we find solutions your partner in oil & gas power generation since 1988 S L O V E N I A Ptuj I T A L Y Avigliana (TO) Trino V.se (VC) Calenzano (FI) C H I N A Ningbo www.flenco.com A COMPANY OF GROUP
T h e G roup The Group s Companies portfolio operates both in the industry and services sector. Affiliated Company @2017 Flenco Fluid System Srl - All right reserved www.flenco.com
T h e Company More than 1000 systems, experience and quality over 20 years Since the foundation, back in 1988, Flenco (FLuid ENgineering COmpany) was first and foremost an engineering firm. Still the core business consists of engineering but also procurement, production, integration and testing of a wide range of Auxiliary Systems, stretching from compressor packaging, base plates, lube oil systems, liquid fuel systems, gas fuel systems and ignition gas systems to gas seal panels, accessory modules and pressure vessels. Our proven packages have been developed to ensure the best performances. Flenco Fluid System engineers and produces systems according to ASME, API, AD Merkblatt, TRD412 and more European standards, while as far as welding is concerned we are certified to ASME Sect. IX, AWS D1.1/D1.1M and EN 15614. Moreover, Flenco has got several years of experience in CE-marking and ATEX Directive. Headquarter in Avigliana, Italy, close to Turin Shop floor in Trino Vercellese, Italy Premises in Ptuj, Slovenia Office in Florence for technical and commercial support Office in Ningbo, China for technical and commercial support
A c t i v i t i e s Power Generation Cement Factories E n g i n e e r i n g P r o c u r e m e n t P r o d u c t i o n P a c k a g i n g Oil & Gas Paper Mills T e s t i n g R e t r o f i t R e v a m p i n g T u r n - k e y s o l u t i o n s Oil & Gas (marine) Steel Mills Petrolchemical Refinery @ 2017 Flenco Fluid System Srl - All right reserved www.flenco.com
E n g i n e e r i n g Flenco Engineers are experts of proprietary codes of the main players in the Oil & Gas and Power Generation Business. Main Engineering is developed in Italy, in the headquarter (Avigliana) and in the Firenze office; we count on more than 20 people (project engineers, electrical engineers, draftsmen), and also we have established an outsourced chain for calculation and extra draftsmen team to leverage the project needs. They are cooperating for more than 15 years with more than 30 different customers, starting from conceptual design through to detail design, to suit the challenging lead times requested by the market. Engineers skills vary among: Lubrication process Gas Turbine fuel process Gas process Rotating machinery packaging: compressors and turbines Process simulation Structural stress analysis Piping stress analysis
Pro ducts & services over v i ew P r o d u c t s Flenco Fluid System can custom design and manufacture your rotating equipment package which can include: Centrifugal / Reciprocating Compressors Steam Turbine / Generator Sets Gas Turbine Turbo-Expanders Engine-Generator Sets Packages could include structural base plate, machinery mounting pads, main components, piping, tubing, electrical wiring, instrumentation, controls. Modular design reducing field installation and equipment transportation costs. Since its beginning, FFS primary product has been lube oil systems. Our particular strength is API 614 Standard (ISO 10438) special purpose oil systems, with vast experience in API 614 part 3, general purpose oil system and non-api lubricating oil consoles. With hundreds of oil systems currently in service, FFS has worked with specifications of nearly every major Petrochemical, Power Generation, and Air Separation company worldwide.
P r o d u c t s The Fuel Forwarding Skid along with its Fuel Management Spool and Injection and Metering units provides the turbine with liquid fuel at proper flow and pressure. Typically the Fuel Forwarding Skid includes dual pumps and an electric heater, and the Fuel Management Spool includes a pressure control valve and an EPA certified flow meter. FFS has manufactured numerous liquid fuel packages for various customer and end users world wide. The skids simple design and component standardization allows for cost reductions while improving quality. Water Injection Skids are used to reduce polluting emission during operation on liquid fuel. The purpose of these systems is to lower NOx levels in gas turbine exhaust. Systems include high-pressure centrifugal pumps, simple or duplex filters, and various instruments to measure pressure, flow, and temperature of the water. FFS has designed and manufactured water injection skids for use at power generation facilities around the world. Several packages have been combined with Fuel Injection Systems (including atomization air), providing a single, combined package. This provides a more efficient package in terms of both manufacturing and field installation. We create tailor made packages and skids engineered to customer specifications, compliant with international standards (e.g. ASME, API, ATEX).
P r o d u c t s A Gas Seal Panel is designed to supply seal and buffer gas to the shaft seals of various rotating compressors, providing containment of these process gases. The panel includes filters, pressure/flow control valves and various instruments to condition, control, and monitor the gas into and out of the dry gas seals. Arranging all of the instruments in one location near the compressor package simplifies the mechanical, process piping and electrical installation. The popularity of dry gas seals has increased the need for Gas Seal Panels over the years. The need to reduce cost while maintaining safety and accessibility has lead to many innovations in panel design and construction. FFS's open-frame concept allows for easy process monitoring and maintenance. The flow and pressure requirements of each seal system, the corrosive or explosive nature of the gas, and each customer's technical specifications provide every panel with unique challenges. Compressor and Turbine blades cleanliness can be maintained using a routine program of Water Washing. There are two water wash sequence performed on gas turbines: offline and online. The two operations use two different level of water spray atomization patterns designed to completely enter the compressor core. The offline process cleans the entire core and recovers lost performance, while the online cleans the early stages and maximizes the time period between needed between offline washing to provide peak availability.
F l u i d Systems Auxiliary Base All-in-one Systems with complete set of auxiliary modules for gas turbine (lube oil, liquid fuel, gas fuel and atomize air). Lube Oil System Complete system for the lubrication of the rotating part of turbines, compressors, pumps, generators. Reciprocating & Centrifugal Compressor Packaging Complete Packaging of reciprocating and centrifugal compressor, base plate, piping, components, instruments, and electrical wiring. Tanks & Pressure Vessels Atmospheric tank and pressure vessel for various application. Liquid & Gas Fuel Systems Complete liquid and gas fuel system for feeding turbines. Metering, filtration, cooling, separation and pumping system.
F l u i d S y s t e m s Water & Steam Injection System Complete system to reduce the NOx emissions from turbines exhaust. Chemical Dosing System Complete system used for dosing additives in chemical and refinery plant. Gas Seal Panel Complete seal gas panel for the compressors sealing. Water Washing System Complete water washing system for turbine blades cleaning.
S t e e l F r a m e s Bases for Turbine, Pump and Compressor
G a s Tr e a t m e n t P l a n t s Skid mounted equipment and site installations for EPCs & END USERS
H e a d q u a r t e r s A v i g l i a n a ( I t a l y ) Business & Administrative Head Offices Sales & Aftersales Department Engineering Department Purchasing & Logistics Department
Tr i n o Wo r k s h o p ( I t a l y ) P r o d u c t i o n o f F l u i d S y s t e m s Total area: 21.800 sqm Total covered area: 8.500 sqm Assembly / Test area: 2.800 sqm Pre-assembly area: 1.100 sqm Production / Welding area: 2600 sqm Painting / Sandblasting area: 400 sqm Warehouse: 1.200 sqm Offices: 400 sqm Availability of NDT area Cranes: Assembly: 2x10 tons Heavy Steel fabrication: 2x10 tons Steel fabrication:2x5 tons Painting: 2x10 tons Pipe Welding: 6x1,5 tons
F l e n c o d. o. o. P t u j ( S l o v e n i a ) P r o d u c t i o n o f F l u i d S y s t e m s Total area: 22.000 sqm Total covered area: 8.800 sqm Offices (two floors): 2.300 sqm Loading / Unloading area: 200 sqm Assembly / Test area: 700 sqm Pre-assembly area: 1.000 sqm Production / Welding area: 2.000 sqm Painting / Sandblasting area: 270 sqm Warehouse: 850 sqm Machining area: 400 sqm Available labour hours/year: 220.000 Subcontracted NDT Cranes: Assembly: 2x25 tons Steel fabrication: 2x10 tons Stainless Steel fabrication: 1x10 tons Pre-assembly: 2x5 tons Pipe welding: 1x5 tons, 2x0,5 tons
F l e n c o N i n g b o C o. L t d. N i n g b o ( C h i n a ) Customers touch point in the Asian Pacific Region, able to support the business through a wide array of services: commercial and technical expertise project management capacity local sourcing chain import export expertise
M a i n C u stomers
P r o d u c t s - L u b e O i l & G a s F u e l S y s t e m
P r o d u c t s - A u x i l i a r y S y s t e m P o w e r g e n
P r o d u c t s A P I 6 1 4 L u b e O i l C o n s o l e
P r o d u c t s A P I 6 1 4 L u b e O i l C o n s o l e
P r o d u c t s G a s S e p a r a t i o n P a c k a g e
P r o d u c t s Tr a p s & D e g a s s i n g S y s t e m
P r o d u c t s C o o l i n g Wa t e r P u m p S k i d
P r o d u c t s C o m p r e s s o r P a c k a g e
P r o d u c t s C o m p r e s s o r P a c k a g e
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P r o d u c t s A i r B l o w e r s P a c k a g e s
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F l e n c o G r o u p L o c a t i o n s Avigliana Headquarters Corso Torino 4/M - 10051 Avigliana (TO) - Italy Tel. : +39 011 93 30 611 - Fax : +39 011 936 77 17 info@flenco.com Flenco d.o.o. Rogozniska, 14-2250 Ptuj Slovenija tel.: +386 2 749 27 30 - Fax: +386 2 749 27 38 slovenia@flenco.com Premises in Trino S.S. 31 Bis Km 31-13039 Trino (VC) Italy Tel.: +39 0161 804212 - Fax: +39 0161 801523 Firenze Office Via Vittorio Emanuele, 14 50041 Calenzano (FI) Italy Tel. +39 055.31.95.26 - Fax: +39 055 319 376 FLENCO Ningbo Power Auxiliary Equipment & Systems Co., Ltd. IFC Beilun - 527, Baoshan Road - 315800 Ningbo - Zhejiang Province (China) tel.: +86 574 8677 1903 - fax: +86 574 8689 7939 china@flenco.com we find solutions Your partner in oil & gas power generation