Complete metal roofing and cladding systems

Complete metal roofing and cladding systems

Contents Introduction Standing Seam Systems ZipLok - Zip-up standing seam roofing system Page 4-11 Page 12-45 Complete metal roofing and cladding systems SpeedDeck - Zip-up standing seam roofing system LokFold - Traditional standing seam roofing system LokRoll - Secret fix standing seam roofing system Page 46-55 Page 55-63 Page 64-67 Façade Systems Profiled Cladding Page 68-77 Structural Decks and Liners Page 78-85 Creative Profiles Page 86-93 LokFaçade300 - Cladding solutions Page 94-97 RibLok Page 98-101 Downer Page 102-107 Other Products Corogrid Page 108-113 Thermowall Page 114-117 Materials and Finishes Page 118-123 Colour Chart Page 124-28 Contacts Page 129 3

Omnis By System - a leading provider of premium, architecturally inspired exterior solutions Compromising four divisions - Roofing and Cladding, Rainscreen Panels, Rainscreen Framing and Complete Façades - underpinned by our respected technical expertise, project management services, fabrication offering and export activities, Omnis By System is your single source exterior solutions provider. 4 5

About Omnis By System A heritage to be proud of... For 50 years, we have been turning visions and blueprints into buildings that deliver high Omnis By System is the integration of six established UK manufacturing companies and one US facility. Each brand brings with it a unique heritage of innovation, creativity, technical understanding and experience. 6 7

1965 SpeedDeck roofing profile launched in Australia Omnis, key brands 1998 Established in 1998 as the UK s largest cladding component specialist 1970 2003-2005 1979 Petrarch was brought to the market with only three colours and one finish Petrarch Petrarch 2006 SpeedZip roofing launched in the UK and gained LPCB approval SpeedDeck roofing profile launched in the UK Office opened in France which kicked off worldwide projects 1994 2007 65,000m 2 roofing on the Hong Kong Convention Centre New Wembley Stadium opens with 55,000m 2 Ziplok standing seam roofing 8 9

2008 SpeedRoof standing seam roofing launched in the UK 2013 Over 7 million m 2 of metal roofing manufactured 2010 HELPING HAND wall bracket sales exceeded 250,000 units 2014 85,000m 2 of curved Structural Deck for Doha International Airport 2010 250th tower block completed 2015 All brands come together to form 2011 2018 Downer panel profile sales exceeded 127,000 linear metres 10 11

Ziplok Zip-up standing seam roofing system Standing seam roofing systems 12 13

An advanced zip-up standing seam roofing system with unique halter design. Ziplok is a BBA approved, advanced zip-up standing seam system that creates a continuous weathertight roof. The side laps are zipped up in conjunction with a unique halter system that is fixed directly to the supporting structure without penetrating the external weather sheet. This method of secret fixing creates a structurally sound roof that gives excellent resistance to wind uplift with outstanding aesthetic properties. The Systems Approach Ziplok typifies Omnis By System approach to roofing. By offering a complete range of complementary products, we are able to ensure compatibility between components, and more importantly ensure that we provide a roof which performs according to its design criteria in all respects. Apart from the benefits of one stop shopping, the complete approach to the whole system is the only way that the integrity of that system can be guaranteed, or that it can be shown to have compliance with the ever more stringent Building Regulations and Technical Standards. Other benefits of buying from a single source include being able to eliminate problems of colour matching or other incompatibilities, since we are able to ensure that fascias and accessories are produced from the same batch of coated coil as the top sheet. More importantly, the systems approach enables us to calculate variations in terms of acoustic properties and thermal transmissions to suit different applications, as well as loading capabilities, impact resistance etc. 14 15

Features and benefits l Complete range of complementary products l Unique halter design gives superior thermal performance l Lower construction height offers improved aesthetics and greater stability l Micro ribbing helps prevent ripples on smooth curves and resists mechanical damage l Fully complies with new Building Regulations/ Technical Standards l 25 year guarantee available for system components l Specialist site welding services available l BBA approved for various cover widths l Simple layout design reduces installation costs l Insurance backed systems warranties available Widths/dimensions Ziplok is available in three standard widths of 300, 400 and 500mm. In addition, Ziplok can be produced in nonstandard widths at any size from 200mm to 580mm, providing a very cost effective way of finishing roofs and also allowing laying of the sheets to take place from both ends of the roof simultaneously. It also allows designers the freedom to choose the module width or even to mix widths on a single roof. Cost effective As the layout of the liner sheet effectively sets out the halters on site, Ziplok is particularly quick and easy to install when used in conjunction with the Thermohalter. In addition the design of Thermohalter means that the Ziplok sheet snaps onto the halter and therefore does not have to be zipped one sheet at a time, so increasing the speed of construction still further providing an exceptionally user friendly and cost effective construction. 300 ZIPLOK 300 (Shown with micro ribs) 400 ZIPLOK 400 (Shown in flat pan) BESPOKE WIDTHS 200-580 580 200 500 ZIPLOK 500 (Shown as standard without micro ribs) STANDARD WIDTHS 300-400 - 500 Available in Micro rib, Flat pan or without micro ribs Unique Halter Building upon the ever increasing demand to further improve thermal efficiency, Omnis By System has developed the unique Thermohalter. Utilising a resinbased material originally developed for the space industry, thermal transmission through the halter is virtually zero, achieving a part L compliant system which provides 0.25 U Values as standard with 0.2 and 0.16 also available. In addition, the exceptional thermal efficiency of the Thermohalter, which requires no thermal pad, allows the system height to be reduced, both improving the aesthetics and reducing overall construction costs. If required, Ziplok can also be provided as a bar and bracket system using Corogrid as the spacer system. Omnis has eight roll forming machines, three of which are mobile providing on-site manufacture where required. This allows very long sheet lengths, eliminating the need for endlaps and greatly increasing the speed of construction. In addition, Ziplok can be smooth curved down to radii as tight as 2.5 metres convex or 8 metres concave, as well as crimp curved, tapered or wave formed. Materials and finishes Ziplok is available in aluminium, steel, stainless steel, zinc, copper or clad alloy and in a range of finishes. For details see pages 118 to 123. 16 17

METAL ROOFING AND CLADDING SYSTEMS Wind Uplift Omnis unique (optional) microribbing offers improved curveability and resists mechanical damage Ziplok Roof envelope solution Ziplok standing seam roofing systems provide excellent resistance to wind uplift due to their unique fixing method. The thermally broken halter firmly secures the roof system to the steelwork below. The strength of this joint and fixing detail is completed by zipping the side laps together to create a secretly fixed roofing envelope with outstanding structural performance. Wind suction Rain Thermohalter Secretly Fixed Roof failure is the largest single source of litigation in the UK construction industry. Ziplok systems overcome the many issues that can seriously impair the performance and lifespan of metal roofing systems. No Leaks Leaking roofs are accountable for more roofing defects than all other issues put together. Secret fixing to avoid water penetration via the primary fasteners is a step in the right direction, but falls a long way short of providing a complete solution. Approximately 90% of all reported roof leakage is experienced within 10% of the total roof area at perimeter details. Regardless of the degree of fall on a roof slope hips, ridges and penetrations can all be a source of water ingress. Eaves/gutter junctions and verges on lower roof pitches can also become points of water entry. Perimeter Detailing Water ingress at perimeter details is avoided by overlapping and interlocking the upstand seams of Ziplok sheets. This ensures that any water is directed towards the eaves and not back into the building. For low pitch applications the eaves overhang on the topsheet can be turned down to increase the angle of run-off by approximately 20. This is sufficient to prevent the possibility of water entering the building via the junction with the gutter. At hip and ridge positions, the profile can be turned up to form an apex dam across the width of the panel. This detail and the standing seam side lap detail is then overlapped by the verge. Ridge/hip flashings EPDM faced profile filler with shroud Sheets turned up at ridge and hip position water Thermohalter water Eaves turned down Zip up standing seam Ziplok features a secretly fixed true standing seam side lap detail which provides a continuous weathertight roof and excellent protection in all weather conditions. Long Lengths Ziplok is available in very long lengths and can be rolled on-site where sheet lengths exceed that which can be delivered by road. This eliminates the need for end laps and consequently the potential for water ingress. The unique design of Ziplok addresses the problem of leakage without an over-reliance on sealants or a myriad of components. Outstanding Structural Performance Structural performance is another major factor that can result in roof failure. Again Ziplok provides an ideal solution to the most commonly experienced problems. A Complete Roof Envelope A full range of integrated fascias, gutters and flashings are also available providing the designer/specifier with a complete one-stop roofing solution. Made to individual specifications, all are designed to complement the outstanding aesthetic and performance standards of Ziplok. Factory assembled rooflights and a full range of fasteners and fixings complete the comprehensive package. Mini-ribs ensure outstanding resistance to deflection and foot traffic Lateral and rotational stability of light gauge purlins achieved by restraining action of twin fixed halter brackets through liner sheet Rainwater solutions Soffit sheeting Eaves fascia solutions Factory fabricated corner units Omnis Ziplok standing seam system Curved or straight barge boards 18 19

Ziplok System options Thermohalter The unique Thermohalter can be used in the traditional Ziplok system without cold bridging through the system. The liner sheet acts as a template for setting out the halters on site, making this system not only world-beating in terms of performance but also very cost-effective, quick and easy to install. Bar and bracket If required, Ziplok can be used in a bar and bracket system, where the traditional aluminium halter is mounted on a galvanised rail which in turn is mounted on galvanised brackets. Omnis By System recommends Corogrid as the bar and bracket system in this application. See page 108 for details of Corogrid. 20 21

Structural Deck Ziplok system options Structural deck Structural decking offers a simplified method of construction by dispensing with the need for purlins. The structural deck is used to span the portal frames of the building, thereby using fewer components and giving clean lines to the interior of the building. Decking can be nonperforated, web or fully perforated allowing acoustic requirements to be accommodated within this system. Omnis By System also offer a range of structural liner trays, both solid and perforated, which while normally used in wall applications can also be applied in roof applications where a flush interior finish is required. For the full range of decks available see page 80 Corogrid bar and bracket/deck system This is a variation on the original bar and bracket system to offer long span capability. 22 23

METAL ROOFING AND CLADDING SYSTEMS Acoustics Ziplok system options Ziplok is available in numerous acoustic systems. By using a variety of insulation thicknesses and densities a whole host of performances can be achieved. The standard 0.25 U-Value construction also achieves better than 40dB sound reduction. By utilising perforated liner or deck in conjunction with a high-density layer of insulation, significant sound absorption can be achieved. Aluseal layer systems can be purpose designed to achieve a combination of both sound absorption and sound reduction. Our acoustic systems are regularly used in schools, residential projects, sports halls and hospitals. By offering different internal liners which may be pan, web or fully perforated, and varying the density of the Thermohalter/acoustic liner purlin based system acoustic insulation, Omnis By System can offer a wide variety of acoustic absorption solutions. Corogrid bar and bracket/acoustic liner purlin based system 24 25

METAL ROOFING AND CLADDING SYSTEMS Acoustics Ziplok system options Three layer system Omnis By System has pioneered the three layer system of standing seam roof construction. Thermohalter/acoustic deck system Three layer system purlin based When utilising a perforated liner or deck in conjunction with a highdensity layer of insulation, significant sound absorption can be achieved. By incorporating a middle layer of steel sheet, exceptional sound absorption properties can be achieved in conjunction with good sound reduction. For a cost-effective option, the middle layer can be replaced with an Aluseal vapour barrier. Corogrid bar and bracket/ acoustic deck system Similar to Thermohalter system but deeper in construction depth, to achieve various U Values 26 Three layer deck system 27

AntiDrum Reducing the effects of external drumming AntiDrum provides a unique solution to reducing the effects of external drumming caused by rain or hail. Drumming noise can be of particular concern in hospitals, schools or libraries where a quiet environment is required, and with predictions of global warming suggesting that heavy rain storms are on the increase, a cost-effective solution to the reduction of drumming noise will become increasingly valued. AntiDrum s unique noise reduction system, which can be used in conjunction with any of Omnis By System aluminium profiles, works by encapsulating a layer of polyamide membrane between two layers of aluminium which causes direct deadening of reverberation, and entrapment of the noise waves within the layers of dissimilar material. AntiDrum is currently the most cost-effective noise reduction system available, as all other systems require thick and/or high-density materials to absorb the sound. wwtest data shows that at typical frequencies AntiDrum alone will create a 5 to 6dB reduction from rain and hail noise. This equates to a 50% noise reduction when combined with an AntiDrum acoustic system, which can result in a noise reduction of as much as 50dB through the complete system. Installation of profiles is not affected in any way by the AntiDrum noise reduction system as the products behave in exactly the same way as standard products. There is therefore no effect on detailing or any other operations, though the coating should be removed before welding. AntiDrum provides a weight increase of only 0.24kg/sq.m compared with standard product. 28 29

Ziplok System selector The systems shown here are examples only of different ways of achieving varying thermal performances There are different ways of achieving the same U -Values, and also ways of achieving different U -Values, including ones lower than those shown. It is essential to ask for a full specification from Omnis By System before ordering. Standard Liner Non Acoustic Systems Structural Deck Non Acoustic Systems Ziplok sheet Compressed Thermal insulation Ziplok sheet Thermohalter Ziplok sheet Thermohalter Compressed Thermal insulation Ziplok sheet Thermohalter Compressed Thermal insulation Compressed Thermal insulation Thermohalter Liner profile with sealed laps to achieve vapour barrier Liner side laps sealed with 50 x 1mm polyband tape and stitched at 450mm centres. End laps sealed with either 6 x 2mm or 4mm bead butyl mastic sealant Liner profile with sealed laps to achieve vapour barrier Corogrid bar and bracket Top hat section, for use in 0.20 systems Vapour control layer Decking profile Decking profile Corogrid spacer supported on top hat section Vapour control layer U-Values (W/m 2 K) 0.2 0.2 alternative 0.18 0.18 alternative 0.16 0.15 0.14 Thermohalter 225mm 91mm 225mm 91mm 225mm 225mm 225mm Corogrid B&B N/A 220mm bracket 80mm bracket 240mm bracket 120mm bracket 140mm bracket Support section 50mm stool N/A N/A N/A N/A N/A N/A Thermal insulation 220mm to 190mm, 037 260mm to 226mm, 040 260mm to 220mm, 040 280mm to 246mm, 040 300mm to 260mm, 040 320mm to 280mm, 040 160mm bracket 340mm to 300mm, 040 U-Values (W/m 2 K) 0.2 0.2 alternative 0.18 0.16 0.15 Thermohalter 225mm 91mm 91mm 225mm 225mm Corogrid B&B N/A 140mm bracket 180mm bracket 60mm bracket 100mm bracket Support section 40mm top hat 30mmtop hat 30mm top hat 30mm top hat 30mm top hat Thermal insulation 220mm to 200mm, 040 220mm to 196mm, 040 260mm to 236mm, 040 280mm to 250mm, 040 320mm to 290mm, 040 30 The systems shown here are examples only of different ways of achieving various thermal performances. There are different ways of achieving the same U -Values, and also ways of achieving different U -Values, including ones lower than those shown. It is essential to ask for a full specification from Omnis By System before ordering. The systems shown here are examples only of different ways of achieving various thermal performances. There are different ways of achieving the same U -Values, and also ways of achieving different U -Values, including ones lower than those shown. It is essential to ask for a full specification from Omnis By System before ordering. 31

Standard Liner Acoustic System - Absorption Thermohalter Ziplok sheet Plywood Thermohalter Ziplok sheet Compressed Thermal insulation Compressed Thermal insulation Compressed Thermal insulation Ziplok sheet Thermohalter Vapour control layer Perforated liner profile Corogrid bar and bracket Acoustic insulation Vapour control layer Continuous support section Continuous support section Perforated liner profile Galvanised support bracket Acoustic insulation Galvanised support bracket Continuous support section Vapour control layer U-Values (W/m K) 2 0.2 0.2 alternative 0.18 0.18 alternative 0.16 0.16 alternative 0.15 Thermohalter 225mm 91mm 225mm 91mm 225mm 91mm 225mm Corogrid B&B N/A 140mm bracket N/A 180mm bracket 60mm bracket 220mm bracket 80mm bracket 30mm top hat/50mm stool 30mm top hat/50mm stool 50mm top hat/70mm stool 30mm top hat/50mm stool 30mm top hat/50mm stool 30mm top hat/50mm stool 30mm top hat/50mm stool Acoustic insulation 30mm Slab 30mm Slab 30mm Slab 30mm Slab 30mm Slab 30mm Slab 30mm Slab Thermal insulation 200mm to 160mm, 040 200mm to 166mm, 040 220mm to 180mm, 040 240mm to 206mm, 040 260mm, to 220mm, 040 280mm to 246mm, 040 280mm to 240mm, 040 Support section Thermohalter Ziplok sheet Compressed Thermal insulation Structural Deck Acoustic System - Absorption Vapour control layer Compressed Thermal insulation Ziplok sheet Thermohalter Ziplok sheet Continuous support section Vapour control layer Corogrid bar and bracket Compressed Thermal insulation U-Values (W/m2K) Acoustic insulation Decking profile Vapour control layer Thermohalter Top hat section Corogrid spacer supported on top hat section Decking profile Acoustic insulation 0.2 alternative 0.18 0.18 alternative 0.16 0.13 Thermohalter 225mm 91mm 225mm 91mm 225mm 225mm Corogrid B&B N/A 160mm bracket 60mm bracket 180mm bracket 80mm bracket 160mm bracket 30mm top hat 30mm Top Hat N/A 30mm Top Hat N/A N/A 220mm to 190mm, 040 240mm to 216mm, 040 240mm to 220mm, 040 260mm to 236mm, 040 260mm to 240mm, 040 360mm to 320mm, 040 Support section U-Values (W/m2K) 0.2 0.18 0.18 alternative 0.16 0.16 alternative 0.15 0.14 Thermohalter 225mm 91mm 225mm 225mm 91mm 225mm 225mm Corogrid B&B N/A 180mm bracket N/A 60mm bracket 200mm bracket 100mm bracket 120mm bracket 30mm top hat 30mm top hat 50mm top hat 30mm top hat 30mm top hat 30mm top hat 30mm top hat Acoustic insulation 30mm Slab 30mm Slab 30mm Slab 30mm Slab 30mm Slab 30mm Slab 30mm Slab Thermal insulation 180mm to 160mm, 037 240mm to 206mm, 040 220mm to 180mm, 040 240mm to 220mm, 040 240mm to 226mm, 040 300mm to 260mm, 040 320mm to 280mm, 040 Support section 0.2 The systems shown here are examples only of different ways of achieving various thermal performances. There are different ways of achieving the same U -Values, and also ways of achieving different U -Values, including ones lower than those shown. It is essential to ask for a full specification from Omnis By System before ordering. 32 Thermal insulation The systems shown here are examples only of different ways of achieving various thermal performances. There are different ways of achieving the same U -Values, and also ways of achieving different U -Values, including ones lower than those shown. It is essential to ask for a full specification from Omnis By System before ordering. 33

Ziplok Tapered panels Ziplok panels are available rolled tapered, with the UK s first tapering machine. Previously, any tapering of sheets had to be carried out by cutting and welding tapered blanks then roll forming, with the inevitable labour costs which this incurred. Our state of the art tapering machine is capable of rolling tapers in a single pass from coil, and allows the production of tapered sheet at a similar rate to parallel sheet. The roll former is also mobile, allowing tapering to be carried out on site if required. Tapers can be from a minimum width of 200mm at one end to 580mm at the other end, on sheets with a minimum length of 3.5m and up to any length maximum. Tapered sheets will self curve to a 40m radius and can be machine curved to 20m radius if required. 34 35

Ziplok Curved panels Ziplok can be curved in a variety of options to suit the required application. The profile can be concave, convex or wave shaped, incorporating both curves in one sheet. Profiles will self curve to a large radius, otherwise they can be mechanically smooth curved down to 2.5m radius convex curves or 8m radius concave curves. If required, profiles can be crimp curved down to 600mm radius. In all cases, the micro ribbing of the Ziplok profile helps to produce a clean, crisp curved appearance. 36 37

Ziplok Profile Options With micro ribs Without micro ribs Micro ribs Standard profiles are formed with Omnis By System s unique micro ribs, which greatly assist in preventing damage from foot traffic. Perforated Ziplok Perforating the pan of Ziplok produces an attractive finish, particularly in wall applications, where it also allows airflow through the panel. Ziplok FP Profiles can be formed without the micro ribs, or with a completely flat pan (Ziplok FP) if required, creating a wide range of design possibilities. 38 39

EcoZip The living roof system EcoZip is a complete system developed to allow designers to incorporate roof gardens within the Ziplok standing seam structure. Omnis By System supplies all components of the system up to the drainage mat, while the gardening, consisting of the growing substrate and the vegetation layer, is carried out by one of Omnis By System s chosen partners. The integrity of the roof is therefore ensured and there is no effect on any of the standard warranties - indeed EcoZip has many performance benefits over a standard roof in addition to the many environmental benefits. Features and benefits l Green layer removes pollutants from the atmosphere while increasing oxygen and reducing carbon dioxide levels. l Improvement in acoustic insulation, both internal and external l Improvement in thermal insulation, both in winter and in summer l Water retention gives time delayed discharge of excess water, reducing stress on drainage systems l Large proportion of stored rainwater is returned to the natural cycle l Thermal and mechanical protection against temperature, radiation and atmospheric influences l Minimal maintenance requirements Planting substrate Low growing sedums Drainage mat Ziplok profile Insulation Trapezoidal decking sheet Vapour barrier Top hat section Thermohalter Note green roof build-ups vary, according to site conditions 40 41

EcoZip Construction Build up of the roof takes place as in a standard Ziplok standing seam roof, with structural steel deck or liner tray as appropriate. A vapour control layer, consisting of RigiFoil or Aluseal vapour barrier is laid over the trapezoidal sheet to protect against condensation from above and below. Top hat sections are than laid at 45 angles across the vapour barrier, typically at 1.5m centres. Thermohalters are attached in the normal way, with the appropriate thickness of mineral fibre insulation to achieve the desired U-Value, before attachment of the Ziplok 300 or 400 profile top sheet in plain mill finish. Drainage mats are simply rolled into position between the upstands of the Ziplok profiles. The mats allow excess water to drain away while retaining sufficient water to sustain plant growth. Anti-slip bars should be placed at intervals which aid in keeping the drainage mat in place and in preventing slippage of the growing substrate. 42 43

ZipKlip Fixing clamp Fundamental to the ease of construction of Safegrip is Omnis By System unique ZipKlip fixing clamp. Designed specifically to complement Ziplok standing seam profiles, it will however fit any profiles with a bulb shaped seam. Supplied fully assembled, ZipKlip is attached to the seam of the profile with one simple screw, which when tightened through the fixing holes of the walkway simultaneously attaches both items to the roof structure. If required, ZipKlip can be released just as simply, should, for example, the walkway need repositioning. The simplicity of the ZipKlip clamp, with its ability to be repositioned if required, makes it ideal for the construction of temporary walkways or access systems, for example for one-off maintenance requirements. Specification ZipKlips - 6082TF alloy. Screw - stainless steel type 304 for assembly 44 45

SpeedDeck The original secret fix standing seam metal roofing system Standing seam roofing systems 46 47

The double interlocking ribs and clips ensure strength and watertight integrity. In the 40 years since inception SpeedDeck secret fix roofing has become a worldwide proven system that offers fast, simple installation, with excellent performance and design flexibility. Secret fix standing seam built up systems have been used throughout the construction industry for many decades, maintaining a straight-forward to design, straight-forward to install principle to provide a continuous weathertight roof with no end laps. In addition there are no exposed pierce fixings, therefore creating a simple strong roof or façade system offering outstanding performance and total versatility. Supplied in aluminium or steel with a vast range of colours and finishes, SpeedDeck provides the perfect flexible solution for any designer with its simple to design principle, and for the contractor with its simple to install ethos. With less perimeter components, slimmer verges, wider cover width and a simple clip system, with no additional zipping up or mechanical seaming, SpeedDeck saves money and time and reduces the carbon footprint. 48 49

Features and benefits l 510mm profile cover width ensures more product manufactured in the same timescale and quicker to install on site than most other systems. l 45mm rib or seam height provides slim, crisp and sharp perimeter details. l 50% more SpeedDeck Profile on a standard delivery vehicle due to profile efficiency reduces the amount of deliveries to site and reduces carbon emissions. l No requirement for secondary zipping up or mechanical seaming of the profile during installation. l Saves time on installation, so reducing cost. l 255mm crown to crown dimensions provides additional strength for walkability. SpeedDeck is designed to be walked on during installation and ensures crisp formation of waveform, hockey stick or curved barrel vaulted roof shapes. l Less perimeter components: quicker to install with savings on material and delivery. Profiles and Formats l 510mm Profile width with main ribs at 255mm centres l Seam height 45mm l Straight low pitched roofs down to 1.5 degrees l Curved and waveform shapes in self-curved, smooth curved, or crimp curved formats to suit all barrelled vaulted, hockey-stick or waveform complex shapes. Material, Gauges & Finishes l Aluminium 0.9mm & 1.2mm l Stucco Embossed, ARS, and PVdF or PVF2 finishes. l Steel 0.6mm & 0.7mm l Leathergrain Plastisol, HPS200 Ultra, Colourcoat Prisma finishes l All materials and finishes available in a full range of colours. 50 51

METAL ROOFING AND CLADDING SYSTEMS SpeedDeck System options Double Skin System SpeedDeck 0.9mm aluminium or 0.6mm/0.7mm steel Breather membrane (optional) Rock or glass wool thermal insulation SpeedDeck The original secret fix standing seam metal roofing system Corogrid/IsoBar bar and bracket spacer Vapour control layer (optional) sealed laps 32/255/1020 liner profile 0.65/0.7mm polyester-coated galvanized steel, sealed laps Double Skin Acoustic System, perforated liner SpeedDeck s versatility makes it ideal for many roof constructions. The systems shown illustrate some of the more common constructions used, together with a brief summary of their specification based on U=0.25W/m2K. Most systems are applicable to straight, natural curved and smooth pre-curved roof shapes. The SpeedDeck clip The SpeedDeck clip anchors every rib to every spacer position. It engages with the SpeedDeck rib, providing the strength of attachment and accommodating thermal movement. Galvanised steel clips are suitable for the majority of applications with both steel and aluminium SpeedDeck. Where the clip-to-sheet connection is likely to be wetted, or in an aggressive environment, additional protection can be provided by using epoxy powder coated clips and starter clips with stainless steel screws. SpeedDeck 0.9mm aluminium or 0.6mm/0.7mm steel Breather membrane (optional) Rock or glass wool thermal insulation Corogrid/IsoBar bar and bracket spacer Vapour control layer sealed laps 30mm top hat spacer 60kg/m 3 31mm black tissue faced acoustic batts 32/255/1020 liner profile 0.65/0.7mm steel, pan perforated 52 53

SpeedDeck System options High Humidity System SpeedDeck 0.9mm aluminium or 0.6mm/0.7mm steel Structural Deck System SpeedDeck 0.9mm aluminium or 0.6mm steel Rock or glass wool thermal insulation Pre-punched vented zed galvanized steel on 10mm nominal packers to allow drainage Breather membrane Rock or glass wool thermal insulation Corogrid/IsoBar bar and bracket spacer 30mm continuous top hat load spreader across deck, fixed to every crown Polythene reinforced vapour control layer Corogrid/IsoBar bar and bracket spacer Aluminium/Polythene reinforced vapour control layer 32/255/1020 liner profile 0.9mm polyester-coated aluminium, all laps sealed Decking profile High Humidity Acoustic System Perforated Structural Deck Acoustic System SpeedDeck 0.9mm aluminium Rock or glass wool thermal insulation Corogrid/IsoBar bar and bracket spacer Polythene reinforced vapour control layer 30mm continuous top hat load spreader across deck, fixed to every crown 60kg/m 3 31mm black tissue faced acoustic batts Decking profile, web perforated SpeedDeck 0.9mm aluminium or 0.6mm/0.7mm steel Pre-punched vented zed galvanized steel on 10mm nominal packers to allow drainage Breather membrane Rock or glass wool thermal insulation Corogrid/IsoBar bar and bracket spacer Aluminium/Polythene reinforced vapour control layer Aluminium top hat spacer under each Corogrid bracket 60kg/m 3 31mm black tissue faced acoustic batts 32/255/1020 liner profile 0.9mm polyester-coated aluminium, all laps sealed 54 55

Lokfold Traditional standing seam roofing system Standing seam roofing systems 56 57

LokFold Traditional standing seam system Lokfold is a high-quality, fully supported, metal roofing and cladding system available in a variety of quality metal finishes including pre-painted and mill finish aluminim, copper, zinc and stainless steel. Standard Metals The Lokfold system provides traditional standing seams or batten rolls on pitched roofs or walls. The system is based on metal trays which can be formed in the factory or on site, and which are fully supported by the deck to which they are attached, providing a traditional and aesthetically pleasing roof construction that is also extremely cost effective. Attachment to the deck is made with a combination of fixed and sliding cleats which allow for thermal movement in the length of the tray. The cleats are mechanically folded into the standing seams either by hand or using a portable folding machine. LokFold is available in a variety of metals and finishes: Metal Thickness (mm) Max length of tray (m) Nominal weight (kg/m2) Aluminium 0.9 10.0 2.90 Micro zinc 0.9 10.0 2.90 Copper 0.7 10.0 7.40 Zinc 0.7 10.0 6.00 For details of materials and finishes see pages 118 to 123. Reverse coating of zinc It is traditional to use underlay to separate zinc from the supporting layer unless the system is fully insulated. As an alternative, zinc is offered with a plastic coating on the reverse side. 58 59

LokFold Thermal movements LokFold Product availability LokFold is available in a variety of formats from the plain coil to the fully installed system. Coil For installers who have their own roll forming capacity, Omnis by System can provide coil for this purpose. As major traders in metal products, our buying capacity means that we can provide extremely cost-effective terms, particularly on aluminium and our own micro zinc products. For long strip roofing, it is important to take into account the movements of the strip occurring as a result of temperature changes. The sheet may sustain damage if insufficient expansion allowance is provided at verges or eaves, at roof upstands or at walls. All materials expand or contract when the temperature changes. The change in length of aluminium sheet and zinc sheet is about twice that of steel sheet. The sheet length increases in the summer and decreases in winter. The temperature of the roof material in the summer may be up to 75 C, while in winter it could be conceivably be as low as -35 C. The length of the roof covering also changes, and the calculations below are therefore done to be on the safe side. The temperature of the sheet at the time of the installation determines how the length will change from its original length in the summer and in the winter. The table opposite gives particulars of the change in length in steel sheet that can be expected for different installation temperatures. L is the distance in metres from the point where the movement is zero (fixed point) to the end of the sheet. Temperature at installing C -10 0 +10 +20 +30 Change in length mm Example: Temperature during laying: +10 C Distance L from fixed point to eaves: 7m Change in length at eaves: Expansion in the summer Contraction in the winter +0.8 x 7 = approx +6mm -0.5 x 7 = approx -4mm It is important to allow for thermal movements so that the sheet or its mountings will be not be damaged. Longer strips should be secured by means of both fixed and sliding clips. Space for expansion and contraction must be allowed at joints and connections. Thermal movement in mm Summer (+75 C) +1,0 x L +0,9 x L +0,8 x L +0,7 x L +0,5 x L Winter (-35 C) -0,3 x L -0,4 x L -0,5 x L -0,7 x L -0,8 x L LokFold System Omnis By System can provide a complete system to roofing contractors including the trays (site or factory rolled), clips and other accessories, and sale or rent of specialist tools including seam formers. Supply and Install Where required, Omnis By System can provide the complete supply and installation service using our own team of skilled installers in conjunction with the roofing contractor. 60 61

LokFold Fixing details Although there is no technically correct or incorrect end as a start point for a roof, the direction of the prevailing wind should be considered. In general, each sheet is fixed to the substrate by two fixed clips towards the ridge of the roof, with sliding clips along the length of the slope. The upstand of the next sheet is then laid over and interlocks with the upstand of the tray already in position. The first fold of the upstand is then formed manually as shown opposite, before mechanical crimping of the upstands using the power seamer. The sliding clips allow the metal to expand and contract freely along its length. Across the width, the profile of the sheet allows expansion and contraction through a gap at the foot of each standing seam. Manual Folding Number of fixing clips The wind loads anticipated will determine the number of fixing clips required. Towards the edges or corners of the roof, where the wind loading can be expected to be greater, it is necessary to have a greater concentration of clips. The distance between the fixing clips is determined by the area of the roof as shown in the diagram below. Area A Area B Area C (Middle) One clip every 330mm (Edge) One clip every 200mm (Corners) One clip every 150mm Expansion and Contraction gap Mechanical Crimping Fixed Clips In general, the fixed clips serve to restrain the roofing trays along their upper edge and so direct any expansion movement of the tray towards its lower edge. Where particularly high wind loads are anticipated, it is recommended that the number of clips is increased. Along each upstand, at the highest part of the tray, two fixed clips are required. Each clip is held in position using two cadmium plated screws. It is recommended that for the first clip the upstand is cut to prevent the tray from slipping down the roof during installation. In extremely exposed conditions it is also recommended that the number of clips is increased. Omnis can advise on the appropriate numbers of clips for particular situations. 2 200 (150 on verge) 200 (150 on verge) Sliding Clips The fixed component is secured to the roof decking using three nails or cadmium plated screws The sliding component laps over the preformed upstand and is located onto a slot in the fixed component. The slot in the fixed component must be 70mm in length for all types of metal and in all cases the sliding component must be centred within the slot at installation in order to allow for expansion and contraction of the tray. Fixed Clip Sliding Clip 1 330 (150 on verge) 200 (150 on verge) 330 (150 on verge) 1 - Sliding Clip 2 - Fixed Clip 62 63

LokRoll Secret fix standing seam roofing system Standing seam roofing systems 64 65

LokRoll Secret fix The LokRoll standing seam roofing system features a unique roll locking fixing method which creates a continuous weathertight roof without any through fixings. Product Tolerances Cover Width (mm) +/-2 Edge Squareness Up to 10m Long 1% of sheet cover width +10mm/-5mm Standards & Approvals LokRoll is produced to the highest quality standards including BS EN ISO 9001: 2015. The product has been designed to fulfil a specific application and has been manufactured to precise standards and tolerances. Available in Aluminium and Steel The interlocking sections fix directly to the supporting structure, concealing the fixings and providing complete protection from the elements. The use of standard accessories and the absence of ancillary clips, caps or reliance on mastic, fillers or site seaming machinery provides an easily installed and aesthetically pleasing roof construction. Available in Aluminium and Steel in a cover width of 500mm, the system provides a structurally sound roof with excellent resistance to wind uplift. The LokRoll sheets are available in long lengths, which helps to eliminate the need for any end laps. LokRoll standing seam system easily complies with the stringent performance standards required by the Building Regulations over the next few years. Application LokRoll is designed for use in standing seam roofing applications where the actual roof pitch is 1.5 or greater. Offering exceptional weather resistance and durability the product is suitable for both newbuild and refurbishment applications. Over 10m Long LokRoll Typical Weights - Steel Fire Performance LokRoll standing seam roofing systems achieve the following results that enable them to achieve a Class O rating as classified by Building Regulations. Test BS476 : Part 3 : 1975 External fire exposure roof test BS476 : Part 7 : 1997 To determine the classification of the surface spread of flame of products +10mm+ (1mm per metre length over 10m)/-5mm Profile 0.7 mm Width (mm) Kg/m 2 Kg/lm 500 8.20 4.10 Product Dimensions Nominal Gauge (mm) 0.7 Sheet Length (m) Result FAA/SAA 1.5 to 27m Effective Cover Width (mm) 500 Please contact our Technical Department for further information. Class 1 Rating for aluminium/ steel metal facings Acoustic Properties The LokRoll standing seam roofing system has the flexibility to meet the acoustic requirements of most buildings. For further information, please contact our Technical Department. Certificate No: 910442/A Guarantees & Warranties Omnis By System will provide a product warranty and guarantee on the internal and external coatings on a project by project basis. For further information, please contact our Technical Department. Packaging LokRoll is packed with polyurethane insulation strips between each sheet and banded with timber. Fully timber crated packs are available for projects where delivery is required by sea freight. Delivery Unless otherwise indicated all deliveries are by road transport, direct to the project site. Shipping by sea freight is subject to an additional cost. Site Installation For instructions on site installation please contact our Technical Department. Metal Top Sheet The external weather sheet is pre-painted Z275 galvanised steel with the following finish. (3000 series aluminium is also available to special order. Please contact our Sales Department for further information). Finishes For details of materials and finishes see pages 118-123. 66 67

Profiled Cladding Roof, wall and lining applications Aluminium and steel cladding systems 68 69

Profiled Cladding Omnis By System manufactures an extensive range of aluminium and steel profiled cladding systems for use in a variety of roof, wall and lining applications. The range of trapezoidal and sinusoidal profiles together with secret fix lining systems provide the specifier and contractor with an unbeatable choice of cost-effective cladding solutions to meet the most challenging of performance specifications. Creative building design often requires a softness of line and detail of feature that can t always be achieved with traditional profiled sheeting and flashing design. To meet this requirement, both smooth and crimp curved options are available, together with profiled closure pieces, flashings and mitred units. Offering the ultimate in design flexibility, profiled cladding is available in a wide range of colours and finishes. Product Selection Please use the table below to select the cladding profile that best meets your requirements. Full details on each profile are given in the following pages. Type C Type A Type B Product Reference Broad Rib Face Narrow Rib Face Narrow Rib Face Supported Side Lap Supported Side Lap Unsupported Side Lap Page No. 19/76/991 ( S Type) 8 8 3** 73 20/100/1000 (MM10) 3 3** 3** 73 20/125/1000 3* 3* 3* 74 32/167/1000 3* 3* 3* 74 32/255/1020 3* 3* 3* 75 38/152/914 (R38/WA6) 3* 3* 3* 75 40/143/1000 3* 3 3 76 50/167/1000 3* 3 3* 76 **Can be smooth curved *Can be crimp curved 70 71

Profiled Cladding Product properties 19/76/991 Sinusoidal Profile 20/100/1000 Trapezoidal Profile 25mm 914mm 25mm 25mm 43mm 25mm 19mm 76.2mm 991mm Unsupported side lap 20mm 100mm 1000mm Supported side lap General description A general purpose sinusoidal cladding sheet designed for use in a variety of applications. The symmetrical profile is ideal for forming into smooth curves. In exposed situations, it is recommended that two corrugation side laps be used, reducing the effective cover width to 914mm. Only available with an unsupported side lap. General description A lightly profiled sheet which is ideal for domestic roofing and cladding, canopy soffits, fascias, parapets and small span applications. It is particularly suited for use as a lining sheet with the Ziplok standing seam roofing system and can be supplied smooth curved. Available fully perforated, with a supported or unsupported side lap. Use Minimal slope 10% following recommendation of the DTU 40.36 Horizontal and vertical cladding Soffit Roof Use Minimal slope 10% following recommendation of the DTU 40.36 Horizontal and vertical cladding Liner Soffit Roof Metal Aluminium alloy 3004 / 3105 Hot dipped galvanised steel Zinc Metal Aluminium alloy 3004 / 3105 Hot dipped galvanised steel Zinc Fire Performance - The Omnis By System range of profiled cladding achieves the following results that enable them to achieve a Class O rating as classified by Building Regulations. Test BS476 : Part 3 : 1975 External fire exposure roof test BS476 : Part 7 : 1997 To determine the classification of the surface spread of flame of products Acoustic Properties - A variety of systems to enhance the acoustic properties of the profiled cladding range in terms of sound deadening and reverberation are available. For further information, please contact our Technical Department. Standards & Approvals - Profiled cladding is produced to the highest quality standards including BS EN ISO 9001: 1994. Products have been designed to fulfil a specific application and have been manufactured to precise standards and tolerances. Guarantees & Warranties - Omnis By System will provide a product warranty and guarantee on the internal and external coatings on a project by project basis. For Result FAA/SAA Class 1 Rating for aluminium/ steel metal facings Certificate No: 910442/A further information, please contact our Technical Department. Packaging - Profiled cladding in steel is bundled and strapped with protective timbers top and bottom. Aluminium profiled cladding is packed in the same way but with the addition of polythene wrapping. Delivery - Unless otherwise indicated all deliveries are by road transport, direct to the project site. Shipping by sea freight is subject to an additional cost. Storage - storage on site prior to installation must be in a completely dry environment to avoid corrosion occurring between the sheets. Site Installation - For instructions on site installation please contact our Technical Department. Metal Facings - Omnis profiled cladding is available in either 300 series aluminium or pre-painted Z275 galvanised steel in a range of colours and finishes. Most products are also available in other substrates such as copper and stainless steel. For details of materials and finishes see pages 118 to 127. Available surface finishes Steel - Plain galvanised - Aluzinc - Polyester - Plastisol - Smooth and leathergrain - Polyurethane - PVDF Aluminium - Mill finish - Polyester - ARS - PVDF Profile Width : 991mm (914mm when double lapped) Height : 19mm Length Min : 1,500mm - Max : 15,000mm Other lengths are available to special order Thickness Standard : Material Thickness (mm) Weight kg/lm Aluminium 0.5 1.70 Aluminium 0.7 2.36 Aluminium 0.9 3.06 Steel 0.5 4.89 Steel 0.7 6.86 Curving Smooth Curved: Curved only in 991mm cover width, with an equal/equal side lap. If straight sheets and curved sheets are used together, 991mm cover width needs to be used throughout. Minimum radius 500mm. Will also self curve in aluminium to a 20m radius and in steel to 30m radius. Available surface finishes Steel - Plain galvanised - Aluzinc - Polyester - Plastisol - Smooth and leathergrain - Polyurethane - PVDF Aluminium - Mill finish - Polyester - ARS - PVDF Profile Width : 1000mm Can also be supplied in a reduced cover width when required: 20/100/900 20/100/800 Height : 20mm Length Min : 1,500mm - Max : 15,000mm Other lengths are available to special order Thickness Standard : Material Thickness (mm) Weight kg/lm Aluminium 0.5 1.70 Aluminium 0.7 2.38 Aluminium 0.9 3.06 Steel 0.5 4.90 Steel 0.7 6.86 Curving Profiles of 0.7 and above can be both smooth and crimp curved - Smooth Curved, convex only: 0.7 aluminium 10m radius 0.9 aluminium 7m radius 0.7 steel 12m radius Below this Crimp Curve, concave and convex, to 290mm min. Will also self curve in aluminium to a 20m radius and in steel to 30m radius. 72 73

20/125/1000 Trapezoidal Profile 32/167/1000 Trapezoidal Profile 32/255/1020 Trapezoidal Profile 38/152/914 Trapezoidal Profile 20mm 125mm 25mm 73.8mm 1000mm 25mm Supported side lap 32mm 167mm 25mm 1000mm 101mm 25mm Supported side lap 32mm 257mm 20mm 1020mm 254mm 20mm Supported side lap 38.1mm 152.4mm 19mm 82mm 914mm 19mm Supported side lap General description A discretely profiled sheet that is ideal for domestic roofing and cladding, canopy soffits, fascias, parapets and small span applications. It is compatible with three other metric profiles in the profiled cladding range making it a perfect lining sheet for cost-effective twin skin applications. Available web or fully perforated with a supported or unsupported side lap. General description A cost-effective roof sheet for small spans and light loadings that can be supplied with or without a supported side lap. Omnis 32/167/1000 can also be used for vertical cladding where the outward facing broad ribs give a striking visual effect. For this application the side lap is reduced to make it a more economic option. General description A general purpose, very economical roof and cladding sheet which is ideal for domestic roofing and cladding, canopy soffits, fascias, parapets and small span applications. It is particularly suited for use as a lining sheet with the SpeedDeck standing seam roofing system and can be supplied smooth curved. Available fully perforated, with a supported side lap. General description A versatile cladding sheet that can be used for both roofing and vertical applications. For roofing applications it provides a cost-effective and structurally sound solution that is easy to fix. For vertical applications the side lap detail is modified and the profile is used with the reverse side outward to give a bold visual effect. Available with a supported or unsupported side lap. Use Minimal slope 10% following recommendation of the DTU 40.36 Horizontal and vertical cladding Liner Soffit Roof Use Minimal slope 10% following recommendation of the DTU 40.36 Horizontal and vertical cladding Liner Soffit Roof Use Minimal slope 10% following recommendation of the DTU 40.36 Horizontal and vertical cladding Liner Soffit Roof Use Minimal slope 10% following recommendation of the DTU 40.36 Horizontal and vertical cladding Liner Soffit Roof Metal Aluminium alloy 3004 / 3105 Hot dipped galvanised steel Zinc Available surface finishes Steel - Plain galvanised - Aluzinc - Polyester - Plastisol - Smooth and leathergrain - Polyurethane - PVDF Aluminium - Mill finish - Polyester - ARS - PVDF Profile Width : 1000mm Height : 20mm Length Min : 1,500mm - Max : 15,000mm Other lengths are available to special order Thickness Standard : Material Thickness (mm) Weight kg/lm Aluminium 0.5 1.70 Aluminium 0.7 2.38 Aluminium 0.9 3.06 Steel 0.5 4.90 Steel 0.7 6.86 Curving Crimp Curved, concave and convex: To 290mm minimum radius Will also self curve in aluminium to a 20m radius and in steel to 30m radius. Metal Aluminium alloy 3004 / 3105 Hot dipped galvanised steel Zinc Available surface finishes Steel - Plain galvanised - Aluzinc - Polyester - Plastisol - Smooth and leathergrain - Polyurethane - PVDF Aluminium - Mill finish - Polyester - ARS - PVDF Profile Width : 1000mm Height : 32mm Length Min : 1,500mm - Max : 15,000mm Other lengths are available to special order Thickness Standard : Material Thickness (mm) Weight kg/lm Aluminium 0.5 1.70 Aluminium 0.7 2.38 Aluminium 0.9 3.06 Steel 0.5 4.90 Steel 0.7 6.86 Curving Smooth Curved, convex only: To 15m radius in aluminium and 30m radius in steel Below this Crimp Curve, concave and convex, to 250mm minimum radius. Will also self curve in aluminium to a 35m radius and in steel to 52m radius. Metal Aluminium alloy 3004 / 3105 Hot dipped galvanised steel Available surface finishes Steel - Plain galvanised - Aluzinc - Polyester - Plastisol - Smooth and leathergrain - Polyurethane - PVDF Aluminium - Mill finish - Polyester - ARS - PVDF Profile Width : 1020mm Can also be supplied in a reduced cover width of 1011 to suit asbestos roofs Height : 32mm Length Min : 1,500mm - Max : 15,000mm Other lengths are available to special order Thickness Standard : Material Thickness (mm) Weight kg/lm Steel 0.4 3.60 Steel 0.7 6.30 Aluminium 0.9 3.00 Aluminium 1.2 4.03 Curving Profiles of 0.7 and above can be both smooth and crimp curved Smooth Curved, convex only: 0.9 aluminium 7m radius 0.7 steel 12m radius Below this Crimp Curve, concave and convex, to 290mm min. Will also self curve in aluminium to a 20m radius and in steel to 30m radius. Metal Aluminium alloy 3004 / 3105 Hot dipped galvanised steel Zinc Available surface finishes Steel - Plain galvanised - Aluzinc - Polyester - Plastisol - Smooth and leathergrain - Polyurethane - PVDF Aluminium - Mill finish - Polyester - ARS - PVDF Profile Width : 914mm Height : 38mm Length Min : 1,500mm - Max : 15,000mm Other lengths are available to special order Thickness Standard : Material Thickness (mm) Weight kg/lm Aluminium 0.7 2.38 Aluminium 0.9 3.06 Aluminium 1.2 4.08 Steel 0.5 4.90 Steel 0.7 6.86 Curving Crimp Curve, concave and convex; To 250mm minimum radius. Will also self curve in aluminium to a 40m radius and steel to 60m radius. 74 75

40/143/1000 Trapezoidal Profile 50/167/1000 Trapezoidal Profile 25mm 64.9mm 25mm 25mm 75.2mm 25mm 40mm 50mm 142.9mm 1000mm Supported side lap 166.7mm 1000mm Supported side lap General description A general purpose roof and cladding sheet suitable for most span and loading requirements. A special side lap detail with integral drainage channel provides extra protection against roof leaks. Laps should still be sealed and the special eaves to ridge fixing sequence strictly followed. Available with a supported or unsupported side lap. Use Minimal slope 10% following recommendation of the DTU 40.36 Horizontal and vertical cladding Liner Soffit Roof Metal Aluminium alloy 3004 / 3105 Hot dipped galvanised steel Zinc Available surface finishes Steel - Plain galvanised - Aluzinc - Polyester - Plastisol - Smooth and leathergrain - Polyurethane - PVDF Aluminium - Mill finish - Polyester - ARS - PVDF Profile Width : 1000mm. Effective cover width 867mm in steel Height : 40mm Length Min : 1,500mm - Max : 15,000mm Other lengths are available to special order Thickness Standard : Material Thickness (mm) Weight kg/lm Aluminium 0.7 2.61 Aluminium 0.9 3.35 Aluminium 1.2 4.47 Steel 0.5 4.91 Steel 0.7 6.87 Steel 0.9 8.83 Curving Crimp Curved, concave and convex: To 250mm minimum radius Will also self curve in aluminium to a 40m radius and steel to 80m radius. General description A robust heavy-duty roofing and wall sheet which is particularly suitable for large spans or heavy load applications. The design incorporates an integral drainage channel to provide extra protection against roof leaks. Laps should still be sealed and the special eaves to ridge fixing sequence strictly followed. Available with a supported or unsupported side lap. Use Minimal slope 10% following recommendation of the DTU 40.36 Horizontal and vertical cladding Soffit Roof Metal Aluminium alloy 3004 / 3105 Hot dipped galvanised steel Zinc Available surface finishes Steel - Plain galvanised - Aluzinc - Polyester - Plastisol - Smooth and leathergrain - Polyurethane - PVDF Aluminium - Mill finish - Polyester - ARS - PVDF Profile Width : 1000mm. Effective cover width 833mm in steel Height : 50mm Length Min : 1,500mm - Max : 15,000mm Other lengths are available to special order Thickness Standard : Material Thickness (mm) Weight kg/lm Aluminium 0.7 2.68 Aluminium 0.9 3.45 Aluminium 1.2 4.59 Steel 0.5 4.91 Steel 0.7 6.87 Steel 0.9 8.83 Curving Crimp Curved, concave and convex; To 500mm minimum radius Will also self curve in aluminium to a 60m radius and steel to 110m radius. 76 77

Decks/liners Structural steel decks and liner trays Metal roofing and cladding systems 78 79

Structural steel decks and liner trays Structural Deck - Thermohalter System Structural decking offers a simplified method of roof construction by dispensing with the need for purlins. The liner sheet is used to span the structural frame of the building resulting in fewer components and giving clean, uncluttered lines to the interior of the roof structure. Use of structural decking can also stiffen the structure and act as a bracing if required. Structural Deck - Membrane System *Omnis By System will be able to propose suitable decking for loading conditions. However if diaphragm action is required the system will have to be referred to a qualified structural engineer for calculation. We can advise on suitable providers if required. Acoustic properties can be designed into the system, thereby engineering sound absorption and transmission characteristics. Structural decks will span up to 10m, dependant on the design load, and once in place provide a strong, walkable surface for the rest of the roofing works. Design requirements Design of structural decking is complex in that certain information is required to tabulate the particular specification. Omnis By System offer this design service, provided that full information is provided on the requirements of the deck, including: l Maximum span between steel frames l Whether single, double or multi-span l Design imposed loads - these should include all positive loads which the decking is required to support, ie design loads of the system above, design loads of anything attached to the underside, snow loads, wind loads and loads imposed by foot traffic. l Wind loads (uplift) l Whether diaphragm action is required * l Acoustic requirements Acoustics Decking is available non perforated or web perforated. Selection will depend on the acoustic requirements. Generally, where sound transmission is an important factor, either in or out of the building, then solid deck should be used. Where sound absorption is critical, for example in sports halls, then perforated deck should be used. Web perforation is generally preferred to full perforation as full perforation significantly reduces the load carrying capacity of the product. Omnis By System can advise on the most appropriate acoustic solutions. Finishes Most decking is supplied either plain galvanised, for when the underside is to be hidden by a suspended ceiling, or in white polyester. Two versions of paint are available. Interior grade is for where no part of the deck is exposed to external weathering, and has a cost advantage over exterior grade which must be used where the deck extends beyond the perimeter walls creating a soffit on the outside. Other colours and finishes are available on request and all decks are also available in plain mill finish aluminium if required or in ARS for high humidity environments. 80 81

Structural steel decks and liner trays OD 85/280/1120 OD 135/310/930 280 5 6 161 119 21 40 5 20 83 137 42 16 165 145 5 6 13 29 13 310 43 19 73 19 1120 930 OD 89/305/915 OD 153/280/840 91 30 40 165 140 5 6 305 265 40 10 10 20 31 20 153 49 21 161 119 7 6 11 11 280 40 37 62 32 915 840 OD 100/275/825 OD 158/250/750 100 60 20 135 140 8 5 275 40 10 8 30 35 17 158 49 21 131 119 7 6 12 12 250 40 38 63 33 825 750 OD 106/250/750 OD 200/375/750 60 20 110 140 205 170 20 25 106 7 6 8 58 40 205 10 10 20 36 93 250 750 40 375 75 10 20 20 36 750 82 83

ïôëð ïéôíé METAL ROOFING AND CLADDING SYSTEMS Short span steel and Aluminium decks Ö Ü ïððóêðð ÌØ ÝÕÒÛÍÍ ÉÛ ÙØÌ Structural ø³³ liner øµ¹ñ³ î trays ðôéë èôèè ðôèè ïôðð ïôïí ïôîë ïôëð ïðôìî ïïôèì ïíôíè ïìôèð ïéôéê çè êðð Omnis By System offers a wide range of structural liner trays. Þ ß ïðð Ö Ü ïïðóêðð ÌØ ÝÕÒÛÍÍ ø³³ ðôéë ðôèè ïôðð ïôïí ïôîë ïôëð ÉÛ ÙØÌ øµ¹ñ³ î çôðè ïðôêë ïîôïð ïíôêè ïëôïí ïèôïë In wall applications, trays can be used horizontally, replacing traditional sheeting rails spanning the portal frames of the building. The shallow profile of the tray pan creates a clean, uncluttered finish to the interior of the wall. Also, the edges of the trays serve to support the insulation material thus preventing insulation slump and consequent cold spots. ïðí Trays can also be used in roofing applications, though the Þ spanning capabilities are not as good as decks. ß êðð Liner trays can be supplied with perforations to the flat surface if required for acoustic applications. ïïð 84 To complement our range of structural decks, we offer a range of decks to support roofs in short span situations, or where the decking is required to span between purlins within the portal frame. Decks are available in galvanised mild steel or aluminium, self colour or with a variety of coatings, in a range of 32 38.1 167 152.4 25 19 OD 32/167/1000 1000 OD 38/152/914 914 101 25 82 19 thicknesses from 0.7 to 1.2mm, and can be web ÌØ ÝÕÒÛÍÍ or fully ÉÛ ÙØÌ ø³³ ø³³ øµ¹ñ³ øµ¹ñ³ perforated if required. î î ðôéë ðôéë èôêè èôêè Typical applications are for flat roofs with membrane, built up ðôèè ðôèè ïðôïç felt roofing or small standing seam roofs. ïôðð ïôðð ïïôëè 40 50 143 25 167 OD 40/143/857 OD 50/167/833 25 64.9 857 833 Ì Ì Ð»»»½ º ½± ±«¼»»² ± ¼» ²¹ ÿ ÿ Ö Ü çðóêðð ïôïí ïôïí ïôîë ïôîë ïôëð ïôëð 25 Ö Ü ïððóêðð 75.17 25 ïíôðè ïìôìé ïéôíé ïéôíé Ö Ü ïððóêðð ÌØ ÝÕÒÛÍÍ ø³³ ø³³ ðôéë ðôéë ðôèè ðôèè ïôðð ïôðð ïôïí ïôïí ïôîë ïôîë ïôëð ïôëð ÉÛ ÙØÌ øµ¹ñ³ øµ¹ñ³ î î èôèè èôèè ïðôìî ïïôèì ïíôíè ïìôèð ïéôéê ïéôéê èè èè çè ïðí çè çè Ö Ü ïíðóêðð ÌØ ÝÕÒÛÍÍ ø³³ OT 100-600 ÌØ ÝÕÒÛÍÍ êðð êðð êðð êðð ðôéë ðôèè ïôðð OT 90-600 ïôïí ïôîë ïôëð êðð êðð Þ ß OT 110-600 Þ ß Þ ß ÉÛ ÙØÌ øµ¹ñ³ î çôëî ïïôïé ïîôêç ïìôíì ïëôèê ïçôðì Ö Ü ïìëóêðð ø³³ ðôéë ðôèè ïôðð ïôïí ïôîë ïôëð Þ ß ÉÛ ÙØÌ øµ¹ñ³ î çôèï ïïôëï ïíôðè ò ± ¼»ò½±³ ïôîë ÓÎðïè ñ ïîïé ïðð ïðôïï ïïð ïïôèê ïðð ïðð ïîè ïìôéè л»»½ º ½± ±«¼»»² ± ¼» ²¹ ÿ ïêôíë ïçôëí Ö Ü ïêðóêðð ÌØ ÝÕÒÛÍÍ ø³³ Þ ß ðôéë ðôèè ïôðð ïôïí ïôëð çð çð ÉÛ ÙØÌ øµ¹ñ³ î ïíôìè ïëôîí ïêôèì îðôîï ïîè ïìí ïìí ïëè OT 130-600 êðð êðð OT 145-600 êðð OT 160-600 êðð êðð Þ ß Þ ß Þ ß Þ ß Þ ß ïíð ïíð ïìë ïìë ïêð 85

Creative Profiles A fresh approach to the design of metal cladding Metal roofing and cladding systems 86 87

Creative profiles Our range of Creative Profiles has been produced in order to allow the designer total freedom of expression. Whether they are sinusoidal, trapezoidal, zig-zag, or combinations of all three, the Creative Profiles can also be perforated and embossed in an endless variety of patterns. All the Creative Profiles are manufactured on a bespoke basis, in order that designers can produce something truly unique. Setting the imagination free Manufactured in custom shapes, sizes and colours they bring a new dimension to creative floor, wall and ceiling design, as well as colums or canopies - indeed anywhere that can benefit from a fresh approach to the design of metal cladding. The only limit is the imagination of the designer. Materials High-grade steel, steel, aluminium, brass, titanium zinc, copper as well as other metals. For details of materials and finishes see pages 120-125. Mechanical finishes The Creative Profiles can be produced in a range of surface finishes, e.g. pickled, polished, sand - blasted textured, with PE and PVDF varnish coats We manufacture according to your requirements: l In sizes up to 5,000 mm panel length l In standard thicknesses from 0.7 mm to 1.5 mm Overall width 1 Vertical/Upright l When ordering, please specify the desired shapes and panel sizes. l Special sizes in other materials are also available on request Overall length Creative Profiles can be fixed by means of individually designed edge elements without any need for additional angles or sheets. Overall length Overall width 2 Vertical/Crosswise 88 89

Corrugated, Trapezoidal and Zigzag Profiles Curving Creative Profiles can be supplied curved, either concave or convex if required. Areas of applications are in tunnel linings, special wagons, and canopy roofs. Curved sheets may also be supplied tapered. This makes the Creative Profiles an outstanding option for covering roof cupolas, for example. Arc length Cladding cover width max. 1,800 mm Radius pre-rounded element for columns, gullies etc. Produced upon request. 90 91

Perforations Various options can be supplied, either over entire areas or with partial perforation. Additionally, fretwork and recesses for speakers, lamps, beams, fixing holes etc. can be added to any corrugated sheet. Note: Sheet thickness: t= 0.5-1.0 mm smallest radius for sheet thickness: t= 0.5 mm = 3,000 mm t= 0.7 mm = 1,200 mm t= 1.0 mm = 1,000 mm Cambered sheets made of aluminium, steel and stainless steel: For technical reasons 200 mm at each end of the sheet are left uncambered (G) Length of sheet upon request b = Arc length For ordering we need the following information: b = arc length s = chord h = height R = radius (all measurements in millimetre) 92 93

LokFaçade 300 Cladding solutions Façade systems 94 95

LokFaçade cladding solutions LokFaçade has been designed to provide a cost-effective and aesthetically pleasing cladding solution for soffits, fascias, canopies and external walls. A feature of LokFaçade is the very simple installation procedure, directly to the structure of the building. The first panel is fixed in place to the substrate. Subsequent panels are then simply pushed into place together with mineral fibre insulation in the void behind the exterior façade depending on thermal requirements. The trailing edge of the panel is then fixed in place before adding the next panel, providing a secret fixed solution which is as simple and speedy to install as it is easy on the eye. Installation is completed by a flashing which covers the remaining fixings at the extremities. Max panel length: Panel length on the standard 300 profile is limited only by site handling considerations - typically up to 12m Available surface finishes: Steel: Aluminium: Plain galvanised - Plastisol - PVDF - Prisma Mill finish - ARS - PVDF - Microzinc Shadow line finish Availability STEEL Standard Fluted 0.7mm Plastisol 4 4 Flush Fit 300mm Available in a standard width of 300mm, LokFaçade is available with two basic formats, designed to fit either flush or with a shadow line, which can be interchanged to create a number of aesthetically pleasing designs. 0.7mm PVDF 0.7mm Prisma 8 4 8 4 In addition to the standard profiles, LokFaçade Shadow Line Fit 300mm 12mm is also available with a micro-ribbed profile, which provides a very pleasing appearance as well as helping to avoid deformation of the profile when using lighter materials. Microribbed is available on both flush and shadow line finish. 1.0mm any finish 1.2mm any finish ALUMINIUM 8 4 4 4 Micro-ribbed available in both Flush & Shadow line fit In addition, any of the above options can be supplied perforated. Flush fit finish with micro-ribs 96 97

RibLok Façade systems The Riblok range of secret fix cladding was initially developed for the petroleum industry to provide a durable and low maintenance soffit lining for forecourt canopies. The Riblok range of secret fix cladding was initially developed for the petroleum industry to provide a durable and low maintenance soffit lining for forecourt canopies. The aesthetically pleasing and clean lines proved so successful that the product application has been extended to cover internal soffit applications, fascias and external wall design. Available in widths of 150, 200 and 300mm Riblok provides a costeffective solution for both newbuild and refurbishment projects. Riblok 150,200 and 300 are available with two façade profiles (R&F) and can be interchanged to create a number of aesthetically pleasing designs. 98 99

The Riblok panels are fixed in place by using a concealed carrier system that is fixed to the substrate. The Riblok panels are simply snapped into place together with mineral fibre insulation in the void behind the exterior façade depending on thermal requirements. Work can commence from either edge of the cladding area, working across in the same direction until complete. 2.4mm 6mm 3.6mm 6.2mm 18mm Riblok 150F 13.1mm 149.6mm 7mm 15.3mm 17.8mm 8.5mm 18.2mm 2.4mm 6mm 3.6mm 6.2mm 18mm 13.1mm Riblok 200F 200mm 7mm 15.3mm 17.8mm 8.5mm 18.2mm 300mm 2.4mm 6.2mm 18mm 6mm 3.6mm Riblok 300F 7mm 17.8mm 8.5mm 18.2mm Aluminium or galvanised steel carrier 15.3mm 13.1mm 299.4mm Nominal Typical Effective Cover Sheet Material Gauge (mm) Weight (kg/lm) Width (mm) Length (m) Riblok 150 Aluminium 0.7 0.56 150 1 to 15* Riblok 200 Aluminium 0.9 0.72 200 1 to 15* Riblok 300 Aluminium 0.9 0.97 300 1 to 15* *Shorter/longer lengths available but may be subject to additional cost. Please contact Omnis for further details. 2.4mm 6.2mm 18mm 6mm 3.6mm Riblok 150R 17.8mm 7mm 15.3mm 8.5mm 18.2mm 2.4mm 6.2mm 18mm 6mm 3.6mm Riblok 300R 7mm 15.3mm 17.8mm 8.5mm 18.2mm 13.1mm 149.6mm 13.1mm 299.4mm 100 101

Downer Façade support systems Metal roofing and cladding systems 102 103

Riblok CladScreen Creative Profiles Terracotta Downer double bracket Downer single bracket Aluminium Cassettes Downer is a cladding/façade support system which features a unique cladding rail support bracket (CRSB), which has been engineered to provide a universal solution to façades, whatever the building structure, the carrier rails, and whether for fixed or floating-point rail support. The simplicity of the Downer system allows it to be used safely with any System Building Products façades, including Rainscreens, LokFold, LokFaçade and RibLok, as well as other manufacturers own façade systems. 104 LokFaçade 105

The design of the bracket makes it inherently stronger than other similar systems, both in carrying capacity and in pullout strength, which enables fewer brackets to be used making the system faster and more economical to install. Brackets may be either single or double, depending on the load/fixing requirements, and allow for simple positioning of the carrier rails prior to levelling and fixing. Having only one bracket for use either left-handed or right-handed, and for vertical or horizontal applications, makes designing the whole carrier system simpler, quicker and more cost-effective. Downer brackets are made from Grade: 6063 structural grade aluminium, and, if required, come complete with an integral bonded isolation pad in order to provide a thermal break between the building substructure and the façade system. The isolation pad also prevents any corrosion occurring as a result of interaction between the substructure and the aluminium bracket. Carrier rails are extruded from 6082 T6 structural grade aluminium 2.2mm thick, either as L rails for intermediate supports or T rails for extra fixing or where there is a vertical join between façade panels. Rails are available in lengths from 3m to 6m and are compatible with all common cladding materials as well as with structural adhesive systems. 106 107

Corogrid Bar and bracket support system Metal roofing and cladding systems 108 109

Corogrid Features and benefits Corogrid is Omnis By System unique spacer support system, which has been designed for use with double skin metal cladding systems. Suitable for both newbuild and refurbishment applications, Corogrid offers an innovative and cost-effective alternative to the traditional bar and bracket spacer. The system also provides a more stable method of fixing at greater depths to suit the thickness of insulation specified. Unlike other spacer systems Corogrid has the added advantage of the brackets being fixed in place prior to the application of the support bar. This feature makes installation simpler, reduces the potential for human error and is consequently less labour intensive to install. Features and Benefits l Unique spacer support system, designed for use with double skin metal cladding systems l Brackets can be fixed without bar in place, providing easy access to fixing locations (unlike other systems) l Provides a simple and cost-effective construction solution l Reduces the risk of human error and on-site costs l Neoprene thermal break prevents cold bridging and provides an effective vapour seal l Dimpled fixing zone on support bar ensures fastener security l Provides a stable fixing method for all bracket heights l Allows small changes of roof pitch to be achieved by varying the bracket height l Ideal for both newbuild and refurbishment applications 110 111

Corogrid Brackets Corogrid Fixing details Corogrid brackets are manufactured from high-quality 1.5 mm hot-dip galvanised mild steel to BS EN 10143 : 1993 (formerly BS 2989 : 1992). The base of the bracket incorporates a neoprene thermal break which minimises thermal bridging and acts as a vapour seal. Brackets are available in a range of heights from 60 mm to 250 mm which is usually determined by the thickness of insulation specified or pitch of roof required. In refurbishment applications the profile depth of the existing cladding will also determine the height of bracket required. Standard Bracket Height (mm) 60, 80, 100, 120, 140, 150, 160, 180, 200, 220, 240 Other bracket heights are available subject to quantity. The following formula is then applied: Maximum bracket spacing = 3 M x W For example purlins at 2 metre centres with a design wind uplift loading of 1.4kN/m 2, Maximum bracket spacing = 3 = 1.07 metres 2 x 1.4 The brackets should be fixed at convenient centres below the calculated maximum e.g 1m spacings. Corogrid Anti-Sway Bracket Following amendments to Approved Document L of the Building Regulations (England & Wales) roof constructions for buildings other than dwellings now have to achieve a U-Value of 0.25 W/m 2 K. Changes to the U-Value calculation method itself has also meant that repeated thermal bridges need to be taken into account. 40mm 40mm The profiled metal liner sheet is attached to the purlins 55040 fasteners for hot rolled sections. When the brackets or railings in accordance with the manufacturers are fixed in place, the support bar is simply rotated into a recommendations prior to the installation of the Corogrid secure position at 90 to the brackets. A bracket should spacer support system. always be positioned within 75 mm from the leading end of a support bar so that the joint is not subject to bending. A continuous vapour control layer (ULTRA 2000 recommended) is then laid over the liner sheet taking care to The specified type of insulation is then laid over the liner ensure that all laps are sealed. The brackets are then fixed in sheet and beneath the support bars followed by a breather place at predetermined centres using standard self-drilling membrane if required (TALSHIELD 1.6 recommended). fasteners (see Bracket Spacing Requirements on page 114). The outer sheet is then fixed in place in accordance with the For steel purlins up to 3.5 mm thick the use of Rigifix LCS manufacturers recommendations. 55025 self-drill screws are recommended and Rigifix HCS 1 - Setting out the halters 2 - Fixing the halter in place Support Bar Corogrid support bars are manufactured from high quality 1.25 mm Z35 hot-dip galvanised mild steel to BS EN 10143 : 1993. The support bars feature a unique dimpled fixing zone, which ensures fastener security. Available in lengths of 1, 2 and 3 metres (effective length) the bars have a spigot end to maintain a continuous level of support. Bracket Spacing Requirements Using two fasteners into light gauge purlins, the bracket support and fastener assembly has a proven minimum safe working load of 3kN. To calculate the maximum centres of the brackets along the support bar the following information is required: Main purlin centres in metres (M) and the design wind uplift loading in kn/m 2 (W). As a result of these changes the depth of the roof (and the height of the bracket) has more than doubled in twin skin built-up metal roof constructions that incorporate a spacer bar support system. Increasing the depth of a built-up roofing system, particularly at higher pitches can make a roof more susceptible to any destabilising influences e.g. wind uplift. To combat this Omnis have added an Anti-sway bracket option to the highly successful Corogrid Spacer Support System. 3 - Corogrid bar 4 - Bar in position and rotated 5 - Bar clicked into place 6 - Finished construction 112 113

Thermowall Carrier panel Metal roofing and cladding systems 114 115

Thermowall Technical details Thermowall Carrier Panel provides a structural, low air permeability and thermal support solution for roofs or walls. Various cladding matrerials can be applied, including our full range of standing seam panels, profiled cladding and rainscreens. Providing a superior smooth surface finish over long panel lengths, Thermowall Carrier Panels offer exceptional structural and thermal properties and low air leakage, thus enhancing the overall energy performance of the building and reducing CO 2 emissions. The BRE Green Guide to Specification confirms that the PIR insulation core has a positive environmental impact being rated as a Zero Ozone Depletion Potential product. Performance Thermal insulation Panel thickness 80mm 0.25 100mm 0.20 125mm 0.16 150mm 0.13 175mm 0.11 200mm 0.10 Thermal transmittance (U Value) W/m2 K Calculated using the method required by the Building Regulations Part L2 (England & Wales) and Scottish Buildings Standards Agency - Section 6 - Energy. Above based on thermal conductivity of 0.020 W/m K for the insulation core tested to BS EN 13165:2001. Fire The panels external and internal steel facings have a class 1 surface spread of flame to BS476:Part 7 : 1987, and are Class O as defined by building regulations. Carrier panels (80mm - 175mm) are LPCB - LPS 1181 part 1 approved. LPS1181 insurance approval consists of a series of fire growth tests for panels used on the external envelope of buildings. The level of approval is EXT-B and EXT-A30.Wall Panels have also been tested to BS476 Part 22 and achieved 64 minutes integrity and 47 minutes insulation. Materials External Steel substrate: Internal Steel substrate: Hot-dip galvanised steel with a Z275 zinc/galvalloy coating Hot-dip galvanised steel with a Z225 zinc coating The steel outer and inner facings meet Class 1 Surface Spread of Flame to BS476: Part 7:1987 and are Class 0, as defined by Building regulations. Insulation: Finishes Internal face: External face: PIR closed cell, CFC & HCFC free, zero ODP. Smooth or ribbed white polyester coated steel, nominal 25 microns coating thickness providing high levels of durability, easy cleaning and colour stability. Smooth Primer: Designed for standard environments, unseen areas - nominally 7-10 micron nominal coating thickness - standard colour white, grey or green. Subject to certain geographic locations & facade type, an external steel finish may prove to be a more robust option to that of primer Dimensions Thickness: Carrier Panel thickness: Panel width: external 0.7 and internal sheet 0.5mm 80mm 100mm 125mm 150mm 175mm 200mm 1155mm nominal Panel lengths: (80mm thickness) 2.4m - 15m (100mm thickness) 2.3m - 15m (125mm thickness) 2.3m - 15m (150mm thickness) 2.3m - 15m (175mm thickness) 2.3m - 15m (200mm thickness) 2.3m - 15m Joints Tongue and groove joint achieves low air leakage and excellent thermal continuity and performance. Quality & Durability Thermowall Carrier Panels are manufactured under a BS EN IS0 9001 quality management system using high-quality materials on a dedicated continuous high-speed production process ensuring long-term durability and overall life expectancy. Guarantees & Warranties Omnis By System will provide external coating and product warranties and guarantees on an individual project basis. Packaging Thermowall Carrier Panels are typically stacked horizontally with facing sheet upwards. Removable protective foam is placed between each panel. The top, bottom and sides are protected and the entire pack is wrapped in polythene. The number of panels in each pack depends on panel length, thickness and weight. Optional protective film available to panel faces. 116 117

Materials and Finishes Metal roofing and cladding systems 118 119

Materials and finishes Aluminium Aluminium is both stable and durable in most environments, and is frequently supplied in a plain mill finish. It has exceptional longevity and corrosion resistance and doesn t rely on a coating to protect it. However a wide range of colours and finishes are available. The material is almost completely recyclable and in addition to the environmental benefits of using aluminium, there are also considerable benefits in construction. Compared to steel, aluminium is extremely lightweight, approximately one third the density, resulting in low loads on buildings, which is particularly important where large spans are involved, such as are commonly found in large halls and sports areas. It also has a very high strength making it an extremely versatile material. recyclable, and the patina provides it with a lasting, very adherent and naturally reforming protective film, which gives it its long life span and anti-corrosion properties in even the most extreme atmospheric conditions. Titanium zinc Used for its traditional appearance, titanium zinc works well with other materials such as wood, brick, cement and glass. Zinc protects itself and has an exceptionally long life span (40 years in an aggressive urban environment to 100 years in a protected rural environment). It requires nearly no maintenance, and continues to develop its protective layer throughout its life and will self-repair imperfections and scratches. Polyester A cost effective colour coating with a medium term life for both aluminium and steel. ARS (Abrasion Resistant System) ARS is the standard and preferred Omnis paint finish. It is used extensively for wall and roof cladding products and the main benefit of the system is the slightly stippled and extremely hard surface that has excellent scratch resistance without the need for a protective film during construction. The system is a primer with a polyamide modified polyurethane paint to a coating thickness of 28 microns. The addition of the polyamide gives the surface its textured finish and greater resistance to abrasion than other coatings. It has excellent weathering properties and good UV performance, making it suitable for a wide range of applications. PVDF This is an extremely durable system and gives excellent flexibility and chemical resistance, combined with highest possible performance with respect to gloss retention, chalking and colour change on exposure to UV light. The system is a primer with a class one polyvinylidene fluoride/acrylic paint system applied to a total thickness of 25 microns. However, it is more easily scratched than ARS and requires careful handling. Colourbond This is an alkyd-amino based coating of 40 microns thickness, applied by spray with electro-static attraction to the metal and finally stove cured. This results in some wrap around at the edges that ensures that there are no exposed cut edges and it is therefore useful in aggressive environments. Due to the nature of the process, however, sheets are limited to a maximum length of 6 metres. It has the added advantage that a wider range of colours is available and minimum quantities per colour are lower. Special finishes and effects In addition to the standard paint systems, there is a range of special finishes and effects available, including the increasingly popular weathered copper and weathered zinc finishes. The wide pallet of colours and finishes that are available, combined with the ability to curve and taper the panels into almost any shape required, ensures that the Ziplok system remains at the forefront of architecturally pleasing design. Micro zinc Our micro zinc finish provides all the performance benefits of aluminium with the aesthetic appeal of a traditional zinc roof. The coating changes colour and gloss over time in almost exactly the same way as pure zinc. The aesthetic appeal of the zinc appearance is combined in a profile that is lighter in weight and more cost effective than using zinc, yet has an equivalent lifespan. This finish lends itself particularly well for integration into existing buildings or more traditional construction, but can also be used on smaller projects or even residential buildings. In all other respects the micro finish performs in the same way as conventional aluminium profiles, and so may be curved (either convex or concave) or tapered, in order to achieve the most exacting design criteria. In addition, micro finishes can be site rolled if required to achieve maximum flexibility for the product application. Benefits n Significant cost saving over zinc n Total recyclability n Exceptional resistance to weather and pollution n Maintenance free finish Steel Steel is a relatively low cost material and has high strength giving it good spanning ability. For corrosion resistance, steel is supplied not only with a galvanised layer on both sides but also with a range of protective colour systems. Stainless steel Stainless steel is often used because of its attractive appearance, and can be supplied with a range of mechanically applied finishes. It has exceptional longevity, and minimal maintenance requirements. n Available site rolled in sheet lengths over 100 metres n Typical zinc colour variations Copper Copper is exceptionally strong, anti-corrosive and virtually maintenance-free. Its initial bright appearance weathers gradually to a rich green patina. Copper is completely 120 121

Materials and finishes MicroMatt Similar in purpose to MicroPatina, MicroMatt employs a sacrificial coating to provide a cost effective means of replicating the weathering process. Over a period of time, the artificially aged surface is replaced by the naturally aged aluminium substrate. Please note that in certain circumstances this process may result in uneven colour variation across the roof as the sacrificial coating is replaced. MicroMatt MicroPatina Designed to overcome problems of glare from newly installed mill finished or stucco embossed aluminium roofs, MicroPatina weathered finish replicates the appearance of a roof after it has been installed for a number of years and the natural weathering process has taken place. MicroPatina is a clear anodised finish which can be factory applied to any of our aluminium profiles. Stucco embossed aluminium MicroPatina weathered finish MicroBronze MicroBronze is available in a variety of shades, all of which provide an extremely hard and durable product with a lustrous metallic finish. Light Bronze Champagne Light Gold Medium Bronze Dark Bronze Medium Gold Dark Gold 122 123

Colour Coated Aluminium - Polyester, ARS, PVDF - Standard Range RAL 9016 RAL 9010 RAL 1013 RAL 9001 Colour Chart RAL 1015 RAL 1002 BS 12 B 21 BS 10 B 25 RAL 9002 RAL 1019 BS 08 B 29 RAL 3002 RAL 3009 RAL 5014 RAL 7016 RAL 5024 BS 18 C 37 BS 18 B 17 BS 00 A 05 NCS 3502B RAL 7000 BS 18 B 25 RAL 7012 RAL 7023 RAL 7035 BS 14 C 35 PVDF is available on a range of metallic finishes on request 124 125

Colour Coated Aluminium - Polyester, ARS, PVDF - Premium Range Colour Coated Steel - Plastisol RAL 1014 sl BS 08 C 35 sl RAL 1023 sl RAL 1020 sl White BS 00 E 55 Albatross BS 18 B 17 Meadowland BS 12 B 17 Hamlet RAL 9002 BS 10 B 21 l RAL 6013 sl RAL 8017 sl NCS 7010-R-30B sl Wedgwood Blue BS 18 C 37 Moorland Green BS 12 B 21 Bamboo BS 08 C 35 Goosewing Grey BS 10 A 05 NCS 4010-R-30B sl BS 18 C 39 l RAL 5009 sl RAL 5012 sl Mushroom BS 10 B 19 Merlin Grey BS 18 B 25 Olive Green BS 12 B 27 Vandyke Brown BS 08 B 29 RAL 5010 sl BS 18 C 35 l RAL 6027 l BS 14 E 53 sl Honesty BS 10 C 31 Solent Blue BS 18 E 53 Jade BS 14 C 37 Svelte Grey BS 10 B 23 BS 14 C 39 sl RAL 6021 l RAL 6011 l BS 12 B 29 l Black BS 00 E 53 Ocean Blue BS 18 C 39 Terracotta BS 04 C 39 RAL 6003 l RAL 7008 sl RAL 8025 l RAL 8024 l RAL 8003 sl RAL 8011 sl s Minimum quantity applies (approx 1200 m 2 ) l Colour surcharge applies PVDF - Weathered Range Copper Zinc Actual colours may vary due to the limitations of the four colour printing process. These swatches are indicative of colour only and specifiers should obtain material samples before ordering where shade is critical. Please check in advance for details of pricing of these colours. A minimum quantity for each colour may be required due to restrictions on paint availability. Metallic coatings are directional. To avoid contrast it is important to ensure all sheets are fixed in the same (machine) direction and not inverted. Each elevation should be clad with material from the same batch. Other colours are available subject to order quantity. Please contact the Sales Department for further information. 126 127

Contacts: Head office: Omnis By System Limited Blackpole Trading Estate Worcester WR3 8ZJ T: +44 (0)1905 750500 Sales T: 01905 750531 E: Omnis@systembuildingproducts.com Export sales T: 01905 750510 E: export@systembuildingproducts.com Technical T: 01905 750516 E: technical@systembuildingproducts.com Financial T: 01905 750552 E: finance@systembuildingproducts.com www.systembuildingproducts.com 128 129

Head Office: Omnis By System Unit 62, Blackpole Trading Estate West, Worcester WR3 8ZJ T: +44 (0)1905 750500 F: +44 (0)1905 750555 E: Omnis@systembuildingproducts.com W: www.systembuildingproducts.com www.systembuildingproducts.com