Preliminary quotation No. 16-024.00 pag. 1 PRELIMINARY QUOTATION No. 16-024.00 for the supply of STACKER FOR SHEET max L3000 x W2100 mm
Preliminary quotation No. 16-024.00 pag. 2 Preliminary quotation No. 16-024.00 STACKER FOR SHEET max L3000 x W2100 mm ========================================= A - GENERAL SPECIFICATION A1 TECHNICAL FEATURES OF WORKING MATERIAL MATERIAL Hot and cold rolled stainless steel sheets, galvanized sheets, Aluminum SHEETS - Length mm min. 500 max. 3000 - Width mm min. 800 max. 2100 - Thickness mm min 1,5 max. 20 SHEETS PACKAGE - Package length mm min. 500 max. 3000 - Package width mm min. 800 max. 2100 - Package height mm max. 600 (with pallet) A2 GENERAL FEATURES OF THE LINE - Line speed m/min. 50 max. - Pass line height mm 1620 - Work direction Not relevant, since the machine can be assembled in both configuations - Line reference center.
Preliminary quotation No. 16-024.00 pag. 3 A3 - POWER SUPPLY PROVIDED BY BUYER ELECTRICAL VOLTAGE - 3-phase voltage 400 V 50 Hz (to be confirmed) - Auxiliary voltage 230 V 50 Hz (to be confirmed) - Signal voltage for PLC 24 V D.C. (to be confirmed) - Voltage of electro-valves 24 V D.C. (to be confirmed). HYDRAULIC CONTROL UNIT - Working pressure (nominal) 120 bar. PNEUMATIC FEATURES - Working pressure (nominal) 6 bar. A4 - STACKER PERFORMANCE For thickness 3 mm: Sheet Length (mm) Sheets/min. (No.) Line Speed (m/min.) 914 30 30 1500 25 38 2000 22 45 3000 16 50 For thickness < 3 mm and width 1250 mm: Sheet Length (mm) Sheets/min. (No.) Line Speed (m/min.) 914 16 16 1500 14 22 2000 17 34 3000 14 42 A5 NOISE LEVEL Our equipment is studied and technical solution are adopted to comply as much as possible with Directive 2006/42/EC. During material processing (cutting and stacking), the noise level can be over 85 dba depending on the ambient, type of steel, thickness, line speed, cuts number, building where the line is placed. If local, regional, State Laws and Regulations indicate a max level of noise, any intervention and/or device keeping the noise at the requested level should be discussed after line installation and commissioning. If expressly requested appropriate measurements will be taken to record the real values of noise level along the line which are mostly depending on the ambient where the line is installed. FIMI as supplier is not aware of local, regional, State Laws and regulations and the present quotation does not include measurements and provision of sound-proof cabinets or devices.
Preliminary quotation No. 16-024.00 pag. 4 A6 ENVIRONMENTAL PROTECTION This quotation does not include any, study, measurement and equipment to comply with any eventual local, regional, State Laws, Rules and Regulations on type and max level of environmental pollution. A7 CE DECLARATION This quotation has to be intended as supply of single machines, which do not modify the performances of the original line but are an improvement of the quality, which can be achieved by the same line. In fact, the insertion of these machines doesn t modify neither the operating mode nor the performances of the original line. FIMI does not assume responsibilities or engagement on the operation of the other machines composing the line and on the technical performances of the whole line. For this supply, FIMI will issue certification according to ANNEX II B of Directive 2006/42/EC.
Preliminary quotation No. 16-024.00 pag. 5 Preliminary quotation No. 16-024.00 STACKER FOR SHEET max L3000 x W2100 mm ========================================= B SCOPE OF SUPPLY B01) No.1 STACKER FOR SHEET max L3000 x W2100 mm GENERAL - Operation: Piling the sheets in well order, the one on the other, until a stack of a given number of sheets is reached. During the stacking the sheets are accurately guided and properly aligned. Functioning mode : STOP function mode. Equipped with No. 1 box bomb door type. TECHNICAL DATA - Boxes number no. 1 - Length of stockable sheets mm min. 500 max. 3000 - Width of sheets mm min. 800 max. 2100 CONSTRUCTION Machine structure The machine structure is made of rolled steel profiles and plated welded and tightened with screws for its shipment. The frame design is BRIDGE type, so that the evacuation of bundles up to 3000 mm long done sideways on both sides. The two longitudinal beams which support all the components are each other connected only at the two far ends, so that the access inside the stacker for maintenance can be done from the top (bridge crane access) without dismounting the machine. The head pusher is fixed. Below the longitudinal beams are fixed the balls recirculation pads to which the bomb door device and the side pusher s device hang. Tail striker It consists of a steel plate fixed to the frame of the conveyor placed at the entry of the stacker.
Preliminary quotation No. 16-024.00 pag. 6 Side pushing device It consists of 2 chariots, 1 for each stacker side, individually driven, moving on the rails sustained by the structure, actuated by an electric gear box through pinions and racks, whose position is controlled by absolute rotative encoders. On each chariot are mounted two pneumatic cylinders, which push the sheets sideways by a continuous guide place in the upper side (pass-line zone). On the bottom part of each chariot (stacking zone) are fixed continuous guides which guide the falling sheets. Bomb door device It consists of 2 chariots, 1 for each stacker side, individually driven, moving on the rails sustained by the structure, actuated by an electric gear box through pinions and racks, whose position is controlled by an absolute rotative encoder. On each chariot is installed a group of motorized roll, each 3250 mm long, for the longitudinal transportation of the sheets. The rolls are actuated by an electric gearbox controlled by a pulse generator encoder and driven by a tooth belt. On each group of motorized rolls, between them, are installed transversal idle rolls which rise though hydraulic cylinders, allowing the sheets falling without scratches. STACKER FUNCTIONING DESCRIPTION Machine setting according to the bundles data The operator input the bundles data: o sheet length o sheet width Machine positioning according to the input data The bomb door devices move automatically to the input sheet width value The Side pusher devices move automatically to the input sheet width value Stacking operation The sheet arrives to the stacker and travels on the motorized rolls installed on the bomb door device. Once the sheet arrived to the right longitudinal position, the motorized rolls stop, stopping the sheets. A group of transversal idle rolls, also installed on the bomb door device, move raising the sheet. The side pushers close, centring the sheet. In the mean time the bomb door device opens The sheet falls down, guided sideways, on the platform (Buyer supply). The side pushers open. In the mean time the following sheet arrives, the head pusher closes on the fallen sheet and opens again.
Preliminary quotation No. 16-024.00 pag. 7 B02) HYDRAULIC, PNEUMATIC & LUBRICATION EQUIPMENT ON BOARD MACHINE, FIMI standard. Installation on board up to machine bottom and relevant materials Hydraulic and pneumatic electro-valves are grouped onto single stands mounted to the floor near the machine. A tray is fitted underneath each hydraulic manifold to collect accidental oil leakage. Buyer supply: Hydraulic power pack. B03) ELECTRICAL & ELECTRONIC EQUIPMENT FIMI standard. Machine provided with its own electrical devices and motors mounted on board. Interface with existing line equipment not included in FIMI supply. Electrical cubicle: o Incoming line 160A o Active DC Bus o CU320-2 DP o DC/AC Sinamics S120 o CPU S7-315-2DP o Siemens MP377 12 mounted on the door B04) DOCUMENTATION as attached list (D2) B05) Delivery EXW Fimi (IT), good unpacked, according to Incoterms 2010, C.C.I. Paris. B06) SAFETY PROTECTION AROUND THE MACHINE Buyer supply.
Preliminary quotation No. 16-024.00 pag. 8 C EXCLUSIONS THIS QUOTATION DOES NOT INCLUDE Dismounting of the existing machines. Any kind of mechanical, hydraulic & electrical interface with the existing machines. Safety protection around the machine. Sound-proof cabinets and devices for the line or single machine according to local, regional, State Laws and Regulations Environmental safety devices according to local, regional, State Laws and Regulations. Civil works Foundations Foundation plates with foundation plates supports, underground passages coverings Coverings in-between the machines and profile of foundation; coverings to be shaped at site according to profile of foundation Galleries and service boards Bridge crane for erection at site (Buyer s supply) Compressor for compressed air Oil and grease for first filling Hydraulic power pack. HVAC. Grounding system Lights and sockets Communication and telephone system Video and cameras system Electric power supply with distribution transformers, protections and power centers Connection, protections and cables from our cubicle to low voltage distribution Spare parts. Wearing parts. Material for line test i.e. coils and packaging materials. Development software license of the PLC (Programmable Logic Controller) Development software license of HMI (Human Machine Interface) Any taxes and/or import duties Transport and insurance. Mechanic, hydraulic, pneumatic and electrical installation and start-up at site. Installation material Everything, which is not stated in the present offer.
Preliminary quotation No. 16-024.00 pag. 9 D1 FIMI STANDARD - VENDOR LIST All the hydraulic, pneumatic and electric components are dimensioned in accordance to FIMI standards and European and/or international norms and regulations UNI, CEI, EN, ISO, IEC, DIN, SAE. All the Suppliers are selected from a list of primary European manufactures pre qualified by FIMI after testing of their equipment in our workshop and compliance with FIMI required performances. FIMI reserve the right to choose one of the Suppliers depending on required technical specifications, delivery time, and specific conditions. In the case Customer/Buyer imposes a specific supplier and/or different standards, FIMI reserves the right to apply an additional cost to be calculated in accordance. FIMI Vendor list will be delivered to the customer during the design phase together with standard documentation. D2 FIMI STANDARD DOCUMENTATION DOCUMENT Language CD copies During Basic Design stage: Pass-line drawing 1 Lay-out drawing 1 English Guideline foundation drawings with lists of the 1 embedded materials Before delivery: Quotation of recommended wearing and spare parts English 1 After machines supply: Handling instructions 1 General Safety Specification 1 Maintenance manuals 1 Assembly drawing of each machine 1 English Hydraulic, pneumatic and lubrication schemes 1 with relevant component lists Electric drawings 1 Control desk and electric cubicles lay-out 1 REMARKS: - Some detail drawings will be supplied on request of Buyer free of charge for the scope of direct manufacturing of some part damaged. - As built and final technical documentation, both mechanical and electrical, will be delivered 60 days after the date of Final Acceptance Test.
Preliminary quotation No. 16-024.00 pag. 10 E TERMS OF SALE E1 PRICES Pos. Description Price (EUR) B01 B06 STACKER FOR SHEET max L3000 x W2100 mm 99.000 E2 DELIVERY TIME Order starting date : date of downpayment Delivery EXW : to be stated End of erection : Line take-over (full production) Final Acceptance Test E3 TERMS OF PAYMENT - 30 % at the order as down-payment - 30 % at half delivery - 35 % at delivery EXW - 5 % at Final Acceptance Test. E4 WARRANTY The goods are covered from a guarantee for 12 months starting from line take-over. The warranty covers the defective pieces and the replacing time but not the travel costs and travel time E5 OFFER VALIDITY 30 days. BEST REGARDS F.I.M.I. S.p.A. Giuseppe Rovelli Sales Manager Franz Wurzel General Manager