STEELUSA Scana USA ( Service center) What is VIP? VIP is the registered trademark for our products that are VIP treated for our VIP customers. VIP stands for Value added, Isotropy, Performance that are three main characteristics of our VIP steels. VALUE ADDED: For many applications VIP steels are economic replacements for ESR steels. VIP steels could be delivered as clean as ESR steels and depending on the reduction ratio of the final forged product they could have segregation pattern equal to ESR steels. ISOTROPY: Our VIP Grades have well distributed small spherical inclusions that would react similarly against external loads independent of the direction of the loading (longitudinal or transverse); that makes VIP s an isotropic steel. PERFORMANCE: Super cleanliness means very high polish ability (photo polishing) for VIP steel. Synergized super cleanliness, high homogeneity and modified inclusion morphology/dispersion make it possible to increase the dynamic load carrying capacity of the products which could improve mechanical properties such as fatigue, ductility, toughness, anisotropy & formability of steels in different direction. Who needs VIP? I) Manufacturers of products that are under cyclic loading or fatigue e.g. Die manufacturers, coldhot working tool users, moldmakers, bearing manufacturers, machine manufacturers or other transport products. Available shapes ROUNDS II) Customers that are traditionally applying electro slag remelted steels (ESR) by considering segregation; e.g. Die manufacturers, moldmakers, rollers or bearing III) Customers that perform extra manufacturing processes on the delivered steel parts such as bending, drawing, or photo polishing. Scana USA service center is our business hub in USA that is situated in Chicago IL with capability of sawing, cutting, gun drilling and milling tool steel bars or blocks with an objective of delivering products as close to near net shape as possible to the north American customers. Our Service Center has a stock of various tool steel grades in different sizes for fast delivery to our customers. North American Service Center VIP STEEL VALUE ADDED ISOTROPY PERFORMANCE Our USA steel service center offers following services: Why VIP? Buying VIP means getting a superior material for very high performance products does not necessarily mean higher purchasing price. PRICE: Customers who want an economic replacement for ESR (Lower price is their business case); our lean production method ensures lower manufacturing costs than traditional ESR QUALITY: Customers who are thriving to have high end or high performance products (higher performance & better quality is their business case). SIZE/WEIGHT REDUCTION: Customers who are interested in size/weight reduction of their currently larger/heavier products under the same loading condition/application for various purposes (lower fuel consumption, less waste material & flexible design possibilities are some of their business cases). PREMACHINED AS FORGED D = 10-50 in (275-1 300 mm) L max = 950 in (24 000 mm) W max = 90 000 Ib (40 000 kg) 1 Exclusive & direct contact between Scana Sweden and our American end users 2 Deliver near net shape, customer customized products with the lowest possible lead time and lowest possible total cost of manufacturing to north American customers 3 Manage day to day contact, sales & marketing support and after sales support for our North American customers 4 Metallurgical support services such as: Heat treatment recipes Alloy design and material choice based on customers demand/applications Preparation and suggestion of product specification for steel procurement Supplier quality assurance description and project management for special products with special demands Non-destructive & destructive metallurgical analysis such as ultrasonic analysis, magnetic particles, tensile test, impact test, hardness test, metallography and CTOD (Performed in our central laboratory in Björneborg Sweden) STEELBjörneborg Manufacturing site adress SQUARE, OCTAGONAL AND RECTANGULAR BARS T max = 50 in (1 300 mm) PLATES T = 8-50 in (200-1 200 mm) Kristinehamnsvägen 2 SE-680 71 Björneborg, Sweden Phone +46 550 251 00 www.scanasteel.com Customer focus from molten steel to finished assembled products. It is the steel solution. ScanaVIPTOOL s SWEDISH STEEL SOLUTIONS FOR AMERICAN MARKET
www.scanasteel.com ScanaVIPTOOL s SWEDISH STEEL SOLUTIONS FOR AMERICAN MARKET Scana Björneborg Solutions Made in Sweden as a result of in-house developed know-how and world class research and developments. Scana Björneborg have a tradition of steelmaking, forging & product-process R&D that goes back over 350 years; we are one of the world s leading suppliers of long (Max 80ft), slender, rotation symmetrical forged steel products for the custumers in Tool steel, Marine, energy, oil & gas and machine segment. Our plant is situated in Björneborg, Sweden; our products go through 485 meters of production line that covers the entire steelmaking process, open die forging shop, heat treatment and machining plant and are constantly analyzed and continuously improved according to our internationally recognized quality assurance procedures and standards such as ISO 9001, ISO 14001 and ISO IEC 17025.
Scana VIPTOOL Series Our offer for tool & mold steel applications Grade AISI W. Nr SCANA NR. C Si Mn S Cr Ni Mo V Others VIPTOOL C45 1148 1.1730 141A 0.4 0.3 0.7 <0.005 <0.3 <0.3 <0.1 - VIPTOOL 4130 4130 1.7218 432J 0.3 0.3 0.6 <0.005 1.1 0.2 0.25 - VIPTOOL 4140 4140 1.7225 442E 0.4 0.2 1 <0.005 1.1 <0.3 0.25 - N & AI N & AI VIPTOOL P20 P20 +S 1.2312 444A 0.4 0.3 1.5 <0.05 1.9-0.2 - VIPTOOL P20 EXTREME P20 mod 1.2738 mod 534C 0.4 0.3 1.5 <0.003 2 1.1 0.25 0.1 VIPTOOL 2714 L6 MOD 1.2714 552A 0.5 0.3 0.7 <0.015 1 1.6 0.5 0.1 VIPTOOL 420 AISI 420 1.2083 739A 0.3 0.6 0.7 <0.003 13 0.4 0.2 0.1 VIPTOOL S7 S7 1.2357 856A 0.5 0.4 0.8 <0.005 3.3 <0.2 1.5 0.2 VIPTOOL H11 H11 1.2343 934E 0.3 0.8 0.4 <0.003 5-1.1 0.3 VIPTOOL H13 H13 1.2344 934B 0.4 0.9 0.4 <0.003 5 <0.25 1.3 1.0 VIPTOOL H13 EXTREME H13 MOD 1.2367 934F 0.4 0.4 0.5 <0.003 5 <0.25 3.0 0.5 Some material properties Material could be delivered as black forged, milled, and sawed in annealed, pre-hardened or EFS treated (Extra Fine Structure) conditions. - Hardness deviation from surface to core MAX 15% depending on steel grade and thickness - Grain size acc. to ASTM E112 >6 - Microstructure acc. NADCA #207-2008: AS1-AS7 - Micro cleanliness acc. to ASTM E45-97, A: Inclusion type A thin A thick B thin B thick C thin C thick D thin D thick Nominal value for grades with S <0.01 1 0.5 1 1 1 1 1.5 1 Nominal value for grades with 0.015 < S <0.05 - - 1 0.5 1 0.5 1.5 1 - Non-metallic inclusions acc. to DIN 50602 K 1 15 for S<0.005 - Entire material volume of all of our products is tested by ultrasonic methods according to EN 10228-3 -class 4 or SEP 1921 group 3 class E,e/D,d
Scana VIPTOOL Series Our offer for tool & mold steel applications Grade Short description Application examples Delivery hardness Potential hardness VIPTOOL C45 General engineering low alloyed tool steel. General tool/moldmaking applications, tool frames, die support parts, die guides, tool frames and top/bottom plates. or Water to (48-55HRC). VIPTOOL 4130 Pre-hardened for cold extrusion & pressure vessels. Chromium and molybdenum steel with good machinability, very good weldability and high ductility. Cold working applications in mold and die manufacturing, machine tools and hydrolic tools. (QT 30-50 HRC). or Water to (30-50HRC). VIPTOOL 4140 Pre-hardened for cold extrusion & pressure vessels. Cold working applications in medium and large cross sections in the quenchedand tempered condition like spindles, connecting rods, shafts, sprockets, studs, bolts, pinions, pump shafts, rams. (QT 40-55 HRC). or Water to (40-55HRC). VIPTOOL P20 Pre-hardened low alloy steel for bolster and support plates. Bottom & top plates, clamping and holding plates. 280-325 HB (QT 300-330 HB) Could be surface treated by nitriding or flame hardening. VIPTOOL P20 extreme Pre-hardened Cr-Ni-Mo alloy tool steel for die-casting of lead, tin and zinc. Injection/blow molds & extrusion dies. Die casting of lead, zinc and tin. Mantle, Holder/clamping plates, die insert/support and wedge block. 280-325 HB (QT 330-360 HB) Could be surface treated by nitriding or flame hardening. VIPTOOL 2714 Cr-Ni-Mo alloy tool steel for forging and extrusion applications. Support parts, die blocks, inserts, holder/bolster plates and wedge blocks. (QT 330-380 HB) VIPTOOL 420 Through hardening high Cr stainless steel grade for highly corrosive applications with high demand on wear resistance and stability. Injection molds, thermoplastic molds, extrusion, blow molds, high corrosion/ humidity environment. Could be hardened in oil VIPTOOL S7 Shock-resisting steel. Various applications in cold-work tools and dies, plastic-molding dies, shear blades, master hobs, and for medium hot-work dies. Plastic injection, compression and transfer moldsslides, stripper rings, ejector/ core pins. <200 or gas to (48-56HRC). VIPTOOL H11 Cr-Mo-V alloy tool steel for thermal fatigue and abrasion resistance applications that is developed to match the NAD- CA 207-2006 requirements. Hot working dies (forging & extrusion), high temp plastic molds, hot or cold knife, holder or punch, die insert, nozzle, ejector and sprue parts. <230 HB VIPTOOL H13 Cr-Mo-V alloy tool steel for thermal fatigue and abrasion resistance applications that is developed to match the NAD- CA 207-2006 requirements. Hot working dies in steel, Al & Cu industries (forging & extrusion), high temp plastic molds, hot or cold knife, holder or punch, die insert, nozzle, ejector and sprue parts. <200 HB VIPTOOL H13 extreme Modified H13 Cr-Mo-V alloy tool steel for extreme thermal fatigue and abrasion resistance applications that is developed to match the NADCA 207-2006 requirements. The higher Mo content results in better hot hardness and temper resistance, better/ deeper hardenability compared with common H11 and H13 grades. Hot working dies (forging & extrusion), high temp plastic molds, hot or cold knife, holder or punch, die insert, nozzle, ejector and sprue parts. <230 HB
What is VIP? VIP is the registered trademark for our products that are VIP treated for our VIP customers. VIP stands for Value added, Isotropy, Performance that are three main characteristics of our VIP steels. VALUE ADDED: For many applications VIP steels are economic replacements for ESR steels. VIP steels could be delivered as clean as ESR steels and depending on the reduction ratio of the final forged product they could have segregation pattern equal to ESR steels. ISOTROPY: Our VIP Grades have well distributed small spherical inclusions that would react similarly against external loads independent of the direction of the loading (longitudinal or transverse); that makes VIP s an isotropic steel. PERFORMANCE: Super cleanliness means very high polish ability (photo polishing) for VIP steel. Synergized super cleanliness, high homogeneity and modified inclusion morphology/dispersion make it possible to increase the dynamic load carrying capacity of the products which could improve mechanical properties such as fatigue, ductility, toughness, anisotropy & formability of steels in different direction. Who needs VIP? I) Manufacturers of products that are under cyclic loading or fatigue e.g. Die manufacturers, coldhot working tool users, moldmakers, bearing manufacturers, machine manufacturers or other transport products. II) Customers that are traditionally applying electro slag remelted steels (ESR) by considering segregation; e.g. Die manufacturers, moldmakers, rollers or bearing III) Customers that perform extra manufacturing processes on the delivered steel parts such as bending, drawing, or photo polishing. Why VIP? Buying VIP means getting a superior material for very high performance products does not necessarily mean higher purchasing price. PRICE: Customers who want an economic replacement for ESR (Lower price is their business case); our lean production method ensures lower manufacturing costs than traditional ESR QUALITY: Customers who are thriving to have high end or high performance products (higher performance & better quality is their business case). SIZE/WEIGHT REDUCTION: Customers who are interested in size/weight reduction of their currently larger/heavier products under the same loading condition/application for various purposes (lower fuel consumption, less waste material & flexible design possibilities are some of their business cases). Available shapes PREMACHINED AS FORGED ROUNDS D = 10-50 in (275-1 300 mm) L max = 950 in (24 000 mm) W max = 90 000 Ib (40 000 kg) SQUARE, OCTAGONAL AND RECTANGULAR BARS T max = 50 in (1 300 mm) PLATES T = 8-50 in (200-1 200 mm)
STEELUSA Scana USA ( Service center) What is VIP? VIP is the registered trademark for our products that are VIP treated for our VIP customers. VIP stands for Value added, Isotropy, Performance that are three main characteristics of our VIP steels. VALUE ADDED: For many applications VIP steels are economic replacements for ESR steels. VIP steels could be delivered as clean as ESR steels and depending on the reduction ratio of the final forged product they could have segregation pattern equal to ESR steels. ISOTROPY: Our VIP Grades have well distributed small spherical inclusions that would react similarly against external loads independent of the direction of the loading (longitudinal or transverse); that makes VIP s an isotropic steel. PERFORMANCE: Super cleanliness means very high polish ability (photo polishing) for VIP steel. Synergized super cleanliness, high homogeneity and modified inclusion morphology/dispersion make it possible to increase the dynamic load carrying capacity of the products which could improve mechanical properties such as fatigue, ductility, toughness, anisotropy & formability of steels in different direction. Who needs VIP? I) Manufacturers of products that are under cyclic loading or fatigue e.g. Die manufacturers, coldhot working tool users, moldmakers, bearing manufacturers, machine manufacturers or other transport products. Available shapes ROUNDS II) Customers that are traditionally applying electro slag remelted steels (ESR) by considering segregation; e.g. Die manufacturers, moldmakers, rollers or bearing III) Customers that perform extra manufacturing processes on the delivered steel parts such as bending, drawing, or photo polishing. Scana USA service center is our business hub in USA that is situated in Chicago IL with capability of sawing, cutting, gun drilling and milling tool steel bars or blocks with an objective of delivering products as close to near net shape as possible to the north American customers. Our Service Center has a stock of various tool steel grades in different sizes for fast delivery to our customers. North American Service Center VIP STEEL VALUE ADDED ISOTROPY PERFORMANCE Our USA steel service center offers following services: Why VIP? Buying VIP means getting a superior material for very high performance products does not necessarily mean higher purchasing price. PRICE: Customers who want an economic replacement for ESR (Lower price is their business case); our lean production method ensures lower manufacturing costs than traditional ESR QUALITY: Customers who are thriving to have high end or high performance products (higher performance & better quality is their business case). SIZE/WEIGHT REDUCTION: Customers who are interested in size/weight reduction of their currently larger/heavier products under the same loading condition/application for various purposes (lower fuel consumption, less waste material & flexible design possibilities are some of their business cases). PREMACHINED AS FORGED D = 10-50 in (275-1 300 mm) L max = 950 in (24 000 mm) W max = 90 000 Ib (40 000 kg) 1 Exclusive & direct contact between Scana Sweden and our American end users 2 Deliver near net shape, customer customized products with the lowest possible lead time and lowest possible total cost of manufacturing to north American customers 3 Manage day to day contact, sales & marketing support and after sales support for our North American customers 4 Metallurgical support services such as: Heat treatment recipes Alloy design and material choice based on customers demand/applications Preparation and suggestion of product specification for steel procurement Supplier quality assurance description and project management for special products with special demands Non-destructive & destructive metallurgical analysis such as ultrasonic analysis, magnetic particles, tensile test, impact test, hardness test, metallography and CTOD (Performed in our central laboratory in Björneborg Sweden) STEELBjörneborg Manufacturing site adress SQUARE, OCTAGONAL AND RECTANGULAR BARS T max = 50 in (1 300 mm) PLATES T = 8-50 in (200-1 200 mm) Kristinehamnsvägen 2 SE-680 71 Björneborg, Sweden Phone +46 550 251 00 www.scanasteel.com Customer focus from molten steel to finished assembled products. It is the steel solution. ScanaVIPTOOL s SWEDISH STEEL SOLUTIONS FOR AMERICAN MARKET