Curriculum development for green jobs in the biomass production for energy purposes

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Workshop Future skills needs for the green economy Curriculum development for green jobs in the biomass production for energy purposes Thessaloniki, Greece 6 7 October 2008 Professor Ladislav Nozdrovicky Department of Machines and Production Systems, Faculty of Engineering Slovak University of Agriculture in Nitra, NITRA, Slovak Republic

The Faculty of Engineering of the Slovak University of Agriculture in Nitra was established in 1969 Up to academic year 2007/2008 more than 6000 graduatees completed their studies

Study programme Agricultural engineering has been established at the Slovak University of Agriculture in Nitra in 1964. The basic aim was to educate the specialists for the needs of the Slovak agriculture based on large - scale principles. 3

At the Faculty of Agricultural Engineering in Nitra each year graduated about 170-180 graduates of the study programme Agricultural engineering 85-92 % of graduates were able to find their job on agricultural farms, but now the situation has changed!!! 4

63,3 % of graduates are founding their job in companies having NO RELATION to agriculture, bioenergy and food industry, but... development of BIOENERGY industry can return our graduates to green jobs having relation to agriculture.

Since the year 2006 the Department of Machines and Production Systems is involved in EU neighbourhood programme Hungary-Slovakia-Ukraine INTERREG HUSKUA III. A No. 14420100021

INTERREG III A

The title of our project: Cooperative model of the complex utilization of the biomass for the energy purposes in 1 hungarian region and 3 slovakian districts...and partners are:

Faculty of Engineering, Slovak University of Agriculture in Nitra, SLOVAK REPUBLIC Office of Research and Development, Károly Róbert Főiskola in Gyöngyös, HUNGARY

The main aims of the project : 1. to specify the possibilities for mutual slovak hungarian cooperation in the area of biomass utilization. 2. to exchange of information and data.

The main aims of the project : 3. To establishe the model of the cluster covering 6 districts on the both sides of the slovak-hungarian borders. 4. By means of the synergy effects to achieve more intensive cooperation of both partners working in the area of research of the biomass utilization for energy purposes.

During the cooperation with our hungarian partner the following topics have been studied:

1. Economical and legislative aspects of the using of biomass for energy purposes; Analysis of the EU legislation Subsidies policy Legislative constraints and restrictions (biodiesel, bioethanol, biogas),

2. Investigation of the using of biomass for energy purposes and sustainable development Energy crops Wood and wood chips as a biomass Wastes from wood processing industry Wastes from agricultural crop production Materials for biodiesel, bioethanol, biogas,

3. Green Energy cluster Specification of the cluster structure Participants in cluster Technical and organisational prerequisities Cluster and human resources

4. Effect of using of biomass for energy purposes on life quality Green Energy social programme Protection of environment Environmental effects (soil, water, air)

5. Micro and macroeconomical evaluation of the biomass used for energy purposes Preparation of economical models Economical calculations Analysis of the results

6. Horizontal and vertical model of the using of biomass for energy Machines for biomas cropping systems Technologies for biomass incineration (fytomass, dendromass) Biomass logistics and transport Green energy marketing

The project has allowed to define the most important partners offernig the green jobs

Participants in cluster of BIOENERGY industry offering the green jobs: biomass growers and suppliers, transport companies, energy equipment manufacturers, manufacturers of equipment for biomass processing, bioenergy plants.

...but also: - advisory companies, - financial institutions, - universities, - research institutes, - media, - trade companies, - educational agencies, etc..

Within the green job the manager should be know the structure of the BIOENERGY industry - legislative and economical conditions, - type and yield biomass, - biomass transport facilities, - technologies for biomass processing, - transport management, - capacity of the equipment for the biomass processing, (pelletizers, etc.), - design and installed energy plants power, etc.

The structure of the key study subjects of the bachelor study programme BIOENERGY

1. SS Introduction to the machinery and technologies for the biomass production and utilization Renewable energy sources and biomass. Energy and environmental problems. Potential of the energy received from biomass. Three E system: Energy, Economy, Environment. Ecological technologies for agriculture.

2. SS Energy crops : Energy crops. Justness of the energy crops growing and their yield potential annual and perennial energy crops. Energy value of the energy crops, harvest and post harvest processing. Cropping of fast-growing woody plants. Type of fast-growing woody plants suitable for energy purposes, energy plantations; Site selection, establishment of woody plants plantations, planting patterns, plantation cultivation, harvest.

3. SS: Machinery for establishment and cultivation of biomass plantations : Machines for tillage, seeding and planting; Machines and equipment for preparation of the seedling in greenhouses and forest tree nurseries; Machinery for crop protection and cropstand cultivation.

4. SS Evaluation of the biomass energy potential Possibilities of the using of the biomass for energy purposes (Biomass boilers); Bioenergy technologies allowing to obtain the highest energy efficiency with regard to the ecological requirements. Environmental issues of the biomass using for energy purposes; General classification of biomass energy technologies: Direct combustion systems, Gasification systems, Biogas systems, Alcohol production

5. SS Theoretical basics of technologies for biomass processing Physical, chemical, dry and wet processes of the biomass transformation; Conditions for efficient biomass combustion and effects on the environment; Properties of the biomass as a fuel, its energy value; Biomass gasification; Gasification process and its phases; Liquid biofuels; Technologies for alcohol-type biofuels and their using in internal-combustion engines.

6. SS Equipment and machinery for bioenergy industry Production equipment for of liquid biofuels: ethanol, methanol, biodiesel, mixed fuels; Production of gas fuels made of biomass, wood gas, dump gas; Using of energy crops for production of energy; Biomass heating; Electricity from biomass; Methods of the implementation of equipments for using of renewable energy resources.

7. SS Biomass harvest and processing Machines and technologies for harvesting of the forages, grain, tubers and beets for energy purposes; Basics of the dendromass harvest; Theory and design of mechanisms for postharvest biomass processing (phytomass and dendromass); Machines and technologies for grinding, shredding, chopping, cutting, pressing of the biomass, with regard to the final process biogas production, incineration, etc.

8. SS Equipment and technologies for biofuels production Production of the biodiesel and its energy balance; Comparison of the different fuels; Biogas from phytomass and zoomass; Aerobic and anaerobic decomposition principles of biogas generation; Cogeneration and fuel cells; Biogas powered fuel cells as a technical solution; Combined production of the heat and electricity; Operation of the cogeneration units; Fuel cell technology.

9. SS Biomass waste processing Processing of the residual biomass by composting process; Composting of the biowastes; Machinery and materials for composting; Frequent mistakes in composting.

10. SS Trade in machinery Quantitative analysis of the machinery used in bioenergy industry. Technical requirements on the product and appraisal of quality. Machinery prices and price policy. Manufacturing, import and sale of machines. Commercial contractual relations, export and import operations.communication policy in the area machinery trade. Operational parameters of machines (duration of the use), product life cycle, optimal time of machinery use.

11. SS Modelling and simulation of the production processes Computers-based methods for solving of the tasks related to the agricultural machines exploitation. Legislation framework of the utilization of the renewable energy sources. Energy self-sufficiency of the operational unit, company, region, etc. Logistics of the material flows related to the bioenergy industry. Biomass industry machinery: selection, investment and management.

12. SS Basics of the BIOENERGY Cluster building Process of the cluster development. Activation of the initial interest to participate in the cluster); Participation in the cluster grows (selection of the action initiatives to solve the problems); Strategy making (new selection based on experience and new information).

13. SS Project on the Bioenergy Calculation of the needs of biomass for the given operational unit (workshop, machine line, division, company, region,). Proposal of the machines and equipment for the given unit and their numbers. Calculations of the indicators of the economical effectiveness.

14. SS Biomass industry legislation Basics of the state ecological and energy policy. Legislation for the area of biomass production and using for the energy purposes. State energy policy. Perspectives of biomass production and using for the energy purposes in EU. EU financial support for biomass energy.

The graduates of the Bioenergy undergraduate programme should be able: to apply knowledge of math, science, engineering, to exploit the technical equipment and machinery used in different production and environmental systems, to design a system, component, or process, to identify, formulate and solve engineering problems, 38

to understand the interface between biology and engineering, to use modern engineering techniques, skills, and tools, to operate and manage machines in relation to the utilization of the biomass for energy purposes, to understand global and societal impacts, to engage in life-long learning, to know contemporary issues. 39

to design both parts of the technical systems and whole systems to match the economy, effectiveness, safety and environmental requirements, to use their knowledge and skills to create subsystems and systems and implement them in suitable climatic, natural and production conditions, to cooperate and collaborate with the production engineers, machinery systems users and experts from other profession, to work in the position of technical managers and also they are able to carry their own business. 40

The experts for biomass utilization for energy purposes should be specialized according to the classification of the agricultural biomass.

Experts for the biomass incineration: biomass heating, warming of the utility water, product drying, generation of electricity from different types of biomass), using of phytomass (straw), dendromass (solid wooden chops, wood for heating purposes, using of wastes after wood processing), energy crops

Experts for the biofuels production: Production of methylesters of the plant oils as a component to the diesel (rape, grains), Production biofuels in the form of bioalcohol as a component to the gasoline (maize, grain crops, sugar beet, potato, etc.,)

Experts for the new technologies: Technologies for the decomposition of the dendromass to obtain bioethanol or decomposition of cellulose and lignin to obtain biobuthanol),

Experts for the production of biogas combined production of the heat and electricity by cogeneration (using of slurry, green crops, silage, dendromass).

The establishing of the BIOENERGY study programme can be considered as rational step. It can positively effect the employability of the graduates of our faculty on the job market 46

Job titles for graduates of BIOENERGY Study programme production engineer, natural resource engineer, bioenergy management engineer, bioenergy plant engineer, director of bioenergy plant unit, 47

Job titles for graduates of ABE biomass systems analyst, biofuel engineer, biomass project engineer, biomass processing engineer, biomass systems design engineer. 48

Thank you foryourattention... 49