Viking Johnson Couplers and Flange Adaptors Scan for more information Technical Guide W5.1 Viking Johnson Maxi Range of universal pipe couplings represents the very latest in mechanical pipe coupling technology. 03.17 PRESSURESYSTEMS W5.1VikingJohnsonMaxiRangeCouplersFlangeAdaptors Applications Repairs New installations Product Attributes Wide tolerance reduces stock holding Superior sealing system Unbeatable corrosion protection Pre assembled for quick installation One fitting is able to connect multiple pipes materials Approvals/Standards BS EN ISO 9001 AWWA/ANSI C.219, EN 14525:2004 Environmental management system accredited to ISO 14001 Quality ISO 9001:2008 Quality Management Standard Accelerated age tested The go to organisation for civil and rural water product solutions
Viking Johnson Maxi Range of universal pipe couplings represents the very latest in mechanical pipe coupling technology with a durability design life expectancy of 50 years. Maxi Product Range Couplers Extra long Couplers W5.1 Viking Johnson Maxi Range Couplers Flange Adaptors PRESSURE SYSTEMS PG 2 Flange Adaptors Reducing Couplings End Caps Design Specifications One product per nominal bore is needed to affect a repair in most pipe materials. Cast Iron, Ductile Iron, Asbestos Cement, Steel, PVC, ABS, GRP all covered in one product. Gasket has slide easy ribs to reduce installation friction, on pipes at top end of OD range and provide maximum sealing on corroded, pitted pipes. One bolt size / torque for DN50 to DN300 range. Up to a 34 mm tolerance on pipe OD. Angularity is 6 for couplings and stepped couplings, 3 for flange adaptors. Expansion / Contraction is 10 mm for couplings and stepped coupling, 5 mm for flange adaptors. 16 bar (Water) / 6 bar (Gas) maximum working pressure. 24 bar (Water) / 9 bar (Gas) maximum site test pressure. Captive, non rotating bolt head requires single spanner to install. Mechanical and chemical relaxation of the gasket material over its 50 year design life simulated by subjecting products to working pressure test at 80 C for 1000 hours Fig. 1 4 Bolt design Fig. 2 3 Bolt design on DN65, DN80, DN100 NB
Table 1 MAXIDAPTOR FAGIBMF050N 50mm NB, to suit 57-74mm OD. Fits T/D, T/E, PN10, PN16, ANSI 125 Flange FAGIBMF080N 80mm NB, to suit 85-107mm OD. Fits T/D, T/E, PN10, PN16, ANSI 125 Flange FAGIBMF100N 100mm NB, to suit 107-132mm OD. Fits T/D, T/E, PN10, PN16 Flange FAGIBMF125N 125mm NB, to suit 132-158mm OD. Fits T/D, T/E, PN10, PN16 Flange FAGIBMF150N 150mm NB, to suit 158-184mm OD. Fits T/D, T/E, PN10, PN16 Flange FAGIBMF175N 175mm NB, to suit 189-212mm OD. Fits 200nb T/D, T/E, PN10, PN16 Flange FAGIBMF200N 200mm NB, to suit 218-244mm OD. Fits T/D, T/E, PN10, PN16 Flange 225mm NB, to suit 250-267mm OD. Fits 250nb T/E, PN10, PN16 Flange FAGIBMF225E 225mm NB, to suit 243-269mm OD. Fits 250nb T/E, PN10, PN16 Flange FAGIBMF250NE 250mm NB, to suit 266-295mm OD. Fits T/E, PN10, PN16 Flange FAGIBMF250 250mm NB (non VJ), to suit 271-289mm OD. Fits T/D Flange FAGIBMF300N 300mm NB, to suit 315-349mm OD. Fits T/D, T/E, PN10, PN16 Flange FAGIBMF350N FAGIBMF350A FAGIBMF350B FAGIBM375400 FAGIBM375406 FAGIBMF400N FAGIBMF400ST FAGIBMF400A FAGIBMF400B FAGIBMF450N FAGIBMF450A FAGIBMF450B FAGIBMF450C FAGIBMF450CR FAGIBMF500N FAGIBMF500A FAGIBMF500B FAGIBMF500C FAGIBMF500D FAGIBMF600N FAGIBMF600A FAGIBMF600B FAGIBMF600C FAGIBMF600D 350mm NB, to suit 351-368mm OD. Fits PN16 Flange 350mm NB, to suit 374.5-391mm OD. Fits PN16 Flange 350mm NB, to suit 394.3-411.3mm OD. Fits PN16 Flange 375mm NB (non VJ), to suit 400mm OD. Fits T/D, T/E Flange. 375mm NB (non VJ), to suit 406mm OD. Fits T/D, T/E Flange 375mm NB (non VJ), to suit 426mm OD. Fits T/D, T/E Flange 400mm NB, to suit 404.8-421.8mm OD. Fits PN16 Flange 400mm NB, to suit 418.2-435.2mm OD. Fits PN16 Flange 400mm NB, to suit 434.4-451mm OD. Fits PN16 Flange 400mm NB, to suit 447.2-464.1mm OD. Fits PN16 Flange 450mm NB, to suit 455-472mm OD. Fits PN16 Flange 450mm NB, to suit 476-493mm OD. Fits PN16 Flange 450mm NB, to suit 487.3-504.3mm OD. Fits PN16 Flange 450mm NB, to suit 510-527mm OD. Fits PN16 Flange 450mm NB, to suit 501.9-518.9mm OD. Fits PN16 Flange 500mm NB, to suit 527-544mm OD. Fits PN16 Flange 500mm NB, to suit 540.1-557.1mm OD. Fits PN16 Flange 500mm NB, to suit 555.3-572.3mm OD. Fits PN16 Flange 500mm NB, to suit 566.5-583.5mm OD. Fits PN16 Flange 500mm NB, to suit 582.2-599.2mm OD. Fits PN16 Flange 600mm NB, to suit 601-618mm OD. Fits PN16 Flange 600mm NB, to suit 630.5-647.5mm OD. Fits PN16 Flange 600mm NB, to suit 645.2-662.2mm OD. Fits PN16 Flange 600mm NB, to suit 662-679mm OD. Fits PN16 Flange 600mm NB, to suit 675-692mm OD. Fits PN16 Flange Fig. 3 Flange Adaptor Fig. 4 Flange Adaptor W5.1 Viking Johnson Maxi Range Couplers Flange Adaptors PRESSURE SYSTEMS PG 3
Table 2 MAXIFIT GIBMF040N 40mm NB, to suit 47.9-59.5mm OD GIBMF050N 50mm NB, to suit 57-74mm OD GIBMF065N 65mm NB, to suit 63-85mm OD GIBMF080NP 80mm NB, to suit 85-107mm OD GIBMF100NP 100mm NB, to suit 107-132mm OD GIBMF125N 125mm NB, to suit 132-158mm OD GIBMF150NP 150mm NB, to suit 158-184mm OD GIBMF175N 175mm NB, to suit 189-212mm OD GIBMF200N 200mm NB, to suit 218-244mm OD GIBMF225N 225mm NB, to suit 243-269mm OD GIBMF250N 250mm NB, to suit 266-295mm OD GIBMF300N 300mm NB, to suit 315-349mm OD GIBMFP350 350mm NB, to suit 351-368mm OD W5.1 Viking Johnson Maxi Range Couplers Flange Adaptors PRESSURE SYSTEMS PG 4 GIBMFA350 GIBMF350N GIBMFP375 GIBMFA400 GIBMFA375 GIBMF400N GIBMF450N GIBMF450A GIBMF450B GIBMFA450 GIBMFP450N GIBMFP450 GIBMF500A GIBMFA500 GIBMF500B GIBMFP500 GIBMF500C GIBMF500 GIBMF600A GIBMF600B GIBMF600C GIBMF600D GIBMF600E GIBMFA600 GIBMF600G 350mm NB, to suit 374.5-391.5mm OD 350mm NB, to suit 386-403mm OD 375mm NB, to suit 394.3-411.3mm OD 375mm NB, to suit 404.8-421.8mm OD 375mm NB, to suit 418.2-435.2mm OD 400mm NB, to suit 434.5-451.5mm OD 450mm NB, to suit 447-464mm OD 450mm NB, to suit 455-472mm OD 450mm NB, to suit 467-484mm OD 450mm NB, to suit 476-493mm OD 450mm NB, to suit 492-509mm OD 450mm NB, to suit 501.9-518.9mm OD 500mm NB, to suit 515-532mm OD 500mm NB, to suit 527-545mm OD 500mm NB, to suit 546-563mm OD 500mm NB, to suit 555.3-572.3mm OD 500mm NB, to suit 565-582mm OD 500mm NB, to suit 582.2-599.2mm OD 600mm NB, to suit 601-618mm OD 600mm NB, to suit 613-630mm OD 600mm NB, to suit 630-647mm OD 600mm NB, to suit 645.2-662.2mm OD 600mm NB, to suit 654-671mm OD 600mm NB, to suit 662-679mm OD 600mm NB, to suit 675-692mm OD Fig. 5 3 Bolt design on DN65, DN80, DN100 NB Fig. 6 MAXIFIT GIBMF600H 600mm NB, to suit 689-706mm OD GIBMF600I 600mm NB, to suit 695-712mm OD
Table 3 LONG SLEEVE MAXIFIT GIBMF050L 50mm NB, to suit 57-74mm OD GIBMF065L 65mm NB, to suit 63-85mm OD GIBMF080L 80mm NB, to suit 85-107mm OD GIBMF100L 100mm NB, to suit 107-132mm OD GIBMF125L 125mm NB, to suit 132-158mm OD GIBMF150L 150mm NB, to suit 158-184mm OD GIBMF175L 175mm NB, to suit 189-212mm OD GIBMF200L 200mm NB, to suit 218-244mm OD GIBMF225L 225mm NB, to suit 243-269mm OD GIBMF250L 250mm NB, to suit 266-295mm OD GIBMF300L 300mm NB, to suit 315-349mm OD Table 4 MAXICAP GIBMS050N GIBMS065N GIBMS080N GIBMS080T GIBMS100N GIBMS100T GIBMS125N GIBMS125T GIBMS150N GIBMS150T GIBMS175N GIBMS175T GIBMS200N GIBMS200T GIBMS225N GIBMS225T 50mm NB 50mm NB, Tapped 38mm 65mm NB 80mm NB 80mm NB, Tapped 50mm 100mm NB 100mm NB, Tapped 50mm 125mm NB 125mm NB, Tapped 50mm 150mm NB 150mm NB, Tapped 50mm 175mm NB 175mm NB, Tapped 50mm 200mm NB 200mm NB, Tapped 50mm 225mm NB 225mm NB, Tapped 50mm Fig. 7 Long Sleeve Maxifit Fig. 8 Maxicap W5.1 Viking Johnson Maxi Range Couplers Flange Adaptors PRESSURE SYSTEMS PG 5 GIBMS250N 250mm NB GIBMS250T 250mm NB, Tapped 50mm GIBMS300N 300mm NB GIBMS300T 300mm NB, Tapped 50mm
Table 5 MAXISTEP W5.1 Viking Johnson Maxi Range Couplers Flange Adaptors PRESSURE SYSTEMS PG 6 GIBMFS050065N GIBMFS050080N GIBMFS065080N GIBMFS080100N GIBMFS100125N GIBMFS125150N GIBMFS150175N GIBMFS175200N GIBMFS200225N GIBMFS225250N GIBMFS375 50/65mm NB, suits 57-74mm (small end) to 63-85mm (large end) 50/80mm NB, suits 57-74mm (small end) to 85-107mm (large end) 65/80mm NB, suits 63-85mm (small end) to 85-107mm (large end) 80/100mm NB, suits 85-107mm (small end) to 107-132mm (large end) 100/125mm NB, suits 107-132mm (small end) to 132-158mm (large end) 125/150mm NB, suits 132-158mm (small end) to 158-184mm (large end) 150/175mm NB, suits 158-184mm (small end) to 189-212mm (large end) 175/200mm NB, suits 189-212mm (small end) to 218-244mm (large end) 200/225mm NB, suits 218-244mm (small end) to 243-269mm (large end) 225/250mm NB, suits 243-269mm (small end) to 266-295mm (large end) 375mm NB, suits 394.3-411.3mm (small end) to 418.2-435.2mm (large end) 500mm NB, suits 527-544mm (small end) to 540.1-557.1mm (large end) 600mm NB, suits 630-647mm (small end) to 662-679mm (large end) Fig. 9 Maxistep
W5.1 Viking Johnson Maxi Range Couplers Flange Adaptors PRESSURE SYSTEMS PG 7
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