www.wpe-gmbh.de WPE - Go4Cement Wear protection systems GmbH Technology from Germany
WPE Diamond in the cement industry Not dispense you to: More than 20 years experience in the repair and maintenance of wear-resistant linings in the cement industry. On an installation specialists who also is developer and manufacturer of wear protection products. An engineering partner with his experienced suppervisors who will support you Worldwide at your repairs and maintenance work. Benefits of WPE Diamond: Rapid availability By flexible layer thickness WPE Diamond adapts to any existing ceramic lining. Is laid without joints Can be loaded after 24 hours Thermal shock resistant Can be used up to 1200 C High wear resistance Good corrosion resistance We have wear protection solutions for every budget.
Raw meal preparation WPE Diamond WPE Cast basalt WPE Aluminaoxide ceramic WPE Hard metal WPE Hard overlaid welds WPE Ziconia oxide ceramic Clinker preparation WPE Diamond WPE Cast basalt WPE Aluminaoxide ceramic WPE Hard metal WPE Hard overlaid welds WPE Ziconia oxide ceramic WPE Refractory WPE ThermCombi Cement preparation WPE Diamond WPE Cast basalt WPE Aluminaoxide ceramic WPE Hard metal WPE Hard overlaid welds WPE Ziconia oxide ceramic Slag handling WPE Diamond WPE Cast basalt WPE Aluminaoxide ceramic WPE Hard metal WPE Hard overlaid welds WPE Ziconia oxide ceramic WPE Silicon carbide WPE ThermCombi Raw material bins + + + + + + Silos + + + + + - Chutes + + + + + - Chain conveyor + + + - + - Vertical roller mill + + + + + - Ball mill feed + + + + + - Dynamic separator + + + - + - Separator distribution plate + - - + + - Product outlets + + + + + - Cyclones + + + + + - Feed for vertical roller mill + + + + + - Preheater top cyclone + - - - - - + - Clinker cooler + + + - - - + - Clinker crusher - - - + + - - - Clinker Cooler Dedusting Cyclones + + + - + - - - Tertiary air duct + - - - - - + + Chutes + + + + + - - - Chainconveyor + + + - + - - - Coal mill separator + + + + + - - - Pneumatic Transport + + + + + - - - Static preseparator + - + - + - - - Chutes + + + + + + Pneumatic Transport + + + - + + Vertical Roller Mill Separator + + + + + - Vertical Mill Feed + + + + + + Fines outlet + + + - + - Fall-through outlet + + + - + - Ball Mill Feed + + + - + - Mill Cyclones + + + - + - Dynamic cement separator + + + - + - Static pre-separator + - + - + - Chutes + + + + + + - - Flash dryer + + + - + - + + Vertical roller mill + + + + + - - - Ball Mill + + + - + - - - Separator + + + - + - - - Cyclones + + + - + - - - Pneumatic transport + + + - + + - - Pneumatic meal transport + + + - + - Raw meal silo + + + + + - Preheater silo + + + - + - Kiln inlet - - + + + -
Vertical Roller Mills for Cement/GBFS Fuller-Loesche Gebr. Pfeiffer Fines outlet / Fall-through chute Duct between mill and cyclones/filter Fines outlet / Fall-through chute FLSmidth Atox Fines outlet / Fall-through chute FLSmidth OK Mill Loesche Polysius Fines outlet / Fall-through chute Duct between separator and cyclone Feed chutes Fines outlet / Fall-through chute Feed chutes Fines outlet / Fall-through chute Claudius Peters Babcock/HITACHI ALSTOM Loesche Vertical Mills for Coal Fines outlet Fines outlet Feed chutes Fines outlet Fines outlet Feed chutes
WPE Diamond WPE Diamond is an extremely dense material, consisting of a cement, in combination with special Mikrosilika and superplasticizer. Through its high-density, nonporous structure a extreme compressive strength can be generated. An advantage of this dense structure is that no corrosive material can penetrate through pores which makes to a very good corrosion protection material. With the WPE Diamond binder and an admixture of extremely hard and heatresistantceramics such as bauxite, corundum and silicon carbide WPE Diamond is a wear protection material with excellent features. WPE Diamond Cast is a castable version. This version can be used in combination with quarz, bauxite, corundum or silicon cabide. WPE Diamond Cast is temperature resistant up to 840 F. ast C WPE Diamond Cast HT is a high temperature castable version. This version can be used in combination with bauxite, corundum or silicon cabide are delivered. WPE Diamond Cast HT is temperature resistant up to 2100 F. C HT ast WPE Diamond Spray is a sprayable version. This version can be used in combination with quarz, bauxite, corundum and silicon carbide. WPE Diamond Spray is temperature resistant up to 840 F. Spray WPE Diamond Flex is a mortar version. This version can be used in combination with quarz, bauxite, corundum or silicon carbide. WPE Diamond Flex is temperature resistant up to 840 F. Flex WPE Diamond Flex HT is a mortar version. This version can be delivered in combination with bauxite, corundum or silicon carbide. WPE Diamond Flex HT is temperature resistant up to 2100 F. HT Flex
WPE Diamond Physical properties Flex ast C HT C ast F HT lex Product description Flex = Mortar Cast= Castable HT = High Temperature Diamond Flex 1000 Diamond Cast 2000 Diamond Flex 2000 Diamond Cast 2000HT Diamond Flex 2000HT Diamond Flex 3000 Density kg/m3 2700 2900 2900 2900 2900 2700 Hardness Mohs 8 9 9 9 9 9 Compressive strength Mpa 200 170 160 170 130 130 Flexural strength Mpa 27 23 20 16 15 19 Max. process temperature C 450 450 450 1200 1200 450 Standard lining areas are: Silos Hoppers Chutes Slag granulation systems Separator Cyclone Grinding systems Dedusting systems Slurry systems Tanks Chutes Pneumatic transport pipelines Installation of WPE Diamond WPE Diamond is a two compound material (binder + ceramic aggregates). Both products plus water must mixed in a pan-pot-mixer according to the WPE installation manual. WPE Diamond can installed on metallic or on concrete surface with a expanded mesh as a anchor system. After 48 hours curing time the lined area is ready for use. Advantages: high wear resistant good corrosion resistance flexible in layer thickness overhead installation is possible thermoshock resistant jointless lining
More WPE wear products Application areas Standards Installation method Technical data WPE Cast basalt Areas with strong abrasive wear Service temperature max. 350 C Rectangular tiles, 200 mm, hex. Tiles (with 200 mm), thickness 30 mm, radial tiles, cylinders DN 40 500, thickness 20 30 mm Installation in mortar, epoxy, adhesives, bolding Density: 2,8 2,9 g/cm³ Porosity: 0-3 % Hardness Mohs: 8 Compressive strength: 400-450 MPa Flexural strength: 40 MPa WPE Alumina ceramic Areas with strong abrasive and impact wear Service temperature max. 1500 C Tiles 100 150 mm side length, thickness 6 50 mm, with/without centre hole, mosaic tiles 20x20 and 25x25 mm, thickness 4 10 mm, cylinders DN 40 300 Installation in mortar, adhesives, silicon, bolding, welding Density: 3,4 3,6 g/cm³ Porosity: 0 Hardness Mohs: 9 Compressive strength: 3000 MPa Flexural strength: 240 300 MPa WPE Silicon carbide Areas with strong abrasive and impact wear and High service temperature max. 1700 C Standard tiles square/rectangular, thickness 10 40 mm, cylinders DN 40 200, with wall thickness of 20 mm Installation in mortar, adhesives, silicon, bolding, welding Density: 3,01 g/cm³ Porosity: 0 Hardness Mohs: 9 Compressive strength: 2500 MPa Flexural strength: 100 MPa WPE Hard faced welded steel Areas with strong abrasive and impact wear Service temperature max. 500 C Plates: 2900 x 1800 mm 2900 x 1350 mm 1900 x 850 mm 900 x 850 mm Pipes with inside welding DN 100 DN 450 Bolding, welding, mechanical fixing systems Hardness: 50-65 HRC Basic/Overlay: 6 4 8 4 10 4 15 4 8 4+4 WPE Wear compound Areas with medium abrasive wear Service temperature max. 80 C Boxes 0,5 kg Boxes 5 kg Casting or troweling Density: 2,2 g/cm³ Porosity: 0 Compressive strength: 90 MPa WPE Zirconiaoxide ceramic Areas with strong abrasive and impact wear and High service temperature max. 1000 C Standard tiles square/rectangular, thickness 20 40 mm, cylinders DN 100 200, with wall thickness of 25 mm Installation in mortar, adhesives, silicon, bolding, welding Density: 3,4 g/cm³ Porosity: 0 3 % Hardness Mohs: 9 Compressive strength: 400 MPa Flexural strength: 55 60 MPa
WPE Installation and repair service Go4Cement e nicht auf: We install on site in Europe in cement plants, power plants and steel mills ceramic wear protection with our own fitters. Our workshop manufactures new bumpered ceramic wear protection of steel components according to customer specifications. You can also deliver us your worn steel parts for repair. www.wild-wiest.de WPE Go4Cement EN 10/2015 Wear Protection Engineering GmbH Nordring 1 D-47495 Rheinberg fon: +49 - (0) 28 43-16 99 300 fax : +49 - (0) 28 43-16 99 717 info@wpe-gmbh.de www.wpe-gmbh.de