THE ULTIMATE SOLAR PACKAGE RENEW YOUR WAY OF THINKING PRODUCE UP TO 70% OF YOUR ANNUAL HOT WATER NEEDS FREE REDUCE ENERGY & FUEL COSTS SHRINK YOUR CARBON FOOTPRINT RECEIVE GOVERNMENT INCENTIVES
The Complete Package Generates up to 70% of your hot water needs - FREE Manufactured and designed for Northern European climates allows hot water to be produced even on cold and cloudy days Works from dawn until dusk and throughout the year Fully approved purpose-designed solar cylinders Can be linked to traditional UK heating systems National technical support and after sales service Easy to retrofit to existing homes Free energy for life fuel security: reduce your dependence on expensive fossil fuels and protect yourself against possible fuel price increases MCS approved - eligible for RHI funding The complete package is custom-designed for each specific application Kingspan Solar Accredited Installer Network UK manufacture & product design 10-year panel performance guarantee on flat plate panels and 5 years on vacuum tubes (tube guarantee extended to 20 years when installed by a Kingspan Solar Accredited MCS Installer) All guarantees backed by on-site service support, including parts and labour Pipework, seals and couplings supplied as First and Second Fix Kits to aid installation and reduce on-site time Thermomax vacuum tubes capture and retain energy from the sun more efficiently and effectively than flat plate panels. The vacuum inside each tube provides perfect insulation and suppresses heat loss by protecting the system from outside influences, such as cold, wet or windy weather, which results in superior performance all year round. Thermomax offer 2 models of vacuum tube collectors: HP400 - Heat Pipe Collectors - Direct Flow Collectors Quick and easy installation due to plug & play design Designed for flexible building integration: can be installed on sloping roofs, flat roofs or façades individual tubes can be angled up to 15 to achieve best performance for building orientation Faster payback Rapid conductivity and transfer of energy into heat Patented snap disk technology providing a thermal shut-off provides unrivalled levels of safety and significantly reduces risk of system overheating (stagnating) Hermetic seal fusion between the internal copper tube and the glass also ensures superior vacuum in the tube, over a longer period of time Ultra-sonic weld between absorber plate and tube ensures most efficient heat transfer Flexible neck for ease and speed of installation Hail impact resistance the robust tube construction provides protection from adverse weather conditions High quality glass - soda lime glass provides long life and high transmissibility Up to 30% more effective than flat plate collectors Average 25-year lifespan Up to 20 years warranty when fitted by a Kingspan Solar Accredited Installer MCS approved Easy Installation The unique plug and play design of Thermomax solar collectors makes installation quick and easy. There is no need for heavy lifting equipment as tubes can be carried onto the roof individually. The collector is fixed to the roof by easy-fit brackets, which are simply fixed to the rafter. UNIQUE Temperature Limitation Safety Device HP400 collectors contain a unique patented temperature limitation device for system protection. The device is open and heat transfer occurs until the condenser reaches 95ºC Snap disks operate and close the device, stopping heat transfer into condenser Device re-opens as temperature falls below 95ºC, reactivating heat transfer
Simple Steps to Solar Hot Water Solar Collector You need to decide where your solar collector will be positioned on your house. To get the best efficiency, the collector should be installed facing due south at an angle of 30-40. Vacuum tubes can be rotated to help compensate for less than perfect roof angles in order to maximize energy absorption. The Solar Panel Cylinder A twin coil hot water storage tank enables energy input from the central heating system to the top half of the tank and energy input from solar system to the bottom half of the tank. We recommend a stainless steel unit for use in a pressurised system and copper for use in an open vented system. Solar Collector size It is important that the solar hot water system is sized correctly in relation to the number of occupants in your house to maximize efficiency. There are two typical collector sizes for homes a 2m² collector for a home with one or two adults or a 3m² collector for one with three to five adults. Domestic Hot Water Twin Coil Solar Cylinder Pump Station and controller Condensing System Boiler Install with Confidence To ensure that you receive the highest standards of conduct, workmanship and customer service, Kingspan has introduced a national network of accredited installers, to bring peace of mind to those looking to install renewable hot water systems. Please visit our website for up-to-date list of KSAI s. HP400 - Heat Pipe Collectors HP400 is a Dry System and is recommended for domestic use and perfect for when the ideal installation position on the building is achievable. They have a unique temperature limitation device that protects the system from high temperature. Dry system for ease of installation and maintenance Highly efficient heat transfer Temperature limitation safety feature - memory spring to limit temperature to 95 C - Direct Flow Collectors This versatile product provides the perfect solution when the ideal position is not available. It s simple and easy to install and costeffective. Direct Flow Collectors can be installed on façades and flat roofs both horizontally and vertically. Collector Positions 1 Ideal slope 40 2 Roof kit angled 40 HP400 3 Elevated 20 4 Horizontal ideal slope 5 Horizontal façade 6 Flat 7 Vertical façade kwh Thermomax Tubes up to 30% more effective than traditional flat plate panels The chart below illustrates the superior performance of the Thermomax vacuum tubes vs a typical flat plate installation. Extra Energy Contribution From A Vacuum Tube Collection Annually -30% More kwh (calculations shown for 3m 2 collector) 350 300 250 200 150 100 50 0 234% 17% 16% 18% In comparison to the high costs of other 21% energy sources, solar energy provides a saving of up to 70% in hot water heating, 33% or 30% of the total heating and hot water 58% costs in a year. Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec Month Typical flat plate Thermomax vacuum tubes 16% 24% 44% 96% 293% The Next Generation of Thermomax World leading technology of Thermomax Direct Flow tubes and unique new design combines to offer high performance and total flexibility. The combination of high performance polymer materials and click-fit technology creates a product that is easier to order, store and install and is also more environmentally friendly. Total flexibility and rapid installation High performance of Thermomax Direct Flow technology Manifold component and tube pre-assembled Suitable for domestic and commercial applications Collector size up to 150 tubes No heavy manifold Precise sizing - 100% accurate Sized exactly to meet your needs and to fit available space Only pay for what you need e.g. 24 tube collector - exactly sized. Expandable as needs change - can grow the system with your family. Installation couldn t be easier 1 Insert Varisol tube 2 Rotate down 3 Click into position
100 The installation of a Kingspan Solar system is designed to supply up to 70% of free hot water throughout the year. In the summer months it is estimated that at least 95% of all hot water is free. Therefore the boiler will be switched off, which means less contamination of the atmosphere from the emission of flue gases and lower energy bills. Solar energy is a free source of energy available throughout the year. By taking advantage of the knowledge in technology of Kingspan Solar you will be saving the use of fossil fuels which in turn helps the environment by creating less carbon dioxide and other greenhouse gases that may pollute the atmosphere. Collector contribution (%) 90 80 70 60 50 40 30 20 10 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec In comparison to the high costs of other energy sources, solar energy provides a saving of up to 70% in hot water heating, or 30% of the total heating and hot water costs in a year. Solar Flat Plate Panel Glass EPDM Aluminium Copper Aluminum Rockwool Brass These panels deliver a cost-effective solution both in domestic and commercial applications and provide excellent levels of efficiency and performance. They are robust, hard-wearing and flexible in installation (with both in-roof and on-roof options). High efficiency performance Ease of installation with appropriate package solutions in-roof / on-roof /A-frame Self-cleaning glass Weather-proof seal Aesthetically pleasing installation image (comparable ` to a roof light or velux window) Highly insulated to reduce heat loss 95% absorption rate Blend into roof line ( in-roof cassettes) MCS listed & Solar Keymarked
The Ultimate Packaged Solution..The little extras! Solar Cylinders The perfect partner for the Ultimate Solar Package Recommended Optional Extras Pump Stations The pump station provides an easy and effective solution integrating all major components in one simple to mount, preinsulated unit. East/West Facing South Facing The integration of components saves installation time as they dispense with the need for separate components (pump, overpressure valve, air catcher, expansion vessel connection, flow setter/ flushing points). Catchment Tanks Solar Fluid Catchment tank is a fit for purpose vessel, which allows for safe collection of the solar fluid discharge (Glycol) in a quick and tidy manner for reuse later. It is manufactured from polyethylene (PE) for strength and durability and withstands temperatures up to 160 C. Toolkit All necessary items are supplied in a metal carry case. These include pipework press tool, pipe cutter, specialist solar fittings and appropriate washers. Kingspan n Solar recommend the use of this high quality kit which adds to the integrity ity and continuity of the overallsystem system. Expansion & Cooling Vessels The vessels ensure the safe and reliable operation of solar thermal systems by maintaining a stable system pressure over the wide range of temperatures experienced by these systems. The cooling vessel provides a buffer volume of cool liquid to prevent the hot fluid from damaging the expansion vessel membrane. Our family of Solar cylinders have been designed specifically with Solar applications in mind. Fully approved product range Mains Pressure - Powerful showers High Flow Rates - Baths fill very quickly Fast Reheat - Ideal for multiple bathrooms Very Well Insulated - Hot water quickly available Low heat loss - Economical to run Low Maintenance - No hidden costs 25-Year Fully Transferable Guarantee - Peace of mind The Solar controller has an integrated easy to read display screen that allows access to information on the performance of your solar hot water system. Solar Controller First Fix Kit First fix kits contain n all the necessary components to complete the roof mounted plumbing, ready for pressure testing. They include all couplings, seals, 2 x 2m lengths of pre-insulated flexible stainless steel pipework and roof solar sensor (requires no specialist tools). The 1st and 2nd fix kits are easily formed by hand and being double annealed, they retain their shape when bent or straightened Pipework operates from 50ºC to + 200ºC. Glycol High spec Glycol, specially formulated for modern solar systems. Pre-mixed with distilled water, saving both time and complication on site. This can then be used in conjunction with the optional filling station to provide a simple commissioning process. The Glycol acts as an antifreeze and has the added benefit of having corrosion inhibiting additives built in. Second Fix Kit Second fix kits contain all components to complete the plumbing of the solar system by connecting the hot water cylinder and pumping station to the previously installed roof mounted plumbing. They include all couplings, seals and 20m of pre-insulated flexible pipework. The 1st and 2nd fix kits are easily formed by hand and being double annealed, they retain their shape when bent or straightenedpipework operates from 50ºC to + 200ºC.
Solar - Specification summary Thermomax Specification Summary Flat Plate Specification Summary Installation Options In-Roof or On-Roof 10 tube panel 20 tube panel 30 tube panel HP400 20 tube panel HP400 30 tube panel FPW18 Flat Plate FPW21 Flat Plate Dimensions Dimensions Aperture Area 1.07m 2 2.15m² 3.23m² 2.16m² 3.231m² Gross Area 1.80m² 2.07m² Overall Dimensions (mm) 1996 x 709 x 97 1996 x 1418 x 97 1996 x 2127 x 97 1952 x 1418 x 93 1952 x 2127 x 93 Aperture Area 1.62m² 1.92m² Width of Manifold 709mm 1418mm 2127mm 1418mm 2127mm Overall Dimensions 1929 x 933 x 90 1988 x 1041 x 90 Length (Tube and Manifold) 1996mm 1996mm 1996mm 1952mm 1952mm Width of Panel 933mm 1041mm Depth 97mm 97mm 97mm 93mm 93mm Length 1929mm 1988mm Fluid Volume (In Manifold) 1.8 Ltr 3.6 Ltr 5.6 Ltr 1.2 Ltr 1.7 Ltr Depth 90mm 90mm Inlet and Outlet Dimensions 22mm 22mm 22mm 22mm 22mm Panel volume of liquid: 1.00 litres 1.07 litres Weight (Empty) 25kg 55kg 81kg 48kg 71kg Panel weight: 34.00 kg 37.20 kg Mounting Mounting Recommended Inclination 0-90 0-90 0-90 20-70 20-70 Type of Mounting: In-roof, On-roof and A-frame Operating Data Operating Data Efficiency Based on Based on Based on Zero Loss Collector Based on Aperture Based on Aperture Aperture Aperture Aperture Efficiency (no): 0.785 0.785 eta 0 - Zero loss collector efficiency (no) 0.773 0.773 0.773 0.75 0.75 Heat Loss Coefficient (a1): 3.722 w/m 2 K 3.722 w/m 2 K k1 - Heat loss coefficient (a1) 1.43 W/m²K 1.43 W/m²K 1.43 W/m²K 1.18 W/m²K 1.18 W/m²K Heat Loss Coefficient (a1): 3.472 w/m 2 K 2 3.472 w/m 2 K 2 k2 - Heat loss coefficient (a2) 0.006 W/m²K² 0.006 W/m²K² 0.006 W/m²K² 0.0095 W/m²K² 0.0095 W/m²K² Thermal emission level: 4% 4% Flow Rate UV absorbance level: 95% 95% Rated 80 Ltr / h 160 Ltr / h 240 Ltr / h 160 Ltr / h 240 Ltr / h Max operating pressure: 10 bar 10 bar Minimum 60 Ltr / h 120 Ltr / h 180 Ltr / h 120 Ltr / h 180 Ltr / h Maximum 150 Ltr / h 300 Ltr / h 480 Ltr / h 300 Ltr / h 480 Ltr / h Materials Max Operating Pressure 8 Bar 8 Bar 8 Bar 10 Bar 10 Bar Casing: Aluminium Aluminium Stagnation Temperature 286 C 286 C 286 C 166 C 166 C Back Plate: Embossed Aluminium Heat Transfer Fluid Water/Glycol Water/Glycol Water/Glycol Water/Glycol Water/Glycol Welding Method: Laser Welding Laser Welding Materials Absorber Material: Almeco Tinox Highly Selective Aluminium Absorber Copper Copper Copper Copper Copper Glass: Low Ironed Tempered Safety Absorbance 95% + - 2% 95% + - 2% 95% + - 2% 95% 95% Insulation: Rockwool Rockwool Emissivity 4% + - 2% 4% + - 2% 4% + - 2% 5% 5% Glass Low Iron - Transm. 0.92 Low Iron - Transm. 0.92 Quality Certification Vacuum <10-6 mbar <10-6 mbar <10-6 mbar < 10-6 mbar < 10-6 mbar Solar Keymark YES YES Quality Certification MCS Certification YES YES Solar Keymark & MCS Certification YES YES YES YES YES IAB & BBA Approval YES YES Varisol Specification Summary Specification Varisol DF Varisol HP Dimensions (Each Tube) 1950x70.9x70.9mm 1955x70.9x70.9mm Weight (Each Tube) 2.2kg 2.13kg Volume (Each Tube) 0.19 litres 0.05 litres Pipe Connections 22mm compression 22mm compression Max Operating Pressure 6 bar 6 bar Recommended Inclination 0-90º 20-80º KM 559829 BS EN12975 Thermal Solar Systems and Components 011-7S060 R 011-7S125 R Kingspan Solar is part of Kingspan Environmental Ltd. Kingspan Environmental has a policy of continuous product development and may introduce product modifications from time to time. As a consequence details given in this brochure are subject to alteration without notice. E&OE. KINGSPAN ENVIRONMENTAL Wakefield Office Tadman Street, Wakefield West Yorkshire WF1 5QU T 0845 260 0258 F 0845 260 0259 info@kingspansolar.com www.kingspanenviro.com Portadown Office 180 Gilford Road, Portadown Co. Armagh BT63 5LF T 028 3836 4500 F 028 3836 4501 info@kingspansolar.com www.kingspanenviro.com