PRE FEASIBILITY REPORT For PROPOSED EXPANSION OF WAX PRODUCTS IN EXISTING UNIT OF M/s. WAXOILS PVT. LTD. PLOT NO., 4, 5, 0, &, BHARUCH IND CO. OP. ESTATE, BHOLAV, TAL. & DIST. BHARUCH- 9 00 (GUJ.)
CONTENTS Sr. No. Description Page No.. Executive Summary. Introduction of the Project/Background information 9. Project Description 0 4. Site Analysis 5 5. Planning Brief 7 6. Proposed Infrastructure 8 7. Rehabilitation and resettlement (R& R) Plan 9 8. Project Schedule & Cost Estimates 0 9. Analysis of Proposal (Final Recommendations) 0
.0 EXECUTIVE SUMMARY. Company Profile M/s. Waxoils Pvt. Ltd. proposes to expand manufacturing of Wax Products at Plot No., 4, 5, 0, &, Bharuch Ind. Co-Op. Estate, Bholav, Tal. & Dist: BHARUCH-9 00 (Guj.). Project Detail.. Products along with Production Capacity Existing Additional SR. PRODUCT NAME Capacity Capacity NO. (MT/Month) (MT/Month) Total Capacity (MT/Month) CAS Nos. LD 50 BEES WAX 5-80-89- -- PETROLIUM JELLY 00-8009-0-8 -- LIQUID PARAFIN 00-80-95- -- 4 EMULSIFYING WAX 50-804-8-8 677-7-0 6849-49-6 9004-99- -94-4 58-94-7 97-6-9 9004-95-9 5 PETRO WAXES - 647-6-6 -- 6 7 8 HARD PARAFFIN WAX MICRO CRYSTALLINE WAX GLYCERYL MONO STEARATE 0-800-74- -- 0-6-60-7 -- 0 5-94-4 -- 9 GLYCERYL COCOATE 0 5 80-99-6 -- 0 CEATO STEARYL STEARATE 0 5 980-97-4 -- STEARYL STEARATE 0 5 778-96- -- CETYL RICINOELATE 0 5 -- CETYL PALMITATE 0 5 540-0- -- 4 MYRISTRYL MYRISTATE 0 5 4-85- -- 5 CETYL OLEATE 0 5 9-86-8 -- 6 MYRISTYL STEARATE 0 5 7766-50- 56 7 SODIUM STEAROYL 0 5 58-94-7 -- -- --
LACTYLATE 8 CANDELILLA WAX 0 5 8006-44-8 -- 9. COCOA BUTTER 0 0 800-- -- 0. SHEA BUTTER 0 0 6844-60- -- CARNAUBA WAX 0 5 805-86-9 -- VEGANCERAS NJ 0 5 800--6 800-78- 800-79-4 VEGANCERAS SBW 0 5 74-5- -- 4 VEGANCERAS DL 0 5 8050-09-7 -- 5 OZOKERITE WAX 0 5 846-- -- 6 CERESINE WAX 0 5 846-- -- 7 CHAPSTICK BASE 0 5 8 HARD FAT 0 5 9 EMULSIFYING OINTMENT 0 5 TOTAL 58 490 848 6-60-7 8486-98-6 805-86-9 8006-44-8 846-94-4 56-7- 8009-0-8 80-95- 804-8-8 -- -- -- --. Raw Material Requirement List of Raw Materials and Their Capacity: Existing Sr. Name of the Capacity Sr. Name of the Raw Materials No. Products QTY/M No. Quantity BEES WAX IP 5 Crud Bees Wax 5 MT/Month PETROLIUM JELLY 00 Micro Crystalline Wax Paraffin Wax White Oil 0 MT/Month 6 MT/Month 75 MT/Month LIQUID PARAFIN 00 Mineral Oil 0 MT/Month 4 EMULSIFYING WAX 50 4 5 Cetearyl Alcohol (Palm Oil Based) Sodium Laural Sulphate Cetearyl Alcohol (Palm Oil Based) PS Grade Ceto macrol-000-500 0 MT/Month.6 MT/Month 8 MT/Month 5.5 MT/Month. MT/Month.6 MT/Month 4
6 7 Poly ethiline Glycol 0 Stearat Glyceryl mono stearate Poly ethiline Glycol-00 Stearate.6 MT/Month 5 PETRO WAXES Slack Wax 6 MT/Month 6 HARD PARAFFIN WAX 0 Paraffin Wax MT/Month 7 MICRO CRYSTALLINE Micro crystalline wax 9 MT/Month 0 WAX Slack Wax MT/Month Proposed Sr. Name of the No. Products 8 GLYCERYL MONO STEARATE Capacity QTY/M 5 9 GLYCERYL COCOATE 5 0 CEATO STEARYL STEARATE 5 STEARYL STEARATE 5 CTETYL RICINOELATE 5 CETYL PALMITATE 5 4 MYRISTRYL MYRISTATE 5 5 CETYL OLEATE 5 Sr. No. 4 4 4 4 4 4 Name of the Raw Materials Hydrogenated Palm Stearine Glycerine Na(OH) Solution Coconut Fatty Acid Glycerin Catalyst Na(OH) Solution Stearic Acid Cetostearyl Alcohol Catalyst (Con. Sulphuric Acid) Mono Butyl Tin Oxide Stearic Acid Stearic Alcohol Catalyst (Con. Sulphuric Acid) Mono Butyl Tin Oxide Cetyl Alcohol Ricinoelic Acid Catalyst (Con. Sulphuric Acid) Mono Butyl Tin Oxide Cetyl Alcohol Palmitic Acid Catalyst (Con. Sulphuric Acid) Mono Butyl Tin Oxide Myristryl Alcohol Myristic Acid Catalyst (Con. Sulphuric Acid) Mono Butyl Tin Oxide Cetyl Alcohol Oelic Acid Quantity MT/Month.5 MT/Month 5.0 LTR/MONTH MT/Month.5 MT/Month 0.75 MT/Month 5.0 LTR/MONTH MT/MONTH MT/MONTH.5 MT/Month 0.75 MT/MONTH MT/MONTH MT/MONTH.5 LTR /Month 0.75 MT/MONTH.5 MT/MONTH.5 MT/MONTH.5 LTR /Month 0.75 MT/MONTH.5 MT/MONTH.5 MT/MONTH.5 LTR/Month 0.75 MT/MONTH.5 MT/MONTH.5 MT/MONTH.5 LTR /Month 0.75 MT/MONTH.5 MT/MONTH.5 LTR /MONTH 5
6 MYRISTYL STEARATE 5 7 SODIUM STEAROYL LACTYLATE 5 4 Catalyst (Con. Sulphuric Acid) Mono Butyl Tin Oxide STEARYL ALCOHOL Myristic Acid 8 CANDELILLA WAX 5 Crude Candelilla wax.5 LTR /Month 0.75 MT/MONTH.5 MT/MONTH.5 MT/MONTH 7.5MT/MONTH 9 COCOA BUTTER 5 Crude Cocoa Butter 7.5MT/MONTH 0 SHEA BUTTER 5 Crude Shea Butter 7.5MT/MONTH CARNAUBA WAX 5 Crude Carnauba wax 7.5MT/MONTH VEGANCERAS NJ 5 VEGANCERAS SBW 5 4 VEGANCERAS DL 5 5 OZOKERITE WAX 5 6 CERESINE WAX 5 7 CHAPSTICK BASE 5 4 5 Vegetable wax Sunflower Oil Ceto Steryl Alcohol Stearic Acid Vegetable wax Castor oil SG Paraffin wax Microcrystalline wax Paraffin wax Microcrystalline wax Coconut Oil Microcrystalline Slack Wax Paraffin Wax Ozokerite Wax Candelilla wax 7.5MT/MONTH 7.5MT/MONTH.5 MT/MONTH.5 MT/MONTH 5.0 MT/MONTH.5MT/MONTH.5MT/MONTH.5MT/MONTH.5MT/MONTH.5MT/MONTH.5MT/MONTH.4 MT/MONTH.4MT/MONTH 0.05 MT/MONTH 0.05 MT/MONTH 0.05 MT/MONTH 0.05 MT/MONTH 0.05 MT/MONTH 6 Carnauba Wax 7 Sunflower Wax 8 HARD FAT 5 Glyceryl Mono Stearate Caprilyc Capric Triglyceride.5 MT/MONTH.5 MT/MONTH 9 EMULSIFYING OINTMENT 5 Emulsifying Wax White Soft Paraffin Liquid Paraffin 7.5 MT/MONTH.5 MT/MONTH 5.0 MT/MONTH 6
.4 Water Requirement, Waste Water Generation and Treatment Source of water is met through Industrial Estate Water Supply. Total water requirement is 5.5 m /day. Total. m /day(.4 m /day Industrial + 0.7 m /day domestic) of effluent is generated,.4 m /day effluents is treated in ETP then it is reused for gardening purpose. After proposed expansion, there will be no change in water consumption and wastewater generation. Domestic Waste water is disposed by septic tank & soak pit..5 Air Pollution Source and Control Management ) Flue Gas Stack SR. NO. STACKS ATTACHED TO HEIGHT FROM GROUND LEVEL (m) CONSUMPTIO N OF FUEL (KL/hr) DIAMETER (m) Baby Boiler & Thermic 4.58 SCM/Hr 0. Fluid Heater Natural Gas Baby Boiler 0.4 KG/Hr 0. Fire Wood* 85 KVA (Stand-by DG set) 9 0.65 Lit/Hr. Diesel 0. Note: Existing utility sufficient for manufacturing additional new products. * Fuel will be changed from fire wood to agro waste briquette in baby boiler. EXPECTED POLLUTANTS PM 50 mg/nm SO 00 ppm NOx 50 ppm ) Process Stack SR. NO. PROCESS STACK ATTACHED TO HEIGHT FROM GROUND (m) DIAMETER (m) AIR POLLUTION CONTROL SYSTEM N. A. No process vent is required in existing and proposed scenario. EXPECTED POLLUTANTS 7
.6 Hazardous Waste SR. NAME OF WASTE EXISTING PROPOSED TOTAL QTY. MODE OF DISPOSAL NO. WASTE CATEGORY CAPACITY CAPACITY ETP Waste 5. 6 MTA 0 6 MTA Collection, Storage, Transportation & disposal in TSDF of M/s. BEIL. Process Waste 6. 4.8 MTA 0 4.8 MTA Collection, Storage, Transportation & incineration at CHWIF of M/s. BEIL or sent for co-processing in cement industries. Discarded Containers.,000 No./Y 0,000 No./Y Collection, Storage, Transportation, Decontamination & reuse or given to registered vendors..7 Green Belt Total,767 sq. meterland area is available at site; out of this area about,000 sq. meter area will be developed as greenbelt and other forms of greenery..8 Power & Fuel Requirements FUEL: Existing: Natural Gas: 0 SCM/Day Fire Wood: 50 Kg/Day Diesel: 5 Lit/Hr (during emergency) Proposed: Natural Gas: 0 SCM/Day Agro waste briquette: 50 Kg/Day Diesel: 5 Lit/Hr (during emergency) ENERGY: 79 HP (DGVCL) (Existing) DG Set = 85 KVA (during emergency) 9 HP (DGVCL) (Proposed) 8
.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION. Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project and project proponent M/s. Waxoils Pvt. Ltd. proposes to expand manufacturing of Wax Products in existing unit located at Plot No., 4, 5, 0, &, Bharuch Ind. Co-Op. Estate, Bholav, Tal. & Dist: Bharuch-9 00 (Guj.). List of Directors: Sr. No... Name of Directors Mrs. Pallavi K. Sarvaiya Mr. Priyank Sarvaiya. Brief description of nature of the Project Proposed expansion of Wax Products in existing unit.. Need for the project and its importance to the country and or region The demand for products intended to be manufacture is increasing in the country by expanding this unit, Company will be able to meet the demand of various products locally. The project will save forex as certain products import will be reduced. This will also generate direct and indirect employment opportunity for various levels of people..4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning..5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some materials, we will have to import some of the key raw materials as they are not available indigenously. This will make us very competitive against imported finished products and we will export of our finished products in the international market..6 Export possibility We shall explore the possibility of export the products. 9
.7 Domestic/Export Markets Our products have good demand in local & international markets. We shall explore the possibility of export the products..8 Employment Generation (Direct and Indirect) due to project. M/s. Waxoils Pvt. Ltd. will give direct employment to local people based on qualification and requirement. In addition to direct employment, indirect employment shall generate ancillary business to some extent for the local population..0 Project Description. Type of Project including interlinked and interdependent projects, if any. No interlinked project has been submitted. Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location. PROJECT SITE 0
Specific location and project boundary Project Site (Google Map)
Plant Layout
. Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Looking to the international market demand of the products it was decided by M/s. Waxoils Pvt. Ltd. to expand this facility. Major factors involved in the selection of site are listed below: Existing operation unit. Minor site clearance activities shall be carried out to clear shrubs and weed. The project site is located on level ground, which does not require any major land filling for area grading work. Proximity to Raw Material suppliers. Site is very well connected by road and railway. Modern infrastructure support and amenities at par in other global markets, including: Efficient transport facilities. Environment-friendly zone. Uninterrupted power supply..4 Size or Magnitude of Operation Please refer Section-.., Page No...5 Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project, etc. should be given) Please refer Please refer Form-I, Annexure-III.
.6 Raw Material required along with estimated quantity, likely source, marketing area of final product/s, mode of transport of raw material and Finished product. For raw material required along with quantity; Please refer Section-., Page No.. We shall procure the raw material as much as possible from domestic market and if there is no availability of any raw material we will import. We shall explore the possibility of export the finished products..7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. Company will explore the possibility of reuse & recycle..8 Availability of water its source, energy/power requirement and source should be given. Water Source Total water requirement is met through Industrial Estate Water Supply. FUEL: Existing: Natural Gas: 0 SCM/Day Fire Wood: 50 Kg/Day Diesel: 5 Lit/Hr (during emergency) Proposed: Natural Gas: 0 SCM/Day Agro waste briquette: 50 Kg/Day Diesel: 5 Lit/Hr (during emergency) ENERGY: 79 HP (DGVCL) (Existing) DG Set = 85 KVA (during emergency) 9 HP (DGVCL) (Proposed).9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Please refer Please refer Form-I, Annexure-IV & VI. 4
.0 Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES OVERVIEW OF E. I. A. STUDIES SOURCE OF INFORMATION RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS INTRODUCTION BASELINE ENVIRONMENTAL STATUS SOCIOECONOMIC STATUS & INFRASTRUCTURE PROPOSED PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT. IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMENTAL MANAGEMENT PLAN FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. 4.0 Site Analysis 4. Connectivity Site is very well connected by road Availability of fuel, power, CHWIF, TSDF, etc. in nearby estate. 4. Land Form, Land Use and Land Ownership Land Use will be incorporated in the EIA Study. 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from 5
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. Existing land use pattern will be incorporated in the EIA Study. CRZ Clearance is not applicable. 4.5 Existing Infrastructure Processing Area (Plant facilities, ETP Area and Utility Services) = 95.66 m Non Processing Area (Raw material storage area, finished storage area, Workshop and Engg. Store, Canteen, security cabin, green belt and open area) = 57.7 m 4.6 Soil Classification Soil Classification will be incorporated in the EIA Study. 4.7 Climatic data from secondary sources. Climatic data from primary & secondary sources will be incorporated in the EIA Study. 4.8 Social infrastructure available. Various Programs/ Projects related to Social & Economic development of surrounded area has been planned, which are as follows. A) Natural Resource Management The main focus of this program will be to maximize the yield returns of the farmers through efficient management of existing resources & extension of new agricultural practices. ) Integrated Agricultural Growth Project For improvement and use of the modern techniques and thereby would certainly contribute to prosperity in the agriculture sector and reduce the rural poverty by programs like Farmers Training, Nursery Growing Trainings, Modern agriculture equipment distribution programs etc. ) Animal Husbandry Projects Various programs like health checkups & treatment, vaccination program, Anti sterility camps, breed improvement etc. will be carried out. B) Income Generation Program - ) Establishment of Self help groups. ) Rural Entrepreneurship Development Program ) Handcrafts Development Program 6
4) Vocational Training 5) Business process outsourcing C) Health, Education & Infrastructure ) Aids Awareness Program ) General Health Camps ) Innovative Teaching Methods 4) Adult Education 5) Sanitation 6) Infrastructure Development Projects 5.0 Planning Brief 5. Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Proposed expansion of Wax Products in existing unit. 5. Population Projection Population Projection will be incorporated in the EIA Study. 5. Land use planning (breakup along with green belt etc.) SR. NO. LAND USE PROPOSED AREA (SQ. MT.) Production Plants 66.7 Parking 70.90 Security Building 8 4 Effluent Treatment plant.9 5 Utility 6.6 6 Raw Material and Finished Products Storage 66.9 7 Gas Tonner Storage NA 8 Tank Farm Area 9.40 9 Green Belt 0.7 0 Road & open area 98.6 7
5.4 Assessment of Infrastructure Demand (Physical& Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed activity. Social Welfare Cordial relation with the villages shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 5.5 Amenities/Facilities Details of amenities available in study area Population Projection will be incorporated in the EIA Study. 6.0 Proposed Infrastructure 6. Industrial Area (Processing Area) Processing Area (Plant facilities, ETP Area and Utility Services) = 95.66 m 6. Residential Area (Non Processing Area) Non Processing Area (Raw material storage area, finished storage area, Workshop and Engg. Store, Canteen, security cabin, green belt and open area) = 57.7 m Green Belt: 000 m 6. Green Belt Total 767 sq. meterland area is available at site; out of this area about 000 sq. meter area will be developed as greenbelt and other forms of greenery. 6.4 Social Infrastructure Water requirement will be met through industrial estate Water Supply. Power supply by DGVCL. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Major factors involved in the selection of site are listed below: Site is very well connected by road 8
Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of power facilities Availability of fuel 6.6 Drinking water Management (Source & Supply of water) Total water requirement is met through industrial estate Water Supply. 6.7 Sewerage System Sewage pipes are laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different section of industry. These liquid wastes are sent to septic tank & soak pit. 6.8 Solid Waste Management Please refer Form-I, Annexure-VI. 6.9 Power Requirement & Supply/Source Please refer Section.8, Page No. 5 of this report. 7.0 Rehabilitation and Resettlement (R& R) Plan 7. Policy to be adopted (central/state) in respect of the project affected including home oustees, land oustees and landless laborers (a brief outline to be given) There is no habitation on the proposed project activity area and it is open industrial land, so R & R policy is not applicable to this project. There shall not be displacement of any population in project area. Any major activity that may lead to resettlement of the people is considered as permanent impact. Hence, there is no permanent impact on this account. The increasing industrial activity will boost the commercial and economical status of the locality up to some extent. 9
8. Project Schedule & Cost Estimates 8. Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction of proposed project after getting EC and we shall start production after applying for CCA. 8. Estimated Project cost along with analysis in terms of economic viability of the project. Total Project Cost for proposed project activity is Rs. 0 Lakh. 9. Analysis of Proposal (Final Recommendations) 9. Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 0