FleetShield is a new exciting product from Dulux catering for commercial vehicle (CV) refinishing. FleetShield offers 5 different premium quality two pack bases, increasing colour range and superior coverage. A complete range of solid colour tinters and pearls tinters to tint, match and customise any single layer 2K colour. 1200 colours are available for the Dulux 2K PR system with a approximately 200 colours added from local matching & aligned with Snapshot. FleetShield offers a complete range of ancillary products, primers, clears and a range of hardeners and thinners to suit all temperatures and job sizes. Flattening base for reduced gloss levels. A complete range of products to suit plastic parts. 1
Base Line Shade Max Tint Colours which can be Tinted By Weight Red Base 428-S0011 20% Red, maroon, dark orange Yellow Base 428-S0062 20% Yellow, mid to light orange, bright green Clear Base 428-S0047 30% Mid to dark blue, green and purple, pearl White Base 428-S0204 20% Light blue, green, purple, light grey and all white. Black Base 428-89943 20% Mid grey to Black RED_BASE YELLOW BASE CLEAR BASE CLEAR /WHITE BASE 2
White Base 428-S0204 is aligned with Autospeed PR 427-T0204. Replaces HS White 488-89289 with Approx 20% less pigment Red Base 428-S0011 is aligned with Autospeed PR 427-T0011. Yellow Base 428-S0062 is aligned with Autospeed PR 427-T0062. Black Base 428-89843 is aligned to 2K Black 488-89843 and is unchanged. 3
PR 2K tinters are used to tint the 5 Bases 38 tinters 30 x 0.9L tinters 8 x 3.7L tinters 4 x reduced strength Tinters included Break down of the 38 Tinters Reds 12 Oranges 2 Yellows 6 Greens 4 Blues 7 Violets 2 Blacks 4 White 1 4
46 Pearl tinters can be used to match and customise colours. Mixture of Mica and special effect pearls. 9 special custom pearls. Can be mixed into Clear base. Can be mixed into coloured bases. Mixing TBA 5
AUTOSPEED MT Flat Base 485-89915 x 0.9L Used to achieve Matt Finish 10% Gloss Satin finishes 30% Gloss Semi Gloss 50% Gloss Mixing Matt Finish 70 80% by weight Satin Finish 20 30% by weight Semi Gloss 30 40% by weight *MT Flat Base is mixed in after hardening colour 6
AUTOSPEED Plastic Cleaner 485-S0017 x 4L Cleaning with anti static properties AUTOSPEED Plastic Primer 485-89943 x 5L Adhesion to a wide range of plastic substrates AUTOSPEED Flex Additive 485-89930 x 0.9L Add to primer, colour and clear Add 20% Flex Additive prior to hardener 7
Hardeners 2:1 Mixing Ratio AUTOSPEED RP Hardener 980-89790 (fast) AUTOSPEED 2K Hardener Normal 980-89290 AUTOSPEED Hardener Slow 980-S0028 Hardeners come in 1L and 2.5L sizes Thinners 10 20% Thinning Ratio AUTOSPEED RP Thinner 920-89819 x 20L. AUTOSPEED 2K Normal 920-89292 x 20L. AUTOSPEED 2K High Temp 920-89847 x 20L. AUTOSPEED 2K X Slow 920-89963 x 4L. 8
Etch Primers Primer Fillers Aerosol Primers 9
Snapshot is a spectrophotometer designed to read colour for easier Identification. Works in conjunction with iphone and Android phones. Dulux FleetShield app is now available for iphone and ipad through itunes store Dulux FleetShield app is now available for Android devices through Google Play Store 10
http://duluxrefinish.rockpaint.co.jp/duluxrefinish 11
1. Click on Mix Formula Search which will open this page. 2. Click on Fleet Shield. 12
1. Select Car Manufacture Commercial Vehicles. 2. Type in Colour code if known 3. Or Follow on with normal Micom mixing 4. Type in colour name if known 13
Viscosity is the measure of a fluid s resistance to flow Conditions that cause higher viscosity Paint is cold especially during winter months Container not sealed properly in storage Container left opened to allow solvent evaporation Using catalysed product that is past its pot life Results of high viscosity paint Harder application Orange peel High film build Trapped air Trapped solvent causing solvent boil 14
Hold viscosity cup by handle & completely submerge into paint Hold stop watch in other hand, ready to start Lift viscosity cup out of paint and start stop watch immediately As soon as paint flow from cup breaks, stop the stop watch. Check time on stop watch to Technical Data Sheet. If time is out more than 2-3 seconds either side, add reducer Test again Spray Viscosity Ford Din 4 @ 25 0 C 18 20 seconds 15
Substrate Preparation Primer Topcoat Alloys & Aluminium Steel Fibreglass Plastic Curtains 1. Clean areas with Prepwash 965-89784. 2. If required sand repair areas P80- P120 for body fillers 3. No repairs sand with P180-P240 4. Red scourer for AL 5. Clean again with Prepwash 6. No Prepwash on body fillers 1. Clean surface areas with Plastic cleaner 965-S0017. 2. New plastic sand with grey scouring pad. 3. Repairs sand with P240 P320 4. Clean again Plastic Cleaner 1. Alloys-No Repairs CV Ultraetch or DP42 2. Alloys Repairs CV Ultraetch or DP42 + HS Primer. 3. Steel CV Ultraetch or DP42 or Epoxy Urethane primer, HS Primer. 4. Fiberglass Epoxy Urethane Primer + HS primer 1. Apply Plastic Primer 485-89943. 2. Single wet coat 3. Allow to flash of 3 5 mins before applying topcoats 1. FleetShield 2:1 2K mix colour. 2. 2:1:10%-20% 3. 5-10min flash off between coats. 4. Air Dry overnight 5. Baking 30min@60 o C 6. Infrared 8-20 min depending on type of Infra Red. 1. FleetShield 2:1 2K mixed colour with Flex Additive 485-89930. 2. Plastic Parts mix 5:1 then mix at 2:1 with Hardener. 3. Curtains mix the same. Always refer to Technical Data Sheets & SDS PPE Nitrile gloves and dust / particle mask Nitrile Gloves, Respirator / air feed hood, Overalls & eye protection Nitrile gloves, overalls, Air Feed Hood & eye protection 5 Year Standard Warranty
Substrate Preparation Primer Topcoat Heavy Steel (Chassis) New Heavy Steel (Chassis) Refurbishment 1. Abrasive blast to remove Mill Scale to SA2.5 Standard *. 2. Clean with Prepwash 3. Sand with P80 to P180 4. Clean again with Prepwash. * SA2.5 Standard refers to cleanliness of steel. Very thorough blast cleaning. Near white metal 85% clean. 1. Degrease surface areas with Prepwash. 2. Sand P80 to P120 to remove rust, flaking paint. 3. Sand P240 P320 + Red scouring pad to abrade surface for adhesion. 4. Clean again Prepwash Identify whether the Paint spec requires a special protective coating e.g. Zinc or needs temperature ratings prior to primer coats 1. Etch Primer. CV Ultraetch or DP42 or Epoxy Urethane Primer 2. Repairs HS Primer Dulux Refinish Etch Primer such CV Ultraetch, DP42 and Epoxy Urethane Primer can be topcoated directly 1. FleetShield 2:1 2K mix colour. 2. 2:1:10%-20% 3. 5-10min flash off between coats. 4. Air Dry overnight 5. Baking 30min@60 o C 6. Infrared 8-20 min depending on type of Infra Red. Always refer to Technical Data Sheets & SDS PPE Nitrile gloves and dust / particle mask Nitrile Gloves, Respirator / air feed hood, Overalls & eye protection Nitrile gloves, overalls, Air Feed Hood & eye protection 5 Year Standard Warranty
OEM Commercial Vehicles. CV Body Builders. CV Truck Repair. Trailer Manufacturers. PV Body shops who use single layer solid colours as opposed to basecoat/clearcoat. Retail and Inspiration opportunities. PV Distributors. 18
This range of product contains Isocyanates and Solvents. Toxic fumes and vapours can be harmful. Always wear PPE equipment. Always refer back to Technical Data Sheets & Safety Data Sheets. 19