siemens.com/gasturbines Reliable and powerful economical, safe-investment packages SGT6-PAC 5000F / SCC6-PAC 5000F
SGT6-PAC 5000F packages: flexible answers to drive your business forward Innovation for fossil power generation is our business. As a technology leader, we are familiar with the global energy markets, and always have a ready answer with our future-oriented product portfolio in spite of constantly changing requirements. We combine maximum performance with minimum emissions, and we achieve high levels of energy efficiency with minimized operating costs and calculable investments. And by continously investing in research and development, we will ensure that this continues into the future as well. 2
You will profit from our experience With the comprehensive Siemens packages for the hightech gas turbine SGT6-5000F for combined cycle or simple cycle applications, you will profit even before the plant is commissioned. Gas turbine, generator, steam turbine, and the corresponding auxiliary systems are combined into a perfectly functioning unit and individually matched to your specific project targets. In this way we can significantly reduce the engineering work required for coordinating interfaces and lower the risks entailed in the performance and delivery of EPCs. Individual components in our packages can also be combined with other manufacturers models with no additional effort. This is how we have made the SGT6-PAC 5000F and its individual components the first choice for challenging projects. Regardless of whether you need to compete in OPEX- or CAPEX-driven markets or if you have to face the challenges in markets with a high share of renewables, our power plant components will ensure that you remain competitive. In brief: in a dynamic energy market, the SGT6-PAC 5000F is the economical and flexible answer to your project. 3
Flexibility you can rely on We have developed a variety of packages specifically for our proven and reliable SGT6-5000F gas turbine s 60 Hz market. The SGT6-5000F itself is the core component of every package. And because we know that every project is different and poses its own individual requirements, we supply a variety of different turbine and package options. Performance or efficiency oriented, for combined cycle (SCC6-PAC 5000F) or simple cycle (SGT6-PAC 5000F) applications, or designed for IGCC application. In addition to the gas turbine, you can also rely on the performance of all the other market tested, topquality components in the SGT6-PAC 5000F package. The SGen6-1000A generator and SST6-5000 steam turbine work perfectly together with the gas turbine. This enables you to get the full potential from all components and achieve maximum cost efficiency, whether in peak, intermediate, or base load duty. The SGT6-5000F packages: keeping the interfaces in mind Forward looking technologies for competitive power plant operation. With the SGT6-PAC 5000F and the SCC6-PAC 5000F, you are right on track. One of the attractive features of our packages is their low lifecycle costs, thanks to the seamless coordination of the individual components. This plays an invaluable role in helping operators stay competitive. 4
SGT6-PAC 5000F for simple cycle operation SCC6-PAC 5000F for combined cycle operation SGT6-5000F SGen6-1000A 2 x SGT6-5000F 3 x SGen6-1000A SST6-5000 Presentation is exemplary. Additional applications are available, including MS 2 x 1 or MS 3 x 1 and MS 4 x 1, depending on specific requirements SGT6-PAC 5000F and SCC6-PAC 5000F your benefits at a glance Security of investment: as a result of the long-term availability of spare parts and service and maintenance expertise Minimized engineering and project management costs thanks to accelerated engineering: pre-engineered package Shorter lead times for construction and commissioning: standardized package designs, predefined interfaces to the overall power plant, utilization of proven components Plant design freedom: small footprint of packaged components, predefined inter faces to the overall power plant Higher flexibility to fulfill both customerand site-specific requirements: generator cooling options, dual fuel option, air intake system, exhaust gas system, and noise abatement Scope of supply for SGT6-PAC 5000F for simple cycle applications typical installation SGT6-5000F (gas turbine) SGen6-1000A (electrical generator) Air intake system Exhaust gas system Start-up system Major auxiliary system Instrumentation and control Electrical systems Lubrication oil system Hydraulic oil system Turning gear Compressor water wash skid Piping packages Cooling systems Power control center Enclosures Fire protection Scope of supply for SCC6-PAC 5000F 2 x 1 MS for combined cycle applications 2 x SGT6-PAC 5000F (scope of supply identical to simple cycle application for each SGT6-5000F) The combined cycle application also features SST6-5000 (steam turbine) including auxiliaries SGen6-1000A including auxiliaries Steam turbine electrical instrumentation and control Optional equipment is available customized to your project, such as a dual fuel combustion system, inlet heating system, and much more 5
9 4 5 7 2 3 6 8 1 The SGT6-5000F: world class reliability truly multitalented Continuous flexibility, high performance and reliability, high efficiency, and superior environmental indicators are the requirements for electricity production today. Meeting these challenges is no problem for the SGT6-5000F and its various packages. We are consistently working to make it even better, which is why the SGT6-5000F is one of the best in class. 6
Key 1 Generator coupling 2 Variable guide vanes 3 Compressor rotating blades 4 Fuel nozzles 5 Combustors 6 Combustor transition 7 Turbine rotating blades 8 Turbine discs 9 Turbine casing Its success proves us right Since its market launch in 1993, the SGT6-5000F has demonstrated world class reliability. An operating fleet of 320 turbines with cumulative fired hours exceeding ten million and a fleet reliability of consistently 99 percent speaks for itself. The SGT6-5000F s world class reliability is achieved through proven technology, low F-class firing temperatures, and the use of conventionally cast alloys in the turbine. Despite its low firing temperature, the SGT6-5000F packages deliver highlevel efficiency. However, the SGT6-5000F excels not only in worldwide service, but also with remarkable performance parameters. Best of all, as the core package component, the SGT6-5000F also influences the equally exceptional performance of the packages in simple cycle as well as combined cycle applications. Versatility you can count on The SGT6-5000F is the basic component in numerous different concepts in the area of fossil electricity generation. In the 60 Hz market, it is the first choice for simple cycle and combined cycle operation with or without integrated gasification com bined cycle (IGCC), combined heat and power (cogeneration), and repowering. The 13-stage high efficiency compressor and four-stage turbine are on one central tie bolt rotor with Hirth serration. The SGT6-5000F is designed to use a wide range of different fuels. It runs on natural gas, low or medium calorific BTU gas, as well as on distillate oils and there is no need to shut down the turbine when switching from gas to liquid fuel. 7
Flexibility that enables you to react with maximum efficiency The need for flexible power generation has increased dramatically over the years. The SGT6-5000F is the right choice to meet those ever-changing energy demands. The unique turbine design is always biased toward high efficiency values. But in applications where power has the absolute top priority, we can rapidly increase power output by an additional ten percent with Shaping Power TM this provides operating flexibility to respond to changing grid demands without impacting part life. And to provide even more flexibility the SGT6-5000F with Shaping Power TM can also operate in max efficiency mode with reduced fuel consumption. The SGT6-5000F achieves short and cost efficient start-up times thanks to the fast start option. You can produce power for the grid in five minutes and generate 150 MW in ten minutes from turning gear speed. While connected to the grid, the gas turbine can ramp at 30 MW/min with no service penalty. The low load turndown option provides you with the flexibility to reduce load down to < 40 percent of gas turbine base load while maintaining emissions compliance. This gives you the benefits of remaining cost effectively connected to the grid with reduced fuel costs during off-peak hours, while also avoiding start-up and shutdown costs. You are therefore able to respond more quickly to changing grid demands. You can always rely on the SGT6-5000F for consistent performance with low emissions and high flexibility in operation. Environmental friendliness that allows you to set benchmarks With nine ppm NO x without water injection and less than four ppm CO, the SGT6-5000F boasts the lowest emission values today. We achieve this through the Ultra Low NO x (ULN) combustion system. 8
SGT6-5000F your benefits at a glance Operating flexibility: Fuel flexibility natural gas with varying Wobbe index, distillate oils, and syngas Fuel changeover without shutting down Rapid start-up and shutdown to quickly respond to grid demands to equalize network fluctuations Fast, cost efficient start-up (five minutes to full speed no load from turning gear, and 30 MW/min loading rates) Cost efficiency: Optimal fuel utilization due to high efficiency High power output (rated power output of up to 242 MW) Best-in-class environmental performance: Low emission gas turbines, single digit NO x and CO operation, high efficiency levels Low emissions even in part load operation High availability and reliability: Short inspection times thanks to maintenance friendly design. For example, compressor blades can be easily removed and replaced in the field, additionally there are special service programs and support available during operation, such as remote online diagnostics More than 320 engines and ten million operating hours, with more than 171,000 hours on the lead unit 9
The SST6-5000: full steam ahead for your project About 75 machines under contract, and about 16,500 installed MW. These figures speak for themselves and for our extensive experience. We have developed the SST6-5000 especially for operation in combined cycle power plants and coal fired steam power plants. Customized designs you can count on The SST6-5000 combines short start-up times with highest efficiency and world class operating reliability. It consists of a combined high-pressure/medium- pressure section and a double-flow intermediate-pressure section available in two variants: high level (exhaust flow downwards) and low level (exhaust flow on one or two sides). Thanks to its modular design, the SST6-5000 is as flexible as your project requires, and can be adapted to meet your project specific thermal cycle needs.the modular turbine design minimizes assembly and commissioning costs as well as technical and commercial project risks. Due to the customized design of the blade path, the SST6-5000 can offer you a range of power outputs from 120 to 700 MW depending on application and grid frequency. Our optimized condensers complete the turbo set scope of supply. SST6-5000 your benefits at a glance Maximized energy efficiency: short start-up times, high component efficiency, advanced blading technology, 3DV profiles, variable reaction type blading Compact and cost-effective plant layout: small footprint, single bearing between turbine modules High versatility and reliability: proven designs for single and multi shaft combined cycle configurations Short project lead times: standardized auxiliary modules and short delivery, installation, and commissioning times Reduced maintenance costs and high availability: ten-year major inspection intervals 10
The SGen6-1000A: the reliable power package High power density in minimal space: the SGen6-1000A manages a power range up to 310 MVA. Its compact design makes our generator the first choice for gas, combined cycle, combined heat and power, and steam power plants. With the SGen-1000A series, we offer you a technology with a proven track record, with over 100 machines successfully in operation throughout the world. Reliable peak performance With a world class efficiency, the SGen6-1000A ranks among the best in class, and it is versatile, too. Depending on the project requirements, we can offer you a choice of TEWAC (Totally Enclosed Water-to-Air Cooling) or OAC (Open Air Cooling) cooling systems. The air cooled SGen6-1000A eliminates the maintenance and safety related costs associated with hydrogen cooling. SGen6-1000A your benefits at a glance High power output: world class efficiency Low maintenance costs: reliable air-cooling system Low lifecycle costs: suitable for outdoor installation, small footprint, high efficiency Short project lead times: dimensions appropriate for rail transport in most countries, simplified installation High availability and reliability: design based on field-proven components 11
Auxiliaries the ideal equipment to round out the package We pay attention to the details. We not only offer you the core components for flexible and efficient packages, we also provide the auxiliaries necessary for economical and reliable operation. To minimize field work during assembly and maintenance, the auxiliary systems and associated piping are designed and manu factured to allow easy access and require fewer connections. Air intake system Ambient air is guided and filtered to the compressor inlet with an option for a selfcleaning (pulse) filter with automatic dust removal. Inlet air conditioning options are available that include evaporative cooling and inlet chilling for increased output on hot days. Inlet heating options are available for extreme cold environments. Exhaust gas system Exhaust gas is guided from the gas turbine via the diffuser to the turbine plant s stack or to a combined cycle plant s heat recovery steam generator (HRSG). A bypass stack option is available for combined cycle plants for switching between combined cycle mode and simple cycle mode during operation. 12
Electrical system The electrical package contains equipment necessary for sequencing, control, and monitoring of the gas turbine and generator. This includes the gas turbine control system, motor control centers, generator protective relay panels, fire protection system, battery bank, battery charger, and dry-type transformers. Oil systems The oil systems consist of a lube oil (LO) package and a hydraulic oil power unit (HPU). The LO package provides clean, filtered oil for lubricating and lifting the gas turbine and generator bearings, and provides lubrication for the turning gear. The LO skid consists of the lube oil reservoir, LO pump, and lift oil pumps and provides a support structure for the LO cooling system (fin-fan air or water cooled). An all-weatherproof lube oil enclosure option is available for cold or dusty environments. The HPU provides mediumpressure hydraulic oil to operate the gas fuel stage throttle valve, the inlet guide vane actuator, and the variable guide vane actuators. Starting system The starting system consists of an air cooled static frequency converter (SFC) and a turning gear system. The turning gear can be remotely and automatically operated. The turning gear system rotates the rotor at 120 rpm during shutdown to facilitate a uniform cooldown. During start-up, the turning gear rotates the rotor to remove bow and facilitate a smooth start. The turning gear also provides the breakaway torque to accelerate the gas turbine to the speed needed to engage the SFC. The SFC accelerates the gas turbine to ignition speed, and after successful ignition the SFC will assist in accelerating the unit to rated speed. Compressor water wash skid The compressor water wash skid is provided for online and offline compressor cleaning. It features an AC motordriven pump, piping, valves, strainer junction box, cabling, flowmeter, and detergent storage tank. Everything is assembled on a portable skid for greater flexibility. Enclosures The gas turbine is housed in an enclosure with easy disassemble/assemble walls for quick engine access. Fire protection The fire protection system gives a visual indication of actuation at the local control panel. The fire suppressant system provides total protection of the turbine enclosure and the electrical control package. There are many other options available to meet your project specific needs. 13
The SGT6-PAC 5000F packages on site: tailor-made success, satisfied customers The many different options available for customizing the SGT6-PAC 5000F technology enable you to meet your customers specific requirements. On the following page, we can only offer a brief overview of the extensive range of possible applications of the SGT6-PAC 5000F packages. Please get in touch with us if you would like to find out how you can use our packages profitably for your next project. 14
References all over the world: selected SGT6-PAC 5000F package projects in brief Site: Posco Country: South Korea Customer: Posco Power Plant type: CCPP MS 2x1 Commercial operation: 2011 Fuel: Natural gas Power output: 633 MW* Site: Kemper County Country: U.S. Customer: Mississippi Power Company (a Southern Company) Plant type: IGCC Commercial operation: Planned for 2014 Fuel: Syngas/natural gas Power output: 232 MW* Site: Elk River Country: U.S. Customer: Great River Energy Plant type: SCPP Commercial operation: 2009 Fuel: Natural gas/distillate oil Power output: 204 MW* * Net values, corrected to ISO conditions Genuine top performance: Elk River Plant Since July 2009, Great River Energy (GRE) in Minnesota (U.S.) has placed its trust in our package technology. GRE successfully operates a SGT6-PAC 5000F package tasked with managing peak loads at its Elk River simple cycle gas turbine power plant. Great River Energy specifically opted for our SGT6-PAC 5000F package because a significant proportion of their power supply is provided by wind power. The gas turbine is deployed as a powerful and flexible peaker to handle power peaks regardless of weather conditions. This is an ideal area of application: because of its fast start-up time, the SGT6-5000F can com pensate for power shortfalls in an ex tremely short time, and so it plays an invaluable role in providing a reliable and stable power supply. Elk River Plant impressive features SGT6-PAC 5000F generating equipment: SGT6-5000F (204 MW), 275 MVA 60 Hz SGen6-1000A generator 38.0 percent simple cycle efficiency Outstanding quick start capabilities: 150 MW ten minutes after the start button is pushed; full 204 MW ISO base load output after just two to three more minutes Low NO x emissions: less than nine ppm dry combustion of natural gas 15
Conclusive figures SGT6-5000F Compressor SGen6-1000A Frequency 60 Hz Type Axial flow Power factor 0.8 to 0.9 Number of stages 13 Speed 3,600 rpm Rotor speed 3,600 rpm Terminal voltage 13.8 kv to 18 kv Inlet guide vanes Variable Efficiency Up to 98.8 % Combustion system Combustors Type Configuration Number 16 Fuel Turbine Number of stages 4 Drive Dry low NO x Can-annular Gas fuel only Gas fuel and liquid (dual fuel option) Syngas (option) Cold end, direct coupled Apparent power Coolant Design Thermal classification Type of enclosure Excitation Transport dimensions Starting system Starting system 165 MVA to 310 MVA Air, OAC (Open Air Cooling) or TEWAC (Totally Enclosed Water-to-Air Cooling) In accordance with IEC and ANSI standards Class F insulation system Suitable for outdoor installation Static or brushless Suitable for rail transport in most countries SFC (Static Frequency Converter) SST6-5000 Turbine series Plant type Output range Main steam (Typical parameters) Reheat steam (Typical parameters) Exhaust areas * Last blade profile length Combined high-pressure/ inter mediate-pressure reverse-flow (HI) modules and low-pressure (L) modules for 60 Hz Combined cycle power plant Coal-fired steam power plant 120 MW to 500 MW for combined cycle applications 120 to 700 MW for steam power plants Temperature: up to 600 C / 1,112 F Pressure: up to 177 bar / 2,566 psi Temperature: up to 600 C / 1,112 F 60 Hz: 4.4 m² to 8.7 m²; 26 inches to 38 inches* Starting time to base load* Turning gear speed 30 min (base) 120 rpm Recommended inspection intervals NOTE: flexible service intervals are available with an LTSA (Long Term Service Agreement) Inspection type gas fuel Equivalent base hours Equivalent starts Combustor 12,500 900 Hot gas path 25,000 900 Major overhaul 50,000 1,800 *A fast start option is available to provide 150 MW in 10 minutes 16
SGT6-PAC 5000F ISO conditions, net values Configuration flexibility to meet power plant-specific needs Power output [MW] 242 Efficiency [%] 39 Heat rate [kj/kwh] 9,231 Heat rate [Btu/kWh] 8,749 Pressure ratio 18.9 Exhaust temperature [ C] ~ 593 Exhaust temperature [ F] ~ 1,100 Exhaust mass flow [kg/s] 571 Exhaust mass flow [lb/s] 1,260 SGT6-PAC 5000F MS 2 x 1 ISO conditions, net values Configuration flexibility to meet power plant-specific needs Power output [MW] 720 Efficiency [%] 58 Heat rate [kj/kwh] 6,205 Heat rate [Btu/kWh] 5,882 Exhaust temperature [ C] ~ 593 Exhaust temperature [ F] ~ 1,100 Exhaust mass flow [kg/s] 571 Exhaust mass flow [lb/s] 1,260 17
Published by and copyright 2015: Siemens AG Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens Energy, Inc. 4400 Alafaya Trail Orlando, FL 32826-2399, USA For more information, please contact our Customer Support Center. Phone: +49 180/524 70 00 Fax: +49 180/524 24 71 (Charges depending on provider) E-mail: support.energy@siemens.com Power and Gas Division Article No. E50001-W220-A112-V4-4A00 Printed in Germany Dispo 34802 TH 214-150247 WÜ WS 04150.5 Printed on elementary chlorine-free bleached paper. All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.