Process Engineering Systems

Process Engineering Systems

Establishing Performance Standards Axtel brings in more than 30 years of experience in the Food Processing Segment. Our design, engineering and manufacturing capabilities are focused towards delivering solutions that maximize your profitability, ensure sustainability and improve reliability. Index 1. Corporate Profile................................................... 3 2. Facilities and Infrastructure Manufacturing Facility.......................................................... 5 Engineering Competency....................................................... 5 Electrical and Automation Capability............................................ 7 R&D and Test Facility........................................................... 7 3. Process Systems.................................................... 9 4. Process Equipment................................................. 11 5. Project Advisory and Plant Services.................................. 13 6. Customer Support.................................................. 13

Engineered to Perfection Corporate Profile Axtel is a specialist in engineering process equipment for the food industry. We are recognized for our expertise in Turnkey Systems, Product Development and exemplary Customer Service. Located at Halol, near Vadodara our extensively equipped Works has everything that is required to manufacture robust and aesthetically-designed equipment. We have 25 years of knowledge gained from working with customers globally. We have technical collaborations with Wenger Inc., USA for food / feed extrusion systems and AnuTec GmbH, Switzerland for powder handling systems. Our focus is on our customers as we believe in exceeding their expectations. In keeping with this belief, we provide our customers with novel process solutions and highly efficient equipment. Our reputation precedes us because over the years, it has been forged by our commitment to uncompromised quality in all our deliverables as we assure that each customer s requirement is met so as to be Right the first time. Our approach is to understand and deliver according to the diverse and individual needs of our customers. We jointly pioneer new techniques to foster the improvement in productivity of our customers business. As a result, we have gained a unique position in the market and cultivated genuine and long-lasting partnerships. Our efforts have been appreciated by our customers, who have made us their preferred choice. Corporate Policy Comprehensive Process Knowledge Customer Centric Approach Practising the 4C approach Continuous Product Innovation Commitment to Quality 3

Optimizing Operations, Enhancing Productivity Facilities and Infrastructure Manufacturing Facility Our manufacturing facility is capable of delivering an extensive range of process equipment required for diverse process systems. It sprawls across 40,000 sq. mts. of lush green campus with 15,000 sq. mts. of manufacturing area. This large scale facility coupled with 5000 sq. mts. of RCC paved area for equipment storage enables us to manage multiple projects efficiently and achieve large volumes of production. The shop floor has a lean manufacturing layout, ideal for producing standard as well as customised equipment for a large variety of applications. Our manufacturing capabilities include a state-of-the-art Laser Cutting Centre, Water Jet Cutting, Inverter based TIG Welding Machines, Grit Blasting, Painting and Polishing facilities. Stainless steel fabrications are an important part of our business, hence, we are well equipped with the latest Automated Material Storage Units, Vacuum Suction Lifts, EOT Cranes, Forklifts, Dock Leveller s and Stackers for material handling. We also have strategically aligned partnerships for heat treatment, precision machining and other specialized operations. Engineering Competency Our highly skilled teams of experienced design and process engineers are capable of managing basic and detailed equipment engineering as well as the entire process plant design. The engineering design facility comprises modern CAD software for 2D designs and advanced softwares in 3D modelling. The accurate size of processing equipment and optimum operating sequence for our client s processes is determined by our engineering team to ensure maximum throughput with minimum wastage. 5

Precision with Safety Facilities and Infrastructure Electrical and Automation Capability At Axtel, we provide complete Electrical and Automation solutions under one roof - integrated design, manufacturing, automation, software development, installation and commissioning. Design Our highly experienced design teams ensure integrity of panel systems, in accordance with the process requirements of the client. They also ensure accurate deliverables which are IEC compliant. We provide customized solutions to meet the specific needs of our customers. Manufacturing Hygiene and safety requirements are given prime consideration and we have a separate dust proof assembly area for panel manufacturing. We assure quality standards are maintained by using the latest tools for testing and simulations. Automation Software Development A skilled team of certified and experienced automation engineers with expertise in PLC, HMI and SCADA programming develop the automation software. Operating systems are designed as per the latest standards with built-in remedies for operational faults. Operating efficiencies are monitored using ISA 88 / 95 standards. R&D and Test Facility We are the leading supplier of turnkey solutions and systems. The key to our growth and development has been the focus on constantly offering innovative solutions that add value to our customers businesses. Our success has been based on our pursuit of continuous development. We collaborate with our clients to develop market driven solutions. and analytical needs in bulk solids processing areas: This has seen us innovate and add many new technologies which are commercially viable and successfully implemented. We are in the process of establishing R&D and Test Centre to offer clients a one stop solution for their developmental MIXING SIZE REDUCTION SIEVING PNEUMATIC AND MECHANICAL TRANSPORT 7

Customized Solutions to Meet Your Needs Process Systems Axtel offers complete process plants as well as individual equipment covering all requirements in the food processing value chain from raw material reception to the final stages of processing. Confectionery Spices, Condiments & Seasonings Malted Drinks Snack Foods Extruded Foods Instant Mixes The Major Industries That We Cater To Aqua Feed Ready to Eat Foods Nutraceuticals Bakery and Biscuits Beverages Dairy Products We have in-house capabilities to manufacture an extensive range of equipment. These include raw material storage & discharge, size reduction, sieving, straining, mixing as well as custom designed and specialized equipment for the food industry. An in-depth understanding of the customers processes gives us an advantage in developing effective solutions that are the best fit. Automated systems developed by Axtel ensure optimum output while maintaining the quality standards, and are cost efficient as they save on manpower requirement. Our involvement does not stop at delivering the equipment. We take the responsibility of correctly installing and efficiently commissioning the systems at the customers sites. Operational and maintenance training is provided to customers operators, supervisors and maintenance staff after the commissioning stage. A set of detailed documents pertaining to equipment operation, maintenance and quality compliance is handed over to the customer to ensure smooth functioning. 9

Technology Partners at Every Step Process Equipment We have a wide-range of stainless steel equipment designed to cater to your exact requirements and applications. Consistency and reliability are built in to our equipment design and we adhere to the highest standards of quality, safety, hygiene and ergonomics. A vast experience of over three decades has helped us perfect the art of designing equipment to handle all forms of material - from large lumps to fine powders, liquids and pastes. Solids Handling Sack Tip Stations Bulk Loaders Cyclones Horizontal Reverse Jet Bin Filters Reverse Jet Filters Dual Tunnel Diverter Valves Belt Conveyors Z-Bucket Elevators Screw Feeders with Integral Valves Screw Feeders and Conveyors Octabin and Tote Tilters Storage and Discharge Process Tanks Storage Silos Intermediate Bulk Containers Table Feeders Bin Activators Knife Gate Valves Butterfly Valves Rotary Air Lock Valves Big Bag Handling Systems Ibc Filling and Discharge Stations Size Reduction Universal Mills (With Stud Disc / Plate Beater) Hammer Mills Roller Mills Cone Mills Nibblers / Granulators Pre / Lump Breakers Knife Mills Shredders Sieving and Straining / Cleaning and Grading Rotary Sifters Inline Rotary Sifters Gyratory Sifters Inline Gyratory Sifters Vacuum Gravity Separators Zigzag Classiers Destoners Graders Vibroscreens Specialized Process Equipment Steam Sterilizers for Spices Depositor Plates for Chocolate Moulding Lines Shots Forming Machines for Chocolates Ibc / Big Bag Filling Machines for Pasta Drum Filling Machines Dewatering Screw Presses Shell and Tube Heat Exchangers Horizontal Wiped Film Evaporators Scraped Surface Heat Exchangers Cooling Tunnels Moulding Line Cooling Tunnels for Chocolates Dryers Coolers Continuous Fryers Continuous Khoa Making Machines Forming and Portioning Machines Cheese Presses Cheese Portioning Machines Caramel Slab Formers Dough Kneaders for Hard Dough Mixing and Blending Horizontal U-Trough Mixers Horizontal Round Trough Mixers Vertical Single Shaft Mixers Vertical Twin Shaft Mixers Intensive Mixers / Conches Paste Mixers 11

Reliable Planning, Efficient Operations Project Advisory and Plant Services Axtel s Project Advisory Services include Project Definition, Process Selection, Engineering Services, Project Management, Operational Support and Change Management. A large in-house team of experienced design engineers support you to carry out basic and detailed equipment engineering as well as the entire process plant design. An in depth process knowledge enables our team to determine and define the optimum operating sequence using accurately sized process equipment to get maximum throughput with minimum wastage. Axtel offers extensive plant audit services. With our experience and in-depth process knowledge, we support our customers in identifying and correcting bottle necks and leveraging opportunities that result in better productivity, reduced operating costs, increased reliability, and continued sustainability. Our R&D and Test centre offers a one stop solution for the developmental and analytical needs in the various bulk solids processing areas. Customer Support Axtel extends its support to the customers beyond the commissioning of the plant. Our service team seamlessly integrates with our projects team to service the customers in short response times. We work with our clients to define a maintenance plan and recommend a list of critical spares to reduce downtime and to increase plant productivity. We have a well-maintained stock of spare parts that we can deliver in a very short time, whenever there is a requirement. Our experienced and well-equipped team of service engineers provide accurate troubleshooting in process, mechanical, electrical and automation areas. 13

Axtel Industries Limited Plot No. 43/1, Village Nurpura, P.O. Baska, Taluka: Halol, District: Panchmahal - 389350, Gujarat, India. Tel: +91 2676 247900 Fax: +91 2676 247125 www.axtelindia.com info@axtelindia.com