BRIEF SUMMARY OF THE PROJECT for PROPOSED EXPANSION OF DEVELOPER AND AZOCOLORANTS DYES IN EXISTING UNIT of M/s. BASF INDIA LTD. (UNIT-II) PLOT NO. 8001 & 8001A, PHASE-VI, G.I.D.C., ANKLESHWAR, DIST: BHARUCH-393002, GUJARAT Prepared By: NABL Accredited Testing Laboratory ISO 9001:2008 Certified Company Aqua-Air Environmental Engineers P. Ltd. 403, Centre Point, Nr. Kadiwala School, Ring Road, Surat - 395002
1.0 BRIEF SUMMARY OF THE PROJECT 1.1 Project Details Proposed Expansion of Developer and Azocolorants Dyes in Existing Premises 1.1.1 Products along with Production Capacity Sr. NAME OF PRODUCTS CAS EXISTING Quantity (MT/Month) 1. Developer 232938-43-1 a. Pergafast 201 b. Pergafast 201 (Dispersion) 2. Azocolorants (Pergasol) -- paper dyes a Pergasol Yellow 3GN-Z 35342-16- Liq 6 b Pergasol Yellow 6VHC-Z 72705-24- Liq 9 c Pergasol Yellow 6VHC 72705-26- (Direct Yellow 157 1 Powder) d Pergasol Yellow GA-Z Liq 55067-15- 7 e Pergasol Yellow GA (Direct Yellow 137 Powder) 55067-12- 4 f. 114565- Pergasol Yellow G-Z Liq 65-0 g Pergasol Yellow RN-Z 130201- Liq. 55-7 h Pergasol Red 2B-Z Liq 6300-50-1 i. 28706-25- Pergasol Red 2G-Z Liq 4 j. Pergasol Red 2GE Crude 28706-25- Liq. 4 k Pergasol Red 2G-E 28706-25- (Direct Red 239 Powder) 4 l. 68201-95- Pergasol Red 3B-Z Liq. 6 m 65072-27- Pergasol Orange 6R-Z Liq 7 ADDITIONAL Quantity (MT/Month) TOTAL AFTER PROPOSED EXPANSION Quantity (MT/Month) 140 1678 1818
n 75173-68- Pergasol Blue 2R-Z Liq 1 o 124605- Pergasol Blue R Liq 82-9 p Pergasol Yellow S-Z OR Direct Yellow 11 1325-37-7 q Pergasol Brown T Liq Mixing & -- r. Pergasol Brown KP Liq Blending -- s of Below Pergasol Brown BP Liq -- CAS t. Pergasol Brown BZB Liq 1325-37-7 -- u Pergasol Brown RT Liq 28706-25- -- v Pergasol Brown ZB Liq 4 -- wpergasol Brown RB 124605- -- x 82-9 -- And Pergasol Brown RBP Liq. 65072-27- 7 3. Microencapsulation -- -- Products a. Lupasol PA 140 35641-59- 9 4 Paper Dyes -- a Irgalite Violet SCM-L ap -- 1310-73-2 b Irgalite Violet HCR-L ap -- 5. R & D Products on Pilot -- 2 2 -- Plant Scale TOTAL 140 1680 1820 1.2 Water Requirement, Waste Water Generation and Treatment Total water requirement will be 500 m 3 /day which will be met through GIDC water supply. The wastewater generation will be 450 m 3 /day. The industrial effluent (415 m 3 /day) will be sent to proposed ETP consists of primary, secondary and tertiary treatment facility to treat the effluent and domestic waste water (35 m 3 /day) will be sent to septic tank & soak pit and then sent to ETP. Treated effluent shall be sent to GIDC effluent pipeline for final disposal into deep sea. 1.3 Air Pollution Source and Control Management The source of air pollution due to the project will be Flue gas emission & Process Vents.
DETAILS OF FLUE GAS EMISSION THROUGH STACK ATTACHED TO BOILER (NO CHANGE) Sr. PCB ID Of Attached To 1 93428 D.G. Sets 2 8915 D.G. Sets Capacity/Remark APCM D.G. Set -I, CAP: 1010 KVA D.G. Set -II, CAP: 1010 KVA 3 8914 Boiler Boiler - I CAP:3.5 TPH Boiler II CAP:3.5 TPH 4 45984 Flue Gas Source VapourAbsorption Machina (VAM) CAP.250 TR Height (M) -- 14 PM SO2 NOX -- 14 PM SO2 NOX -- 32 PM SO2 NOX -- 9 PM SO2 NOX Parameter Permissible Limit 150 100 50 150 100 50 150 100 50 150 100 50 Unit
DETAILS OF PROCESS EMISSION THROUGH VARIOUS STACKS (NO CHANGE) Sr. PCB ID Of Attached To Name of Process Plant Air Pollution Control Measure (APCM) Height in Meter (From G.L.) Parameter & Permissible Limit 1 55785 Reaction s Exhaust of process vessels attached to alkali scrubber Alkali Scrubber 30 HCl<20 2 39372 Reaction s Exhaust of process vessels (attached to alkali scrubber & Regenerative Thermic Oxidiser) Alkali Scrubber 30 HCl<20 3 39398 Reaction s 4 39400 Process 5 93429 Process 6 93430 Process 7 93431 Process 8 39399 Process 9 Proposed Process 10 Proposed Laboratories fumehoods& Lab chemical storage cabinets Exhaust of process vessels attached to acid scrubber attached to dust collector-i attached to dust collector-ii attached to dust collector-iii attached to dust collector-iv Exhaust of storage tanks attached to alkali scrubber attached to chemical charging hopper Vent attached to Laboratories fume hoodscabinets& Lab chemical storage cabinets Acidic Scrubber 30 PM<150 SO 2 <40 Ammonia<175 Bag Filter 32 PM<150 Bag Filter 32 PM<150 Bag Filter 32 Bag Filter 32 Alkali Scrubber PM<150 PM<150 9 HCl<20 Bag Filter 32 PM<150 -- 12 HCl<20
1.4 Hazardous Waste Sr. Name of Hazardous Waste Schedul e Cat. Quantity in MT / Year Facility Mode of Disposal & Remark Additiona l Existin g Total after expans ion 1 Spent Solvents I 20.2 4800 00 4800 Collection, Recovery, 2 Spent Solvents I 20.2 2021 00 2021 Collection, Incineration, Disposal, 3 Process Waste I 26.1 22 13 35 Collection, Sludge/Residues Incineration, Containing Acid, Disposal, Toxic Metals, Organic Compounds 4 Off Specification Products 5 Non-recyclable Plastic Waste, insulation material, Used PPE, Filter Cloth, Filter Cartridge & Broken Glassware s 6 Empty barrels /containers /liners I 28.4 150 00 150 Collection, Incineration, Disposal, I 33.1 21.4 28.6 50 Collection, I 33.1 170 180 350 Collection, Disposal by sell out to authorized users who is having authorization with valid CCA and rule 9 permission to receive this waste or send for job work to authorized distillation unit such as M/s. Daxesh Petrochem P. Ltd., Ankleshwar Disposal by incineration in common incinerator of BEIL, Ankleshwar / SEPPL, Ankleshwar or sent for co-processing in cement industries/rspl. Process waste residue / Hyflow waste disposal by incineration in common incinerator of BEIL, Ankleshwar / SEPPL, Ankleshwar or sent for coprocessing in cement industries / RSPL. Off specification materials disposal by incineration in common incinerator of BEIL, Ankleshwar / SEPPL, Ankleshwar or sent for coprocessing in cement industries / RSPL. Disposal to TSDF of M/s. BEIL, Ankleshwar / SEPPL. Disposal by sending to authorized decontamination facility / recycler or reuse or
Contaminated with hazardous chemicals /wastes 7 Chemical sludge from waste water I 35.3 1400 600 2000 Collection, Disposal, treatment 8 Used or Spent Oil I 5.1 2 13 15 Collection, 9 e-waste 0 20 20 Collection, 10 Spent Carbon I 28.3 0 25 25 Collection, Incineration, Disposal, 11 Spent ion exchange Resin I 35.2 0 25 25 Collection, 12 Salts of Per-Acids II B36 125 0 125 Collection, 13 Salts of Per-Acids II B36 75 0 75 Collection, send back to supplier. ETP Waste & MEE Salt: Disposal by sending to TSDF of M/s. BEIL, Ankleshwar / SEPPL. Disposal by Reuse in plant & machinery as lubricant or sell it to authorized re-refiners / recycler. Disposal by sell it to authorized recycler or reuse Disposal by incineration in common incinerator of BEIL, Ankleshwar / SEPPL, Ankleshwar or sent for co-processing in cement industries /RSPL. Spent ion exchange resin from waster softening/dm plant: Disposal by sending to TSDF of M/s. BEIL, Ankleshwar / SEPPL or send back to supplier. Sodium Acetate Crystal: Reuse or sell out to authorized users who is having authorization with valid CCA and rule 9 permission to receive this waste. Sodium Acetate Solution (on 100% basis): Reuse or sell out to authorized users who is having authorization with valid CCA and rule 9 permission to receive this waste.
1.5 Green Belt Total 71,040.9 sq. meterland area is available at site; out of this area about 23,443 sq. meter (33 %) area is covered as greenbelt and other forms of greenery. 1.6 Power & Fuel Requirements SR. NAME OF FUEL QUANTITY EXISTING AADITIONAL TOTAL 1. Natural Gas 17,878 SM 3 /DAY 10,722 SM 3 /DAY 28,600 SM 3 /DAY 2. LDO 600 Ltr./HR 00 600 Ltr. /HR 3. Diesel / Furness --- 600 Ltr/HR 600 Ltr./HR Oil (FO) 4. Electricity 3383 KW 2117 KW 5500 KW 1.7 Estimated Project cost along with analysis in terms of economic viability of the project. Existing Site Cost = Rs. 123.7 Crores Proposed Project Cost = Rs. 1.5 Crores