connection Type & Connected to Grid connected - Bhadla 220KV Pooling Station -1 R Rated System Power 130 MW R Total Site Span 3.5 km length & 1.0 km wide R Number of Modules About 4,40,000 nos. R Inverter Solar Grid Connected Inverter (104 nos.) R Power Evacuation At GSS-1 pooling station (132kV) Bhadla Solar Park Phase-II, Village Bhadla, Tehsil Bap, District Jodhpur, R Total Land Area 663 acres
Local Manpower: The project s major problem lied with local unskilled manpower. Mitigation: We had to engage and train local workers for temporary works and hire tractors, trolleys and other small machineries locally to aid the process. CASE STUDIES EPC NTPC Limited Bhadla, CHALLENGES & SOLUTION Soil & Land Strata: The land strata of the project site varied extensively with presence of small dunes in a sandy terrain. Naturally, the project team faced immense difficultly in moving the construction equipment and machineries. The project team encountered rocks at depth of 0.5 m, 1.5 mm and complete sand due to which the pilling work was done at 3 different depths in Zone A, Zone B & Zone C. Mitigation: Temporary murram road was built to access the site for construction and moving of machineries. Weather: Extreme weather conditions at the project site posed a problem. The summer temperature was as high as 500 C; from April to July, cyclonic storm ensued with prevalence of strong wind between 11 am to 4 pm and work came to a halt. Similarly, the temperature during winter was as low as 50 C (night). Mitigation: Controlled working hours along with a dynamic work schedule allowed us to deliver the project on time. Continuous hydration of the workers ensured better productivity. Construction Power and Water: This project had a multitude of problems. Firstly, there was an absence of a continuous power source. But arranging for it with immediacy was quite difficult considering the remoteness of the area. Also, quality of the available bore well water was not suitable for going ahead with the construction work in an uninterrupted way. Mitigation: We procured power from RRECL for construction site and used Diesel Generator sets to get uninterrupted power. For civil works, we had to arrange for canal water from nearby areas. Murram Sourcing: Sourcing of murram was a challenge in the area. The process of getting approval from the mining department was tough and required extensive compliances and certificates from our side. Mitigation: We provided all the backings and fulfilled the compliances for getting the permission from the mining department for sourcing the murram.
PROJECT USP The 130MW NTPC project is the largest solar PV plant ever executed by Vikram Solar since its incorporation. The project is located inside the Bhadla Solar Park, built by RRECL, with basic infrastructural support like GSS, pooling station, bitumen road, approach road, street lights, construction water and land lease. Permissions from multiple government bodies were acquired and statutory norms were diligently followed during the installation and commissioning of the plant. This was the first-of-its-kind project under our supervision. In order to avoid soil erosion, murram spreading was done up to 1 sq. m. of the pile area for each of the 73,000 piles. Commissioning of 2 x 65MW blocks was done in 4 phases (40MW, 25MW, 25MW & 40MW). The solar plant was commissioned prior to the scheduled time and generation started about two months in advance, which is considered as an achievement on its own owing to the size of the project. The work started from 8th February and continued up to 24th March. Vikram Solar was the first among all the other bidders to commission the project successfully. Total 4,40,000 solar PV modules (approx.) were installed in the 130MW plant. Total 7500MT of steel were used for the mounting of the module structure. Each 65MW block has a unique switchyard which steps up the plant voltage from 33kV level to 132Kv level with the help of 63MVA grid transformer. One of the first helipads in the region was developed inside this project area block. CASE STUDIES EPC NTPC Limited Bhadla, 9
STEP BY STEP DEVELOPMENT Structure mounting Structure mounting Module mounting Switch yard
CASE STUDIES EPC NTPC Limited Bhadla, Weather monitoring station Inverter 11
STEP BY STEP DEVELOPMENT Control room Control room: inside view Fencing
ENVIRONMENTAL BENEFITS Expected Annual Energy Yield 212.44 million unit. The plant is also expected to reduce CO 2 emissions to the tune of 203942.4 metric tonnes annually. CASE STUDIES EPC NTPC Limited Bhadla, 13