F 1/4 Fehler! Fehler! Fehler! ESW56901 TITLE:Controlled Substances for Use Contents 1. Scope 2/4 2. Effective Date 2/4 3. Definition 2/4 4. Requirements 2/4 5. Supplier s Responsibility 4/4 6. Designation 4/4 7. Others 4/4 Appendix 1 1/1 12.6.2002
G ESW56901 1. Scope This specification shall apply to the requirements of controlled substances for use in selecting materials for the parts which are delivered to Mitsubishi Fuso Truck & Bus Corporation and/or related companies for complete vehicles including any direct and indirect materials for vehicles or parts. F 2/3 2. Applicable vehicle This specification shall apply to the vehicles which are sold in Japan, EU, and all the other destinations. 3. Definition of controlled substances for use Substances to be prohibited or reduced, such as hazardous substances or environmentally undesirable substances which are restricted in order to protect human health and the environment; they are either not permitted to be contained in materials and parts, or may be used only for a specific purpose. 4. Requirements (1) Requirements related to EU ELV Directive 2000/53/EC The vehicle sold in EU shall conform to EU ELV (2000/53/EC). As a rule, the use of Lead, Mercury, Cadmium and Hexavalent Chromium shall be prohibited. Conditions of exemption shall be defined in Annex II Exemption (Table 1). In the future, Annex Ⅱ shall conform to the regularly revised contents. For reference, Annex II shall be shown in appendix 1 including the revised content (2011/37/EU) which was executed in March 2011. In case of materials and components which are exempted until expiry data, the supplier shall report on the content which correspond beforehand. And for KD parts the delivery of the parts shall be started at least 10 months before their expiry date, for local parts the delivery of the parts shall be started at least 8 months before their expiry date. Table 1: Controlled Substances for Use Controlled substance Conventional usage (examples) Exemption Lead and lead compounds Paint, Grease, Metal parts, PVC/rubber parts, Adhesive, Glass (Bulb) Conforming to Annex II Mercury and mercury compounds Fluorescent tubes, Switch (G sensor) Cadmium and Paint, PVC parts, cadmium compounds Hexavalent chromium Electrical components, Amber bulbs Corrosion preventative coatings on connecting elements, etc.
ESW56901 F 3/3 (2) Demands concerning new model sold in Japan after January 1, 2005(*1) The new model sold in Japan shall conform to Environmentally hazardous substances (*2) Voluntary activities of JAMA. Based on the reduction target of environmentally hazardous substances in JAMA which is shown in Table 2, the environmentally hazardous substances shall be prohibited or restricted. Lead has been already restricted independently since December 2000 (The targeted reduction is set to the amount of use in the entire vehicle). However, as it does not restrict the use for individual parts, lead is not targeted in these demands. (*1) New model: Compared with existing model, new model means newly developed model which has totally different basic structure and external appearance or full change model which has drastically changed basic structure and external appearance. (*2) Environmentally hazardous substances mean controlled substances for use in this specification. Table 2 Environmentally hazardous substances reduction target of new model in JAMA (Lead is excluded. ) Reduction material Target of Vehicle(Object vehicle of Vehicle recycling law) Hexavalent chromium After January, 2008: The use prohibition. Mercury and After January, 2005:The use prohibition excluding the mercury compounds following. Liquid crystal display of navigation etc. Combinations meter Cadmium and cadmium compounds Discharge headlamp and the indoor fluorescent lamp After January, 2007: The use prohibition (3) Demands concerning the vehicle sold in Japan after January 1 st, 2011. HBCD (*3) (Hexabromocyclododecane) shall not be used for fiber parts for interior (curtains, seats, carpets, trims, roof linings, beds, etc.) and plastic parts. The delivery time for the parts shall be appropriately adjusted by the discussion with Production Division. (*3) A kind of a brominated flame retardant (4) Prohibited substances defined in GADSL (Global Automotive Declarable Substance List) Regarding all the vehicle parts sold in Japan, EU and all the destinations in the world, the substances which are classified into P in GADSL shall be prohibited from using. The substances classified into D/P shall be prohibited from using depending on the uses of purpose. Confirm the details by GADSL document: GADSL Homepage URL: http://www.americanchemistry.com/s_plastics/blank.asp?cid=1106&did=9290 (5) Substances on Candidate List of SVHC (Substances of Very High Concern) of REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals). In case the substances, which have high potentialities to be restricted in the future, and are on the Candidate List of SVHC of REACH, are used for the vehicles sold in EU, consult Testing Office Strength & Material Testing Department for alternatives. European Chemicals Agency Homepage URL: http://echa.europa.eu/news/press_en.asp
ESW56901 F 4/ 5. Supplier s Responsibility (1)The supplier shall be obliged to fulfill all the requirements contained in this specification. When required by MFTBC, the supplier shall register material information of the parts (including any direct and indirect materials) at IMDS (International Material Data System). When special requests such as the report form are designated, the supplier shall conform to these requests and report accordingly. (2)In response to amending of the related directives, laws, regulations, administrative provisions, etc., the supplier shall fulfill all the requirements contained in the latest ones. When the use of controlled substances can not be avoided for improving the safety, reducing the emission, improving the fuel consumption, etc., and it can be proven that equivalent alternative substances are not available, the supplier shall control the application of controlled substances, and shall report to Purchasing Department and related Designing Department for obtaining the approval in advance whether there is a request or not. In case of non compliance to a requirement in this specification without approval, the supplier shall have full responsibility. 6. Designation This specification shall be designated in drawings as follows: Material Specification ESW56901 Controlled Substances for Use 7. Others Consult Testing Office Strength & Material Testing Department when the question is caused in this specs.
ESW56901 Appendix 1 Exemption AnnexⅡ(2011/37/EU 2011.03.30 is reflected).material and components Scope and expiry date of the exemption Lead as an alloying element 1(a). Steel for machining purposes and batch hot dip galvanised steel containing up to 0.35% lead by weight 1(b). Continuously galvanised steel sheet containing up to Vehicle type approved before 1 January 2016 0.35% lead by weight 2(a). Aluminium for machining purposes with a lead content up to 2% by weight before 1 July 2005 2(b). Aluminium with a lead content up to 1.5% by weight before 1 July 2008 2(c). Aluminium with a lead content up to 0.4% by weight (This exemption shall be reviewed in 2015) 3. Copper alloy containing up to 4% lead by weight (This exemption shall be reviewed in 2015) 4(a). Bearing shells and bushes before 1 July 2008 4(b). Bearing shells and bushes in engines transmissions 1 July 2011 and after that date as spare parts and air conditioning compressors for vehicles put on the market before 1 July 2011 Lead and lead compounds in components 5. Batteries (This exemption shall be reviewed in 2015) 6. Vibration dampers Vehicle type approved before 1 January 2016 7(a). Vulcanising agents and stabilisers for elastomers in brake hoses fuel hoses air ventilation hoses elastomer/metal parts in the chassis applications and engine mountings 7(b). Vulcanising agents and stabilisers for elastomers in brake hoses fuel hoses air ventilation hoses elastomer/metal parts in the chassis applications and engine mountings containing up to 0.5% lead by weight 7(c). Bonding agents for elastomers in powertrain applications containing up to 0.5% lead by weight 8(a). Lead in solders to attach electrical and electronic components to electronic circuit boards and lead in finishes on terminations of components other than electrolyte aluminium capacitors on component pins and on electronic circuit boards 8(b). Lead in solders in Solder in electrical applications other than soldering on electronic circuit boards or on glass 8(c). Lead in finishes on terminals of electrolyte aluminium capacitors 21 before 1 July 2005 before 1 July 2006 before 1 July 2009 Vehicles type approved before 1 January 2016 Vehicles type approved before 1 January 2011 Vehicles type approved before 1 January 2013 8(d). Lead used in soldering on glass in mass airflow sensors Vehicles type approved before 1 January 2015 8(e). Lead in high melting temperature type solders (i.e. (This exemption shall be reviewed in 2014) leadbased alloys containing 85% by weight or more lead) 8(f). Lead in compliant pin connector system (This exemption shall be reviewed in 2014) 8(g). Lead in solders to complete a viable electrical connection (This exemption shall be reviewed in 2014) between semiconductor die and carrier within integrated circuit flip chip packages 8(h). Lead in solders to attach heat spreaders to the heat sink in power semiconductor assemblies with a chip size of at least 1cm 2 of projection area and a nominal current density of at least 1A/mm 2 of silicon chip area G F (This exemption shall be reviewed in 2014)
Material and components 8(i). Lead in solders in electrical glazing applications on glass except for soldering in laminated glazing ESW56901 22 Scope and expiry date of the exemption Vehicles type approved before 1 January 2013 (This exemption shall be reviewed before 1 January 2012) 8(j). Lead in solders for soldering in laminated glazing (This exemption shall be reviewed in 2014) 9. Valve seats As spare parts for engine types developed before 1 July 2003 10(a). Electrical and electronic components which contain lead in a glass or ceramic, in a glass ~ ceramic material, or in a glass matrix compound. This exemption does not cover the use of lead in: glass in bulbs and glaze of spark plugs dielectric ceramic materials of components listed under 10(b), 10(c) and 10(d). 10(b). Lead in PZT based dielectric ceramic materials of capacitors being part of integrated circuits or discrete semiconductors. 10(c). Lead in dielectric ceramic materials of capacitors with a rated voltage of less than 125V AC or 250V DC 10(d). Lead in dielectric ceramic materials of capacitors compensating the temperature ~ related deviations of sensor in ultrasonic sonar systems Vehicle type approved before 1 January 2016 (This exemption shall be reviewed in 2014) 11. Pyrotechnic initiators Vehicles type approved before 1 July 2006 12. Lead ~ containing thermoelectric materials in automotive Vehicle type approved before 1 January 2019 electrical applications to reduce CO 2 emissions by recuperation of exhaust heat Hexavalent chromium 13(a). Corrosion preventive coatings before 1 July 2007 before 1 July 2008 13(b). Corrosion preventive coatings related to bolt and nut assemblies for chassis applications 14. As an anticorrosion agent of the carbon steel cooling system in absorption refrigerators in motorcaravans up to 0.75 weight% in the cooling solution except where the use of other cooling technologies is practicable (i.e. available on the market for the application in motor caravans) and does not lead to negative environmental, health and/or consumer safety impacts Mercury 15(a). Discharge lamps for headlight application Vehicles type approved before 1 July 2012 15(b). Fluorescent tubes used in instrument panel displays G F Vehicles type approved before 1. July.2012 Cadmium 16. Batteries for electrical vehicles before 31 December 2008 Notes: A maximum concentration value up to 0 1% by weight and in homogeneous material for lead hexavalent chromium and mercury and up to 0 01% by weight per homogeneous material for cadmium shall be tolerated. The reuse of parts of vehicles which were already on the market at the date of expiry of an exemption shall be allowed without limitation since it is not covered by Article 4(2)(a). Spare parts put on the market after 1 July 2003 which are used for vehicles put on the market before 1 July 2003 shall be exempted from the provisions of Article 4(2)(a) (*). (*) this clause shall not apply to wheel balance weight carbon brushes for electric motors and brake linings.