Data sheet DS/GAA330--EN Rev. A GAA330- Emission monitoring system for marine applications easurement made easy We are on your wavelength Continuous measurement of SO2, CO2 and NOx (option) with a single measuring system Proven technology for reliable and accurate measurements Low maintenance due to innovative internal gas calibration cells ARPOL referenced extractive gas sampling approach Conformity as per EPC.184(59), EPC.259(68) and EPC.177(58) Worldwide service
GAA330- Emission monitoring system for marine applications Application and system design Application On January 1, 2015, new limit values for SO2 and NOx went into effect to reduce air pollution caused by ships. The International aritime Organization (IO) has specified these new limit values in ARPOL Annex VI. If a vessel uses an exhaust gas cleaning system a so-called scrubber for compliance with the limit values, this system must be continuously monitored by means of an emission measurement system. The GAA330- measures the SO2 and CO2 concentration upstream or downstream of the scrubber and transfers them to the vessel s main control system. Compliance with the specified limit values can be proven and documented this way. The measured ratio of SO2 and CO2 can be used to control the scrubber. Optionally, the measuring system can also measure and report the NOx values. easuring principle The GAA330- measuring system is based on ABB s proven NDIR (non-dispersive infrared) measurement technology. The analyzer module Uras26 allows for reliable measuring and monitoring of the limit values for SO2 and CO2 specified by the IO. The system can be equipped with an additional analyzer module to allow for NOx measurements. The Limas21 UV is a rugged photometer based on NDUV (non-dispersive ultraviolet) measurement technology specifically designed for NO and NO2 measurements. System configuration The system allows for simultaneous monitoring of multiple measuring points and different measured values. It can be configured for either a single stream or a dual stream sampling (see table below and gas flow diagrams on pages 4 to 8). System configuration Sampling points Streams easured components C1 Downstream scrubber Single CO2, SO2 C2 Upstream scrubber and Dual CO2 and Downstream scrubber SO2 C3 Downstream scrubber Dual CO2, SO2 C4 Downstream scrubber Single CO2, SO2, NOx C5 Upstream or w/o scrubber Single CO2, NOx System design The system s space-saving and robust design makes it easy to install or retrofit on site. Due to the innovative technology, a practical calibration system and a self-cleaning probe, the system requires very little maintenance. The analyzer consists of a thermostat-controlled sensor and a control unit in a 19-inch rack housing. ain system components Gas sampling probe with heated filter unit Heated sample gas line cooler Gas feed Gas analyzer Analyzer cabinet Options Air conditioning unit, 500 W Gas sampling probe with 2 2/2-way valves for automatic back-purging Additional measurements: NOx Addition of a second parallel sample line 2 DS/GAA330--EN Rev. A GAA330-
Technical data easuring principle NDIR for SO2 and CO2, NDUV for NOx Extractive measurement (cold/dry) Sample components and measuring ranges SO2: 0 250 to 0 500 ppm CO2: 0 20 % by volume NOx = NO + NO2 components on request Linearity deviation 1 % of span Repeatability 0.5 % of span Zero drift SO2, CO2: 1 % of span per week NOx: 2 % of span per week Sensitivity drift 1 % of measured value per week Noise SO2, CO2: 0.2 % of span at electronic T90 time = 5 sec NOx: 0.5 % of span at electronic T90 time = 10 sec Analyzer response time Less than 3 seconds (sample gas flow 60 l/h) Warm up time 30 minutes (with thermostat), in line with ARPOL requirement Validation / Calibration Automatic validation with internal gas filled cells anual calibration with calibration gas bottle Enclosure Protection class: IP54 aterial: Stainless steel Weight: Approx. 110 kg Dimensions: See diagrams on pages 9 and 10 Electrical interfaces Analog outputs: 4 20 ma per each sample component Switching outputs: 4 voltage-free contacts for status signals: Error analyzer system Calibration in process Back-purging in process Auto range SO2 0-250 / 0-500 ppm Gas connections inlet (at solenoid valve): Stainless steel threaded connection 4/6 mm Exhaust gas outlet: Stainless steel bulkhead fitting 4/6 mm outlet: Stainless steel bulkhead fitting 4/6 mm Power supply Input voltage: AC 100 240 V 15 %, 50 60 Hz 3 Hz Power consumption: Approx. 1200 VA without heated sample gas line, additionally 100 W/m for the heated sample gas line for back-purging Pressure: ax. 600 kpa (87 psi) inlet conditions Temperature: ax. 500 C (932 F) Pressure: 850 1100 hpa (12.3 16 psi) Flow: ax. 200 l/h Ambient temperature In operation: 5 35 C (41 95 F) with fan, 5 45 C (41 113 F) with air conditioning unit. During storage and transport: 2 60 C (36 140 F) GAA330- DS/GAA330--EN Rev. A 3
GAA330- Emission monitoring system for marine applications System configuration C1 gas flow diagram CO, SO 2 2 cooler Condensate bottle PLC Gas analyzer Uras26 CO,SO 2 2 Aquastop Flow 60 l/h 4 DS/GAA330--EN Rev. A GAA330-
System configuration C2 gas flow diagram SO 2 CO 2 cooler Condensate bottle PLC Gas analyzer Uras26 SO 2 CO 2 Aquastop Flow 60 l/h GAA330- DS/GAA330--EN Rev. A 5
GAA330- Emission monitoring system for marine applications System configuration C3 gas flow diagram CO, 2 SO 2 CO, SO 2 2 cooler Condensate bottle PLC Gas analyzer Uras26 CO,SO 2 2 CO 2, SO 2 Aquastop Flow 60 l/h 6 DS/GAA330--EN Rev. A GAA330-
System configuration C4 gas flow diagram CO, SO, NOx 2 2 cooler Condensate bottle PLC Gas analyzer Uras26 CO,SO 2 2 Limas21 NOx Aquastop Flow 60 l/h GAA330- DS/GAA330--EN Rev. A 7
GAA330- Emission monitoring system for marine applications System configuration C5 gas flow diagram CO, NOx 2 cooler Condensate bottle PLC Gas analyzer Uras26 CO 2 Limas21 NOx Aquastop Flow 60 l/h 8 DS/GAA330--EN Rev. A GAA330-
System configurations 1, 2, 3 enclosure general arrangement drawing Dimensions in mm (inch) 600 (23.62) 573 (22.56) 1012 (39.84) 275 (10.83) 133 (5.24) 356 (14.02) 45 178 (7.01) 165 (6.50) 165 (6.50) AO2020 Thermometer Flow Analyzer Flow ain Switch easuring Point Heated Probe Back Flush Heated Line Gas cooler Condensate outlet Condensate Level Temperature Alarm Fault Cooler Fault Humidity Flow Alarm min Flow Alarm max Left Side Right Side air outlet 261 (10.28) Solenoid valve Solenoid valve Fan SPS LAN 261 (10.28) Power 230V GAA330- DS/GAA330--EN Rev. A 9
GAA330- Emission monitoring system for marine applications System configurations 4, 5 enclosure general arrangement drawing Dimensions in mm (inch) 600 (23.62) 590 (23.23) Cable gland outlet Left Side Right Side AO2020 AO2020 Thermometer Condensate Level Flow Analyzer Flow Solenoid valve Solenoid valve ain Switch easuring Point Heated Probe Temperature Alarm Fault Cooler Back Flush Fault Humidity Heated Line Flow Alarm min Flow Alarm max SPS LAN Power 230V Gas cooler Condensate Fan 1 Fan 2 Fan Fan 1150 (45.28) 305 (12.01) 133 (5.24) 356 (14.02) 178 (7.01) 178 (7.01) 10 DS/GAA330--EN Rev. A GAA330-
Notes GAA330- DS/GAA330--EN Rev. A 11
Contact us ABB Limited Howard Road, St. Neots Cambridgeshire, PE19 8EU United Kingdom Phone: +44 (0) 870 600 6122 Fax: +44 (0)1480 213 339 ABB Pte. Ltd. 2 Ayer Rajah Crescent 139935 Singapore, Singapore Phone: +65 6773 5961 Fax: +65 6778 0222 ABB Australia Pty Limited Bapaume Road 2170 oorebank New South Wales, Australia Phone: +61 2 9821 0968 Fax: +61 2 9400 7050 ABB Ltd. 14 athura Road 121003 Faridabad, Haryana, India Phone: +91 129 2279627 Fax: +91 129 2279692 Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB. Copyright 2015 ABB All rights reserved DS/GAA330--EN Rev. A 11.2015 ABB Engineering Ltd. 10 Jiuxianqiao Lu 100015 Beijing, China Phone: +86 10 84566688 Ext. 6217 Fax: +86 10 84567650 ABB Automation GmbH Stierstaedter Strasse 5 60488 Frankfurt am ain, Germany Fax: +49 69 7930-4566 E-mail: cga@de.abb.com Sales Service ABB Inc. 3700 W Sam Houston Parkway South, Suite 600, Houston, TX 77042, USA Phone: +1 713 587 8000 www.abb.com/analytical