Construction and Demolition Waste Management Protocol Conference 22 nd June 2017 Leonard Grogan C&D and Landfill Manager
Circular Economy Our objective is to be part of the development of a circular economy through efficiency, recycling and restoration. 2
Business Locations 2017
Summary Of Operations In Greater Dublin Region 5 Construction & Demolition Waste permits Regulated by the local authority. 1 Inert Soil Waste Permit 4 Inert Soil Waste Recovery Licences Regulated by the Environmental Protection Agency (EPA) 2 Reclaimed Asphalt Pavement (RAP) Plants 4
C&D Waste Facilities Locations: - Permit Number Belgard, Tallaght WFP-DS-11-0005-03 Huntstown, Finglas WFP-FG-09-0006-01 Fassaroe, Bray W0269-01 Mullaghcrone, Drogheda WFP-MH-11-0003-02 Slane, Meath WFP-MH-15-0002-01 5
Construction & Demolition Waste Permits European Waste Catalogue codes accepted: 17 01 01 Concrete 17 01 02 Bricks 17 01 03 Tiles & Ceramics 17 01 07 Mixed of Concrete, Bricks, Tiles & Ceramics other than those mentioned in 17 01 06 17 03 02 Bituminous Mixtures other than those mentioned in 17 03 01 6
Recycled Products Current Specification for use of recycled C&D material is limited. 6F2 Mixed Crushed Concrete Granular Fill Material Future Developments: Up to 30% replacement of primary aggregates in non structural concrete. 7
Processing C&D Waste into 6F2 Recycled Concrete Processing Video 8
C&D Waste Locations Location Status Annual Intake Capacity Operational Intake Processed C&D in stock Belgard Suspended 24,500 0 70,000 Fassaroe Ceased 20,000 0 20,000 Huntstown Suspended 24,500 0 70,000 Mullaghcrone Suspended 24,500 0 30,000 Slane Open 24,500 24,500 20,000 Total 118,000 24,500 210,000 9
Tons C&D Sales Summary 200,000 C&D Intake & Sales 180,000 160,000 140,000 120,000 100,000 Intake Volume Sales Volume 80,000 60,000 40,000 20,000 0 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 10
6F2 Recycled Concrete ; Cappagh Road, Finglas - 2005 11
6F2 Recycled Concrete Dublin Airport Car Park - 2007 12
C&D Barriers to Development End of Waste Criteria No protocol in place Compliance Restricted end uses by Building codes & Standards Commercial Return Availability of Primary Aggregates Unauthorised Operators 13
C&D - Opportunities Value add solutions Circular Economy Technical Support and Service EU Directives Product range Sustainability 14
Inert Soil & Stone Summary 4 Inert Soil and Stone Waste Recovery licences awarded by the EPA 1 Soil Recovery Permit - Belgard 1 site active Huntstown 1 Site in the process of surrendering the licence - Fassaroe Additional 2 sites at planning stage Calary and Huntstown Extension 15 Part of the Restoration Plan for the original for the sites
Inert Soil and Stone EWC Codes 17 05 04 - Soil & Stones (From Construction) 20 02 02 Soil & Stones (Parks) 16
Inert Soil & Stone Fact Sheet Licence Licenced Operational Capacity Available (M) Capacity Licenced Annual Licence Capacity Applied Intake Capacity Remaining Licenced Capacity Capacity Pending Approval Huntstown Y Y 7.3 7.3 750,000 750,000 5.9m Milverton Y N 2.4 2.4 400,000 400,000 2.4m Fassaroe Y N 0 0 0 0 0 Mullaghcrone Y N 1.5 1.5 100,000 100,000 1.5m Huntstown North Review Applied 2 750,000 1.7 Calary Applied 3.3 300,000 3.3 Total 16.5 m 12.3 m 1.65m 2.7 m 9.8 m 5 m 17
Huntstown Inert Soil & Stone Recovery Facility EPA licence no. W0277-01 Total intake Capacity of 7.3m tons Annual Intake Capacity of 750,000 tons Licence Operational since October 2015 Recovered tonnage to date 1.4m tons Licence Review pending to allow recovery of 1.5m tons annually Potential Total tonnage of 9.3m tons Site has recovered soil since 2000 18
Huntstown North Quarry Infill Development 2003 19
Huntstown North Quarry Infill Development 2006 20
Huntstown North Quarry Infill Development 2009 21
Huntstown North Quarry Infill Development 2013 22
Huntstown North Quarry Infill Development 2016 23
2016 24
2016 25
2016 26
2017 27
Soil & Stone Recovery Further Development & Issues Site Location & Suitability Unauthorised Developments & Enforcement Compliance Article 27 Negative determinations 28
Reclaimed Asphalt Pavement (RAP) RAP material is a by-product of the plaining operations of resurfacing of roads Up to 50% replacement of primary materials for road base & base course mixes. TII restricts replacement to 30% RAP material is added at the processing plant through a hot feed method (50% replacement) using a preheater drum. Also added as cold feed directly to the mixing plant (15% replacement) 29
Belgard Asphalt Plant Plant: Belgard, Tallaght, Co. Dublin Make and Model: Benninghoven BA 400 Year Commissioned: 2005 Production Rate: 400 tonnes/hour (350 tonnes/hour with 50% RAP) Hot Storage: 800 tonnes RAP: Hot (parallel drum commissioned in 2013) and Cold (direct to mixer) addition systems 30
Belgard- Recycling Asphalt Reclaimed asphalt pavement plant (RAP) 2.5m capital investment Advantages of RAP reducing the use of primary materials helps to preserve landfill space RAP sources Road planings Returned asphalt / over-ordered material Material from asphalt plant clean down 31
Belgard Quarry Green Mile New entrance road constructed using recycled materials: 2,7000 tons of 6F2 recycled concrete used in place of primary aggregate. 50% RAP replacement used in the Roadbase & Base course layers 2,900 tons in total Project received part funding from the SEAI Up to 1,000 HGV movements per day. 32
Belgard Quarry Green Mile 33
Green Mile 34
Green Mile 35
RAP Further Development & Issues Cold Mix materials reduced mixing and laying temperatures Increased % RAP usage in mixes Surface course improvements 36
Thank You 37