Nanocomposites as next-generation anode materials for lithium ion batteries

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Nanocomposites as next-generation anode materials for lithium ion batteries Lorenzo Mangolini Mechanical Engineering Department Materials Science and Engineering Program UC Riverside International Battery Research Seminar March 21 st, 2017

The need for storage

Our focus: silicon-based anodes Inexpensive, sustainable, abundant, non-toxic

Our focus: silicon-based anodes Obrovac, M.N. and V.L. Chevrier, Alloy Negative Electrodes for Li-Ion Batteries. Chemical Reviews, 2014. 114(23): p. 11444-11502.

Our focus: silicon-based anodes ~300% volume expansion during lithium insertion --- pulverization and fast capacity fading of the material. Critical size = 150 nm X. Liu, L. Zhong, S. Huang, S. Mao, J. Huang, ACS Nano, vol. 6, (2012)1522-1531

Nanotechnology to the rescue Use nanoparticles and all problems will be solved? Poor electrical conductivity Need a very robust contact to a current collector Too much surface area leads to large capacity loss in first cycle (SEI formation) SEI is unstable because of volume change during cycling Wu, H., G. Chan, J.W. Choi, I. Ryu, Y. Yao, M.T. McDowell, S.W. Lee, A. Jackson, Y. Yang, L.B. Hu, and Y. Cui, Stable cycling of double-walled silicon nanotube battery anodes through solid-electrolyte interphase control. Nature Nanotechnology, 2012. 7(5): p. 309-314.

Nanotechnology to the rescue Need a composite, typically silicon-carbon Advanced designs tight control of structural parameters Liu, N., Z. Lu, J. Zhao, M.T. McDowell, H.-W. Lee, W. Zhao, and Y. Cui, A pomegranate-inspired nanoscale design for large-volumechange lithium battery anodes. Nat Nano, 2014. 9(3): p. 187-192.

Our contribution: Si-Sn-C composites Why adding tin? Low electrical conductivity of Si is a major problem Tin is conductive and also has good capacity Good capacity Excellent rate capability Xu, Y., Q. Liu, Y. Zhu, Y. Liu, A. Langrock, M.R. Zachariah, and C. Wang, Uniform Nano-Sn/C Composite Anodes for Lithium Ion Batteries. Nano Letters, 2013. 13(2): p. 470-474.

Our contribution: Si-Sn-C composites Working hypothesis: Sn addition improves performance of Si-based anodes Si nanoparticles + SnCl2 + Polyvinylpyrrolidone (PVP) in ethanol Coat onto copper foil + Anneal in argon 700 C

Our contribution: Si-Sn-C composites Materials characterization XRD indicates presence of both silicon and tin crystals Tin nucleates from SnCl 2 during thermal decomposition of polymer

Our contribution: Si-Sn-C composites Materials characterization TEM High res TEM confirm that the big particles are silicon and the small ones are tin High angle annular dark field and elemental scan further support this conclusion Tin content is low (<10% by weight). Most tin is lost during thermal decomposition process (high vapor pressure)

Our contribution: Si-Sn-C composites Materials characterization TEM High res TEM confirm that the big particles are silicon and the small ones are tin High angle annular dark field and elemental scan further support this conclusion Tin content is low (<10% by weight). Most tin is lost during thermal decomposition process (high vapor pressure) Carbon surrounds/wraps the structure

Our contribution: Si-Sn-C composites Half-cell performance Si Si Sn Sn Both Si and Sn are electrochemically active Si Sn Sn

Our contribution: Si-Sn-C composites Half-cell performance Both Si and Sn are electrochemically active Vast improvement compared to controlstructure without tin Note that tin content is low (2.2% by weight) First cycle CE 81% on a highly porous structure

Our contribution: Si-Sn-C composites Half-cell performance Both Si and Sn are electrochemically active Vast improvement compared to controlstructure without tin Note that tin content is low (2.2% by weight) First cycle CE 81% on a highly porous structure Good rate capability

Our contribution: Si-Sn-C composites Why does it work so well? Substantial decrease in anode impedance This is achieved with a very small tin addition

Summary Silicon-tin-carbon composites have been realized using off-the-shelf components Production protocol is simple (mix-and-bake) Pros: minor tin addition is highly beneficial Cons: parameter space is now significantly larger Pros: it is very likely that this structure is far from optimal Zhong, L., C. Beaudette, J. Guo, K. Bozhilov, and L. Mangolini, Tin nanoparticles as an effective conductive additive in silicon anodes. Scientific Reports, 2016. 6: p. 30952.

About silicon nanoparticle synthesis RF electrodes 1 OD Ar + SiH 4 Ar + SiNPs 1-10 Torr range Vacuum (but not UHV) process Large reaction volume

About silicon nanoparticle synthesis From problem to opportunity Selwyn, G.S., J.E. Heidenreich, and K.L. Haller, Rastered laser light scattering studies during plasma processing: Particle contamination trapping phenomena, Journal of Vacuum Science & Technology A, 1991. 9(5): p. 2817-2824.

About silicon nanoparticle synthesis Remarkably simple - reproducible High precursor utilization high production rate Easy to scale large volume plasmas are easy to make SiH 4 or SiCl 4 JUMBO 2 1 gram/hour of <10 nm Si crystals at the lab scale >80% precursor utilization rate (SiH 4 -to-np) 4 Mangolini, L., Synthesis, properties, and applications of silicon nanocrystals. Journal of Vacuum Science & Technology B: Microelectronics and Nanometer Structures, 2013. 31(2): p. 020801.

DOE Early Career Research Program (FES DE-SC0014169) NSF CAREER Award 1351386 3M - NTFA