Issue AIR-board Panels. Inspired Solutions.

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Issue 28 Panels Inspired Solutions.

Panels The panels Our unique bonding technology enables us to combine a rigid honeycomb core with transparent thermoplastic top sheets resulting in a panel with exceptional optical features. The 6 types of the series mainly differ in top sheet material and its structure, dimensions and colors. You will find all product details in this data sheet or online at www.design-composite.com. Common properties innovative optics excellent light transmission outstanding thermal insulation high stiffness light weight PC honeycomb core hardly flammable easy to handle and process compatible with standard profile systems PC Lightweight construction with excellent stiffness by using high transparent 1 mm non UV-protected PC top sheets. high impact resistance excellent bending strength low weight only for interior applications This panel combines unique optical features with the best thermal insulation. Highly transparent UV-protected 2 mm PC top sheets and our 1 year s warranty enable a lasting exterior application. excellent UV and weather resistance high impact and hail resistance panel size up to 78 x 22 x 15 mm easy to install color Exclusive sandwich panels by applying and colored UV-protected 2 mm PC cover sheets. Standard colors on stock: orange green light blue dark blue excellent UV and weather resistance high bending strength good hail resistance both sides usable large sizes available Special colors on request

Panels UV satin Panels with unique light scattering by using satined colored mm UV-protected PMMA top sheets. Standard colors on stock: opal orange glass green ice blue velvety scratch resistant top surface pleasant haptics no visible fingerprints both sides usable physiological unobjectionable Special colors on request color Modern color design resulting from combination of colored PC honeycomb cores with highly transparent 2 mm UV-protected PC top sheets. Colors: pink green yelblue state-of-the-art color design good light transmission usable for interior and exterior excellent stiffness light weigth easy to install Additional colors on request Lighweigth panel consisting of highly transparent 2 mm UV-protected PC top sheets and a hexagon aluminium honeycomb core. Standard cell dimension: 12,7 mm available from stock. Cell diameter of 6,4 mm, 9,5 mm, 19,1 mm and 25,4 mm on request. unique lic alu-look good light transmission excellent UV and weather resistance high stiffness easy to install

Panels Dimensions, mechanical and physical data PC color UV satin color Standard Length (mm) 255 2 2 2 2 2 Width (mm) 15 122 1 1 1 122 Thickness (mm) 12/16/19 19 19 19 19 19 Tolerances of standard dimensions Length (mm) +1/-1 1 +2/-2 +2/-2 +2/-2 +2/-2 +2/-2 Width (mm) +5/-5 1 +1/-2 +1/-2 +1/-2 +1/-2 +1/-2 Thickness (mm) +/-1 +/-1 +/-1 +2/-2 +/-1 +/-1 Dimensions max. 2 Length (mm) 4 45 45 4 45 2 5 45 45 Width (mm) 142 22 22 22 22 15 Thickness (mm) 15 15 15 15 15 15 Fire class 1 DIN 412 2 ÖNORM B 8 BS 476 Part 7 Coefficient of thermal expansion (1/K) acc. to DIN 5752-A Service temperature ( C) B1 1, 1Y B1 1, B1 2, 1Y B1 1, B1 2 B2 1 B1 1, 1Y B1 2, 1Y 6,5x1-5 6,5x1-5 6,5x1-5 7x1-5 6,5x1-5 6,5x1-5 - up to +8 - up to +8 - up to +8 - up to +8 - up to +8 - up to +8 1 untrimmed 2 with core joint panels with thickness > 8 mm edges untrimmed minimum order quantity per special dimension: 2 m 2 4 minimum order quantity per special dimension: 4 m 2 5 production on request; minimum order quantity for standard dimensions per color: 66 m 2 ; minimum order quantity per special dimension: 2 m 2 Weight per unit area (kg/m 2 ) PC color UV satin color 12 mm,1,4 5,6 5,6 7,8 5,6 5,,6 5,9 5,9 8, 5,9 5,4 25 mm 4, 6, 6, 8,4 6, 5,6 mm 4,4 6,6 6,6 8,8 6,6 5,8 4 mm 5,1 7, 7, 9,5 7, 6,2 5 mm 5,8 8, 8, 1,2 8, 6,6 8 mm 7,9 1,1 1,1 12, 1,1 7,8 15 mm 12,8 15, 15, 17,2 15, 1,6 Thermal insulation U-value (W/m 2 K) Sound insulation Rw (db) 12 mm, 2,5 2,7 2,7 2,8 2,7 5,2 2, 2,4 2,4 2,5 2,4 5,2 25 mm 1,9 2, 2, 2,1 2, 5,1 mm 1,7 1,8 1,8 1,8 1,8 5,1 4 mm 1,4 1,4 1,4 1,5 1,4 5, 5 mm 1,2 1,2 1,2 1, 1,2 4,9 8 mm,9,9,9,9,9 4,6 15 mm,6,6,6,6,6 4,1 12 mm 19 19 21 21 24 21 2 19 21 21 24 21 2 25 mm 19 21 21 24 21 2 mm 2 2 2 26 2 22 4 mm 2 24 24 27 24 2 5 mm 21 24 24 28 24 2 8 mm 22 25 25 28 25 24 15 mm

Panels Light transmission Comparison of PC multiwall sheets (in short ) with PC and 8 7 acc. to IEC NORM 5 (845) 6 66 % 64 % 6 % Light transmission in % 5 4 2 1 56 % 51 % 51 % 51 % 48 % 4 % 42 % 6 % PC transparent 2 mm transparent 4 mm clear-pep PC opal clear-pep 2 mm opal clear-pep 5 mm clear-pep stage mm HKP clear-pep products products other products multiwall panels 19 TSET-value (total solar energy transmittance) sun elevation angle 45 6,72,67,61,52 Mechanical data Modulus of elasticity (N/mm 2 ) PC color UV satin color 12 mm 1 78 1 1 151 1 15 67 9 9 125 9 95 25 mm 51 89 89 9 89 91 mm 4 75 75 76 75 77 4 mm 56 56 57 56 58 5 mm 26 45 45 46 45 47 8 mm 12 26 26 27 26 28 15 mm 6 41 41 45 41 42 Bending strenght (N/mm 2 ) * Bending stiffness (Nm 2 /m) 12 mm 7 6 5 5 5 5 5 5 5 5 5 5 5 25 mm 4 4 4 4 4 mm 4 mm 2 2 2 2 2 2 5 mm 2 2 2 2 2 2 8 mm 1 1 1 1 1 1 15 mm 12 mm 144 266 444 444 515 444 461 8 52 52 714 52 54 25 mm 664 1159 1159 1172 1159 1185 mm 968 1688 1688 171 1688 17 4 mm 176 2987 2987 4 2987 9 5 mm 278 4688 4688 4792 4688 4896 8 mm 512 119 119 1152 119 11947 15 mm 1125 1151 1151 12656 1151 1181 * Values determined with the three-point bending test according to ISO 178: test sample width 8 mm / support distance 25 mm

Panels Maximum support distances for fixing with profile systems or point fixings, color, color, Load in N/m 2 6 8 1 12 14 16 18 2 25 162 148 19 127 12 181 166 157 149 142 17 12 25 mm 2 198 186 176 168 162 156 152 mm 2 2 2 197 188 182 176 171 4 mm 2 2 2 2 2 2 2 2 191 5 mm 2 2 2 2 2 2 2 2 2 2 8 mm 2 2 2 2 2 2 2 2 2 2 15 mm 2 2 2 2 2 2 2 2 2 2 UV satin Load in N/m 2 6 8 1 12 14 16 18 2 25 2 198 186 176 168 162 157 25 mm 2 2 2 2 2 2 187 182 mm 2 2 2 2 2 2 2 2 4 mm 2 2 2 2 2 2 2 2 2 2 5 mm 2 2 2 2 2 2 2 2 2 2 8 mm 2 2 2 2 2 2 2 2 2 2 15 mm 2 2 2 2 2 2 2 2 2 2 data in mm calculated values based on the assumption of fixing with profiles at two sides or with point fixings and considering a safety factor of 1,5 load capacity values include the maximum force and the corresponding panel weight per m² in case of using a profile fixing system: minimum of 2 mm clamped on two sides 2 mm maximum support distance caused by available width of top layer Installation systems for all panels Profile system for partition walls Visible clamping profile system Point fixing system Slim profile system for fixed partitions; compatible with all 16 and AIRboard & clear-pep products. Appropriate for interior applications Example of a typical aluminium fixing system for exterior glazing compatible with all panels. Appropriate for exterior applications Our panels with sealed edge bending are suitable for curtain walls by using all available (spider) point fixed systems. Appropriate for exterior applications Important advices concerning exterior applications: panel edges have to be protected against penetrating moisture in case of horizontal installation: angle for installation 5 All statements and data correspond with our current know-how and are subject to changes. Though a legally binding assurance of certain characteristics or suitability of any product type for a special purpose can not be derived. Any indication is only a nonbinding recommendation. Subject to changes.

Panels Details on load deflection and bending stiffness PC 4 5 2 15 Area load of 1 N/m 2 Panel 12 mm Bending stiffness (Nm²/m) 25 2 15 1 5 across 2 mm across PC PC Deflection (mm) 1 5 25 mm mm 4 mm 5 mm 4 6 8 1 Support distance (mm) panel is clamped on two sides, color, color 25 Please refer to the table on the left for further details on load capacity of. Bending stiffness (Nm²/m) 2 15 1 5 2 mm across 4 mm across 4 mm UV satin 8 7 6 2,5 2, Area load of 1 N/m² Panel Bending stiffness (Nm²/m) 5 4 2 1 2 mm across cast acrylic 8 mm clear-pep PC UV satin Deflection (mm) 1,5 1, 25 mm mm,5 4 mm 5 mm 8 mm, 4 6 8 1 Support distance (mm) panel is clamped on two sides 5 6 5 Area load of 1 N/m² Paneel Bending stiffness (Nm²/m) 25 2 15 1 5 2 mm across 4 mm across 4 mm Deflection (mm) 4 2 25 mm mm 1 4 mm 5 mm 8 mm 4 6 8 1 Support distance (mm) panel is clamped on two sides

Applications of panels The range of applications for panels is almost unlimited and we are constantly developing new solutions together with our customers. architecture displays shelves raised floors design elements illuminated advertising luminaries balustrade glazing exhibition booths dispenser illuminated ceilings facades shop design point-of-sales furniture canopies stage setting shop window decorations partitions and many more! interior design décor items sliding doors Munich a8 Salzburg a1 Vienna Kufstein b161 Zell am See a1 Mittersill b18 b11 Bischofshofen Lienz Design Composite GmbH Klausgasse 2 A-57 Mittersill Tel.: +4 6562 4 69 Fax: +4 6562 4 69 69 info@design-composite.com