Enterprise Systems. Chapter 10

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Chapter 10 Enterprise Systems Information Technology For Management 6 th Edition Turban, Leidner, McLean, Wetherbe Based on lecture slides by L. Beaubien, Providence College John Wiley & Sons, Inc. Chapter 8 1

Integration: Internal vs. External Internal integration refers to integration within company between applications, and/or between applications and databases. External integration refers to integration of applications and databases among business partners. Enterprise Resource Planning (ERP) vs. Supply Chain Management (SCM) / Customer Relationship Management (CRM) Enterprise Systems span all or some functional areas in an organization. 2

Enterprise Resource Planning A software application which is built around an integrated database and which supports all the major functional areas and business activities of an organization, no matter where its facilities are located.

Manufacturing Roots of ERP The vision of having an integrated IS began on the factory floor MRP used inputs of forecast inventory levels and lead times MRP II incorporated more links to other functions order processing and product costing ERP is viewed as an extension of MRP II provided better visibility of operational data

Organizational Structure There are two constraints that affect how we have traditionally designed organizations. No integrated data No universal communications 5

Organizational Structure As a result, we created functional organizations, slow communications, and fragmented business processes. CEO Finance Marketing Manuf-ing Logistics A B Message / Interaction X Significant communication has to go up before it goes across. 6

Organizational Structure The stovepipes participate in the end-to-end business processes, but they do not see how it all fits together. CEO Finance Marketing Manuf-ing Logistics Design Product Build Product Sell Product Service Product 7

Organizational Structure Pieces of the end-to-end business process are held in stand-alone databases. CEO Finance Marketing Manuf-ing Logistics D B S S D X B D B S X D Design Product B Build Product S Sell Product X Service Product 8

Organizational Structure The information systems are fragmented, just like the organizations and processes. Different phases of the product cycle will use redundant, conflicting databases. D S D B B S D B S X X D Design Product B Build Product S Sell Product X Service Product 9

Organizational Structure To make things worse, each top manager has a different incentive. CEO Finance Marketing Manuf ing Logistics Keep costs down X X High employee utilization X X High machine utilization X Sell lots of units Profitability Minimize leased space Units produced X???? X X 10

Organizational Structure This difference in incentives creates a phenomenon called suboptimization, in which every manager meets his/her objectives, but the overall objectives of the company are not met. CEO Costs Leases Units Sold Employee Utilization Machine Utilization Units Produced Costs Employee Utilization Finance Marketing Manuf-ing Logistics Design Product Build Product Sell Product Service Product 11

Organizational Structure Who is responsible for the product end-to-end? CEO Costs Leases Units Sold Employee Utilization Machine Utilization Units Produced Costs Employee Utilization Finance Marketing Manuf-ing Logistics Product Life Cycle Market Share Profitability 12

Organizational Structure There are several alternatives to organizational design. Divisional structure Hybrid structure Matrix structure Teams 13

Organizational Structure Divisional by Geography. CEO North South East West Fin Mkt Man HR Fin Mkt Man HR Fin Mkt Man HR Fin Mkt Man HR 14

Organizational Structure Divisional by Product CEO Product 1 Product 2 Product 3 Product 4 Fin Mkt Man HR Fin Mkt Man HR Fin Mkt Man HR Fin Mkt Man HR 15

Organizational Structure Hybrid solution - mixing functional and divisional. CEO Product A Product B Product C Finance HRM Mkt Man Log Mkt Man Log Mkt Man Log GL AP AR Tax Recr Ben Pay Train 16

Organizational Structure The matrix organization combines the features of both functional and divisional organizations. It is frequently used for projects, programs, and products. Has higher demands for communication and coordination CEO Finance Manuf Marketing Logistics Project 1 Project 2 Project N 17

Organizational Structure Teams represent a refinement of the matrix organization. CEO F Finance M Manuf X Marketing L Logistics L M Team 1 X F X M L F F Team 2 M X M L Team 3 X X F F 18

Organizational Structure Network organizations are designed from the ground up around an improved business process. CEO Finance Manuf Marketing Logistics L M Team 1 X F X M L F F Team 2 M X M L Team 3 X X F F Design Product Build Product Sell Product Service Product 19

Organizational Structure New end-to-end responsibility is supported by the integrated database. CEO Finance Marketing Manuf ing Logistics Integrated Database Design Product Build Product Sell Product Service Product 20

Activity Find one ERP vendor, and look through the list of functionalities as well as industry solutions (if any) offered. Do you think anything is missing?

Enterprise Resource Planning Eventually, companies realized that an ERP was needed to truly integrate the organization and allow reengineering of its business processes. HR Processes Hire Fire Pay Train Financial Processes Pay bills Collect Bills Pay taxes Compute costs ERP Customer Data Product Data Location Data Employee Data Market Data Cost Data Billing Data Order Data Production Data Manufacturing Processes Design product Build product Assemble product Test product Order materials Store materials Marketing Processes Determine price Sell product Take an order Deliver product

Enterprise Resource Planning An integrated database must be based on a logical model of the company and its data a data model. Site Has Customer Makes Payment Oracle Is for Sends Order Gets Is for Invoice DB2 Informix Delivery Is on Is for Product Handles Sybase SQL Server Adabase Contains Cost Has Part Makes Employee Provides Supplier

Properties of ERP Integrated in nature when data are entered into one of the functions, information in all related functions is changed They are modular in structure. A company can implement all the modules or a subset of them. Best of Breed approach: Integrating modules from different vendors. Implementing it is more complex because of the interfaces that need to be established. (EX: Peoplesoft (Oracle) + SAP) Open architecture. Bolt-ons such as DSS can be integrated easily. DSSs offered by ERP vendors are not good enough (Ex: SAP s APO, data mining) Customization. ERP systems can be adapted to different companies and their needs.

(The most common reason) (They are very inflexible) (The second most common reason)

ERP and Culture The organization s culture can fight the implementation and effective use of the ERP. Not invented here Fight introduction of third-party software Refuse to follow the ERP s business model, insisting that the company s way is unique and must be continued. Shoot the messenger ERPs require reengineering of business processes. But reengineering requires a frank analysis of weaknesses and problems. Organization does not want to hear the bad news. 26

ERP and Culture Empire building ERPs require reengineering of business processes.. Some paper-based empires will go away. Other departments will be outsourced. Middle management will shrink. Cards close to vest ERP s integrated database makes all the data more visible and accessible. Some empires depend on other people not knowing what they do. 27

ERP and Culture It s not my job Integrated database expands jobs. Integrated database removes excuses. Work harder, not smarter Organization has a bias against asking questions 28

ERP and Culture The culture is reinforced by the official and unofficial reward systems. Traditional reward systems contributes to isolation and ERP will suffer. Individual goals Individual rewards Low Costs Units Sold Machine Utilization Employee Utilization Finance Marketing Manuf-ing Logistics Not invented here Shoot the messenger Risk averse Cards close to the vest Empire building It s not my job 29

ERP and Culture The use of common goals and shared rewards helps to break down the walls between departments. New Finance Market share, Profitability, Stock price Cost goals Volume goals Utilization goals Marketing Operations Logistics Old Not invented here Shoot the messenger Risk averse Cards close to the vest Empire building It s not my job 30

ERP and Culture Change Management activities Forums with top management Training sessions Team building activities Communications programs 31

Costs of Implementing ERP

Costs of Implementing ERP One large company stated that it spent around $100M on the installation of SAP. 33

ERP Implementation Successful companies involved their heavy end users through out the implementation process instead of providing training at very end viewed ERP system as a business solution not an IT solution analyzed their operations thoroughly before the implementation and identified any discrepancy between current practices and ERP system (business processes and rules such as the those used in case of credit violation, pricing, and inventory sourcing) formed implementation teams Dedicated teams in large firms vs small firms Knowledge transfers

ERP Implementation Democratic and transformational leadership is needed at certain points. At other points, leadership must be autocratic and transactional. Democratic Project Startup Analysis and Design Autocratic Implementation 35

ERP Implementation Decisions go lower in the organization. Some jobs go away. Other jobs get expanded. CEO Top Finance Marketing Manuf ing Logistics Mid A B C Deleted Worker X Y Expanded Question, Opportunity Integrated Daabase 36

ERP Systems Discussion ERP systems implement best practices, and thus allow for learning in management concepts. What might be drawbacks in this? If customizing is not enough to adapt the software to a company's needs, the program code can be changed. What might be problems resulting from this? 37

Supply Chain Definitions Supply chain: The flow of materials, information, money, and services from raw material suppliers, through factories and warehouses to the end customer; includes the organizations and processes involved. Supply chain management (SCM): The planning, organizing and coordinating of all supply chain s activities. E-supply chain: A supply chain that is managed electronically usually with Web-based software. 38

The Flows in the Supply Chain Materials flows: These are all physical products, raw materials, supplies, and so forth, that flow along the chain. The concept of materials flows include reverse flows - returned products, recycled products and disposal of materials or products. Information flows: All data related to demand, shipments, orders, returns, and schedules. Financial flows: All transfers of money, payments, credit card information and authorization, payment schedules, e-payments and credit related data. 39

An Automotive Supply Chain 40

Example: American Hospital Supply Corporation (AHSC) AHSC sold products through travelling sales people who filled in order forms and mailed to HQ a typical customer: a hospital with 800 beds 30,000 different products about 10 separate purchasing units (pharmacy, cafeteria, etc.) about 50,000 orders per year difficult to process prone to errors 41

The Problem Customer (early 60s) One customer complained heavily about delivery speed and errors A creative manager in AHSC developed the following system a dataphone (IBM 1001) was installed at the hospital s purchasing department the dataphone could process preprinted cards and pass the data over the phone line the dataphone was connected to a card printer (IBM 026) at the AHSC distribution center the hospital was given preprinted cards for every single item they purchase from AHSC 42

The Problem Customer (early 60s) these cards were placed in the storage area right above the safety stock of each item as items were consumed, when a card was reached, this prompted an order the card was taken from the shelf and placed in a box at the end of the day, all of the cards in the box were passed to AHSC these copied cards were fed into a AHSC computer for order processing the system was a big hit and was spread to 200 hospitals in a short time 43

Evolution of ASAP 1970s: The system was named ASAP (analytic systems automated purchasing) updated with new electronic equipment allowed for modification of order quantities 1977: ASAP 2: terminals connected customers to AHSC could see prices, stocks proposed substitutes for out of stock items supported e-messages 44

Evolution of ASAP 1980 ASAP 3 customers can use their own product codes electronic files for repetitive ordering bar code readers (later) 1983 ASAP 4 linked customer computers to AHSC computers automatic order file preparation confirmation of order updating delivery dates 1984 ASAP 5 decision support tools for customers 45

Supply Chain Problems and Solutions Problems along the supply chain from two sources: Uncertainties and the need to coordinate several activities, internal units and business partners A major source of supply chain uncertainties is demand forecast. The actual demand may be influenced by several activities such as competition, prices, weather conditions, technological developments, customers general confidence, delivery times and more. Trust is a major issue Make-or-buy decisions Vendor selection Reverse logistics 46

Bullwhip Effect Erratic shifts in orders up and down the supply chain. It is related to properly setting inventory levels in various parts of the supply chain. 47

Solutions to Supply Chain Problems Vertical integration: integrate with the upstream part of the supply chain, typically by purchasing up-stream suppliers, in order to ensure better coordination (before 1980s). Using inventories: The most common solution used by companies to solve supply chain problems is building inventories as an insurance against supply chain uncertainties (before 1990s). 48

Contemporary Solutions to SC Problems Information sharing: sharing information along the supply chain can improve demand forecasts. Such sharing can be facilitated by EDI, extranets, and groupware technologies, based on master data management.. E-Business: Use of Internet, electronic marketplacres etc. Vendor-managed inventories (VMI): allowing suppliers to monitor the inventory levels of their products in the retailers stores and to replenish inventory when needed. 49

Contemporary Solutions to SC Problems Drop shipping: Supplier directly ships to endconsumer E-Procurement: Use of Internet technologies to purchase or provide goods or services Supply Chain Teams: Composed of people from different companies who work together 50

Supply Chain Management Discussion What effects might turn up in asymmetrical relationships (e.g. one customer for many small suppliers)? 51

Customer Relationship Management Customer Relationship Management (CRM) is an enterprisewide effort to acquire and retain customers. Includes a one-to-one relationship between a customer and a seller. One simple idea Treat different customers differently. Helps keep profitable customers and maximizes lifetime revenue from them. 52

CRM Applications Customer-facing applications areas where customers interact with company Customer-touching applications customers interact directly with the application Customer-centric intelligence applications analyze results of operations and improve CRM applications Online networking applications methods that provide opportunity to build personal relationships with large numbers of people 53

CRM Applications Sales force automation (SFA) functions provide such data as sales prospect and contact information, product information, product configurations and sales quotes. Marketing Cross-selling refers to the marketing of complementary products to customers. Up-selling is the marketing of higher-value products or services to new or existing customers. Bundling is a type of cross-selling in which a combination of products is sold together at a lower price than the combined costs of the individual products. 54

CRM Applications Customer service can take many forms and includes: Search and comparison Free products or services Technical and other information and services Customized products and services Tracking account or order status Personalized Web pages FAQs E-mail and automated response Call centers 55

Customer Relationship Management Discussion Do universities employ some kind of CRM? If not, how could they introduce this? 56

Case Study Prepare the Minicase Chapter 10 ERP helps Productivity at Northern Digital Inc., textbook p.403/404, and Case Part IV How Wal-Mart Is Driven by IT, p. 441-444, for next class session. 57