IWAKI CHEMICAL GEAR PUMPS
Highly Corrosion-Resistant Sealless Gear Pump Iwaki's Chemical Gear Pump is an internal gear pump made of highly corrosion-resistant materials. During pump operation, liquid does not come into contact with any of the pump's metallic parts. A magnet drive mechanism ensures that no liquid solution leaks from the pump. Thus, the safely handles most corrosive liquid chemicals, including acids and alkalis. Since the is pulsation-free and features precise discharge output, this pump is ideally suited to metering injection without pulsation. Sealless, highly corrosionresistant design All pump components in contact with the liquid are made of PVC, silicon carbide and fluorine resin, all of which are resistant to most acids and alkalis. The pump uses no seals, which eliminates the risk of leaks. High-durability ceramic gears The 's ceramic gears are highly resistant to abrasion, galling and seizure, ensuring reliable high-speed operation. Pulsation-free and precise discharge control The causes no pulsation of liquid in high-speed operation. Discharge is proportional to the pump s rpm speed, which can be precisely controlled by an inverter (frequency converter), thereby allowing liquid metering, transfer and other treatments. Low flow rate, high discharge head and self-priming The 's low flow rate and high head specification make it suitable for many chemical-injection processes. Self-priming up to meter in height is possible. Note : Self-priming height varies depending on the liquid s properties and temperature as well as the piping configuration. Please contact your distributor for details on self-priming applications. Lightweight and compact The 's pump is close coupled to its motor, eliminating the need for intermediate coupling and making the assembly both lightweight and compact. The s space-saving design makes it suitable for built-in pump systems. GM-2V Flange type
IWAKI CHEMICAL GEAR PUMPS Operating principle A pinion (drive gear) coupled with a shaft supported by two bearings meshes with an internal gear (driven gear) whose periphery is supported by a strong bearing. Liquid is transferred by a change in the capacity of this meshed portion. In the suction process, the gears are disengaged and a space defined by the two gears and the casing expands. The liquid is drawn into the space by the negative pressure generated. In the discharge process, their teeth begin to mesh and space defined by the two gears and the casing is reduced to force out the liquid. is useful in the following cases Low flow rate and high pressure applications with chemical solutions Automatic injection of coagulant at a constant mixing ratio. Pulsation-free metering, injection and transfer of chemical solutions Metering of paper-making dye and sodium hypochlorite. Easy control of process factors such as flow rate and pressure Low-cost, reliable control of rpm levels. No need for pulsation dampener or accumulator Simple piping without pulsation is possible. Bypass piping using a large-flow rate centrifugal pump No losses due to bypassing. Excellent corrosion resistance against acids and alkalis Unlike general-purpose gear pumps, the s metallic components never come into contact with liquids and are acid and alkali resistant. Designed to make diaphragms unnecessary pumps do not employ any seals or diaphragms. Self-priming Self-priming up to meter in height (when wet) is possible. 2 GM-2V Rc connection type (IEC Motor Model) 2
Highly reliable drive mechanisms Key Parallel pin Shaft Pinion Bearing for pump shaft Gear housing Bearing for pump shaft O ring Bearing for gear Internal gear O ring Sub braket Plate Port housing unit (illustration shows Rc connction type) Wet end materials Parts GM-V GM-2V 2 4 6 7 8 9 0 Housing (Pump body) Rear casing Magnet capsule PVC Pinion Internal gear Shaft Bearing for gear Bearing for pump shaft Key Parallel pin PVC CFRETFE CFRETFE SiC SiC SiN4(Silicon nitride) SiC or Carbon SiC or Carbon PVC Alumina ceramic Spacer(GM-V type) Fluorine resin with filler 2 O-ring Spindle(GM-2V type) FKM or EPDM Alumina ceramic or SiC Note : CFR stands for Carbon Fiber Reinforce.
IWAKI CHEMICAL GEAR PUMPS GM-2V type Seal ring O ring Magnet capsule Drive boss Rear casing Drive magnet 0 9 8 2 6 7 4 2 GM-V type 4
Pump identification Type of pump Material of pump body V: PVC Pump size GM - V K C V - 04 F C - S Material of gear (Pinion/internalgear) K: SiC/SiC No mark standard type S: Special specifications I: IEC motor speciafication (Rc connection is employed for piping) Material of Bearing C: Carbon (impregnated with graphite) K: SiC Material of O-ring V: FKM E: EPDM Specifications of motor B: explosion-proof outdoor type C: Closed external fan type Output power of motor 04 : 0.4kW (0.7kW) 07 : 0.7kW Type of motor F: Inverter motor (along with B or C in specifications of motor) or IE motor Note: Please operating at IE motor always inverter. Specifications Models Discharge per revolution ml/rev GM-V. GM-2V 2.8 Max. Capacity L/min 60Hz.9 2.0 Max. Speed rpm 60Hz,800,800 Max. Discharge pressure MPa 0. 0. Connections Motor kw JIS0K A or Rc /8 0.4(0.7) JIS0K 20A or Rc /4 0.7 Conditions of liquid to be handled : Temperature = 0 C -0 C / Viscosity = 0.-0 mpa S / No slurry can be handled Maximum capacity is achieved at lowest pressure. For a GM-V to handle a liquid with viscosity of mpa S or less, the maximum capacity is as follows : 0.28 MPa at 60 Hz for viscosity between 0. and mpa S 0. MPa at 60 Hz for viscosity between and mpa S Standard pumps Models Capacity L/min Inverter frequency Speed Discharge pressure MPa Viscosity Hz rpm mpa S 0 0. 0.2 0. 0.4 0. GM-VK -04F 6 to 60 80 to 800 0. 0 GM-2VK -07F 6 to 60 80 to 800 0 The flow-rate values given in the above table are for a liquid temperature of 20 C. Flow rate varies with liquid temperature. For more details, please ask us. To protect pump install strainer and safety valve. 00 mesh strainer is recommended. Provided the pump is primed no minimum flow requirement. 0. 0.6 to.9 2. to 2.0 0 to.9 0.0 to.9 - - - 0 to 4. 0.0 to. 0.0 to.7 0.0 to 0. - 0 to. 0.0 to 4. 0.0 to. 0.0 to 2.7 0.0 to.9 0.4 to.7 0.2 to. 0.0 to. 0.0 to. 0.0 to 4.9 0. to 9.6 0. to 6.2 0. to 2.8 0. to 9.4 0. to 6.0 0. to 20.6 0. to 8.2 0. to.8 0. to.4 0. to.0 0.9 to 2.6 0. to 20.2 0. to 8.8 0. to 7.4 0. to 6.0 2.0 to 22.7.7 to 22.. to 22.0.0 to 2.6 0.6 to 2.
IWAKI CHEMICAL GEAR PUMPS Performance curves 2 Capacity / Speed 40 Viscosity-Leakage coefficient graph 20 Note: Below 00 rpm, these functions are non-linear. Please contact us for further details in this situation. Capacity (L/min) 0 GM-2V GM-V 0 0 00 00 000 00 800 Speed (rpm) Discharge pressure / Capacity Temperature : 20 C 2 20 GM-2V 20 GM-2V Capacity (L/min) 0 0mPa s mpa s mpa s GM-V 0 GM-V 0 0. 0.2 0. 0.4 0. 0 2 4 0 20 0 40 0 Discharge pressure (MPa) Dimensions in mm GM-V Flange type GM-V Rc connection type Rc /8 (Both sides) 8. 4.8 60. 6 98 6 28 60 GM-2V Flange type GM-2V Rc connection type Rc /4 (Both sides) (27.) 9 9 88. 88. 8. 42.8 4.8 82. 98 49. 28 249. 27. 8 20 7 0 0 29 70 24 279 62 20 7 0 0 70 (78) 9 Note: The dimensions may differ with the type of motor installed. 6
IWAKI CHEMICAL GEAR PUMPS Fine ceramic have led to exciting innovations. The Iwaki G series chemical pump is the first internal gear pump designed for chemical process applications, in which gears of fine ceramic (SiC and Silicon nitride) are used. Without detracting from any of the advantages of conventional internal gear pumps abrasion resistance, chemical resistance, lowviscosity characteristics and sealing characteristics have been remarkably improved. In addition to the gland packing/mechanical seal type (Model GX), magnetic drive sealless type (Model GM) are available as standard products for an expanded range of uses. The G series is an advanced gear pump, capable of dealing with a wide range of industrial processes which continue to increase in sophistication. GM type Specifications Max.discharge capacity :.2/42. L/min Max.discharge pressure :.0 MPa(GX type)/0.7mpa(gm type) Main materials : SiC/SUS6 Liquid temp. range : 0 to 0 C(GX type)/0 to 80 C(GM type) Viscous liquid : 0. to 0000mPa S(GX type) GX type 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 0-88 Japan TEL : (8) 24 29 FAX : 22 8892 IWAKI has global net work. Please find your distributor location at www.iwakipumps.jp European office Germany Holland Italy Spain Belgium Denmark Finland France Norway Sweden U.K. : IWAKI Europe GmbH : IWAKI Europe GmbH : IWAKI Europe GmbH (Netherlands Branch) : IWAKI Europe GmbH (Italy Branch) : IWAKI Europe GmbH (Spain Branch) : IWAKI Belgium N.V. : IWAKI Nordic A/S : IWAKI Suomi Oy : IWAKI France S.A. : IWAKI Norge AS : IWAKI Sverige AB : IWAKI Pumps (UK) Ltd. TEL: (49)24 924 0 TEL: (49)24 924 0 TEL: ()74 24200 TEL: (9)0444 7 TEL: (4)9 7 70 98 TEL: (2) 67 02 00 TEL: (4)48 24 24 TEL: (8)9 27480 TEL: () 69 6 70 TEL: (47)2 8 49 00 TEL: (46)8 72900 TEL: (44)74 26 FAX: 24 924 48 FAX: 24 924 FAX: (49)24 92448 FAX: 0444 0 FAX: 9 47 40 99 FAX: 67 20 0 FAX: 48 24 246 FAX: 9 27427 FAX: 64 49 92 7 FAX: 2 8 49 0 FAX: 8 72922 FAX: 74 6607 ( )Country codes Caution for safety use: Before use of pump, read instruction manual carefully to use the product correctly. Legal attention related to export. U.S.A. Argentina Singapore Indonesia Malaysia Australia Hong Kong China Korea Taiwan Thailand Vietnam : IWAKI America Inc. : IWAKI America Inc. (Argentina Branch) : IWAKI Singapore Pte Ltd. : IWAKI Singapore (Indonesia Branch) : IWAKIm Sdn. Bhd. : IWAKI Pumps Australia Pty Ltd. : IWAKI Pumps Co., Ltd. : GFTZ IWAKI Engineering & Trading Co., Ltd. : IWAKI Pumps (Shanghai) Co., Ltd. : IWAKI Korea Co.,Ltd. : IWAKI Pumps Taiwan Co., Ltd. : IWAKI (Thailand) Co.,Ltd. : IWAKI Pumps Vietnam Co., Ltd. TEL: ()08 429 440 TEL: (4) 474 46 TEL: (6)66 2028 TEL: (62)2 6906606 TEL: (60) 780 8807 TEL: (6)2 9899 24 TEL: (82)2607 68 TEL: (86)20 84060 TEL: (86)2 6272 702 TEL: (82)2 260 4800 TEL: (886)2 8227 6900 TEL: (66)2 22 247 TEL: (84)6 946 Actual pumps may differ from the photos. Specifications and dimensions are subject to change without prior notice. For further details please contact us. Our products and/or parts of products fall in the category of goods contained in control list of international regime for export control. Please be reminded that export license could be required when products are exported due to export control regulations of countries. FAX: 08 429 86 FAX: 66 22 FAX: 2 690662 FAX: 780 4800 FAX: 2 9899 242 FAX: 2607 000 FAX: 20 8498 FAX: 2 6272 6929 FAX: 2 260 480 FAX: 2 8227 688 FAX: 2 22 2477 FAX: 6 999 The posting and copying from this catalogue without permission is not accepted firmly. CAT-W 004-07 20.08.PDF