Energy Efficient Bioethanol Production 16.4.2008 Dr. Daniel Bethge GmbH
Divisions of GEA Group
Process Engineering Division Niro A/S Niro Inc. Niro Pharma Systems Aeromatic-Fielder Barr-Rosin Collette NV Courtoy NV GEA Liquid Processing Scandinavia GEA Wiegand GmbH GEA Process Engineering France SAS - Kestner Division - Niro Evaporator Division Evaporator Department Niro Inc. GEA Messo AG GEA Messo GmbH GEA Jet Pumps GmbH GEA Filtration (Niro Inc.) Tuchenhagen Brewery Systems Tuchenhagen Dairy Systems Strategic Business Unit Evaporation, Distillation & Crystallization
History
History
Research and Development R&D Competence Centre of the Strategic Business Unit GEA Evaporation & Crystallization Stationary & Mobile Pilot Plants for: - Fermentation - Distillation, Rectification - Dehydration - Evaporation - Membrane Filtration - Crystallization Laboratory / Analysis
Apparatus Engineering Our workshop Beckum: Tanks Columns Heat Exchangers Storage tanks Torospherical heads Flanges Manholes Special construction (New: Third Party Component Manufacturing) certified certified according according to: to: --DIN DIN ISO ISO 9001 9001 --ASME ASME U-Stamp U-Stamp --UDT UDT
After Sales Support Competent customer service Worldwide technical assistance Quick and reliable spare part procurement Disassembly and reassembly Remote support service
Distillation Expertise Rectification/Distillation Plants Ethanol (complete turn-key plants) Drinking alcohol (Vodka) Glycerine, Isopropanol, Methanol, Solvent recovery Fermentation (Batch & Continuous) Molecular sieves (Dehydration) Rectification system for drinking alcohol, 4-column system for the purification of crude alcohol Daily capacity: 120,000 litres of alcohol Approx. 50 plants have been delivered
Market Trend World Ethanol production in Mio To/year 120 100 80 60 40 20 0 2000 2005 2010 2015 2020
Bioethanol from Grain Process Water Enzyme Enzyme CO 2 Grain Milling + Bran Separation Mashing Liquefaction Saccharification Fermentation Ethanol Ethanol storage Dehydration Rectification Distillation DDGS DDGS dryer Highconcentrator Preevaporator Decanter Retentate Condensat polisher Lutterwater Permeate
Energy Cost Percentage of the total energy cost for the different areas 42% 8% 2% 9% 39% Milling Liquefaction/ Fermentation Distillation, rectification, dehydration Decantation, evaporation Drying, pelletizing capacity: 380.000 l/ day raw material: corn recycle stillage : 20% costs of energy: 20 /t steam, 0,07 /KWh electricity, 0,3 /kg natural gas
Bioethanol Technology
Bioethanol Technology
Bioethanol Technology
Bioethanol Technology
Bioethanol Technology
Advantage Steam costs 24 euro / t Electric energy 0.08 euro / kwh Production costs -2 cent per litre ethanol 380,000 litre per day x 0.02 euro = 7,600 euro per day 7,600 euro per day x 330 days per annum = Additional earnings: 2,500,000 euro per annum
Customer Benefits Energy saving: 50 % CO 2 reduction: 15,000 tons p.a. * Customer needs less marketable pollution rights Additional earnings: 2,500,000 euro p.a. * * based on 100.000 tons p.a. ethanol plant
Distillation Towers during Assembly
MVR
One-Stop Delivery decanters plate heat exchangers driers tank farms ejectors, gas scrubbers membranes spirit concentration meters cooling towers