Components and integrated systems for Packaging Industry applications

Components and integrated systems for Packaging Industry applications

COMPONENTS AND SYSTEMS FOR AUTOMATION Advanced solutions for food and packaging industry automation The requirements of the food processing and packaging industry are evolving rapidly, with customers demanding higher levels of customization, efficiency and flexibility from their machinery. Camozzi Automation has responded to this need with the creation of C_Packaging; a specialist department which brings together technicians and business development managers, working in partnership with clients to develop advanced solutions that will optimize all aspects of the operational life of machinery. With in excess of fifty years sector experience and the ability to offer advanced actuation and fluid control technology, Camozzi Automation is uniquely placed to offer its clients solutions that will enhance the efficiency and effectiveness of their automation. 3

WELCOME TO THE WORLD OF CAMOZZI AUTOMATION More than fifty years serving our customers With over half a century s experience and a presence in more than 70 countries worldwide, Camozzi Automation is a global leader in the supply of pneumatic and electric components for industrial automation and of components for fluid control. Our primary goal is to satisfy the needs of our clients through technological innovation, expertise, high product quality, optimization of production processes and the guarantee of pre and after-sales service. Also, thanks to the support of the Mechatronic Application Research Center (MARC), complete solutions can be designed for integration into complex systems that can be interconnected in accordance with industry 4.0. 24 SUBSIDIARIES 54 EXCLUSIVE DISTRIBUTORS INDUSTRY FLUID CONTROL MOBILE AUTOMATION 4

MOTION & CONTROL Automation integrated with communication systems for constant - even remote - performance control. Complete mechatronic systems that include interconnected diagnostic sensors and components, capable of fulfilling the potential of the industry s main communication protocols. SMART AUTOMATION SMART solutions that can be integrated into complex machinery and systems allowing components to interface and dialogue with each other in order to transmit, receive and reprocess information. 6 PRODUCTION FACILITIES 1700 EMPLOYEES MINIATURIZATION Miniaturized solutions, in which the reduction of dimensions enables the combining of functions into more compact systems and provide convenient on-board accessibility. Miniaturization of components encompasses all solutions, in particular, the pilots for solenoid valves. ENERGY SAVING Energy saving systems that combine the reliability and robustness of mechanical components, the precision of integrated electronics, the quality of materials and the study of design, all while eliminating waste and inefficiencies. 5

EFFECTIVE PRODUCTION Technologies and expertise to optimize performance, safety and energy efficiency COMPONENTS AND INTEGRATED SYSTEMS FOR EVERY PRODUCTION PHASE PROCESS & PRIMARY PACKAGING PRIMARY WRAPPING FILLERS AND DOSING DEVICES FFS CLEANING MACHINES

FOCUS ON THE ULTIMATE BENEFITS FOR THE CLIENT/USER CONSTANT COMMITMENT TO IMPROVE PERFORMANCES MAXIMUM PRODUCTIVITY AND RELIABILITY CUSTOMIZED SOLUTIONS FOR EACH PRODUCTION PHASE INTEGRATED SYSTEMS FOR SMART INDUSTRIAL AUTOMATION GENERAL PURPOSE SECONDARY PACKAGING CARTON ERECTING MACHINES WRAPPING MACHINES SEALING MACHINES TERTIARY PACKAGING WRAPPING MACHINES PALLETIZERS LABELLERS CARTONING MACHINES LABELLERS PHARMA & COSMETICS FOOD & BEVERAGE CONSUMER GOODS CHEMICAL SECTOR Different production phases and their relative working conditions need different solutions. The first process and primary packaging phase is the most delicate one, as the direct contact with the product (that may be food, pharmaceutical or cosmetic) requires solutions that do not contaminate or cannot be contaminated. In this phase it is also essential to assure reliability and flexibility, in order to process different products without reducing the efficiency of the equipment (OEE). Typically, the next phase is represented by secondary packaging, that includes one or more primary containers. In this phase the wrap, that is not in contact with the product, wraps or contains different primary containers. Then it is closed and labelled, to go on to the following process. The secondary processing requires very high production cycles. As a consequence, it is essential to use reliable, efficient and robust components. The last phase is represented by tertiary packaging, in which the combination of more containers (primary or secondary) are packed together to safely and easily move and perform all other logistical operations. This phase is represented by large sized wrapping machines, palletizers, labellers and casepackers that work with lower dynamics, but with major loads and as a consequence robust, but energy efficient components are needed. 7

PROCESSING FROM THE PRODUCT TO THE PACKAGING Control and handling technologies for every step of the production process. Every operation involved in the packaging line has different requirements that can be satisfied in the best way possible thanks to the use of a specific technology: pneumatic or electric or the integration of both. Pneumatic technology is widely used in packaging machinery as it is typically cleaner, lighter, more reliable and compact when compared to other actuation technologies. Electromechanic actuation complements the pneumatic actuation as it provides greater control over axis position, speed and acceleration. Camozzi Automation s range of standard products includes solid, reliable, efficient solutions that can operate in complex environmental conditions. Camozzi Automation can also deliver more complex, intelligent and customized systems that can increase productivity and reduce the automatically-operated machine s assembling and setup time. PROCESS & PRIMARY PACKAGING FLUID CONTROL SYSTEMS, STEEL COMPONENTS SECONDARY PACKAGING PNEUMATICALLY-OPERATED ISO AND MINIATURIZED CYLINDERS, FIELDBUS AND ETHERNET VALVE ISLANDS TERTIARY PACKAGING CYLINDERS, PNEUMATICALLY-OPERATED AXES, ELECTROMECHANICALLY-OPERATED AXES AND HANDLING COMPONENTS 8

PRIMARY PACKAGING ALCOHOL DOSING FOR BREAD AUTOMATIC PACKAGING WITH PLASTIC FILM PRIMARY PACKAGING 01 CONVEYOR 02 FILLING Solenoid valve Modular FRL Stainless steel fitting Stainless steel cylinder

SECONDARY PACKAGING AIR TREATMENT AND CONTROL SYSTEM TERTIARY PACKAGING SECONDARY PACKAGING 03 SEALING 04 LABELLING 05 BOXING Guided cylinder Parallel gripper Valve island Minicylinder

TERTIARY PACKAGING PRODUCTIVITY FLEXIBILITY QUALITY RELIABILITY HANDLING SYSTEM AND SELECTION TERTIARY PACKAGING 06 BOX CLOSER 07 08 PALLETIZER WRAPPING Multi-serial module Proportional regulator Electromechanical cylinder and Electromechanical axis Compact cylinders 11

THE CAMOZZI MULTI-TECHNOLOGY APPROACH Combined technologies to optimize the production efficiency At Camozzi Automation we believe that there is no one actuation technology that supersedes all other technologies. Our conviction is that every application has different requirements that can be satisfied in the best way possible thanks to the use of a specific technology: pneumatic, proportional or electric. It s precisely the ability to offer all technologies and to combine them where necessary, that represents the competitive advantage that Camozzi Automation is able to offer its customers. To control speed, acceleration, the position in relation to the load to move and the distances to cover, the requested precision, optimizing costs and providing a solution that is easy to install and to manage, are all the result of the combination of technologies and skills that Camozzi Automation offers its partners with a single aim: providing the solution with the highest added value. 12

PRODUCTION FLEXIBILITY SOLUTIONS FOR EVERY APPLICATION OPTIMIZATION OF THE ACTUATION SYSTEM PNEUMATIC Actuators Valves / Solenoid valves FRL Fittings Vacuum components MULTI TECHNO LOGIES ELECTRIC Motors Servo motors Axes Cylinders Drives PROPORTIONAL Valves / Solenoid valves Servo valves Regulators 13

COMPLETE SOLUTIONS FOR AUTOMATION Customized solutions to meet every requirement We design and produce fully integrated systems to meet your exact pneumatic automation requirements Our project teams work to deliver excellence to every customer. This is achieved through the building of strategic partnerships that ensure success. Cooperation is our key word, from the customer needs analysis and the design concept through to production and the actual delivery of the completed automation system. _01 Customer Needs Analysis _02 Project Definition _03 Engineering _04 Design _05 Operation Planning _11 Evaluation of Customer Satisfaction _10 After Sales Assistance _09 Delivery _08 Tests _07 Assembly _06 Processing 14

Camozzi Automation s experienced technicians allow us to offer special solutions through the C_Solutions department: Pre-assembled Kits Highly reliable solutions ready to perform Special products Compact integrated customized technical solutions Control cabinets and systems Quality of components, the strength of the system Creating added value for the client means combining technologies for motion control with electronics and information technology, to guarantee reliability, flexibility and efficiency. This is why Camozzi Automation created the C_Applications department with the aim to integrate these technologies in more complex systems that can be customized. SPECIAL Special solutions Pre-assembled kits Panels and systems 15

93-1500-0GB028 03/2018 MIX COMUNICAZIONE - MI Contacts packaging@camozzi.com Headquarters Camozzi Automation spa Società Unipersonale Via Eritrea, 20/I 25126 Brescia - Italy Tel. +39 030 37921 Worldwide sales network Camozzi Automation Subsidiaries and Exclusive Distributors To check our sales network, visit the Camozzi Automation website at Contacts / Camozzi Worldwide A Camozzi Group Company www.camozzi.com