SAND CASTING STEEL FOUNDRY
ABOUT COMPANY The company is engaged in manufacturing and supply of Carbon Steel, Alloy Steel, Stainless Steel, Duplex Steel and Nickel base Casting in various sizes and weight up to 500Kg per piece to meet international standards like ASTM, DIN, EN, BS and Customer supplied standards. The product serves to Valve & Pump, Chemical processing, Refinery, Mining, Oil Exploration, Marine, Power Generation, Earthmoving Equipment, Automobile and General Engineering.
ADMINISTRATIVE OFFICE UNDER PLANING
INFRASTRUCTER Total Land Area : 10000 square meter Constructed Area : 30000 square feet Administrative Office : INITIAL INSIDE Power : 450 KVA
CAPACITY Installed capacity: 1500 MT per year. Present production: UNDER DEVELOPMENT Spare capacity: 30 MT per month Maximum weight of single piece casting: 10 Kg to 500Kg. Single piece size : 150 X 150 X 150 mm to 1000 X 1000 X 1000 mm Minimum Core Dia: 25 mm Minimum Wall Thickness: 10 mm
CERTIFICATION ISO 9001:2008
Production & Supply to Valve & Pump Automotive/Transportation Food Processing Mining Oil Exploration Marine Power Generation Earthmoving Equipment General Engineering Industries.
Existing Customer G.M ENGINEERING PVT LTD. JAYANT ENGINEERING & MARKETING PVT.LTD R.S ENGINEERING SOLUTION PVT.LTD SAGAR ENGINEERING. SIDDHARTH ENGINEERS.
CARBON STEEL ASTM DIN A216-WCB, WCC 1.0619 A352-LCB, LCC 1.6220 LOW ALLOYS & MARTENSITIC STEELS ASTM DIN A217-WC6 1.7356 A217-WC9 1.7379 A217-CA15 1.4008 LC1 1.5419 1.7379 Materials at Reoncast AUSTENITIC STAINLESS STEELS ASTM DIN A351-CF8 1.4308 A351-CF8M 1.4408 A351-CF3 1.4306 A351-CF3M 1.4404 A351-CF8C 1.4827 A351-CF10 1.4308 A351-CK20 1.4843 A351-CN7M 1.4500 A351-CG8M 1.4431 1.4581 1.4309 AUSTENITIC FERRITE DUPLEX ASTM DIN A351-CN3MN 1.4585 A351-CK3MCuN Page -1
DUPLEX STAINLESS STEELS ASTM A890/995-Gr 1A A890/995-Gr 2A A890/995-Gr 3A A890/995-Gr 4A A890/995-Gr 5A A890/995-Gr 6A SUPER DUPLEX STAINLESS STEEL DIN 1.4468 1.4469 1.4515 1.4539 1.4536 1.4538 Materials at Reoncast Page -2 NICKEL BASE SUPER ALLOYS ASTM DIN A494-M35-1 2.4365 A494-CY40 2.4816 A494-CW12MW 2.4686 A494-CW2M 2.4610 A494-CW6MC 2.4856 A494-CX2MW 2.4602 A494-CU5MCuC 2.4858
Sand Testing : AFS Checking Compressive Strength Permeability Testing Clay Content Spectrometer: MAXx TESTING FACILITY Fe and Ni base Spectrometer up to 31 elements with Nitrogen analysis. CRM Samples(Standard): For cross verification of Spectro Analysis Low Alloy steel Martensitic Steel Austenitic Stainless Steel Duplex Steel Nickel Base Alloy Page -1
TESTING FACILITY Chemical Analysis: All type of Raw Material Analysis. Page -2 Mechanical Testing: Universal Testing Machine of 400 KN connected with extensometer. Impact Testing: Impact Testing Machine up to 300 J max, Test temp: Room temp 20 C to -196 C. Microscope: Microstructure Examination as per ASTM A923 etc., Ferrite Testing as per ASTM E562 etc. Hardness Testing: Digital Rockwell / Brinell Hardness Tester, Poldy Hardness Tester. Inter Granular Corrosion Test: ASTM A260 practice A, B, E, C & F. Radiation Check Meter: All Castings are checked for Radioactive Contamination.
NDT Dye (Liquid) Penetrate Test. Magnetic Particle Testing: Prode Type, Visible Fluorescent Dye. Ultrasonic Testing. Radiography Testing: Temporary outside IR-192 source. Man power: Level II in all NDT.
WELDING QUALIFICATION Welding Procedure Qualification (WPS) & Procedure Qualification Record (PQR) Following Materials in under Process. WCB LCC LCB CF8M 4A 5A CU5MCuC
PATTERN SHOP Pattern Type: Teak Wood & Aluminum. Individual Sample file and History of each product. All patterns mounted on match plate. Identification and Marking of method on pattern. Method Card of each pattern.
MOULDING Moulding Process: Alfa set No back in Omega machinery Core: No Back Semi Machine Loop Line: 660 X 760 X Adjustable Height. Hand Moulding: Up to 1200 X 1200 mm
MELTING Induction Melting Crucible Capacity: 500 Kg, 750 Kg Ladle pre heaters Digital Crane weigh Immersion Pyrometer Ladles: Bottom pouring, Shank pouring & Tea spout pouring. Scrap and other materials of the highest quality are used. Bath analysis of each Heat.
FETTLING Arc Gouging Machine for Stainless Steel Pickling and Passivation of Stainless Steel Swing Frame Grinding, Fiber Cutting, Pneumatic Grinding. Electronic Welding Machine.
HEAT TREATMENT Heat Treatment : Bogy Type Gas Fired Furnace with 3.0 MT/batch capacity. Water Quenching: Water Tank of 45,000 Liters. Agitation: Air agitation is done during quenching. Temp Controllers: Six thermocouples with online graph. Water Cooling System. Calibration: As per STANDARD
P R O C E S S F L O W C H A R T P R O C E S S F L O W C H A R T PATTERN DEVLOPMENT NEW COMPONENT PATTERN TECHNOLOGY DEFREMOVAL & UPGRADATION PATTERN MFG. (out side) METHODING MOULDING & CORE MAKING MOULD CLEANING, COATING, CORE COATING, DRYING VISUAL INSPECTION CORE SETTING & MOULD CLOSING MELTING/POURING NDT CHEMICAL ANALYSIS DESPATCH HEAT NO. TRACEBILITY
Engineering Castings
Ball Valve Castings
Gate. Globe & Check Valve Casting
Butterfly Valve Casting
Lobe Pump Casting
REON CAST PVT. LTD. Survey No. 68,P,2, National Highway No. 27, Near- B/H Dharti Agro Engg., Shapar Veraval, Dist- Rajkot, Pin 360 0024 Gujarat (India). Contact No. Phone +91-02827-254481/82 Fax +91-02827-254483 Website: www.reoncast pvt.ltd.com Mail: reoncastlimited@gmail.com