Commercial/Idustrial Sigle Pole High Amperage Coectors ad Receptacles 49 Series: Rugged coectios for applicatios up to 1135A, 1000V AC/DC
49 Series Coectors & Receptacles INTRODUCTION Sigle Pole Pael Mout Receptacles For Use o Lad-Based Oil Drillig Rigs ad Other High-Amperage Power Geeratio Applicatios 49 Series sigle pole coectors ad receptacles are desiged to deliver up to 1,000 Volts AC or DC ad up to 1,135 Amps of cotiuous power uder the most extreme coditios with cables ragig i size from 313 MCM to 777 MCM. Desiged to mate with other maufacturers high-amperage sigle pole coectors ad receptacles, 49 Series sigle pole devices ca be istalled o both existig power houses ad geerator statios or o ew oil ad gas rig costructio. 49 Series Pael Mouted Receptacles 49 Series receptacles iclude bus bar termiatio i male or female versios. Isulators are molded i a thermoplastic vulcaizate (TPV) isulator ad are protected by a powder coated metal housig ad TPV dust cap. A clevis pi (icluded) ad padlock shackle secure the plug ito the receptacle. Bus bars are available with sigle or double holes ad each is compatible with the full cable rage, 313 MCM to 777 MCM. Choose a male bus bar for the power side of the circuit or a female bus bar for the motor load side of the circuit. Receptacle housigs are available i two styles: oe for stadard applicatios ad oe for applicatios requirig moutig of multiple receptacles i very close proximity. Available colors: Black (E), White (W), Red (R), Blue (B), Gree (G), Yellow (Y), Orage (O), Brow (H), Purple (P) & Gray (GY)*. See pages 9 & 10 for techical ad orderig iformatio. 2
49 Series Coectors & Receptacles INTRODUCTION Sigle Pole Coectors 49 Series Coectors 49M (Male Cotacts) ad 49F (Female Cotacts) Rhio-hide coectors iclude a male or female cotact with a TPV isulator ad dust cap. Choose male cotacts for the power side of the circuit or female cotacts for the motor load side of the circuit. To prevet separatio of the coectors, select a color-coded i-lie coupler from Rhio-hide accessories. Available colors: Black (E), White (W), Red (R), Blue (B), Gree (G), Yellow (Y), Orage (O), Brow (H), Purple (P) & Gray (GY)*. See pages 7 & 8 for techical ad orderig iformatio. 49 Series Accessories Couplers, dust caps, groud pis ad replacemet parts such as cotacts, isulators ad housigs are available for both coectors ad pael mouted receptacles. For complete details, see the Rhio-Hide accessories ad replacemet parts sectio. See page 11 for orderig iformatio. * Not all colors available i all cofiguratios, see orderig iformatio page 3
49 Series Coectors & Receptacles FEATURES & BENEFITS Male ad Female Coectors Color-coded coector isulator for quick, visual idetificatio of circuit ad phase coectios. Available colors iclude: Black, White, Red, Blue, Gree, Yellow, Orage, Purple 1, Gray 1 ad Brow* Cotacts machied from a high coductivity copper alloy ad silver-plated for corrosio resistace ad superior coductivity UV stable, TPV isulator resists fadig ad crackig for greater service life Ideal for replacemet; coectors mate with other maufacturers high-amperage sigle pole coectors ad receptacles for fast, easy chage-out Coectors deliver up to 1,135 Amps cotiuous duty Male cotact tip is over-plated with gold TPV dust cap protects cotacts whe discoected Cotacts offered by cable size for the most secure coectio. Each cotact is desiged for a specific cable size ragig from 313 MCM through 777 MCM * For additioal colors, cosult factory. 1 Select cofiguratios oly. See orderig iformatio for details Coupler Color-coded, metal i-lie coupler prevets separatio of coectors ad idetifies phase 4
FEATURES & BENEFITS Pael Mouted Receptacles 49 Series Coectors & Receptacles Ideal for replacemet; receptacles mate with other maufacturers high-amperage sigle pole coectors ad receptacles for fast, easy chage-out Receptacles deliver up to 1,135 Amps cotiuous duty Cast alumium powder-coated receptacle housig is color-coded for quick visual idetificatio of circuit ad phase coectios "X" versio receptacle housigs feature a 45º agle stailess steel clevis pi that permits gagig of multiple receptacles i very close proximity to each other (as close as 1/4 ) for istallatio o smaller paels Captive stailess steel clevis bracket Detet pi allows clevis pi to stay secure i either ope or closed positio With thermal stability ragig from -60 C to 135 C (-76 F to 275 F) the Satopree TPV bus bar isulator resists crackig for greater service life TPV cap prevets cotamiatio whe receptacle is ot i use Stailess steel clevis bracket accepts idustry stadard lockout Available colors iclude: Black, White, Red, Blue, Gree, Yellow, Orage, Brow, Purple ad Gray. For additioal colors, cosult factory. Color-codig the devices miimizes errors due to miswirig, ad saves time durig assembly ad trouble-shootig, especially o dusty ad dirty oil rigs. 5
49 Series Coectors & Receptacles FEATURES & BENEFITS Lockig Groud Pi for Pael Mout Receptacles Use the 49 Series Lockig Groud Pi to reduce electrical oise o lad-based oil rigs or with semi-portable geerator statios. The lockig groud pi, 15GND-UM, is easy to istall ad desiged to fit both ew ad existig 49 Series pael mout applicatios. Simply replace oe moutig receptacle bolt with the 15GND-UM. Coect to the dowstream equipmet usig a stadard Levito 15 Series cam-type female coector. The Lockig Groud Pi ad matig 15 Series Cam-Type Female Coector are desiged to reduce electrical oise ad to mout o a pael or pael mout receptacle. The maximum curret carryig capacity is 150 Amps. It is ot iteded to be used above 150A for fault curret. The Levito 15 Series cam type coectors feature: TPV housig with superior UV resistace to reduce fadig ad crackig Solid-brass costructio for highest coductivity Double cam desig for vibratio-proof coectio Sprig actio slit that compesates for wear ad exteds service life Groud Pi Slit provides sprig actio for loger service life Solid brass costructio provides maximum coductivity Double cam desig provides vibratio-proof coectio 2.44 62 3.63 92.1 ACCEPTS STANDARD 15 SERIES FEMALE SNGLE POLE CAM CONNECTOR POLE CAM CONNECTOR 3/8-16 UNC THREAD WASHER KEYED FOR EASE OF INSTALLATION 6
49 Series Coectors & Receptacles SPECIFIER INFORMATION Male ad Female Coectors 49M (Male) ad 49F (Female) Series Applicatio These devices are suitable for high-amperage AC or DC loads. Typical uses are for power delivery o off-shore ad lad-based oil ad gas rigs. Rhio-hide devices are used by SCR drive maufacturers ad top drive maufacturers to distribute power from the SCR to mud pumps ad top drives. Material Specificatios Compoet Coector Isulator Male Cotact Female Cotact Coector Retetio Rig Clamp Dust Cap Performace Specificatios Electrical Maximum Workig Voltage: Amperage Coector Termiatio: Descriptio Thermoplastic vulcaizate (TPV) Silver-plated high coductivity copper alloy. Tip is over-plated with gold. Silver-plated high coductivity copper alloy. Aodized Alumium Stailess Steel Thermoplastic vulcaizate (TPV) 1,000 Volts AC or DC Up to 1,135 Amps Crimp or Solder Ampacity Ratigs @ Ambiet 40 C (104 F) Size 90 C (194 F) 125 C (257 F) 313 MCM 513 AMPS 636 AMPS 444 MCM 642 AMPS 796 AMPS 535 MCM 724 AMPS 898 AMPS 646 MCM 814 AMPS 1,009 AMPS 777 MCM 916 AMPS 1,135 AMPS Evirometal Specificatios Recyclability No-lead added thermoplastic vulcaizate (TPV) is fully recyclable Miimum ad Maximum Cotiuous Use Temperatures From -60 C to 135 C (-76 F to 275 F) Stadards ad Certificatios Rhio-hide 49 Series sigle pole coectors are curus Recogized Compoets eligible for sales i Caada ad the US. They meet the requiremets of UL stadard 486 AB for Wire Coectors. They are also i compliace with the essetial health ad safety requiremets of the Europea Uio Low-Voltage Directive (2006/95/EC). Male Cotact 2.125 53.98 4.87 123.70 2.36 59.94 Male Coector Isulator 8.42 213.9 Female Coector Isulator 1.50 38.1 Ø 3.00 76.2 Ø 2.28 57.9 1.50 38.1 Ø 3.00 76.2 Ø 2.28 57.9 Female Cotact 2.125 53.98 4.75 120.65 8.49 215.6 7
49 Series Coectors & Receptacles SPECIFIER INFORMATION Male ad Female Coectors 49M (Male) ad 49F (Female) Series Specificatios Rhio-hide 49 Series high amperage sigle pole coectors are CE Certified ad curus Recogized Compoets egieered to exceptioal stadards for high-amperage power delivery o ladbased oil ad gas rigs. Features ad Beefits Ideal for replacemet; coectors mate with other maufacturers highamperage sigle pole coectors ad receptacles for fast, easy chage-out. UV stable, TPV isulators resist fadig ad crackig for greater service life. Cotacts machied from high coductivity copper alloy ad silverplated for corrosio resistace ad superior coductivity. Color-coded, metal i-lie coupler prevets separatio of coectors. Attach stripped cable to male or female cotact with stadard crimp tools. Color-coded coector isulator for quick, visual idetificatio of circuit ad phase coectios. Orderig Iformatio Complete coector icludes: male or female cotact, thermoplastic vulcaizate (TPV ) isulator ad dustcap. Replacemet coector housigs ad replacemet cotacts may be ordered separately. Complete Male Coector by Size Color 313 MCM 444 MCM 535 MCM 646 MCM 777 MCM Black 49M31-E 49M44-E 49M53-E 49M64-E 49M77-E White 49M31-W 49M44-W 49M53-W 49M64-W 49M77-W Red 49M31-R 49M44-R 49M53-R 49M64-R 49M77-R Blue 49M31-B 49M44-B 49M53-B 49M64-B 49M77-B Gree 49M31-G 49M44-G 49M53-G 49M64-G 49M77-G Yellow 49M31-Y 49M44-Y 49M53-Y 49M64-Y 49M77-Y Orage 49M31-O 49M44-O 49M53-O 49M64-O 49M77-O Brow 49M31-H 49M44-H 49M53-H 49M64-H 49M77-H Purple --------------- 49M44-P 49M53-P --------------- --------------- Gray 49M31-GY 49M44-GY --------------- 49M64-GY 49M77-GY Complete Female Coector by Size Color 313 MCM 444 MCM 535 MCM 646 MCM 777 MCM Black 49F31-E 49F44-E 49F53-E 49F64-E 49F77-E White 49F31-W 49F44-W 49F53-W 49F64-W 49F77-W Red 49F31-R 49F44-R 49F53-R 49F64-R 49F77-R Blue 49F31-B 49F44-B 49F53-B 49F64-B 49F77-B Gree 49F31-G 49F44-G 49F53-G 49F64-G 49F77-G Yellow 49F31-Y 49F44-Y 49F53-Y 49F64-Y 49F77-Y Orage 49F31-O 49F44-O 49F53-O 49F64-O 49F77-O Brow 49F31-H 49F44-H 49F53-H 49F64-H 49F77-H Purple --------------- --------------- 49F53-P --------------- 49F77-P Gray --------------- 49F44-GY 49F53-GY 49F64-GY 49F77-GY Replacemet Coector Isulators Replacemet Cotacts Color Male Housig Female Housig Size Male Cotact Female Cotact Black 49MSL-E 49FSL-E 313 MCM 49M31-C 49F31-C White 49MSL-W 49FSL-W 444 MCM 49M44-C 49F44-C Red 49MSL-R 49FSL-R 535 MCM 49M53-C 49F53-C Blue 49MSL-B 49FSL-B 646 MCM 49M64-C 49F64-C Gree 49MSL-G 49FSL-G 777 MCM 49M77-C 49F77-C Yellow 49MSL-Y 49FSL-Y Orage 49MSL-O 49FSL-O Brow 49MSL-H 49FSL-H Purple 49MSL-P 49FSL-P Gray 49MSL-GY 49FSL-GY 8
49 Series Coectors & Receptacles SPECIFIER INFORMATION Pael Mouted Receptacles 49MR (Male) ad 49FR (Female) Series Applicatio These devices are suitable for high-amperage AC or DC loads. Typical uses are for power delivery o off-shore ad lad-based oil ad gas rigs. 49 Series devices are used by SCR drive maufacturers ad top drive maufacturers to distribute power from the SCR to mud pumps ad top drives. Material Specificatios Compoet Isulator Receptacle Housig Cotact Clevis Pi Padlock Bracket Housig Gasket Receptacle Dust Cap Performace Specificatios Descriptio Thermoplastic vulcaizate (TPV) Powder-coated cast alumium Silver-plated high coductivity copper alloy Stailess steel Stailess Steel Rubber Thermoplastic vulcaizate (TPV) Electrical Maximum Workig Voltage: 1,000 Volts AC or DC Amperage Up to 1,135 Amps Coector Termiatio: - Sigle Hole or Double Hole (0.65 ) Ampacity Ratigs @ Ambiet 40 C (104 F) Size 90 C (194 F) 125 C (257 F) 313 MCM 513 AMPS 636 AMPS 444 MCM 642 AMPS 796 AMPS 535 MCM 724 AMPS 898 AMPS 646 MCM 814 AMPS 1,009 AMPS 777 MCM 916 AMPS 1,135 AMPS Evirometal Recyclability Miimum ad Maximum Cotiuous Use Temperatures No-lead added thermoplastic vulcaizate (TPV) is fully recyclable From -60 C to 135 C (-76 F to 275 F) Stadards ad Certificatios Rhio-hide 49 Series sigle pole coectors are curus Recogized Compoets eligible for sales i Caada ad the US. They meet the requiremets of UL stadard 486 AB for Wire Coectors. They are also i compliace with the essetial health ad safety requiremets of the Europea Uio Low-Voltage Directive (2006/95/EC). 0.75 19.1 Close-Up for Cotact Hole 1.74 44.1 Sigle Hole 0.86 21.9 0.65 16.5 1.44 36.5 Male 2-hole 3.53 89.5 Female 2-hole 2.97 75.3 3.51 89.2 8.99 228.3 2.03 51.4 2.03 51.4 8.97 227.9 3.44 87.3 1.75 44.5 1.75 44.5 3.44 87.3 0.65 16.5 0.81 20.6 0.81 20.6 0.65 16.5 2.29 58.2 3.75 95.3 1.44 36.5 2.97 75.3 3.75 95.3 Pael Receptacle Housig Stadard Clevis Pi "-C Series" Pael Receptacle Housig 45º Clevis Pi "-X Series" 127.3 3.91 99.2 3.91 99.2 4.98 126.4 4.98 126.4 5.01 127.3 4.95 125.7 9
4.31 109.5 3.50 89 49 Series Coectors & Receptacles SPECIFIER INFORMATION Pael Mouted Receptacles 49MR (Male) ad 49FR (Female) Series Specificatios 49 Series sigle pole pael mouted receptacles are CE Certified ad curus Recogized Compoets egieered to exceptioal stadards for high-amperage power delivery o lad-based ad off-shore oil ad gas rigs. Features ad Beefits Ideal for replacemet; receptacles mate with other maufacturers high-amperage sigle pole coectors ad receptacles for fast, easy chage-out. Color-coded receptacle housig ad bus bar isulator for quick, visual idetificatio of circuit ad phase coectios. With thermal stability ragig from -60 C to 135 C (-76 F to 275 F), the Thermoplastic Vulcaizate (TPV) bus bar isulator resists crackig for greater service life. Orderig Iformatio Complete Pael Mouted Receptacle icludes bus bar with isulator, powder coated metal housig, clevis pi, gasket, ad dust cap. Size 313 MCM Through 777 MCM Bus bar hole diameter 0.65" (16.5mm) Color Sigle Hole Complete Male Receptacle Stadard Clevis Pi Double Hole Complete Female Receptacle Sigle Hole Double Hole Sigle Hole Complete Male Receptacle Double Hole 45º Clevis Pi Complete Female Receptacle Sigle Hole Double Hole Black 49MR1-CE 49MR2-CE 49FR1-CE 49FR2-CE 49MR1-XE 49MR2-XE 49FR1-XE 49FR2-XE White 49MR1-CW 49MR2-CW 49FR1-CW 49FR2-CW 49MR1-XW 49MR2-XW 49FR1-XW 49FR2-XW Red 49MR1-CR 49MR2-CR 49FR1-CR 49FR2-CR 49MR1-XR 49MR2-XR 49FR1-XR 49FR2-XR Blue 49MR1-CB 49MR2-CB 49FR1-CB 49FR2-CB 49MR1-XB 49MR2-XB 49FR1-XB 49FR2-XB Gree 49MR1-CG 49MR2-CG 49FR1-CG 49FR2-CG 49MR1-XG 49MR2-XG 49FR1-XG 49FR2-XG Yellow 49MR1-CY 49MR2-CY 49FR1-CY 49FR2-CY 49MR1-XY 49MR2-XY 49FR1-XY 49FR2-XY Orage 49MR1-CO 49MR2-CO 49FR1-CO 49FR2-CO 49MR1-XO 49MR2-XO 49FR1-XO 49FR2-XO Brow 49MR1-CH 49MR2-CH 49FR1-CH 49FR2-CH 49MR1-XH 49MR2-XH 49FR1-XH 49-FR2-XH Purple 49MR1-CP 49MR2-CP 49FR1-CP 49FR2-CP 49MR1-XP 49MR2-XP 49FR1-XP 49FR2-XP Gray 49MR1-CGY 49MR2-CGY 49FR1-CGY 49FR2-CGY 49MR1-XGY 49MR2-XGY 49FR1-XGY 49FR2-XGY Pael Receptacle Flage Stadard Clevis Pi "-C Series" Pael Receptacle Flage 45º Clevis Pi "-X Series" 45 4.31 3.50 109.5 89 5.01 127.3 4.95 125.7 3.91 0.41 10.4 3.50 89 4.31 109.5 0.41 10.4 3.50 89 4.31 109.5 10
SPECIFIER INFORMATION Accessories ad Replacemet Parts 49MR (Male) ad 49FR (Female) Series Makes Istallatio ad Replacemet Quick, Easy ad Secure 49 Series Coectors & Receptacles Accessories ad replacemet parts for receptacles ad coectors are available ad may be ordered separately, icludig: dust caps, clevis pis, metal housigs, i-lie couplers, cotacts, ad coector housigs. The Rhio-hide clevis pi fits all i-lie couplers ad stadard cofiguratio pael mouted receptacles. Its uiversal desig elimiates cofusio ad simplifies replacemet part orderig. Levito has added a ew accessory to the Rhio-hide series of high-amperage pael mout receptacles: the 15GND Lockig Groud Pi. The groud pi employs the same cam-type actio foud i the 15 Series Cam-Type coectors, providig a more secure coectio ad loger service life tha other types of groud pis. See page 6 for complete details. Orderig Iformatio Coector Accessories ad Replacemet Parts Cat No. Descriptio Color Material 49PNR Clevis pi for i-lie coector coupler Silver Stailess Steel 49DSM Dust cap for sigle pole male coector Black TPV 49DSF Dust cap for sigle pole female coector Black TPV 49COP-* I-lie Coupler for Coectors See footote Powder coated alumium Pael Mouted Receptacle Accessories ad Replacemet Parts Cat No. Descriptio Color Material 49DSR Dust cover cap for male or female receptacle Black TPV 49GAS Receptacle housig gasket Black Rubber 15GND-UM Lockig Groud Pi Brass Solid Brass 15D22-UG 15 Series Female Coector Gree Brass Cotact / TPV Isulator To order a color, replace the * with color s suffix: Black (E), White (W), Red (R). Blue (B), Gree (G), Yellow (Y), Orage (O), Brow (H), Purple (P), ad Gray (GY). Not all cofiguratios available i all colors. Features ad specificatios may be subject to chage. 11
More Power Solutios for Rough Service Eviromets The family of products Rhio-Hide NEMA Wirig Devices These devices are watertight, submersible, corrosio resistat ad have threaded fittigs to provide positive lockig coectios i physically demadig eviromets that suffer from exposure to weather, chemicals, vibratio, ad physical strai, icludig: Oil Drillig Rigs Miig Operatios Shore Power Wid Power Turbies Costructio Sites Rhio-Hide Multi-Pi Coectors The Rhio-Hide LZ Series coectors are heavy duty, evirometally sealed plugs ad receptacles used for power, cotrol ad istrumetatio applicatios i the harshest eviromets. These devices meet or exceed the requiremets specified i the striget Military Specificatio MIL-5015, makig them suitable for a variety of idustrial eviromets. Typical applicatios iclude: Oshore ad Offshore Drillig Operatios Aerospace ad Marie Eviromets Lad Trasportatio Factories, Refieries ad More Visit our Website at: email: idustrial@levito.com Q-446A Levito Maufacturig Co., Ic. 201 N Service Rd, Melville, NY 11747 Telephoe: 1-800-323-8920 FAX: 1-800-832-9538 Tech Lie (8:30AM-7:30PM E.S.T. Moday-Friday): 1-800-824-3005 2015 Levito Maufacturig Co., Ic. All rights reserved. 110515