Air Compressor Series
Leading the Industry FS-Elliott is best positioned to provide you with the highest quality air compressors, parts, and services to ensure optimal performance and reliability of your compressed air system. Customers worldwide recognize the advantages of relying on the FS-Elliott name to obtain optimal performance and efficiency with a quality product. Economics FS-Elliott offers a wide range of compressed air products and services focused to optimize your compressed air system. Whether you are purchasing a new compressor, updating an existing installation, or implementing a more efficient control system, FS-Elliott is the right choice to help minimize overall operating costs. Whatever your situation, you can be sure FS-Elliott will provide a solution that will enhance your compressed air system. Experience First introduced to the market nearly 50 years ago, our energy-efficient compressors incorporate the latest aerodynamic technologies to ensure optimum performance. FS-Elliott has thousands of highly reliable centrifugal compressors operating worldwide in a variety of markets and applications. You can place your trust in our experience to choose the right product to meet the needs of your specific application. Quality We have been a recognized quality leader for almost 50 years and we are passionate about continuing the tradition. The results show in our compressors that continue to be preferred by the most demanding customers for critical applications in some of the most unforgiving environments. Service We are ready to serve you with more than 80 sales and service locations worldwide. Our network of both authorized, factory-trained distributors and factory-direct sales and service professionals are prepared to meet your needs 24 hours per day and 365 days per year. We also maintain a comprehensive parts inventory allowing us to deliver most maintenance parts to your door within 24 hours. 2
Leading the Way 10 Ways FS-ELLIOTT Ensures Reliable Oil-Free Air 1 High Base-Load and Part-Load Efficiency Precision state-of-the-art impeller designs provide for highly efficient air compression. Optimized aerodynamic stage matching and intercooler efficiencies minimize power requirements. Backward-leaning impeller designs can effectively be controlled for optimum air flow. 2 Optimized Operational Efficiency Through Out the Entire Year Polaris inlet control adjusts to changing ambient conditions and plant load variations to conserve energy. 3 Minimum Number of Moving Parts No major sliding or rubbing parts to wear. No coating on rotating elements to wear. 4 Robust and Reliable Industrial Design High-precision AGMA Quality 13 / ISO-DIN 5 helical gears to minimize noise and vibration. Self-adjusting tilt or flex pad journal bearings 5 Superior Package Design An all-inclusive designed package. Reliable and efficient trouble-free operation. Package design ensures low vibration levels. Self-contained, low-pressure lubrication system. Easily accessible controls for local operation. High efficiency intercoolers are built into the package and designed to provide ease of maintainability and reliability. 6 Simple, Low-Cost Installation Package is designed to minimize the number of external connections. Compact design minimizes foundation and floor 8 Ease of Operation Simple and easy-to-use menu driven controller operated via the newest technology displays. Controller handles automatic start-up and shutdown sequence and prompts appropriate operator actions. Real time monitoring of temperature, pressure, and vibration. 9 Ease of Maintenance Equipment components are easily accessible. Horizontally-split gearbox, pinion bearings, bull gear bearings, and seals permit easy inspection and service. Intercoolers may be cleaned in place by rodding. space required. Smooth, quiet operation. 7 Elimination of Air Line Oil Contamination Polaris is designed to be oil-free. Cleanliness certification available. Oil contamination is eliminated. 10 Professional Service 24/7/365 responsiveness. Decades of professional service experience. Global service network. Complete service packages available, including operation and maintenance training. adapt to load changes, providing superior stability compared to fixed geometry bearings. Double-acting thrust capability to accommodate all load conditions. Stainless steel impellers resist corrosion and erosion. Precision component balanced rotors. 3
Weights and Dimensions P-300 P-400 Air Compressor Series P-500 B P-600 A C Weights and Dimensions P-700 Polaris Model Overall Dimensions A* B* C* Approximate Weight* in. mm in. mm in. mm lb. kg P-300 115 2910 101 2568 72 1832 10000 4550 P-400 143 3632 75 1905 81 2057 14500 6575 P-500 125 3175 85 2160 85 2160 16000 7260 P-600 181 4597 92 2337 87 2210 25500 11567 P-700 181 4597 92 2337 87 2210 28800 13063 * Value may vary with motor rating and type. 4
Polaris Advantages Efficiency Polaris compressors use the most advanced aerodynamic designs and control systems to deliver your compressed air while minimizing energy and maintenance costs. Quality The Polaris Series delivers the most reliable, oil-free air in the industry. Our strict quality control and ISO 9001 certified manufacturing facility ensure a satisfying ownership experience. Polaris Compressor Model Power and Flow Ranges 2500 HP 1864 kw 11500 ICFM 326 m 3 /min Ease of Use A simple design and few moving parts minimize required maintenance and downtime resulting in low costs and ease of ownership. 1500 HP 1119 kw 1250 HP 932 kw 6500 ICFM 184 m 3 /min 6000 ICFM 170 m 3 /min P-700 P-700 1000 HP 746 kw 4500 ICFM 127 m 3 /min 4000 ICFM 113 m 3 /min 450 HP 336 kw 250 HP 186 kw P-300 700 HP 522 kw 400 HP 298 kw P-400 600 HP 447 kw P-500 POWER 700 HP 522 kw P-600 2090 ICFM 59 m 3 /min 900 ICFM 25 m 3 /min P-300 3350 ICFM 95 m 3 /min 1600 ICFM 45 m 3 /min P-400 2600 ICFM 74 m 3 /min P-500 INLET FLOW P-600 Discharge Pressure: 45 to 150 psig / 3.1 to 10.3 bar g Performance may vary based on actual site conditions. Consult your authorized FS-Elliott distributor for more information. 5
Product Features Inlet Guide Vane Adjusts to plant conditions and load variations to conserve energy. Bearing and Seal Design Horizontally-split for easy inspection and maintenance. Straight through Intercooler Tube Bundles High heat transfer efficiency Minimum air pressure loss Trouble-free design Low-maintenance cost Aerodynamic Design Stainless steel impellers resist corrosion and erosion. Backward-leaning impeller design can be effectively controlled for optimum air flow and highly-efficient air compression. Optimized aerodynamic stage matching and intercooler efficiencies minimize power requirements. Five Year Warranty FS-Elliott Corona Brand lubricants provide extended lubricant life and excellent wear protection. Our lubricants also minimize harmful build-up ensuring longer equipment operating cycles. Exclusive use of Corona lubricants makes your compressor eligible for the FS-Elliott Five Year Warranty Program, resulting in peace-of-mind and reduced long-term cost of ownership. 6
Compressor Controls Control Systems Energy Savings Experience precise control and system flexibility with multiple control modes Maximize turndown capability and energy savings Manage energy efficiency of multiple compressors Simplicity Control all set points from one interface View display capabilities in numerous languages Large, color graphical interface for operator ease-of-use Advanced Technology Achieve optimum performance, reliability, and convenience with the latest PLC-based controls Monitor and manage all of your air compressor needs with a touch of the screen at the unit or from a remote location 7
Featured Optional Items Fully Packaged Aftercooler and Discharge Piping The Polaris package offers many unit mounted accessories, including packaged aftercoolers and discharge piping, resulting in low installation costs and providing a compact plant footprint. Dual Oil Filters with Integral Transfer Valve Useful for those applications where continuous operation is essential and a shutdown for routine maintenance is unacceptable. The dual filter and transfer valve configuration allows for smooth switching from one filter element to the other while the compressor continues to operate. Packaged Water Manifold A packaged water manifold offered with throttling valves allows you to minimize water usage and simplify installation efforts. Sound Enclosures Modular enclosures are available for those installation sites that have special acoustic requirements. Removable side panels and rigid base frames are designed to provide easy access for maintenance and handling. 8
Available Accessories Aries Dryers FS-Elliott s line of desiccant air dryers offers you total project management in one simple step. When you purchase an Aries Dryer, you receive a complete package delivered under one warranty. Motor Starters Full line of motor starters to fit your application. Zero Loss Pulsar Drain Valve Clear LED indication of operating states No unnecessary loss of air Simple installation Compact and robust construction Sirius Integrator Advanced graphical presentation, energy management, networking, data acquisition, and data administration software package, specifically designed for compressed air systems. Allows plant operators to cost-effectively monitor and control their entire air facility from a common location. SIRIUS integrator Serious Integration Serious Savings 9
Reliability through Design Horizontally Split Sleeve Journal Bearing and Flat Land Thrust Bearing (Typical 2 Places) Helical Bull Gear Pinion Seal (Typical 3 Places) Horizontally Split Tilting Pad Journal Bearing and Tapered Land Thrust Bearing (Typical 4 Places) Rotor Assembly Pinion and Single Impeller Rotor Assembly Pinion and Dual Impellers Designed to minimize downtime Few rotating and wearing parts Horizontally-split casing and components for simple, quick field maintenance Completely field-serviceable rotors and internals 10
Local Service Capabilities Parts FS-Elliott maintains an extensive inventory of quality OEM parts giving you immediate access to the service parts you need. We can provide these parts to precise dimensions, material specifications, and the latest technology. Most parts can be shipped directly to you within 24 hours. Installation and Startup FS-Elliott and our distributors tailor installation and start-up services to you and your needs, ranging from qualified assistance for your own commissioning team to providing total turnkey installation. Repairs FS-Elliott ISO-certified and factory-authorized service facilities are fully capable of performing repairs with experienced service teams dedicated to ensuring that emergency situations are handled with urgency 24/7/365. Maintenance A combination of select FS-Elliott features means your compressor will operate reliably for extended periods of time with minimal maintenance. Inherently low vibration No rubbing or direct wearing parts Optimum clearances between rotating and stationary parts No oscillating load Integrated engineering package design Rerates Rerating an existing compressor is the most efficient way to meet the changed demands of your compressed air system. Our design innovations and upgrades improve reliability and reduce lifecycle costs. Training With a wide range of operator and maintenance training programs available, we can customize a program to fit your specific needs. The training can be performed at your location or at one of our facilities. 11
FS-Elliott s Corporate Headquarters - located in Export, PA USA Visit our website to locate your authorized FS-Elliott distributor. FS-Elliott Co., LLC 5710 Mellon Road Export, PA 15632-8948 U.S.A. Telephone... (724) 387-3200 FAX... (724) 387-3270 E-mail... info@fs-elliott.com Internet... ISO 9001 Certified for design and manufacture of centrifugal compressors. FS-Elliott Co., LLC reserves the right to modify the design or construction of the equipment described in this brochure and to furnish it, as altered, without further reference to the illustrations or information contained herein. FS-Elliott Co., LLC 2009 Bulletin FSP73-909