SUPERIOR FINISHING SOLUTIONS Corrosion Protection Corrosion Protection Top Coat Welding and Fabrication Assembly 1 Top Coat
Welding and Fabrication Oshkosh Finishing Services delivers the complete range of manufacturing and finishing solutions to help you deliver the highest quality products to your customer. From Corrosion Protection and Top Coat to Welding, Fabrication and Assembly, our streamlined processes, unmatched capabilities and multi-industry experience ensure you receive premium products at the right price. Assembly 2
DRIVEN BY CUSTOMER SATISFACTION Oshkosh Finishing Services always keeps the customer first, ensuring unsurpassed consistency and versatility. We incorporate the highest quality standards and state-of-the-art capabilities to provide the proven, reliable way forward. 3
In order to provide the most advanced and reliable support from a single source, Oshkosh Finishing Services continuously looks for ways to innovate and improve upon service. We follow the most stringent quality control initiatives and utilize cutting-edge technologies to ensure precision and consistency for parts of all shapes and sizes. Lean and Six Sigma tools are incorporated into all processes as well to reduce cycle times, improve cost efficiencies and eliminate waste. By combining all finishing services Corrosion Protection, Top Coat, Welding, Fabrication and Assembly into a comprehensive, economical solution, Oshkosh Finishing Services consistently meets and exceeds even the most demanding delivery schedules. 4
5 CORROSION PROTECTION
E-coat offers a superior corrosion and chemical resistance when compared to conventional priming and painting methods. We chose to E-Coat our frame rails and liners because of its proven corrosion protection, its durability and versatility. Don Bent Vice President of Operations Pierce Manufacturing The electrocoating (E-Coat) immersion process provides coverage of complex parts and a uniform thickness without runs or drips. E-Coat delivers a superior corrosion and chemical resistance, while maintaining a high-quality, resilient surface for paint of any color or finish. Operating out of one of the most expansive facilities in the nation, Oshkosh Corrosion Protection services feature E-Coat capabilities that other companies cannot match. Our 150,000 square foot facility is home to one of the country s largest Programmable Hoist Systems (PHS), as well as a state-of-the-art Slide Rail Square Transfer System (SST), which allows processing of parts of virtually all shapes and sizes. In addition to our capable systems, Oshkosh Corrosion Protection leverages expertise from Oshkosh s proven experience serving the Department of Defense. Our economic and efficient corrosion protection provides a durable resistance from the most severe conditions. Durable, consistent protection. High-performing cathodic epoxy coatings are paired with zinc-phosphate pre-treatment Final coatings provide superior salt spray, humidity and cyclic corrosion resistance PHS tank sizes: 36 feet long, 8 feet deep and 3.5 feet wide; maximum weight capacity of 5,000 pounds Immersion process offers uniform coverage and thickness of complex parts Accredited laboratory for performance testing and certification of the overall coating process 6
7 TOP COAT
With the Oshkosh name, you know you are getting the highest quality products and service throughout the entire process. Our Operations department is constantly focused on continuous improvement initiatives to increase efficiencies on the FMTV manufacturing process. The end result has been truck and trailer components sent through E-Coat tanks and top coat booths on the same line under the same roof. This reduces lead times, product handling, and costs. Patrick Doyle FMTV Program Director Oshkosh Defense Oshkosh Top Coat utilizes rigorously trained technicians and stateof-the-art equipment to deliver an advanced, high-quality service. Isolated booths are strictly regulated so our top coats maintain a consistent application of color and thickness on parts of all shapes and sizes. Oshkosh prides itself on utilizing state-of-the-art coating technologies, offering the highest quality and cost-efficient application for a variety of products, including armor, steel, aluminum, iron alloys and galvanized materials. Our top coat booths also work in conjunction with the corrosion protection facility to reduce lead times and product handling. State-of-the-art coating system. Temperature and humidity regulated top coat painting booths maintain a stable coating environment Coating technology offers a consistent application of color and thickness on parts of all shapes and sizes and a variety of products and substrates 8
9 WELDING AND FABRICATION
Our engineers understand that demanding conditions require specialized and proprietary components. Oshkosh Welding and Fabrication utilizes precision laser cutting and high definition plasma cutting, as well as a complete shop for punching, forming and bending to produce the components that withstand the most challenging operating environments. With an experienced team of certified welders and high-tech welding robotics, our process provides superior service that surpasses industry standards. Oshkosh Welding and Fabrication uses the Gas Metal Arc Welding (GMAW) process with the capabilities to weld a variety of products including armor, steel, aluminum and galvanized materials. Our internal fixture design and build capability enables the welding and fabrication service team to work with components from a diverse range of shapes, sizes and properties. These capabilities promote efficiency and innovation, and exemplify our proven history of deliveries on or ahead of schedule. Innovative, cutting-edge technology. Advanced laser cutters and high definition plasma cutters provide superior control and precise contour for specialized parts Heavy-duty forming press, as well as specialized tube bending and punching machines allow the fabricating of a wide assortment of materials Flexible modular tooling reduces the overall production lead time and improves change over between components Robotic welding allows for pin-point accuracy and efficient production 10
11 ASSEMBLY
Oshkosh Finishing Services incorporates innovation and expertise into every production assembly. Whether fabricating proprietary fixture designs internally or engineering specialized tools on-site, our assembly system consistently delivers exact tolerances and specifications. Our assembly experts also provide services from sub-assembly for small components to full-electro-mechanical assembly for complex parts. These comprehensive and efficient services ensure that Oshkosh provides vehicles on time and on budget. Oshkosh Assembly is the long-lasting solution for environments that demand precision and expertise. Precise, flexible production. Production incorporates a Torque Monitoring System that signals operator when correct torque value is applied Use of advanced direct current (DC) tooling In-house engineers design and fabricate specialized assembly jigs, fixtures and tools to accommodate parts of all shapes and sizes Gauge and calibration labs monitor the precision of each assembly to ensure high-quality standards 12
13
Excellent processes and outstanding people have proven to be the perfect combination for the unsurpassed quality that Oshkosh Finishing Services delivers. Marek May Vice President of Operations Oshkosh Defense 14
Oshkosh Corporation 2307 Oregon Street, P.O. Box 2566 Oshkosh, WI, USA 54903-2566 ph 1.920.235.9150 fax 1.920.233.9506 Washington, DC Office 1300 North 17th Street, Suite 1040 Arlington, VA, USA 22209 ph 1.703.525.8400 fax 1.703.525.8408 2013 OSHKOSH CORPORATION All trademarks and registered trademarks are property of Oshkosh Corporation oshkoshfinishingservices.com FINSRVC_BRO_UEN_6/13-1