EN--10 STAINLESS STEELS Threading up to 3xD 1 Works with Emulsion h6 Tap shank
THE CHALLENGE WORKING WITH STAINLESS STEELS POOR THERMAL CONDUCTIVITY, THEREFORE! LONG SWARFS,! THEREFORE Overheating of the cutting edge Material-Gluing with tool (Cold welding) Tricky chip evacuation in deep blind holes Risk of swarf nest around tap shank HIGH MATERIAL TOUGHNESS,! THEREFORE Difficult to machine Limited tool lifetime THE CONSEQUENCES COLD WELDINGS SWARF NESTS DISSATISFIED CUSTOMER
THE SOLUTION DC SWISS Z-INOX THREAD CUTTING Z INOX PROPERTIES The tap is made from HSSE- and is available with or without internal lubrication. The flutes are helical R 45, for tapping blind holes up to 3 x D 1, in Stainless and alloy steels with high elongation and tensile strength up to 1 150 N/mm. SUITABLE FOR SOLUBLE WATER The surface coating provides protection against wear and cold welding. A high slip coefficient facilitates chip removal and reduces torque. PROCESS SAFETY UP TO 3 X D 1 The cutting geometry and shape of the R45 flutes generate compact, regular chips, ensuring process safety. IT S YOUR CHOICE The cutting geometry is suitable for classical tapping with a compensating spindle as well as for rigid tapping (h6 shank for shrinking). THREADING TECHNOLOGY 1
APPLICATION CHART Use O Optimal with cutting oil O Suitable with cutting oil E E Optimal with emulsion Suitable with emulsion Material classification Material groups Material designation Hardness (HB) Tensile strength Rm (N/mm ) Elongation A (%) Z. 70 Z. Z. 0 Vc (m/min) 10 Steels 1 Free-cutting steels Structural / cementation steels Carbon steels < 00 < 00 < 300 < 700 < 700 < 1000 < 10 < 30 < 0 Alloy steels <850 N/mm < 50 < 850 < 30 15 Alloy steels hard. / temp. >850 - <50 N/mm > 50 > 850 < 30 6 1 High tensile alloy steels > 50 > 850 < 1 0 Stainless Steels 1 Free machining stainless steels Austenitic stainless steels < 50 < 50 < 850 < 850 < 5 > 0 0 30 6 1 3 Ferritic and martensitic <850 N/mm < 50 < 850 > 0 6 1 Ferritic and martens. >850 - <50 N/mm > 50 > 850 > 15 O 4 8 30 Cast iron Cast iron < 50 < 850 < 10 3 Spheroidal graphite + malleable cast iron < 50 < 850 > 10 40 Titan 41 Pure titanium < 50 < 850 > 0 Titanium alloys > 50 > 850 < 0 50 Nickel Nickel alloys 1 <850 N/mm < 50 < 850 > 5 6 1 5 Nickel alloys >850 - <50 N/mm > 50 > 850 < 5 O O 4 8 53 Nickel alloys 3 >50-00 N/mm > 340 > 50 < 0 60 Copper 6 Pure copper (electrolitic copper) Short chip brass, phosphor bronze, gun metal < 10 < 00 < 400 < 700 > 1 < 1 1 Long chip brass < 00 < 700 > 1 70 Aluminium Magnesium 71 Al unalloyed Al alloyed Si < 1.5 % < 100 < 150 < 350 < 500 > 15 > 15 Al alloyed Si > 1.5 % - < 10 % < 10 < 400 < 15 74 Al alloyed Si > 10 %, Mg-Alloys < 10 < 400 < 10 Pictographs HSSE- wear-protective coating 45 right hand spiral flutes - 3 chamfered threads, form C
1.07 1.07 1.06 1.06 9S0 9S0 9SMn8 9SMn8 9SMnPb8 9SMnPb8 35S0 35S0 9SMnPb36 9SMnPb36 1.067 1.067 St37- (S35JR) (S35JR) St37- St50- (E95) (E95) St50- St60- (E335) (E335) St60-15CrNi6 15CrNi6 MnCr5 MnCr5 (S35JR) 1.07 St37-9S0(S35JR) EN-GJS-100- EN-GJS-100- St37- St37- (S35JR) St50- (E95) St50-9SMn8 (E95) 34CrNiMo6v 34CrNiMo6v St50- (E95) St60- (E335) 9SMnPb8 St60- (E335) CrMo4v CrMo4v St60- (E335) 15CrNi6 1.06 35S0 15CrNi6 50CrMo4v 50CrMo4v 15CrNi6 MnCr5 9SMnPb36 MnCr5 CrMo1v CrMo1v MnCr5 1.07 9S0 07 1.3553 9S0 X8WMoCrV6-5-4 1.3553 X8WMoCrV6-5-4 1.07 9S0 9SMn8 0715 9SMn8 30CrNiMo8 30CrNiMo8 9SMn8 9SMnPb8 0718 9SMnPb8 9SMnPb8 1.06 35S0 06 35S0 CrMo4 CrMo4 1.06 35S0 9SMnPb36 07 9SMnPb36 34CrAIMo5 34CrAIMo5 9SMnPb36 Reference: DIN steels hard./temp. 15 >Alloy 850 - < 50 N/mm 553 3 1 1.07 1.07 1.07 1.3553 1.3553 --3 3 Grad1.70 Grad1 Grad1 3 Grad 1L 1L.7034 Grad (Nimonic80) (Nimonic80) Grad 1L Grad3 1.06 40 1.06 40.7055 Grad3 Grad3 1.06 40 Grad4 1L 1L.7065 Grad4 Grad4 1L A355CLD A355CLD (K30) (K30) 1015 1045 1045 1045 4 4 A570 Gr.50 1055 1055 TiCu.5 1.391 Ni36 (Invar) 1.391 Ni36 (Invar) CuZn39Pb3 CuZn39Pb3 1.391 Ni36 (Invar) 1055 430F 430F A5 Gr.65400) Ti6Al7Nb 1060 1060.4360 NiCu30Fe (Monel 400).4360 NiCu30Fe (Monel CuZn40Pb CuZn40Pb.4360 NiCu30Fe (Monel 400) 1060 303 303 TiAl6V4 (Grad5) 15 W0.48 NiCr15Fe (Inconel 600) W0.48 NiCr15Fe (Inconel CuSn8 (Bz)(Inconel600) CuSn8 (Bz).48 NiCr15Fe 600) W0 TiAl6V6Sn 15 1.4876 X10NiCrAITi3-0 1.067 L 3 1.067 L 3 1.4876 X10NiCrAITi3-0.1096 G-CuSn5ZnPb.1096 G-CuSn5ZnPb 1.4876 X10NiCrAITi3-0 1.067 L3 Reference: AISI/ASTM Ferritic and martensitic 3 71 < 850 N/mm 8 83 41 3 Pure copper 81 74 (electrolitic copper) 6 8 53 5 Nickel alloys > 850 - < 50 N/mm 1.3 -A A 1.3 1.3553 GGG40 GG15 GGG40 1.35 M50(MonelK500) 1.35 M50 GGG40.4375 NiCu30Al (MonelK500).4375 NiCu30Al GGG40.3 GG0 GGG40.3 (Nimonic80) 1.18 40 GGG40.3 1.18 40 GGG50 GG5 GGG50 80) GGG50 (Nimonic 80) (Nimonic GGG60 GG30 GGG60 GGG60 (K30) A355CLD 0.7080 GGG80 0.7080 GGG80 0.7080 GGG80 1.3 A 304 304 1.35 M50 1.35 M50 1055 440B.4375 NiCu30Al (MonelK500) 1.391 Ni36 (Invar).4375 NiCu30Al (MonelK500) Al99.00 CuZn15 (Ms85).00 CuZn15 (Ms85) 1.35 M50.4375 NiCu30Al (MonelK500) 3LN 3LN 1.18 40 1.18 40 1060 XM1 (15-5PH).4360 NiCu30Fe (Monel 400) 3.055 Al99.5.065 CuZn30 (Ms70).065 CuZn30 (Ms70) 1.18 40 3L 3L W0 (Nimonic 80).48 NiCr15Fe (Inconel 600) (Nimonic 80).0 CuZn37 (Ms).0 CuZn37 (Ms) (Nimonic 80) 1.067 L 3 1.4876 X10NiCrAITi3-0 446 3Ti 3Ti 1.481 49 3535 3 15 Alloy steels hard./temp. 53 > 850 - < 50 N/mm 1 Free machining 1 6 stainless steels 6 1 3 3 41 6 81 74 3 Ferritic and martensitic 71 > 850 - < 50 N/mm 8 Nickel alloys 1 < 850 N/mm 83 3 Nickel alloys 3 5 53 5 74 > 850 - < 50 N/mm 74 41 3 41 8 81 8 6 6 83 8 83 5 5 71 83 53 6 6 6 74 74 81 1.3553-1.3553 1.3553-440B 440B 46 Al99 Al99 (Nimonic80) XM1 (15-5PH) (Nimonic80) XM1 (15-5PH) 3.055 Al99.5 Al99.5 3.055 (Nimonic80) - 4668-446 446 A355CLD(K30) (K30) A355CLD A355CLD 1.481 49 49 (K30) 1.481 1.3553 -EN-GJS-100- EN-GJS-100- EN-GJS-100- E-Cu57 (E-Cu) 4 4 E-Cu57 (E-Cu) AICuSiMn AICuSiMn E-Cu57 (E-Cu) (Nimonic80) 440C 440C AICuMg AICuMg 0 0 (17-4PH) 4150 4150 AIMgSi1 AIMgSi1(17-4PH) - -4150 A355CLD (K30) AIMgSi0.5 AIMgSi0.5 3.4345 AIZnMgCu0.5 AIZnMgCu0.5 3.4345 Al99 440B 440B 005 Al99 440B Gr.1 Gr.1 Al99 XM1(15-5PH) (15-5PH) XM1 3.055 Al99.5 055 Al99.5 XM1 (15-5PH) Gr. Gr. 3.055 Al99.5 - Gr.3 Gr.3 446 446 446 Gr.4 1.481 Gr.4 49 1.481 49 1.481 49 Gr.1 Gr.1 elrin Gr.1 Gr. Gr. flon Gr. Gr.3 Gr.3 ylon Gr.3 Gr.4 Gr.4 Gr.4 440B 4 4 AICuSiMn Al99 4 AICuSiMn Alloy 30 Alloy 30 XM1 (15-5PH) AICuSiMn 440C 440C AICuMg 3.055 Al99.5 AICuMg 440C F-195 F-195-0 AICuMg 0 (17-4PH) (17-4PH) AIMgSi1 AIMgSi1 Gr.5 Gr.5 AIMgSi1 446 - (17-4PH) -0 AIMgSi0.5 AIMgSi0.5 - -49 AIMgSi0.5 1.481 3.4345 AIZnMgCu0.5 AIZnMgCu0.5 3.4345 3.4345 AIZnMgCu0.5 Alloy30 30 Alloy Gr.1 Alloy 30 F-195 C000 C000 F-195 Gr. F-195 Gr.5 Gr.5 Gr.3 Gr.5 -Gr.4 - C000 C000 C000 100 0 0 100 3.055 1050A 1050A 0 3.055 0 Tolerance class 608 608 6060 6060 3.4345 700 700 3.4345 100 100 100 3.055 1050A 3.055 1050A 3.055 1050A 30 1.391Alloy K93600 1.391 K93600 1.391 K93600 C38500 C38500.4360F-195 N04400.4360 N04400.4360 N04400 C37800 C37800 1.48Gr.5 N08800 1.48 N08800 1.48 -C00 N08800 C00.1096 -.1096.00C38500 C3000.00 C3000.00 C3000 3.381 A360 3.381 A360.065 C6000 C37800.065 C6000.065 C6000 3.38 - C00 3.38 -C00.0C00.0 For Classic Tapping.0 C00 3.581 -A4 A4 3.581.1096 3.583 4.1 4.1 3.583 100 0 0 0 3.055 1050A 0 0 0 608 608 608 6060 6060 6060 3.4345 700 700 3.4345 3.4345 700 For Rigid Tapping 74 74 83 83 3.1 0 380.1 3.1 380.1 3.1 0-380.1 3.341 608 3.341-3.341 3.371 6060 356. 3.371 AA356. 3.371 700 A 356. 3.4345 THREADING TECHNOLOGY 3.3880.1 A360 3.381 A360 3.1 3.381 3.38--A360 3.38 3.38 3.581-A4 A4 3.581 3.341 3.581 A4 3.583A4.1 4.1 3.583 3.371 356. 3.583 4.1 1.3 - A 1.3553 1.35 M50(MonelK500) 4.4375 NiCu30Al AICuSiMn (Nimonic80) 1.18 40 440C AICuMg (17-4PH) 0 (Nimonic 80) AIMgSi1 A355CLD - (K30) AIMgSi0.5 3.4345 AIZnMgCu0.5 E E-Cu4 3.1 G-AIS GD-A4 3.341 G-AIS4 3.371 G-AIS- 440B 304 Al99.00 CuZn15 (Ms85) 3LN XM1 (15-5PH) Alloy 30 3.055 Al99.5.065 CuZn30 (Ms70) 3L -F-195.0 CuZn37 (Ms) 446 Gr.5 49 1.481-3Ti 1.391.4375 K93600 N05500(B865) (B865).4375 N05500.4375 N05500 (B865).00 C3000.00 C3000.4360 N04400 100.065 C6000.065 C6000 1.48 N08800 3.055 1050A.0 C00 C00.0 C000 C38500 C38500 C38500 3.1 380.1 3.1 380.1 C37800 C37800 C37800 - C00 -C00 3.341-3.341.1096 -C00.1096.1096 3.371 A-A 356. 356. 3.371 1 TiCuA CuZnA Ti6A CuZn3 TiAl CuSn8 TiAl5.1096 G-CuS 3 EN-GJS-100- Grad1 GGG40 E-Cu57 1L (E-Cu) Grad GGG40.3 1.06 40 Grad3 GGG50 1L 4150 Grad4 GGG60 0.7080 GGG80 A48-5B 60-40-18 60-40-18 3.381 G-AISi10Mg 3.1 G-AISi8Cu3 60-40-18 3.381 G-AISi10Mg.4375 N05500 (B865) A48-30B 3.381 G-AISi10Mg.4375 (B865) -N05500 3.38 GD-AISi10Mg GD-AISi8Cu3 3.38 GD-AISi10Mg - 3.38 GD-AISi10Mg A48-40B 65-45-1 65-45-1 3.581 G-AISi1 3.341 G-AISi5Mg 3.581 G-AISi1 65-45-1 3.581 G-AISi1 A48-45B 80-55-06 80-55-06 3.583 G-ALSi1 (Cu) 3.371 G-AISi7Mg 3.583 G-ALSi1 (Cu) 80-55-06 3.583 G-ALSi1 (Cu) 0.7080 10-90-0 0.7080 10-90-0 0.7080 10-90-0 4 A48-5B A48-5B 3.1 G-AISi8Cu3 A48-5B AICuSiMn 3.1 G-AISi8Cu3 1.391 K93600 1.391 K93600 A48-30B A48-30B 3.1 G-AISi8Cu3 440C GD-AISi8Cu3 AICuMg A48-30B GD-AISi8Cu3.4360 N04400.4360 N04400 A48-40B GD-AISi8Cu3 A48-40B 0 (17-4PH) 3.341 G-AISi5Mg AIMgSi1 A48-40B 3.341 G-AISi5Mg 1.48 N08800 1.48 N08800 3.341 G-AISi5Mg A48-45B -A48-45B 3.371 G-AISi7Mg AIMgSi0.5 3.371 G-AISi7Mg A48-45B 3.371 G-AISi7Mg 3.4345 AIZnMgCu0.5 Blind hole < 3 x D1, long chipping materials 71 8 8 Austenitic stainless steels 4 304 304 304.00 CuZn15 (Ms85) 60-40-18 60-40-18 CuZn39Pb3.00 CuZn15 (Ms85) 3LN 3LN 430F Gr.1 3.381 G-AISi10Mg 3.381 G-AISi10Mg.00 CuZn15 (Ms85) 3LN.065 CuZn30 (Ms70) -3L -3L CuZn40Pb.065 CuZn30 (Ms70) 303 Gr. 3.38 GD-AISi10Mg 3.38 GD-AISi10Mg.065 CuZn30 (Ms70) 3L.0 CuZn37 (Ms) 65-45-1 CuSn8 (Bz) 65-45-1.0 CuZn37 (Ms) 3.581 G-AISi1 Gr.3 3.581 G-AISi1.0 CuZn37 (Ms) 80-55-06.1096 G-CuSn5ZnPb 80-55-06 3Ti 3Ti 3.583 G-ALSi1 (Cu) 3.583 G-ALSi1 (Cu) Gr.4 3Ti 0.7080 10-90-0 10-90-0 0.7080 EN-GJS-100-4 4 4 A48-5B CuZn39Pb3 A48-5B E-Cu57 (E-Cu) CuZn39Pb3 430F 430F 3.1 G-AISi8Cu3 3.1 G-AISi8Cu3 CuZn39Pb3 430F CuZn40Pb A48-30B A48-30B CuZn40Pb 303 303 GD-AISi8Cu3 GD-AISi8Cu3 CuZn40Pb 303 CuSn8 (Bz) A48-40B A48-40B CuSn8 (Bz) 4150 3.341 G-AISi5Mg G-AISi5Mg 3.341 CuSn8 (Bz).1096 G-CuSn5ZnPb A48-45B A48-45B.1096 G-CuSn5ZnPb 3.371 G-AISi7Mg G-AISi7Mg 3.371.1096 G-CuSn5ZnPb Ni36 X17 1.391 X10.4360 NiCu X5C.48 NiCr 1.4548 X5C 1.4876 X10 1.067 X85 X90CrMoV18 1015 X5CrNi18-10 TiCu.5 A570 Gr.50 X4CrNiCuNb-4 XCrNiMoN17-1- Ti6Al7Nb A5 Gr.65 X4CrNiMoNb5-7 XCrNiMo18--3 TiAl6V4 15(Grad5) X10CrAI X6CrNiTi18-10 TiAl6V6Sn 15 1.49 X0CrMo-1 X6CrNiMoTi17-1- 15 53 5 1 1 1 6 1.07 1015 1015 1015 EN-GJS-100- EN-GJS-100- TiCu.5 3 A570Gr.50 Gr.50 A570 Grad1 TiCu.5 E-Cu57 (E-Cu) TiCu.5 E-Cu57 (E-Cu) A570 Gr.50 Ti6Al7Nb 1L A5Gr.65 Gr.65 A5 Grad Ti6Al7Nb Ti6Al7Nb A5 Gr.65 TiAl6V4 (Grad5) 1.06 40 15 Grad3 15 TiAl6V4 (Grad5) TiAl6V4 (Grad5) 15 4150 4150 TiAl6V6Sn 1L Grad4 15 TiAl6V6Sn 15 TiAl6V6Sn --15 3 5 71 5 1.3 1045 1.3 AA 1 1 41 1 and martensitic <Ferritic 3 850 N/mm Austenitic stainless steels ENGG1 34C GG C GG 50C GG3 C 1 1 6 15 3 3 53 5 1045 1045 GG15 GG15 X17CrNi17-1.391 Ni36 (Invar) GG15 1055 1.391 Ni36 (Invar) 1055 GG0 GG0 X105CrMo17.4360 GG0 NiCu30Fe (Monel 400) 400).4360 1060(Monel NiCu30Fe 1060 GG5 GG5 X5CrNiCuNb-4 GG5.48 NiCr15Fe (Inconel 600) 600).48 NiCr15Fe W0(Inconel W0 GG30 GG30 1.4548 X5CrNiCuNb17-4-4 GG30 1.4876 X10NiCrAITi3-0 1.4876 X10NiCrAITi3-0 1.067 1.067 LL 33 X85CrMoV18-41 3 Pure copper (electrolitic 1.07 copper) Nickel alloys 1 < 850 N/mm 1.3553X100CrMoV5-1 X8WMoCrV6-5-4 1.3 X17CrNi17-80MoCrV- 30CrNiMo8 1.35 X105CrMo17 5CrMo4 1.18 X5CrNiCuNb-4 CrMo4 1.4548 X5CrNiCuNb17-4-4 CrMo4 34CrAIMo5 X85CrMoV18-1.07 X5CrNi18-10 X1CrS X5CrNi18-10 Grad1 GGG40 GGG40 3 X5CrNi18-10 XCrNiMoN17-1- XCrMoS17 XCrNiMoN17-1- Grad GGG40.3 GGG40.3 XCrNiMoN17-1- 1L XCrNiMo18--3 X10CrNiS18-9 XCrNiMo18--3 Grad3 GGG50 GGG50 XCrNiMo18--3 1.06 40 X6CrNiTi18-10 X6CrNiTi18-10 Grad4 GGG60 GGG60 X6CrNiTi18-10 1L X6CrNiMoTi17-1- 0.7080X6CrNiMoTi17-1- GGG80 0.7080 GGG80 X6CrNiMoTi17-1- 1 1 3 Ferritic and martensitic > 850 - < 50 N/mm 1015 1015 X17CrNi17- X90CrMoV18 X17CrNi17- TiCu.5 TiCu.5 A570 Gr.50 Gr.50 A570 X17CrNi17- X105CrMo17 X4CrNiCuNb-4 X105CrMo17 Ti6Al7Nb Ti6Al7Nb A5 Gr.65 Gr.65 X105CrMo17 A5 X5CrNiCuNb-4 X4CrNiMoNb5-7 X5CrNiCuNb-4 TiAl6V4 (Grad5) TiAl6V4 15(Grad5) X5CrNiCuNb-4 15 1.4548 X5CrNiCuNb17-4-4 X10CrAI 1.4548 X5CrNiCuNb17-4-4 TiAl6V6Sn TiAl6V6Sn 1.4548 X5CrNiCuNb17-4-4 15 15 1.49 X85CrMoV18- X0CrMo-1 X85CrMoV18- X85CrMoV18-1.07 1.07 X90CrMoV18 4 Grad1 Grad1 X90CrMoV18 3 3 X90CrMoV18 X4CrNiCuNb-4 4540 Grad Grad X4CrNiCuNb-4 1L X4CrNiCuNb-4 1L X4CrNiMoNb5-7 458 Grad3 Grad3 1.06X4CrNiMoNb5-7 40 X4CrNiMoNb5-7 1.06 40 X10CrAI 476 Grad4 Grad4 X10CrAI X10CrAI 1L 1L 1.49 X0CrMo-1 49 X0CrMo-1 1.49 X0CrMo-1 1 41 3 1 Free machining 1 stainless steels St37 X1 St50 X St60 X10 15C M 15 1.3 X100CrMoV5-1 1.3 X100CrMoV5-1 C45 X90CrMoV18 X5CrNi18-10 X5CrNi18-10 1.3 X100CrMoV5-1 1.35 80MoCrV- 1.35 80MoCrV- C55 X4CrNiCuNb-4 XCrNiMoN17-1- XCrNiMoN17-1- 1.35 80MoCrV- 1.18 5CrMo4 1.18 5CrMo4 C60 X4CrNiMoNb5-7 XCrNiMo18--3 XCrNiMo18--3 1.18 5CrMo4 C105W1 X10CrAI X6CrNiTi18-10 X6CrNiTi18-10 CrMo4 CrMo4 1.067 10Cr6 (100Cr6) 1.49 X0CrMo-1 X6CrNiMoTi17-1- X6CrNiMoTi17-1- CrMo4 C45 St37- (S35JR) C45 X1CrS X1CrS C45 C55 St50- (E95) C55 XCrMoS17 XCrMoS17 C55 C60 St60- (E335) C60 X10CrNiS18-9 X10CrNiS18-9 C60 C105W1 C105W1 15CrNi6 C105W1 1.067 10Cr6 10Cr6 (100Cr6) MnCr5 1.067 1.067 10Cr6(100Cr6) (100Cr6) X1CrS EN-GJS-100- X1CrS GG15 GG15 X1CrS XCrMoS17 34CrNiMo6v XCrMoS17 GG0 GG0 XCrMoS17 X10CrNiS18-9 CrMo4v X10CrNiS18-9 GG5 GG5 X10CrNiS18-9 50CrMo4v GG30 GG30 CrMo1v EN-GJS-100-1.3553EN-GJS-100- X8WMoCrV6-5-4 X17CrNi17- X17CrNi17- EN-GJS-100-34CrNiMo6v 34CrNiMo6v 30CrNiMo8 X105CrMo17 X105CrMo17 34CrNiMo6v CrMo4v CrMo4v X5CrNiCuNb-4 X5CrNiCuNb-4 CrMo4v 50CrMo4v 50CrMo4v CrMo4 1.4548 X5CrNiCuNb17-4-4 1.4548 X5CrNiCuNb17-4-4 50CrMo4v CrMo1v 1.8501CrMo1v 34CrAIMo5 X85CrMoV18- X85CrMoV18- CrMo1v 1.3553 X8WMoCrV6-5-4 3553 X8WMoCrV6-5-4 X90CrMoV18 X90CrMoV18 1.3553 X8WMoCrV6-5-4 30CrNiMo8 6580 30CrNiMo8 X4CrNiCuNb-4 X4CrNiCuNb-4 30CrNiMo8 0 X4CrNiMoNb5-7 X4CrNiMoNb5-7 CrMo4 5 CrMo4 X10CrAI X10CrAI CrMo4 34CrAIMo5 8507 1.4934CrAIMo5 X0CrMo-1 1.49 X0CrMo-1 34CrAIMo5 3 1 1 1 1 5 1.07 EN-GJS-100-9S0 34CrNiMo6v 9SMn8 CrMo4v 9SMnPb8 1.06 50CrMo4v 35S0 CrMo1v 9SMnPb36 1.3553X100CrMoV5-1 X8WMoCrV6-5-4 1.3 X100CrMoV5-1 1.3 80MoCrV- 30CrNiMo8 1.35 80MoCrV- 1.35 5CrMo4 1.18 5CrMo4 1.18 CrMo4 CrMo4 34CrAIMo5 CrMo4 C45 C45 C55 C55 C60 C60 C105W1 C105W1 10Cr6 (100Cr6) (100Cr6) 10Cr6 4 AICu 1.391 4 AICu.4360 6 AIM 1.48 AIM 3.4345 AIZn.1096 Gr.1 60-40-18 3.381 G-AISi10Mg Gr. C000 3.38 GD-AISi10Mg Gr.3 65-45-1 3.581 G-AISi1 Gr.4 80-55-06 3.583 G-ALSi1 (Cu) 0.7080 10-90-0.4375 3.4345 N05500 (B865) 0 0 608 6060 700 71 8 3.1 3.341 3.371 C 3 A 3.4345 6 6 7 83.00 100 C3000 3.055.065 1050A C6000.0 C00 81 74 3.381 A360 3.38 3.581 A4 3.583 4.1 A FC GC -C - 8 3
M ISO DIN HSSE DIN 371 ~DIN 371 ( h6) Z S Z36-3 Z370-3 Z370-3 Z3-3 Z36-3 Z370-3 Z3-3 4HX Ø d 1 P l 1 a M mm mm mm mm mm mm * 3 0.50 56 5.5 18 3.5.7 3.50 4 0.70 7.5 1 4.5 3.4 3 3.30 5 0.80 70 9.0 5 6.0 4.9 3 4.0 6 1.00 80.0 30 6.0 4.9 3 5.00 8 1.5 90 1.5 35 8.0 6. 3 6.80 10 1.50 100.0 39 10.0 8.0 3 8.50 * Z360-3 1504 1505 1506 1507 1508 1509 Ø d 1 P l 1 M mm mm mm mm mm mm 3 0.50 56 5.5 18 3.5 (h9).7 3.50 4 0.70 7.5 1 4.5 (h9) 3.4 3 3.30 5 0.80 70 9.0 5 6.0 4.9 3 4.0 6 1.00 80.0 30 6.0 4.9 3 5.00 8 1.5 90 1.5 35 8.0 6. 3 6.80 10 1.50 100.0 39 10.0 8.0 3 8.50 776 53 536 777 535 537 778 536 538 779 537 539 780 538 50 781 5438 4HX = 6.70 4
M ISO DIN HSSE DIN 376 ~DIN 376 ( h6) Z S Z46-3 Z470-3 Z4-3 Z46-3 Z470-3 Z4-3 Ø d 1 P l 1 a M mm mm mm mm mm 1 1.75 0.0 9.0 7.0 4 10.0.00 0 18.0 1.0 9.0 4.00 0.50 0.0.0 1.0 4 17.50 10 1 Ø d 1 P l 1 M mm mm mm mm mm 1 1.75 0.0 * 10.0 * 8.0 4 10.0.00 0.0 * 1.0 * 9.0 4 1.00.00 0 18.0 1.0 9.0 4.00 18.50 15 1.0.0.0 4 15.50 0.50 0.0.0 1.0 4 17.50.50 0.0.0 1.0 4 19.50 3.00 0 7.0.0 1.0 4 1.00 78 5 783 784 54 170643 785 534 1790 786 535 * DC Norm THREADING TECHNOLOGY 5
M ISO DIN DIN 371 DIN 376 Z S Z30-4 Z0-4 Z30-4 Z0-4 Ø d 1 P l 1 a M mm mm mm mm mm mm.5 0.45 50 10.0.8.1 3.05 3 0.50 56 1.0 18 3.5.7 3.50 4 0.70.0 1 4.5 3.4 3 3.30 5 0.80 70 15.0 5 6.0 4.9 3 4.0 6 1.00 80 17.0 30 6.0 4.9 3 5.00 8 1.5 90 0.0 35 8.0 6. 3 6.80 10 1.50 100.0 39 10.0 8.0 3 8.50 1 1.75 0.0 9.0 7.0 3 10.0.00 0 8.0.0 9.0 3 1.00.00 0 30.0 1.0 9.0 3.00 0.50 0 36.0.0 1.0 4 17.50 ISO 6H 3683 104830 1048 10483 104833 104834 104835 ISO 6H 104836 3684 1569 1570 6
MF ISO DIN DIN 371 DIN 374 ~DIN 371 ( h6) ~DIN 376 ( h6) Z S Z30-4 Z0-4 Z370-3 Z470-3 Z30-4 Z0-4 Z370-3 Z470-3 ISO 6H ISO 6H Ø d 1 P l 1 a MF mm mm mm mm mm mm 8 1.00 90 0.0 35 8.0 6. 3 7.00 10 1.00 100.0 39 10.0 8.0 3 9.00 1 1.50 100.0 9.0 7.0 3 10.50 1.50 100.0.0 9.0 3 1.50 1.50 100 6.0 1.0 9.0 3.50 189 10060 101 10688 10878 Ø d 1 P l 1 MF mm mm mm mm mm mm 6 0.75 80.0 30 6.0 4.9 3 5.5 8 1.00 90 1.5 35 8.0 6. 3 7.00 10 1.00 100.0 39 10.0 8.0 3 9.00 1 1.50 0.0 * 10.0 * 8.0 4 10.50 1.50 0.0 * 1.0 * 9.0 4 1.50 1.50 0 18.0 1.0 9.0 4.50 * DC Norm 17 18 19 0 1 THREADING TECHNOLOGY 7
UNC ANSI B1.1 DIN 371 DIN 376 ~DIN 371 ( h6) ~DIN 376 ( h6) Z S Z30-4 Z0-4 Z370-3 Z470-3 Z30-4 Z0-4 Z370-3 Z470-3 B B BX BX Ø d 1 P d 1 l 1 a UNC TPI mm mm mm mm mm mm 6 3 3.50 56.0 0 4.0 3.0 3.75 8 3 4..0 1 4.5 3.4 3 3.40 10 4.8 70 15.0 5 6.0 4.9 3 3.80 1/4 0 6.35 80 17.0 30 7.0 5.5 3 5.10 5/ 18 7.93 90 0.0 35 8.0 6. 3 6.50 3/8 9.5 100.0 39 10.0 8.0 3 8.00 1/ 1.70 0.0 9.0 7.0 3 10.80 5/8 15.87 0 30.0 1.0 9.0 3.60 3/4 10 19.05 15 33.0.0.0 4.60 1560 15 156 15 1564 1565 1566 1567 1568 Ø d 1 P d 1 l 1 UNC TPI mm mm mm mm mm mm 6 3 3.50 56 6.5 0 4.0 (h9) 3.0 3.75 8 3 4. 7.5 1 4.5 (h9) 3.4 3 3.40 10 4.8 70 9.0 5 6.0 4.9 3 3.80 1/4 0 6.35 80.0 30 * 6.0 * 4.9 3 5.10 5/ 18 7.93 90 1.5 35 8.0 6. 3 6.50 3/8 9.5 100.0 39 10.0 8.0 3 8.00 7/. 100.0 8.0 6. 3 9.30 1/ 1.70 0.0 * 10.0 * 8.0 4 10.80 5/8 15.87 0 18.0 1.0 9.0 4.60 3/4 10 19.05 15 1.0.0.0 4.60 1 8 5.40 0 7.0.0 1.0 4.30 3 5 6 7 8 9 30 3 175703 * DC Norm 3B UNC(J) See DC Main Catalogue 8
UNF ANSI B1.1 ~DIN 371 ~DIN 376 ( h6) Z S Z370-3 Z470-3 Z370-3 Z470-3 BX BX Ø d 1 P d 1 l 1 UNF TPI mm mm mm mm mm mm 10 3 4.8 70 9.0 5 6.0 4.9 3 4.05 1/4 8 6.35 80.0 30 * 6.0 * 4.9 3 5.50 5/ 7.93 90 1.5 35 8.0 6. 3 6.90 3/8 9.5 100.0 39 10.0 8.0 3 8.50 7/ 0. 100.0 8.0 6. 3 9.80 1/ 0 1.70 0.0 * 10.0 * 8.0 4.40 * DC Norm 36 35 34 33 38 37 Ø d 1 P d 1 l 1 UNF TPI mm mm mm mm mm mm 10 3 4.8 70 9.0 5 6.0 4.9 3 4.15 1/4 8 6.35 80.0 30 * 6.0 * 4.9 3 5.55 5/ 7.93 90 1.5 35 8.0 6. 3 7.00 3/8 9.5 100.0 39 10.0 8.0 3 8.60 * DC Norm UNJF 3B UNF(J) 1 3 THREADING TECHNOLOGY 9
G DIN ISO 8 (BSP) ~DIN 376 ( h6) DIN 56 Z S Z0-3 Z470-4 Z0-4 Z470-3 Ø d 1 P d 1 l 1 a G TPI mm mm mm mm mm 1/8 8 9. 90.0 7.0 5.5 3 8.75 1/4 19.15 100 0.0.0 9.0 3.60 3/8 19.66 100 0.0 1.0 9.0 3 15.0 1/ 0.95 15.0.0 1.0 4 18.90 1800 9303 180 1803 Ø d 1 P d 1 l 1 G TPI mm mm mm mm mm 1/8 8 9. 100.0 * 8.0 * 6. 3 8.75 1/4 19.15 0.0 * 1.0 * 9.0 4.60 3/8 19.66 0 18.0 1.0 9.0 4 15.0 1/ 0.95 15 0.0.0 1.0 4 18.90 * DC Norm 98 99 500 501 10
EG UNC/UNF NASM33537 EG-STI ~DIN 184-1 ( h6) Z S Z370-3 Z370-3 3B Ø d 1 P d 1 l 1 EG UNC TPI mm mm mm mm mm mm 4 40 3.67 56 6.5 0 4.0 (h9) 3.0 3 3.05 6 3 4.53 70 9.0 5 6.0 4.9 3 3.75 8 3 5.19 70 9.0 5 6.0 4.9 3 4.45 6 7 8 Ø d 1 P d 1 l 1 EG UNF TPI mm mm mm mm mm mm 10 3 5.85 80.0 30 6.0 4.9 3 5.10 1/4 8 7.5 90 1.5 35 8.0 6. 3 6.65 5/ 9. 90 1.5 35 * 8.0 * 6. 3 8.0 9 30 * DC Norm THREADING TECHNOLOGY
APPLICATION 1 Material: Austenitic stainless steel DIN: / AISI 304 Tensile strength: 500-700 N/mm Blind hole: M10 6H Threading depth: 0 mm WITH CUTTING OIL Working method: Rigid Tapping Lubricant: Cutting oil 3000 750 500 50 000 1750 1500 150 900 Threads 1000 750 500 1 400 Threads 50 0 FAS381-3 Vc = 1 m/min Thread Forming -Coated 50 Threads Z36V-3 Vc = 3 m/min Thread Cutting V-Surface treated Z370-3 Vc = 10 m/min Thread Cutting -Coated 1
APPLICATION Material: Austenitic stainless steel DIN: / AISI 304 Tensile strength: 500-700 N/mm Blind hole: M10 6H Threading depth: 0 mm Working method: Rigid Tapping Lubricant: Emulsion 8-10% WITH EMULSION 500 400 300 00 100 0 90 Threads 70 Threads 360 Threads FAS381-3 Vc = 1 m/min Thread Forming -Coated Z36V-3 Vc = 3 m/min Thread Cutting V-Surface treated Z370-3 Vc = 8 m/min Thread Cutting -Coated THREADING TECHNOLOGY
«THREAD CUTTING IS OFTEN THE LAST OPERATION ON THE WORKPIECE. PROCESS SECURITY IS THEREFORE MANDATORY. DC SWISS CAN OFFER US THE REQUIRED RELIABILITY, EVEN IN TOUGH MATERIALS.» DC SWISS SA CH-5 Malleray Tel. +41 3 491 Fax +41 3 491 64 64 E-mail: info@dcswiss.ch DC SWISS UK Ltd 9 Orgreave Road UK- Sheffield S 9LQ Tel. +44 4 9390 Fax +44 4 880936 E-mail: info@dcswiss.co.uk DC SWISS China 1988 Dongfang Road CN-Shanghai 0015 Tel. +86 (0)1 0 96 96 Fax +86 (0)1 30 10 401 E-mail: info@dcswiss.cn