ENVIRONMENTAL IMPACT ASSESSMENT REPORT FOR EXPANSION IN EXISTING UNIT OF M/s. VISHRUDH ORGANICS PVT LTD. (Plot No.141/2/B, GIDC Estate, Ankleshwar, ) PREPARED BY BHAGWATI ENVIRO CARE PVT. LTD. [ISO 9001, ISO 14001 & OHSAS: 18001 CERTIFIED COMPANY] CORPORATE OFFICE 28, 29, 30, Parmeshwar Estate II, Opp. HDFC Bank, Phase I, GIDC Estate, Vatva, Ahmedabad 382445. Gujarat, India Phone No: +91 79 29295043, 40083051/52 Fax: +91 79 40083053, Email: bhagwatienviro@yahoo.com, bhagwatienviro@gmail.com URL: www.bhagwatienviro.com
CONTENTS CLAUSE TOPIC NO ANN - A Executive Summary in English. I to XIII ANN B Accreditation Certificate XIV to XVIII CHAPTER-1 1-47 PREAMBLE 1.1 Preamble... 01 1.2 Identification of Project and Project Proponent. 01 1.3 Objective of EIA Study.. 03 1.4 Location. 04 1.5 Study Area. 12 1.6 Nearest Location from the Project Site 12 1.7 Scope and methodology of EIA. 13 1.8 Structure of EIA 16 1.9 Compliance of TOR 18 1.10 Regulatory Frame work.. 46 1.11 Photographs of the Plant Site 47 CHAPTER 2 PROJECT DESCRIPTION 48-106 2.1 Prelude.. 48 2.2 Location. 49 2.3 Justification of Project site 49 2.4 Promoters and their background.. 50 2.5 Infrastructure Facilities. 51 2.6 Land Use Breakup for Total Plot Area. 54 2.7 Product Details 55 2.8 Packing & Final Application of Products.. 56 2.9 Raw material Requirements. 56 2.10 Chemical name and Physical form & Raw Materials. 59 2.11 Physical and Chemical properties of Hazardous Raw material. 60 2.12 Manufacturing Process, Chemical Reaction and Mass 61 Balance.. 2.13 Water Consumption & Effluent generation. 72 2.14 Characteristics of effluent 76 2.15 Details of Effluent Treatment Plant. 78 2.16 Flue Gas Emission.. 81 2.17 Process Gas Emission 83 2.18 Fuel Requirement... 83 2.19 Fugitive Emission Control 84 2.20 Hazardous waste management 85 2.21 Noise Pollution.. 87 2.22 List of Hazardous Chemicals. 87 2.23 Safety & Occupational measure for storage & handling of the Raw Material 91
& product 2.24 Action Plan for Transportation of Raw Material & product including 93 hazardous Chemicals 2.25 Details of Fire fighting system 93 2.26 Cost of project... 94 2.27 Power Requirement.. 95 2.28 Man Power Details 95 2.29 Green Belt Development... 96 2.30 Scheme for Rain water Harvesting 97 2.31 Details of Solvent Recovery System 103 CHAPTER 3 BASELINE ENVIRONMENTAL STATUS 107-203 3.1 Introduction... 107 3.2 Study Area... 107 3.3 Environmental Standards of the Region... 112 3.4 Air Environment 112 3.5 Meteorology 128 3.6 Baseline Data.. 128 3.7 Atmospheric Stability.. 137 3.8 Noise Environment.. 138 3.9 Water Environment... 147 3.10 Land Environment. 152 3.11 Types of Soil... 154 3.12 Land Use Pattern 158 3.13 Hydrogeology... 161 3.14 Ecology... 165 3.15 Socio Economic Environment... 177 3.16 Economic Attributes.. 186 3.17 Availability of Basic Amenities.. 194 3.18 Socio Economic Survey 198 CHAPTER 4 ENVIRONMENTAL IMPACTS ASSESMENTS 204-245 4.1 Impact Identification... 204 4.2 Impact Prediction and assessment with mitigative measures... 208 4.3 Air Environment. 209 4.4 Mathematical Model for Pollutants Dispersion 211 4.5 Results of the AERMOD Model. 221 4.6 Ground level Concentration 234 4.7 Assessment of Impact on Air Quality 236 4.8 Water Environment 237 4.9 Noise Environment 239 4.10 Land Environment. 240 4.11 Ecology. 241 4.12 Socio Economic Environment. 242 4.13 Hydrology & Geology 243 4.14 Health & Safety.. 243 4.15 Traffic Study & Its Impact 245
CHAPTER 5 ENVIRONMENTAL MONITORING PROGRAM 246-250 5.1 Monitoring of Environment... 246 5.2 Work zone monitoring arrangement for Hazardous Chemicals 248 5.3 Chemicals which are exposed to workers directly or indirectly 249 CHAPTER 6 ENVIRONMENTAL MANAGEMENT PLAN 251-282 6.1 Introduction... 251 6.2 The EMP 251 6.3 Objectives of EMP...... 252 6.4 Brief Environmental management Plant... 253 6.5 Environmental Management Cell. 257 6.6 Occupational Health & Safety 258 6.7 Possibility of Occupational health Hazards and its preventive 258 measures. 6.8 Details of occupational Health Surveillance Programme. 262 6.9 Hazardous Identification and Preventive Measures.. 264 6.10 Green Belt Development & Afforestation 271 6.11 Selection of trees 271 6.12 Expenditure on Environmental Matters 274 6.13 Concept of waste minimization 275 6.14 Checklist in the form of Do s & Don t. 277 6.15 Socio Economic Development activity.. 279 6.16 Environmental Policy 280 6.17 Infrastructure facilities to the labors during construction Phase. 281 CHAPTER 7 ADDITONAL STUDIES 283-300 7.1 Public Consultation... 283 7.2 Risk Assesment... 284 7.3 Onsite & Offsite Disaster preparedness & Emergency management 287 plan of the Industry 7.4 Social Impact Assesment... 300 CHAPTER 8 PROJECT BENEFITS 301 -- Project Benefits... 301 CHAPTER 9 SUMMARY OF ENVIONMETAL IMPACTS AND CONCLUSION 302-304
9.1 Air Environment.. 302 9.2 Water Environment. 302 9.3 Noise Environment. 304 9.4 Hazardous wastes.. 304 9.5 Ecology.. 304 9.6 Socio Economic Environment. 304 9.7 Conclusion 304 CHAPTER 10 DISCLOSURE OF CONSULTANTS 305-306 FIGURE NO FIGURES TOPICS CHAPTER - 1 PAGE NO. 1.1 Map of Gujarat State... 05 1.2 Map of Bharuch District... 06 1.3 5 Km & 10 KM radius Map of the project site. 07 1.4 Plant Layout. 09 1.5 Goggle Image of M/s. Bhagwati Industries... 10 1.6 Topography map of M/s. Bhagwati Industries... 11 1.7 Methodology of EIA study 15 CHAPTER-2 2.1. Water Balance Diagram... 75 2.2 ETP diagram 79 2.3 Details of Solvent recovery 106 3.1 3.2 3.3 CHAPTER -3 Study Area Map of Base line Study for 5 KM Radius and 10 KM Radius.. Study Area Map of Base line Study for 5 KM Radius and 10 KM Radius in Google Map. Sampling Locations for AAQ, Water Quality, Noise Level and Soil Analysis.. 3.4 Wind Rose Diagram... 130 3.5 Wind Class Frequency Distribution Graph 133 3.6 Geological Structure of Gujarat State... 153 3.7 Land use / land cover map of 10 km radius area around project site 160 3.8 Hydro chemistry level of ground water. 162 110 111 115
3.9 3.10 3.11 3.12 Status of depth to water level in Gujarat... 163 Ground water Quality map of Gujarat... 164 Forest Vegetation map of Gujarat. 175 National park and Sanctuaries of Gujarat 176 CHAPTER - 4 4.1 Isopleths of SPM... 224 4.2 Isopleths of SO 2.. 227 4.3 Isopleths of NO x.. 230 4.4 Isopleths of HCl.. 233 CHAPTER -6 6.1 Organization Chart. 257
TABLE NO. TABLES TOPICS CHAPTER 1 PAGE NO. 1.1 Details of Nearest locations from the Site 12 1.2 Nearest Industries from the Project site.. 13 1.3 Compliance of Terms of Reference.. 18 CHAPTER 2 2.1 Location of the project site... 49 2.2 Details of Sources. 51 2.3 List of Plant Machinery. 52 2.4 Land use breakup for total Plot area.. 54 2.5 List of Product. 55 2.6 Packing & Final Application of Product 56 2.7 Details of Raw Material 56 2.8 Details of water consumption & Wastewater Generation 72 2.9 Product wise Water consumption & waste water generation.. 74 2.10 Product wise effluent characteristics. 76 2.11 Characteristics of Industrial Effluent 76 2.12 Details of Effluent Treatment Plant Units 78 2.13 Flue gas Stack details. 81 2.14 Emission rate of Pollutants 82 2.15 Process gas stack details.. 83 2.16 Fuel Details. 83 2.17 Fuel Characteristics 84 2.18 Details of Hazardous waste generation & its management 85 2.19 List of Hazardous chemicals.. 87 2.20 Antidotes of Chemicals. 93 2.21 Capital Cost & Recurring cost of the project.. 84 2.22 Power Requirement.. 95 2.23 Details of Man Power 96 2.24 Details of Solvent recovery 104 CHAPTER 3 3.1 Name of villages in the study area 108 3.2 Location of ambient air quality monitoring stations. 113 3.3 Ambient Air quality Results (Min, Max, Avg and 98%) for Individual 114 Locations. 3.4 Ambient Air Quality Analysis Report 116 3.5 Details of Ambient Air quality monitoring and analysis 126 procedure. 3.6 Wind Rose Frequency Distribution 131 3.7 Wind Rose Frequency count 132 3.8 Relative Humidity 134 3.9 Hourly mixing depth over Indian Region.. 137 3.10 Noise Level in the study area 139 3.11 Location of water quality monitoring station... 147 3.12 Water quality Analysis.. 148
TABLE TOPICS PAGE NO. NO. 3.13 Analysis Results of Soil Sample. 155 3.14 Landuse distribution in study area (10 Km Radial Zone). 159 3.15 List of Commonly found flora in the study area. 167 3.16 Reptiles Species reported during the study 171 3.17 Bird species reported during the study 172 3.18 Mammals species reported during the study.. 174 3.19 Population Details 179 3.20 Literacy Details. 183 3.21 Employment pattern and Main worker Employment pattern 188 3.22 Tehsil/Village wise details of Main worker Employment patterns 191 3.23 Availabilities of Basic Amenities Activities. 194 3.24 Main Commodities in the Study Area 197 3.25 Name of village for survey in the Study Area. 199 CHAPTER -4 4.1 Impact identification matrix 206 4.2 Impact Prediction Matrix. 207 4.3 Basis of Emission Rate calculations.. 220 4.4 The 1 st highest 24 Hr average Concentration values of SPM 222 4.5 The 1 st highest 24 Hr average Concentration values of SO x 225 4.6 The 1 st highest 24 Hr average Concentration values of NO 2 228 4.7 The 1 st highest 24 Hr average Concentration values of HCl 231 4.8 Maximum Computed Ground Level Concentration. 234 4.9 Cumulative Concentration due to incremental GLC s.. 235 4.10 Traffic study.. 244 4.11 Assessment of Proposed Traffic Load 245 CHAPTER 5 5.1 Environmental Monitoring Plan... 246 CHAPTER 6 6.1 Budgetary Expenditure for GBD 272 6.2 Plant Species for GBD.. 273 6.3 Expenditure on Environmental Matters. 274
ANNEXURE NO. ANNEXURES Topics Page No. 1. APPROVED TOR FOR EIA STUDY FROM SEIAA, GUJARAT 307 2. RISK ASSESMENT STUDY REPORT 317 3. NATIONAL AMBIENT AIR QUALITY STANDARDS.. 372 4. ICMR STANDARD FOR DRINKING WATER. 374 5. NATIONAL AMBIENT NOISE QUALITY STANDARDS AND OSHA S PERMISSIBLE LIMIT FOR NOISE.. 375 6. LAND SUPPORTING DOCUMENTS.. 376 7. UNDERTAKING OF VISHRUDH ORGANICS PVT. LTD. 378 8. UNDERTAKING OF CONSULTANT 379 9. COPY OF CONSENT ORDER 380 10. COMPLAINCE REPORT OF CONSENT ORDER. 384 11. MEMBERSHIP CERTFICATES. 387 12. MATERIAL SAFETY DATA SHEETS.. 388 13. DETAILS OF SPRAY DRYER. 471 14. XGN GENERATED INSPECTION REPORTS 15. DETAILS OF SHOW CUASE NOTICE, CLOSURE NOTICES SERVED BY GPCB. 16. ADEQUACY OF PROPOSED PLANT AREA. 17. ADEQUACY CERTIFICATE FROM SCHEDULE I AUDITOR FOR EMS
Annexure: A EXECUTIVE SUMMARY OF ENVIRONMENTAL IMPACT ASSESSMENT REPORT FOR EXISTING UNIT OF M/S. VISHRUDH ORGANICS PVT LTD. (Plot No.141/2/B, GIDC Estate, Ankleshwar, ) PREPARED BY BHAGWATI ENVIRO CARE PVT. LTD. [ISO 9001, ISO 14001 & OHSAS: 18001 CERTIFIED COMPANY] CORPORATE OFFICE 28, 29, 30, Parmeshwar Estate II, Opp. AMCO Bank, Phase I, GIDC Estate, Vatva, Ahmedabad 382445. Gujarat, India Phone No: +91 79 29295043, 40083051/52 Fax: +91 79 40083053, Email: bhagwatienviro@gmail.com, bhagwatienviro@yahoo.com URL: www.bhagwatienviro.com
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 1. INTRODUCTION M/s. Vishrudh Organics Pvt. Ltd. is an existing manufacturing unit located at Plot. No: 141/2/B., GIDC Estate, Ankleshwar, Dist. Bharuch-393002, Gujarat. In existing unit they are manufacture Reactive Dyes @ 15 MT/M (for 2 products). For existing products, they have obtained consent order No. AWH -75347 which issued on dated 03/01/2016 & Valid up to 17/11/2020. Now they are going expand the capacity of existing product and also add other two new products. After expansion, total Production Qty. will be @ 300 MT/M (for 04 Product) Existing unit is located in notified industrial Estate, Ankleshwar. So, According to EIA notification dated 14th September 2006 & its vide amendment, by Ministry of Environment & Forest (MoEF), Government of India, their Proposed expansion manufacturing activity is falls under Synthetic Organic Chemicals Schedule 5(f) & category B. For that unit needs Environmental clearance from State Level Environment Impact Assessment Authority, Gandhinagar, Gujarat. Total plot area is 6939 Sq. meter. From that they had done planning for gardening and plantation for 940 Sq. Meter. Additional they will develop greenbelt in their premises 880 Sq. Meter in their premises. So, total greenbelt area after expansion will be 1820 Sq. meter which is 29.96 % of the total plot area. Existing cost of the project is 271 lacs. Proposed cost of the project will be 300 lacs. So, total project cost will be 571 Lacs (5.71 Crs.). Table: 01 DETAILS OF PRODUCT Sr. No. Product Name CAS No. Existing 1. Reactive Blue H5G 12236-87-2 7.5 Quantity (MT/Month) Total after Proposed expansion 2. Reactive Blue 3G 59800-32-7 7.5 3. Reactive Blue G /H2GP/PGR Pigment Beta Blue (15.3/15.4) 12236-86-1/ 73049-92-0 0 300 300 4. 147-14-8 0 I
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Table: 02 Water Consumption and Wastewater Generation: Water Consumption (KL/Day) Waste Water Generation (KL/Day) Existing Proposed Total after Total after Existing Proposed expansion expansion Domestic (A) 1.0 2.0 3.0 0.5 1.0 1.5 Gardening (B) --- 0.5 0.5 --- --- --- Industrial (C) Process 3.0 96.0 99.0 0.8 60.0 60.8 Washing 0.5 1.0 1.5 0.5 1.0 1.5 Boiler 0.5 2.5 3.0 0.1 0.6 0.7 Cooling 0.5 1.0 1.5 0.1 0.4 0.5 Scrubber 0.5 4.0 4.5 0.5 0.5 1.0 Total (C) 5 104.5 109.5 2 62.5 64.5 Total (A+B+C) 6.0 107 113 2.5 63.5 66.0 Details off water Consumption:- Existing water consumption is 6.0 KLPD. From that domestic water consumption is 1.0 KLPD and Industrial water consumption is 5.0 KLPD. After expansion, total water consumption will be 113 KLPD. From that 77.0 KLPD will be Fresh water and 36.0 KLPD will be recycle water. After expansion total industrial water consumption will be 109.5 KLPD, gardening water consumption will be 0.5 KLPD and domestic water consumption will be 3.0 KLPD. After proposed expansion, Total water consumption will be 113 KLPD. Management of waste water: Existing domestic Effluent is 0.5 KLPD. That is going to soak pit via septic tank system. Existing Industrial effluent @ 2.0 KLPD. (Process, washing, boiler blow down, cooling blow down and scrubber effluent is treated in Effluent Treatment plant. Then after, treated effluent will be spray dried in their existing spray dryer. After expansion, Domestic effluent will be 1.5 KLPD, which will be sent to soak pit via septic tank. After proposed expansion, total industrial effluent generation will be 64.5 KLPD. After expansion process effluent generation (max from beta Blue Product) will be 60.8 KLPD. It will be sent to RO Plant. Generated RO Rejected wastewater @ 24.8 KLD will be send to ETP for primary treatment & RO Permeate water @ 36.0 KLD will be reuse back in to the process of Beta Blue manufacturing. Total spent acid generation from proposed products will be 24.0 KLPD. Which will be primary treated and then after neutral effluent will be send to spray dryer with industrial effluent (28.5 KLPD). So, total treated effluent send to spray dryer will be 24.0 KLPD + 28.5 KLPD = 52.5 KLPD. Finally Unit will achieve zero liquid discharge units. II
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2. DETAILS OF AIR EMISSION Sr. No. Source of Emission with Capacity 1 Small Industrial Boiler (400 Kg/Hr.) Stack Height (m) Table: 03 Flue Gas Stack Details Type Of Fuel Quantity of Fuel 10 NG 300 SCM/Day Type Of emission i.e Air Pollutant SO X NO X Air Pollutant Control Measures --- 2 Small Industrial Boiler 1 (600 Kg/Hr.) 3 Small Industrial Boiler 2 (600 Kg/Hr.) 4 Hot Air Generator-1 5 Hot Air Generator-2 6 Hot Air Generator-3 7 D.G. Set-1 (125 KVA) 8 D.G. Set-2 (45 KVA) Sr. No. Specific Source Of emission 1. Reaction Vessel of (Reactive Blue H5G, Reactive Blue 3G (Existing) & Reactive Blue G 2. Spray Dryer (1500 Lit/Hr.) (Existing) 3. Spray Dryer (1500 Lit/Hr.) (Proposed) 11 NG 400 SCM/Day 11 NG 400 SCM/Day 7 NG 500 SCM/Day 11 NG 1200 SCM/Day 11 NG 1000 SCM/Day 7 Diesel 15 Liter/Hr. 7 Diesel 7 Liter/Hr. Process Gas Details Type of Stack emission Height in Meter HCl SO 2 Particulate Matter Particulate Matter SO X NO X SO X NO X SO X NO X SO X NO X --- --- --- --- SOX --- NO X SO X --- SO X --- Air Pollution Control Measure 11 Water + Alkali Scrubber 11 Wet scrubber 20 Wet scrubber III
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 4. Spin Flash Dryer (For Reactive Beta Blue 3G) (Proposed) Particulate Matter 11 --- Table: 04 Fuel Details Sr. No. Name of Fuel Existing Proposed Total 1 Natural Gas 1300 SCM/day 2500 SCM/day 3800 SCM/day 2 Diesel 7 lit/hr 0 lit/hr 7lit/hr Sr. No 3. DETAILS OF HAZARDOUS WASTE GENERATION & ITS MANAGEMENT TABLE: 05 DETAILS OF HAZARDOUS WASTES GENERATION Name of Hazardous Waste 1. ETP Waste (Gypsum) Specific Source of Generation Effluent treatment plant Cat. Quantity Management Existing Proposed Total 35.3 12 MT/Year 2. Used Oil Plant machinery 5.1 0.12 MT/Year 3. Discarded Containers & Bags Raw material Storage area 4. Spent Acid Manufacturing Process of Reactive Blue H5G and Reactive Blue G 33.1 5160 Nos./year 26.3 180 MT/Year 2088*** MT/Year 0.2 MT/Year 5450 Nos./Year 7338 MT/Year 2100*** MT/Year 0.32 MT/Year 10610 Nos./Year 7488 MT/Year Collection, Storage, Transportation, Disposal at TSDF or sell to authorized cement industries having Rule 9 permission. Collection, Storage, Transportation, Disposal by selling to Registered Reprocessors Collection, Storage, Reuse for packing of ETP waste and balance qty will be sold to authorized recycler. Collection, Storage, spray dried in our spray dryer after neutralization or sell to authorized IV
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. cement industries having Rule 9 permission. 5. Dilute HCl(30%) Manufacturing Process of Reactive Blue H5G Reactive Blue 3G Reactive Blue G 26.1 26 MT/Year 1180 MT/Year 1206 MT/Year Collection, Storage & Reuse @ 1080 Mt /Annum & remaining 126 MT /Annum will be Disposal by selling to authorized users having Rule permission. 6. NaHSO 3 (30-40%) Manufacturing Process of Reactive Blue H5G Reactive Blue 3G Reactive Blue G 26.1 15 MT/Year 597 MT/Year 612 MT/Year Collection, Transportation, Disposal by selling to authorized users having Rule permission. V
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. ENVIRONMENTAL PARAMETER MONITORING STUDY AREA/ STUDY PERIOD The study area for detailed studies is an area within a radius of 10 Kms. Ambient air quality monitoring were carried out at 08 locations within the study area of 10 km aerial coverage from project site as the Center. The ground water monitoring, noise level monitoring, Soil analysis were carried out at 08 location for once in the study period. The monitoring activities were carried out at 08 sampling sites for the Month of March, April & May 2018. 1. AIR ENVIRONMENT Baseline study indicates that AAQ in the surrounding study area with respect to PM 2.5, PM 10, SO 2, NO X, and VOC are well within the stipulated permissible limits as prescribed by the latest National Ambient Air Quality (NAAQ) Standards for the respective industrial residential rural areas. Maximum evaluated 24 hourly GLC from the ISCST-3, when added to the 98- percentile concentration of each parameter monitored during March 2018 May 2018 season of the ambient air it indicates that due to proposed expansion project of M/s. Vishrudh Organics Pvt. Ltd., ambient air quality of the surrounding study area will be well within the NAAQ standards for the respective Industrial, residential rural areas. Company will use Natural Gas as a fuel. It is concluded that there will be no long term impacts on the surrounding ambient air environment. 2. WATER ENVIRONMENT M/s. Vishrudh Organics Pvt. Ltd. are an existing unit and the source of water for proposed expansion activity will be GIDC Water supply. Water Consumption and Wastewater Generation &Disposal: Details off water Consumption:- Existing water consumption is 6.0 KLPD. From that domestic water consumption is 1.0 KLPD and Industrial water consumption is 5.0 KLPD. After expansion, total water consumption will be 113 KLPD. From that 77.0 KLPD will be Fresh water and 36.0 KLPD will be recycle water. After expansion total industrial water consumption will be 109.5 KLPD, gardening water consumption will be 0.5 KLPD and domestic water consumption will be 3.0 KLPD. After proposed expansion, Total water consumption will be 113 KLPD. Management of waste water: Existing domestic Effluent is 0.5 KLPD. That is going to Soak pit via septic tank system. Existing Industrial effluent @ 2.0 KLPD. (Process, washing, boiler blow down, cooling blow down and scrubber effluent is treated in Effluent Treatment plant. Then after, treated effluent will be spray dried in their existing spray dryer. VI
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. After expansion, Domestic effluent will be 1.5 KLPD, which will be sent to soak pit via septic tank. After proposed expansion, total industrial effluent generation will be 64.5 KLPD. After expansion process effluent generation (max from beta Blue Product) will be 60.8 KLPD. It will be sent to RO Plant. Generated RO Rejected wastewater @ 24.8 KLD will be send to ETP for primary treatment & RO Permeate water @ 36.0 KLD will be reuse back in to the process of Beta Blue manufacturing. Total spent acid generation from proposed products will be 24.0 KLPD. Which will be primary treated and then after neutral effluent will be send to spray dryer with industrial effluent (28.5 KLPD). So, total treated effluent send to spray dryer will be 24.0 KLPD + 28.5 KLPD = 52.5 KLPD. Finally Unit will achieve zero liquid discharge units. 3. NOISE ENVIRONMENT Base line data indicates that noise levels in the ambient air environment are within the prescribed norms. The industry will provide adequate noise control measures such as mufflers & silencers at the air inlet/outlet, anti vibration pad for equipment with have extreme vibration etc. Ear plugs & ear muffs will be provided to the workers where noise level will remain extremely high. Thus, there will be short term, reversible impact on the noise environment due to the proposed expansion project. 4. LAND ENVIRONMENT Air pollution, water pollution and solid waste pollute soil and causes direct/indirect effect on soil. Since all necessary air pollution control measures have been provided and based on the results of the dispersion model for the ground level concentration of various pollutants after the commissioning of the proposed expansion Project, there will not be any adverse impact of air pollution on soil. Effluent will be treated in ETP consisting of Primary ETP units and then sent to Spray Dryer So, due to proposed expansion project there will be no any impact on ground water quality. Therefore no impact on soil environment is anticipated. All necessary control measures will be provided for handling, storage and safe disposal of solid/hazardous waste, which will be generated from the proposed expansion project. Thus, there will not be any significant impact of solid waste on the soil Environment. 5. ECOLOGY Impacts on terrestrial ecosystem due to the operation of plant occur mainly from air emissions. Air pollutants can impact adversely on the biotic and abiotic components of the ecosystem and may include injurious effects when VII
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. concentration of these pollutants exceed from permissible limit. Since the proposed expansion activity will be carried out in existing unit, so, there will be no adverse impact on the ecological environment of the study area. Total plot area is 6939 Sq. meter. From that they had done planning for gardening and plantation for 940 Sq. Meter. Additional they will develop greenbelt in their premises 880 Sq. Meter in their premises. So, total greenbelt area after expansion will be 1820 Sq. meter which is 29.96 % of the total plot area. The company will also develop plantation as per the MoEF guidelines all along the periphery of plant so that these trees perform as natural barrier for bring down the fugitive emission and also stop carryover of dust along with wind current. 6. SOCIO-ECONOMIC ENVIRONMENT Due to Proposed expansion project, 15-20 nos. of local people and outside people will get employment during the construction phase. In existing unit 10 No. of people are employed and for proposed expansion activity unit will give employment to ~ 30 local and outside people. So, after expansion unit will give employment to ~ 40 people. The indirect employment will also be generated by way of transportation, shopkeepers and other casual employment for many people. Thus, the proposed expansion project will have long term- irreversible positive impact on the employment pattern of the study area. 7. ENVIRONMENTAL PARAMETER MONITORING Environmental parameter monitoring facility of the proposed project is as given below: S. No. Aspect Source of Impact Monitoring Method and it s Parameters Frequency Executing Agency Monitoring Agency 1.0 Construction Phase (As the construction area is small so, steel structure will be used in the existing unit, hence the impact will be very less and ) 1.1 Local Manpower Absorption Construction Work 1.2 Air Quality transportation of construction materials Contractor s report No. of people working in the project Survey & observations; Levels of SPM, RSPM, SO 2 and NO x Daily Contractor Vishrudh Organics Pvt Ltd. Weekly Vishrudh Organics Pvt Ltd. GPCB/ Recognized Env. Agency VIII
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 1.3 Public Health Dust, Noise, Movement of labours 2.0 Operation Phase 2.1 Water Quality & Quantity 2.2 Effluent Quality Surface & Ground water quality within the Project Area Quality of Treated effluent send to In-house Spray dryer Regular medical checkup Surveys, sample collection & field measurement; ETP sample collection & quality analysis Monthly Contractors Vishrudh Organics Pvt Ltd. Quarterly Daily (Internal); Monthly (Third Party) Vishrudh Organics Pvt Ltd. Vishrudh Organics Pvt Ltd. GPCB/ Recognized Env. Agency GPCB/ Recognized Env. Agency 8. ADDITIONAL STUDIES We have carried out socio-economic study of the study area to evaluate impact of proposed expansion project on them. Since the proposed expansion project is a large scale unit so, it is beneficial to local people. 9. ENVIRONMENTAL MANAGEMENT PLAN The environmental management plan is the plan for effective environmental management prepared by project proponents. Environmental Management Plan of the company is given in the following table: Activity Environmental Impacts Construction Phase: Erection of Air Plant Noise Machineries Socio Economic Mitigation measures Well maintained vehicles will be used. Metalled Road for Vehicle Movement Well maintained equipment will be utilized to prevent noise generation. Local labour will be hired for the work so that housing arrangement will be avoided. Remarks Implementation responsibility: M/s. Vishrudh Organics Pvt. Ltd. IX
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. OPERATIONAL PHASE: M/s. Vishrudh Organics Pvt. Ltd. has planned all the necessary steps to control Water Pollution, Air Pollution, noise pollution as well as Hazardous Waste Pollution. The detailed mitigation measures planned during operation phase of the project are as follows: Activity Environmental Impacts Mitigation measures Remarks Manufacturing of Products o Air o Land o Water o Noise Ensure proper handling of all chemical by introducing spill control procedures. Ensure usages of PPE s by workers. Strictly following the appropriate spill control procedures. The charging of the hazardous chemical will be done through very carefully. MSDS of Raw material & products will be displayed at storage & handling area. Water usage will be strictly by putting water meter plant wise. Monitored data will be analyzed and reviewed time to time. Contaminated solid waste will be sent to approve TSDF Facilities. Storage area will be designed in line with the factory Act requirement. Implementation responsibility: M/s. Vishrudh Organics Pvt. Ltd. X
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Environmental Management Plan: Operation Phase: Activity Operation of Boiler and Hot Air Generator Operation of Cooling Tower Environmental Impacts Air Noise Water Air Water Noise Mitigation Measures Ensure proper preventive maintenance of fuel firing system and optimization of air fuel ratio. Ensure proper maintenance of machinery to reduce noise level After clean up of spillage ensure that disposed it properly. Provision of Adequate Stack Height. Ensure usage of Personal Protective Equipments. Ensure proper maintenance of machinery to reduce noise level. Blow down is being sent in ETP provided within premises. Remarks Implementation responsibility: M/s. Vishrudh Organics Pvt. Ltd. XI
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Environmental Management Plan: Operation Phase Storage, Handling & Transportation of Raw materials and Products Transportation of all the raw materials, Finished products & Hazardous wastes. Development maintenance green belt and of Air Water Land Air Water Land Air. Land Chemical to be stored in accordance with the rules and regulations of the Safety Department. Separate storage area for solid/liquid raw materials. Install proper facilities to prevent rain/storm water contamination during the storage of solid raw materials. Ensure disposal of used drums, bags as per the rules/regulations. Work will be given to Trained/Approved Transports for the transportation of the raw materials/products. Ensure availability of MSDS of all the raw materials and finished products to the Off-site Emergency team. Ensure development and maintenance of proper green belt as proposed. Implementation responsibility: M/s. Vishrudh Organics Pvt. Ltd. Direct / Indirect Employment Socio Economic issue Continue policy of local employment according to the skill and availability of the manpower XII
Executive Summary of Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. CONCLUSION The study brings out the followings: The proposed expansion project will have easy access to basic infrastructure facilities, availability of land, fuel, transportation network, power availability, environmental compatibility and well developed pollution control systems. Environmental Impact Assessment shows that proposed expansion project activity will not have any significant impact on existing ambient air quality, ground water quality and noise level. Risk to flora, fauna and soil is negligible due to location of project activity and proposed effective environmental management plan for management and handling of air pollution, hazardous wastes and wastewater. Additional greenbelt on available open land area will be further more developed within the plant premises; there will be positive impact on the ecological environment of the study area. There will be Socio-economic benefits due to creation of direct/indirect employment. Thus, it is concluded that proposed expansion project of M/s. Vishrudh Organics Pvt. Ltd. will have negligible impact on environment and will become beneficial to the local people after implementation of the mitigation measures and environmental management plan. XIII
Accreditation Certificate Accreditation Certificate M/s. Bhagwati Enviro Care Pvt Ltd. XIV
Accreditation Certificate Accreditation Certificate M/s. Bhagwati Enviro Care Pvt Ltd. XV
Accreditation Certificate Accreditation Certificate M/s. Bhagwati Enviro Care Pvt Ltd. XVI
Accreditation Certificate Accreditation Certificate M/s. Bhagwati Enviro Care Pvt Ltd. XVII
Accreditation Certificate Accreditation Certificate M/s. Bhagwati Enviro Care Pvt Ltd. XVIII
Plot No.158/1, GIDC Estate, Ankleshwar CHAPTER 1 INTRODUCTION 1.1 PREAMBLE M/s. VISHRUDH ORGANICS PVT. LTD. is located at Plot No.141/2/B, GIDC Estate, Ankleshwar, Dist-Bharuch, Gujarat. In existing unit they are manufacture Reactive Dyes @ 15 MT/M (for 2 products). For existing products, they have obtained consent order No. AWH -75347, Date of issue 03/01/2016.Now they are going expand the capacity of existing product and also add other products. So, after expansion total Product Qty. will be @ 300 MT/M (for 04 Product) Existing unit is located in notified industrial Estate, Ankleshwar. So, According to EIA notification dated 14 th September 2006 & its vide amendment, by Ministry of Environment & Forest (MoEF), Government of India, their Proposed expansion manufacturing activity is falls under Synthetic Organic Chemicals Schedule 5(f)) & cat -B. For that unit needs Environmental clearance from State Level Environment Impact Assessment Authority, Gandhinagar, Gujarat. In order to assess the Environmental Impacts of the proposed project, M/s. Vishrudh Organics Pvt Ltd. Entrusted Bhagwati Enviro Care Pvt Ltd, Ahmedabad (NABET Accredited) to undertake Environmental Impact Assessment Study for various components of the Environment viz., Air, Water, Noise, Land and Socio-economics. This Report presents base line data collected for March April May 2018 for Air, Water, Noise, Land etc., for identification and assessment of the impacts. 1.2 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT Environment Impact Assessment or EIA is a study to predict the effect of a proposed projection or its activity on the environment. It is a management tool to facilitate appropriate decision; an EIA compares various alternatives for a project and seeks to identify the one, which represents the best combination of economic and environmental costs and benefits. It helps to identify possible environmental effects of the New Proposed project / Expansion in Existing Project, proposes measures to mitigate adverse effects and predicts whether there will be significant adverse environmental effects, even after the mitigation is implemented. By considering environmental effects and mitigation early in the project planning cycle, environmental assessment has many benefits, such as 1
Plot No.158/1, GIDC Estate, Ankleshwar protection of environment, optimum utilization of resources and saves overall time and cost of the project. On 27 th January 1994, the Union Ministry of Environment and Forests (MoEF), Government of India, under the Environmental (Protection) Act 1986, promulgated EIA Notification making Environmental Clearance (EC) mandatory for expansion or modernization of any activity or for setting up new projects listed in Schedule of the notification and its subsequent amendments. On 14 th September 2006, a new legislation was passed, which has objectives such as To formulate a transparent, decentralized and efficient regulatory mechanism; to incorporate necessary environmental safeguards at planning stage; to involve stakeholders in the public consultation process and to identify developmental projects based on impact potential instead of the investment criteria The developmental activities requiring Environmental Clearance (EC) are: o o All new projects/activities listed in Schedule; Expansion and modernization of existing projects or activities listed in the Schedule to this Notification with addition of capacity beyond the limits specified for the concerned sector, that is, projects or activities which cross the threshold limits given in the Schedule, after expansion or modernization; Any change in product - mix in an existing manufacturing unit included in Schedule beyond the specified range. The projects or activities shall require prior environmental clearance from the concerned regulatory authority, as the Central Government in the Ministry of Environment and Forests for matters falling under Category A in the schedule and at State level the State Environment Impact Assessment Authority SEIAA) for matters falling under Category B in the said Schedule, before any construction work, or preparation of land by the project management except for securing the land, is started on the project or activity. As per the provisions of the new re-engineered EIA Notification of 2006, the company requires to obtain prior Environmental Clearance from the State Level Environmental Appraisal Authority or from the Ministry of Environment & Forests, New Delhi as stated in the said Notification. This project falls under Synthetic organic Chemical Industry which is listed in Schedule and falls under Clause No. 5 (f) of Category B (Located inside notified industrial area / Estate. As specified in sub paragraph (ii) of paragraph 2, of the stated Notification of the Government of India, expanded / Proposed project requires prior environmental clearance from the State Level Environment Impact Assessment Authority, Gujarat as, Proposed project is located inside the 2
Plot No.158/1, GIDC Estate, Ankleshwar notified industrial area [Clause No. 5 (f)] of Category B. For this the industry is required to submit an Environmental Impact Assessment Study report to State Pollution Control Board for Public hearing and Final EIA report to State Level Expert Appraisal Committee, Gujarat. Unit is located in notified industrial estate so, public hearing is not applicable. In order to assess the Environmental Impacts arising due to the proposed project, the company has appointed M/s. Bhagwati Enviro Care Pvt. Ltd., Ahmedabad to undertake the Environmental Impact Assessment for various components of the Environment. The growing demand of the various kinds of bulk drugs in the domestic as well as international markets has provided a strong basis to M/s. Vishrudh Organics Pvt Ltd. for their proposed expansion in Existing unit located at Plot No.141/2/B, GIDC Estate, Ankleshwar, Dist - Bharuch, Gujarat. The proposed expansion project will help in the following aspects. To earn a substantial amount of foreign exchange through business development, manufacturer & sales of fine chemical products. To generate adequate employment for people in neighbouring areas. To generate indirect employment. 1.3 OBJECTIVES OF EIA STUDY The project activities are listed in serial No. 5 (f) of the schedule of EIA Notification, 2006 (synthetic Organic Chemical industries). Since the proposed Expansion project is coming up inside the notified industrial area, it is categorized as category B and needs the Environmental clearance from State Level Environment Impact Assessment Authority, Gujarat. The Environmental study undertaken is aimed at identifying existing Environmental conditions; predicting Environmental impacts associated with the proposed expansion in existing unit and suggesting mitigation measures to mitigate the adverse Environmental impacts. The different activities that are likely to take place have been analyzed and proposed mitigation measures are assessed for their adequacy. Proposed mitigation measures have been considered where necessary. The study also aims at reflecting the acceptability of the project to different stockholders and at incorporating the concerns rose by them into impact assesment and of the subsequent comprehensive Environmental management Plan and suggest the preventive and mitigative measures to minimize the adverse impacts on the environment and to maximize the beneficial impacts. 3
Plot No.158/1, GIDC Estate, Ankleshwar 1.4 LOCATION The Project Site is located at Plot No.141/2/B, GIDC Estate, Ankleshwar, Dist - Bharuch, Gujarat. Latitude : 21.6175910 Longitude: 73.0130730 Please refer Figure No. 1.1 for Map of Gujarat State. Please refer Figure No. 1.2 for Map of Bharuch District. Please refer Figure No. 1.3 for 5 km & 10 km radius map of project site. Please refer Figure No. 1.4 for Plant Layout. Please refer Figure No.1.5 for Google Image of M/s. Vishrudh Organics Pvt Ltd. Please refer Figure No.1.6 for Topography Map of M/s. Vishrudh Organics Pvt Ltd. 4
Plot No.158/1, GIDC Estate, Ankleshwar FIGURE NO.1.1 MAP OF GUJARAT STATE BHARUCH DISTRICT 5
Plot No.158/1, GIDC Estate, Ankleshwar FIGURE NO. 1.2 MAP OF BHARUCH DISTRICT 6
Plot No.158/1, GIDC Estate, Ankleshwar FIGURE NO. 1.3 5 KM & 10 KM RADIOUS MAP OF THE PROJECT SITE 7
Plot No.158/1, GIDC Estate, Ankleshwar 8
Plot No.158/1, GIDC Estate, Ankleshwar FIGURE NO.1.4 Layout Plan 9
Plot No.158/1, GIDC Estate, Ankleshwar FIGURE NO.1.5 GOOGLE IMAGE OF M/S. VISHRUDH ORGANICS PVT LTD. Latitude: 21.6175910, Longitude: 73.0130730 10
Plot No.158/1, GIDC Estate, Ankleshwar FIGURE NO.1.6 TOPOGRAPHY MAP OF M/S. VISHRUDH ORGANICS PVT LTD. 11
Plot No.158/1, GIDC Estate, Ankleshwar 1.5 STUDY AREA To decide whether proposed activity is likely to cause significant adverse environmental effects; the concept of EIA is practiced. Before proceeding the baseline Environmental status, it is important to know the boundary limits and framework where data can be effectively utilized in impact assessment. In keeping with the nature and size of the industry, based on our submitted TOR and additional terms of Reference Issued by State Level Environment Impact Assessment Authority, Gujarat the study area for detailed studies is an area within a radius of 10 Kms with the Project Site at the center. A Map of the Study Area is presented in Figure No. 1.3 1.6 NEAREST LOCATION FROM THE SITE Table: 1.1 Details of Project site and Nearest locations from the Site Particulars Details Address Co-ordinates Plot No.141/2/B, GIDC Estate, Ankleshwar, Latitude 21 37'3.33"N (21.6175910) Longitude 73 0'47.06"E (73.0130730) Nearest Residential area Ankleshwar city : 1.31 KM (W) Nearest Airport Nearest Water Body: Creek/Nallah/ Lake/Pond/Reservoir/Canal Nearest National/state Highway 81.60 Km (Vadodara Airport) - NNE 61.68 Km (Surat Airport) - SW Amla Khadi: 2.28 KM (S) Kondhki Khadi: 5.45 KM (E) Narmada River : 7.02 KM (NNW) NH - 8 : 1.14 km (E) SH - 6 : 1.2 km (S) Nearest Railway station Ankleshwar : 1.43 KM (NW) National Park/Wildlife Sanctuary None within 10 km radius Note: Aerial distance is given in above table. 12
Plot No.158/1, GIDC Estate, Ankleshwar Table: 1.2 Nearest Industries from the Project Site Sr. No. Name of Industry Type of Unit 1. Devanshi dyestuff - North Dyes 2. Narendra Textile - East Textiles 3. Ganga Rasayanie East Distillation 4. Multitech Engineering South Engineering 5. Jayant Paper Mill Paper Mill 1.7 SCOPE & METHODOLOGY OF EIA: An attempt has been made to carry out a Environmental Impact Assessment Study for M/s. Vishrudh Organics Pvt Ltd. The Scope of EIA adopted for M/s Vishrudh Organics Pvt Ltd. is based on the TOR approved by SEIAA, Gujarat. The copy of the same is attached here with. Under the scope of EIA, it covers: A brief description of project site, its surrounding environment and Existing project facilities. To endow with detail description of the raw materials and manufacturing process for existing and proposed products. Collection and Assessment of existing environmental baseline status based on the project information, field survey relating to air quality, meteorology, water quality, socio-economic aspects, flora & fauna, existing land use pattern etc. within study area. Identification of Impacts due to the proposed expansion project. Prediction and evaluation of the environmental impacts that may result from project development. Outline the Environmental Management Plan (EMP) to mitigate the adverse impacts due to the proposed expansion project. Preparation of Risk Assessment Report. 13
Plot No.158/1, GIDC Estate, Ankleshwar METHODOLOGY FOR EIA: The methodology adopted for carrying out the Environmental Impact Assessment for the proposed expansion project has been based on the Guidelines issued by Ministry of Environment and Forest (MOEF). An effective EIA calls for identification of environmental parameters likely to be impacted, depending on the activities to be carried out during construction and operation phase of the project. Generation and collection of baseline data for valued Environmental components as per approved TOR. Identification and quantification of significant Environmental impacts due to the project and associated activities. Evaluation of impacts due to proposed activities and preparation of an Environmental impact statement. Preparation of appropriate Environmental Management Plan (EMP) surrounding strategies for minimizing identified adverse impacts along with budgetary provisions to be made by the project authorities for implementation of mitigation measures. Delineation of post Environmental Quality Monitoring Programme (EQMP) along with organizational setup required for monitoring the effectiveness of mitigation measures. 14
Plot No.158/1, GIDC Estate, Ankleshwar Figure 1.7: Methodology of EIA Study 15
Plot No.158/1, GIDC Estate, Ankleshwar 1.8 STRUCTURE OF EIA: This EIA report has been prepared on the basis of available on-site primary data (survey/ monitoring) and secondary/literature data. The EIA report contains project features, baseline environmental setup, assessment of environmental impacts, and formulation of mitigation measures, environmental management and monitoring plan with risk & assessment Report. The report includes 10 Chapters. The structure of the EIA Report with necessary tables, drawings and annexure is as follows: Chapter 1: Introduction This chapter provides background information on need of project, need of EIA study and brief of the project. The scope and EIA methodology adopted in Preparations of EIA report have also been described in this Chapter. It also covers the identification of project & project proponent, brief description of nature, size, location of the project and its importance to the country and the region. Scope of the study details about the regulatory scoping carried out as per the generic structure given in the EIA Notification, 2006. Chapter 2: Project Description This chapter deals with the project details of the Existing and proposed products, with type of project, need for the project, location, size & magnitude of operation including associated activities required by and for the project, proposed schedule for approval and implementation, including technical details of raw material, quality and quantity etc. Chapter 3: Baseline Environmental Conditions This chapter presents the existing environmental status of the study area around the existing project including topography, drainage pattern, water environment, geological, climate, transport system, land use, flora & fauna, socio-economic aspects, basic amenities etc. Environmental assessment of the project site in regard to its capability to receive the proposed new project is also discussed in this Chapter. 16
Plot No.158/1, GIDC Estate, Ankleshwar Chapter 4: Anticipated Environmental Impacts and Mitigation Measures This chapter describes the overall impacts of the proposed expansion project activities and underscores the areas of concern, which need mitigation measures. It predicts the overall impact of the proposed project on different components of the environment viz. air, water, land, noise, biological, and socio-economic. Chapter 5: Environmental Monitoring Program Technical aspects of monitoring the effectiveness of mitigation measures have been given in this Chapter. Chapter 6: Environmental Management Plan This chapter details the inferences drawn from the environmental impact assessment exercise. It describes the overall impacts of the proposed activities during construction and operation phases and underscores the areas of concern, which need mitigation measures. It also provides mitigation and control measures for environmental management plan (EMP) for minimizing the negative environmental impacts and to strengthen the positive environmental impacts of the proposed expansion project. Chapter 7: Additional Studies This chapter deals with the Public consultation & Risk assessment carried out for the proposed manufacturing plant. Unit is located in notified area so, public consultation is not required. Chapter 8: Project Benefits This chapter deals with the benefits to the local surrounding people due to Expansion in Existing unit. Chapter 9: Summary & Conclusion This chapter provides the summary and conclusions of the EIA study of the Proposed expansion project with overall justification for implementation of the project and also explanation of how, adverse effects will be mitigated. Chapter 10: Disclosure of Consultants Engaged This chapter provides the disclosure of consultants engaged to carryout the EIA study along with other additional studies. 17
1.9 COMPLIANCE OF TOR Environmental Impact Assessment of Plot No.158/1, GIDC Estate, Ankleshwar Table: 1.3: TOR COMPLIANCE GENERIC TERMS OF REFERENCE (TOR) IN RESPECT OF INDUSTRY SECTOR Sr. No. TOR Compliance Status Page No. 1. Executive Summary (Generic Please Refer Annexure A I XIII Structure as per Appendix III A) 2. Introduction i. Details of the EIA Consultant including NABET accreditation Please Refer Annexure B XIV-XVIII ii. Information about the project proponent Please Refer Section 2.4 of Chapter 2. 50 iii. Importance and benefits of the project 3. Project Description i. Cost of project and time of completion. ii. Products with capacities for the proposed project. Please Refer Section 1.2 & 1.11 of Chapter 1. Section 2.3. of Chapter 2 Please Refer Section 2.26 of Chapter 2. Time of Completion: 03 months after obtaining EC & CTE. Please Refer Section 2.7 of Chapter 2. 1 47 49 94 55 iii. If expansion project, details of existing products with capacities and whether adequate land is available for expansion, reference of earlier EC if any. For Existing product details, please refer table No. 2.5 For Land breakup, please refer Table No.2.4 55 54 iv. List of raw materials required and their source along with mode of transportation. Please Refer Section 2.9 of Chapter 2. 56 v. Other chemicals and materials required with quantities and storage capacities. vi. Please Refer Table No. 2.7 of chapter 2. Section 2.9 & 2.10 of chapter 2 Details of Emission, effluents, For Air Emission: Please 56 56 & 59 18
Plot No.158/1, GIDC Estate, Ankleshwar hazardous waste generation and their management. Refer Section 2.16 2.19 of Chapter 2. For Water consumption & Effluent Generation: Please Refer Section 2.13 2.15 of Chapter 2. For Hazardous Waste Generation: Please Refer Section 2.20 of Chapter 2. 81-89 72-78 85 vii. viii. Requirement of water, power, with source of supply, status of approval, water balance diagram, man-power requirement (regular and contract). Process description along with major equipments and machineries, process flow sheet (quantities) from raw material to products to be provided. Please Refer Table 2.2 of Chapter 2, For water balance Diagram, Please Refer Fig 2.1 of Chapter 2, For manpower details, Please Refer table 2.23 of Chapter 2. For Process Description & for Process flow diagram, Please Refer section 2.12 of chapter 2. For plant machinery details Please Refer section 2.3 of Chapter 2 51 75 96 61 52 ix. Hazard identification and details of proposed safety systems. Please Refer Section 6.9 of Chapter 6. 264 x. Expansion/modernization Proposals: Expansion unit. a. Copy of all the Environmental Clearance(s) including Amendments thereto obtained for the project from MOEF/SEIAA shall be attached as an Annexure. A copy of the compliance of conditions stipulated in all the existing Environmental clearances including Amendments shall be provided. In addition, status of compliance of Consent to Operate for the For Existing products, EC was not applicable. For copy of Consent to Operate Please Refer Annexure 9 For Compliance of Consent to Operate Please Refer Annexure 10 380 384 19
Plot No.158/1, GIDC Estate, Ankleshwar ongoing /existing operation of the project from SPCB shall be attached with the EIA-EMP report. 4. Site Details b. In case the existing project has not obtained Environmental clearance, reasons for not taking EC under the provisions of the EIA Notification 1994 and/or EIA Notification 2006 shall be provided. Copies of Consent to Establish/No Objection Certificate and Consent to Operate (in case of units operating prior to EIA Notification 2006, CTE and CTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliance report to the conditions of consents from the SPCB shall be submitted. i. Location of the project site covering village, Taluka/Tehsil, District and State, Justification for selecting the site, whether other sites were considered. This is Expansion in Existing Unit. Environment Clearance was not applicable to Existing products so, unit has obtained Consent to Operate from State Pollution Control Board. For copy of Consent to Operate Please Refer Annexure 9 Please Refer Fig 1.1 to 1.3 of chapter 1 For Justification for selecting the site, Please Refer Section 2.3 of Chapter 2. --- 380 5 7 49 ii. A Toposheet of the study area of radius of 10km and site location on 1:50,000/1:25,000 scale on an A3/A2 sheet. (Including all eco-sensitive areas and Environmentally sensitive places). Please Refer Fig 3.1 of chapter 1 110 iii. Details w.r.t. option analysis for selection of site. Not done because Proposed location is in GIDC Estate - Ankleshwar having well infrastructure 20
Plot No.158/1, GIDC Estate, Ankleshwar iv. Layout maps indicating existing unit as well as proposed unit indicating storage area, plant area, greenbelt area, utilities etc. v. Photographs of the proposed and existing (if applicable) plant site. If existing, show photographs of plantation/greenbelt, in particular. facility. Please Refer Fig 1.4 of chapter 1. Please Refer Section 1.12 of Chapter 1. 09 47 vi. Land use break-up of total land of the project site (identified and acquired), government/private - agricultural, forest, wasteland, water bodies, settlements, etc shall be included. (not required for industrial area). Please Refer table 2.4 of Chapter 2. 54 vii. viii. A list of major industries with name and type within study area (10km radius) shall be incorporated. Land use details of the study area. Geological features and Geohydrological status of the study area shall be included. ix. Details of Drainage of the project up to 5km radius of study area. If the site is within 1 km radius of any major river, peak and lean season river discharge as well as flood occurrence frequency based on peak rainfall data of the past 30 years. Details of Flood Level of the project site and maximum Flood Level of the river shall also be provided. (Mega green For list of major industries, Please Refer Table 1.2 of Chapter 1. For Land Use Details, Please Refer section 3.12 of Chapter 3. For Geological features, Please Refer Section 3.10.1 of Chapter 3 and For Geo-hydrological status of the study area, Please Refer Section 3.13 of Chapter 3. Industrial Effluent @ 60.8 KLPD will be treated in Primary ETP after then evaporated in our Spray Dryer. 13 158 152 161 --- 21
Plot No.158/1, GIDC Estate, Ankleshwar field projects). x. Status of acquisition of land. If acquisition is not complete, stage of the acquisition process and expected time of complete possession of the land. Land Supporting Document is enclosed in Annexure 06. 376 xi. R&R details in respect of land in line with state Government policy. Not Applicable ---- 5. Forest and wildlife related issues (if applicable): i. Permission and approval for the use of forest land (forestry clearance), if any, and recommendations of the State Forest Department. (If applicable). Not Applicable --- ii. Land use map based on High resolution satellite imagery (GPS) of the proposed site delineating the forestland (in case of projects involving forest land more than 40 ha). For land Use details of the study Area, Please Refer Section 3.12 of Chapter 3. 158 iii. Status of Application submitted for obtaining the stage I forestry clearance along with latest status shall be submitted.] Not Applicable ----- iv. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves. Migratory Corridors of Wild Animals, the project proponent shall submit the map duly authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location and the recommendations or comments Not Applicable. No, National Parks, Sanctuaries, Biosphere Reserves. Migratory Corridors of Wild Animals, located within 10 Km of the Study Area. ----- 22
Plot No.158/1, GIDC Estate, Ankleshwar of the Chief Wildlife Wardenthereon. v. Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the State Government for conservation of Schedule I fauna, if any exists in the study area. Not Applicable ----- vi. Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to the Standing Committee of the National Board for Wildlife. Not Applicable ----- 6. Environmental Status i. Determination of atmospheric inversion level at the project site and site-specific micrometeorological data using temperature, relative humidity, hourly wind speed and direction and rainfall. Please Refer Table No. 4.4, 4.5, 4.6, 4.7 of Chapter 4. Please Refer Fig No. 4.1, 4.2, 4.3, 4.4 of Chapter 4. For Micrometeorology data Please Refer Section 3.6 of Chapter 3. 222-234 224-233 128 ii. AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX, CO and other parameters relevant to the project shall be collected. The monitoring stations shall be based CPCB guidelines and take into account the predominant wind direction, population zone and sensitive receptors including reserved forests. For Monitoring Station, Please Refer table No. 3.2 of Chapter 3. AAQ data of 8 locations is given in table No. 3.4 of Chapter 3. 113 116-123 iii. Data of all AAQ measurement for 12 weeks of all stations as per frequency given in the NAQQM Notification of Nov. 2009 along with - min., max., AAQ data of 8 locations is given in table No. 3.4 of Chapter 3. Min., Max., Average and 116-123 23
Plot No.158/1, GIDC Estate, Ankleshwar average and 98% values for each of the AAQ parameters from data of all AAQ stations should be provided as an annexure to the EIA Report. 98% values for each of the AAQ parameters from data of all AAQ stations is shown in table No. 3.3 of Chapter 3. 114 iv. Surface water quality of nearby River (100m upstream and downstream of discharge point) and other surface drains at eight locations as per CPCB/MoEF & CC guidelines. Surface water quality, Pls. refer Table No. 3.12 of chapter 3 148-149 v. Whether the site falls near to polluted stretch of river identified by the CPCB/MoEF & CC, if yes give details. Not Applicable --- vi. Ground water monitoring at minimum at 8 locations shall be included. Please Refer Table No. 3.12 of Chapter 3. 148 vii. Noise levels monitoring at 8 locations within the study area. Please Refer Table No. 3.10 of Chapter 3. 139 viii. Soil Characteristic as per CPCB guidelines. Please Refer Table No. 3.13 of Chapter 3. 155 ix. Traffic study of the area, type of vehicles, frequency of vehicles for transportation of materials, additional traffic due to proposed project, parking arrangement etc. Please Refer Section 4.15 of Chapter 4. 245 x. Detailed description of flora and fauna (terrestrial and aquatic) existing in the study area shall be given with special reference to rare, endemic and endangered species. If Schedule-I fauna are found within the study area, a Wildlife Conservation Plan shall be prepared and furnished. Please Refer Section 3.14 of Chapter 3. 165 24
Plot No.158/1, GIDC Estate, Ankleshwar xi. Socio-economic status of the study area. Please Refer Section 3.15 of Chapter 3. 177 7. Impact and Environmental Management Plan i. Assessment of ground level concentration of pollutants from the stack emission based on site-specific meteorological features. In case the project is located on a hilly terrain, the AQIP Modeling shall be done using inputs of the specific terrain characteristics for determining the potential impacts of the project on the AAQ. Cumulative impact of all sources of emissions (including transportation) on the AAQ of the area shall be assessed. Details of the model used and the input data used for modeling shall also be provided. The air quality contours shall be plotted on a location map showing the location of project site, habitation nearby, sensitive receptors, if any. Please Refer Section 4.6 of Chapter 4. For Air Quality Contours, Please refer Fig. 4.1, 4.2, 4.3, 4.4 of Chapter 4. 234 224-233 ii. Water Quality modeling - in case of discharge in water body Not Done. iii. Impact of the transport of the raw materials and end products on the surrounding Environmental shall be assessed and provided. In this regard, options for transport of raw materials and finished products and wastes (large quantities) by rail or rail-cum road transport or conveyor cumrail transport shall be examined. Please Refer Section 4.15 of Chapter 4. 245 25
Plot No.158/1, GIDC Estate, Ankleshwar iv. A note on treatment of wastewater from different plant operations, extent recycled and reused for different purposes shall be included. Complete scheme of effluent treatment. Characteristics of untreated and treated effluent to meet the prescribed standards of discharge under E(P) Rules. v. Details of stack emission and action plan for control of emissions to meet standards. Please Refer Section 2.13 2.15 of Chapter 2. Please Refer Section 2.16 2.18 of Chapter 2. 72-78 81-83 vi. Measures for fugitive emission control. Please Refer Section 2.19 of Chapter 2. 84 vii. Details of hazardous waste generation and their storage, utilization and management. Copies of MOU regarding utilization of solid and hazardous waste in cement plant shall also be included. EMP shall include the concept of waste-minimization, recycle/reuse/recover techniques, Energy conservation, and natural resource conservation. For Details of hazardous waste generation and their storage, utilization and management, Please Refer Section 2.20 of Chapter 2. For, concept of wasteminimization, recycle/reuse/recover techniques, Energy conservation, and natural resource conservation - Please Refer Section 6.13 of Chapter 6. 85 275 viii. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailed plan of action shall be provided. No fly Ash generation. -- ix. Action plan for the green belt development plan in 33 % area i.e. land with not less than 1,500 trees per ha. Giving details of species, width of plantation, planning schedule etc. shall be included. The green belt shall Please Refer Section 6.10 of Chapter 6. Please Refer Section 2.29 of chapter 2 271 96 26
Plot No.158/1, GIDC Estate, Ankleshwar be around the project boundary and a scheme for greening of the roads used for the project shall also be incorporated. x. Action plan for rainwater harvesting measures at plant site shall be submitted to harvest rainwater from the roof tops and storm water drains to recharge the ground water and also to use for the various activities at the project site to conserve fresh water and reduce the water requirement from other sources. xi. Total capital cost and recurring cost/annum for Environmental pollution control measures shall be included. xii. Action plan for post-project Environmental monitoring shall be submitted. xiii. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency Management Plan including Risk Assessment and damage control. Disaster management plan should be linked with District Disaster Management Plan. 8. Occupational health i. Plan and fund allocation to ensure the occupational health & safety of all contract and casual workers. Please Refer Section 2.30 of Chapter 2. Please Refer table No.2.21 of Chapter 2. Please Refer table No. 5.1 of Chapter 5. Please Refer Section 7.3 of Chapter 7. Risk Assessment Report is enclosed in Annexure - 02. Please Refer table 6.3 of Chapter 6. 97 84 246 287 317 274 ii. Details of exposure specific health status evaluation of worker. If the workers' health is being evaluated by pre Please Refer Section 6.7 & 6.8 of Chapter 6. 258-262 27
Plot No.158/1, GIDC Estate, Ankleshwar designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far & Near vision, color vision and any other ocular defect) ECG, during pre placement and periodical examinations give the details of the same. Details regarding last month analyzed data of above mentioned parameters as per age, sex, duration of exposure and department wise. iii. iv. Details of existing Occupational & Safety Hazards. What are the exposure levels of hazards and whether they are within Permissible Exposure level (PEL). If these are not within PEL, what measures the company has adopted to keep them within PEL so that health of the workers can be preserved. Annual report of heath status of workers with special reference to Occupational Health and Safety. 9. Corporate Environmental Policy Please Refer Section 6.7 6.9 of Chapter 6. After Proposed expansion activity of the project, all the data of the medical checkups of workers will be kept as per Form 37 as per exisitng system. 258-264 ---- i. Does the company have a well laid down Environmental Policy approved by its Board of Directors? If so, it may be detailed in the EIA report. Please Refer Section 6.16 of Chapter 6. 280 ii. Does the Environmental Policy prescribe for standard operating process / procedures to bring into focus any infringement / deviation / violation of the Environmental or forest norms / conditions? If so, it may be detailed in the EIA. Please Refer Section 6.16 of Chapter 6. 280 28
Plot No.158/1, GIDC Estate, Ankleshwar iii. What is the hierarchical system or Administrative order of the company to deal with the Environmental issues and for ensuring compliance with the Environmental clearance conditions? Details of this system may be given. Please Refer Figure 6.1 of Chapter 6. 257 iv. Does the company have system of reporting of non compliances / violations of Environmental norms to the Board of Directors of the company and / or shareholders or stakeholders at large? This reporting mechanism shall be detailed in the EIA report. Please Refer Section 6.16 of Chapter 6. 280 10. Details regarding infrastructure facilities such as sanitation, fuel, restroom etc. to be provided to the labour force during construction as well as to the casual workers including truck drivers during operation phase. Please Refer Section 6.17 of Chapter 6. 281 11 Enterprise Social Commitment (ESC) i. Adequate funds (at least 2.5 % of the project cost) shall be earmarked towards the Enterprise Social Commitment based on Public Hearing issues and item-wise details along with time bound action plan shall be included. Socio-economic development activities need to be elaborated upon. The industry will provide 2.5 % of the project cost Towards the Enterprise Commitment. Socio Economic development activities. ----- 12. Any litigation pending against the project and/or any direction/order passed by any Court of Law against There was no any litigation pending against the project and/or any direction/order passed by ------ 29
Plot No.158/1, GIDC Estate, Ankleshwar the project, if so, details thereof shall also be included. Has the unit received any notice under the Section 5 of Environmental (Protection) Act, 1986 or relevant Sections of Air and Water Acts? If so, details thereof and compliance/atr to the notice(s) and present status of the case. 13. 'A tabular chart with index for point wise compliance of above TOR. any Court of Law against the project. Given herewith in Section 1.9 of Chapter 1. 18 Terms of Reference as per Annexure-I 1. A tabular chart with index for point wise compliance of below mentioned TORs. 2. Executive summary of the projectgiving a prima facie idea of the objectives of the proposal, use of resources, justification, etc. In addition, if should provide a compilation of EIA report, including EMP and the post project monitoring plan in brief. 3. Justification for selecting the proposed product and unit size. 4. Land requirement for the project including its break up for various purpose, its availability and optimization. 5. Land possession documents copy of NA order shoeing permission to use the project land for industrial purpose. If located in GIDC, copy of plot holding certificate obtained from GIDC authority. 6. Location of the project site and nearest habitats with distance from the project site to be demarcated on a topo sheet.(1:50000 scale) 7. Topography details of the project area. 8. Geological features and geo hydrological status of the study area. 9. In case of project located outside notified area: Legal undertaking Given herewith in Section 1.9 of Chapter 1. Please Refer ; Annexure A of EIA Report Please refer section 2.3 of chapter 2 Please Refer table 2.3 of chapter 2 Plot holding certificate obtained from Ankleshwar GIDC is enclosed herewith in Annexure 06. Please Refer fig : 1.6 of chapter 1 and Table 1.1 of chapter 1 Please Refer section 3.6.6 of chapter 3. Please Refer section 3.13 of chapter 3. Project is located in Ankleshwar GIDC, which 18 I - XIII 49 49 376 11 12 135 161 30
Plot No.158/1, GIDC Estate, Ankleshwar stating that until is complying the three condition (i.e. water consumption less than 25 M 3 /day; Fuel consumption less than 25 TPD and not covered in the category of MAH unit as per the management, storage, import of hazardous chemical rules (MSIHC rules), 1989) as per the amendment to EIA notification, 2006 vide SO 1599 (E) dated 25/06/2014. 10. Present land use pattern of the study area shall be given based on satellite imagery. 11. Layout plan of the factory premises clearly demarcating various units within the plant. Provision of separate entry & exit and adequate margin al round the periphery for unobstructed easy movement of the emergency vehicle/ fire tenders without reversing back. Mark the same in the plant layout. 12. Technical details of the plants along with details on best available technologies (BAT), proposed technology and reasons for selecting the same. 13. Product spectrum (proposed products along with production capacity) and processes. is notified. Please Refer section 3.12 of chapter 3 Please Refer Fig 1.4 of chapter 1 We had done R & D of each proposed products and based on the best available technologies (BAT), proposed technology, we have prepared the mass balance and manufacturing process. Please Refer section 2.12 of chapter 2 For product spectrum, Please Refer Table 2.5 of chapter 2. 158 09 61 55 14. Chemical name of each proposed product to be manufactured. Details on end use of each product. (Provide CAS number of all the product new material. In case of dyes, CI number) For manufacturing process, please Refer section 2.12 of chapter 2 For chemical name of each product, CAS No. of each product, Please Refer Table No. 2.5 of chapter 2. For end use of each product, please Refer 61 55 56 31
Plot No.158/1, GIDC Estate, Ankleshwar 15. Details on raw material, source and storage within the premises. 16. Details of complete manufacturing process/operations of each product along with chemical reaction, process floe diagram describing each unit processes and unit operations along with material balance, consumption of raw material etc. 17. Details on strategy for the implementation of cleaner production activities. 18. Assessment of source of the water supply with adequacy of the same to meet with the requirement for the project. Permission obtained from the concern authority for supply of raw water. 19. Undertaking stating that no bore well shall be dug within the premises (if project is located within the industrial estate) 20. Details on water balance including quantity of effluent generated, recycled & reused. Details of methods to be adopted for the water conservation. 21. Explore the possibilities for Zero Liquid Discharged (ZLD) or efforts to minimize effluent discharge and to maintain quality of receiving water body. Table No. 2.6 of chapter 2 For Raw Material details and its storage, Please Refer section 2.9 of chapter 2. For Manufacturing process, chemical Reaction, mass Balance Please Refer section 2.12 of chapter 2 Please Refer section 6.13 of chapter 6 Source of water will be as per Existing i.e. GIDC Estate, Ankleshwar Please Refer Annexure 07. For water balance diagram Please Refer fig. 2.1 of chapter 2. Industrial Effluent @ 60.8 KLPD will be treated in Primary ETP after then evaporated in our Spray Dryer 56 61 275 ---- 378 75 22. Segregation of waste streams, characterization and quality with specific treatment and disposal of each stream including action plan for maximum recycle of treated waste water and minimum discharged for effluent. For details management of wastewater please Refer section 2.13 of chapter 2 For details management of wastewater please Refer section 2.13 of chapter 2 Industrial Effluent @ 60.8 KLPD will be treated in Primary ETP after then evaporated in our Spray Dryer 72 72 32
Plot No.158/1, GIDC Estate, Ankleshwar 23. Capacity of ETP in KL/day. Details of ETP including dimensioned of each unit along with schematic flow diagram, inlet, transitional and treated effluent qualities with specific efficiency of each treatment unit in reduction in respect of all concerned/regulated environmental parameters. Inlet effluent quality should be based on worst case scenario considering production of most polluting products that can be manufacturing in the plant concurrently. For details of Effluent Treatment Plant please Refer section 2.15 of chapter 2. For effluent quality details Please Refer Table 2.10 to 2.11. 78 76 24. In case of discharging in to GIDC drainage/pipeline: 1. Copy of permission letter with quantity (KL/day) from the concern authority of drainage network/pipeline with confirmation for space capacity available to take additional effluent. 2. Characteristics of the combined effluent and treated water to be sent to common pipeline with reference to the MoEFCC/CPCB/GPCB discharged norms. No GIDC drainage line. 25. In case of wastewater sent to common Facilities (CF) like CETP, MEE, Spray dryers etc. Details of common facilities including (1) Total capacity of the CF (2) copy of CC&A of the CF (3) Actual load at present (Qualitative & Quantitative- KL per day) (4) Booked quantity & spare capacity of CF (5) copies of XGN generated inspection reports with analysis reports of the water/air/hazardous sample collected by GPCB (last 2 year). Copies of instruction issued by GPCB in last 2 year and point wise compliance thereof. (6) Copies of show cause notices (7) Recommendations and suggestions of the last two environment audit reports of CETP and its compliance report. (8) CF up Industrial Effluent @ 60.8 KLPD will be treated in Primary ETP after then evaporated in our Spray Dryer. ---- 33
gradation scheme, if any. Environmental Impact Assessment of Plot No.158/1, GIDC Estate, Ankleshwar 26. In case of zero liquid discharged (ZLD): 1. Acton plan for zero discharged of effluent shall be included. Notarized undertaking for assuring that underground drainage connection will not be taken in the unit. 2. Economical and technical viability of the effluent treatment system to achieve ZLD. 3. Certification of adequacy proposed ZLD scheme through credible institute of national repute. 4. To estimate & monitor ground water quality & its contaminations status, piezometers wells, one on up gradient of the ground water flow of the proposed project at the down gradient side of the ground water flow of the proposed project at different depth based on available ground water depth shall be established and al the parameters mentioned in IS 10:500 for potable water standard shall be monitored. Industrial Effluent @ 60.8 KLPD will be treated in Primary ETP after then evaporated in our Spray Dryer --- 27. In case of in house MEE/Spray dryer for waste water treatment: Capacity of MEE/Spray dryer in KL/hr. technical details of MEE including evaporation capacity, steam required for evaporation. Adequacy of the proposed boiler to supply steam for evaporation in addition to the steam required for the process etc. techno economical viability of the evaporation system. Control measure proposed for the evaporation system in order to avoid/reduce gaseous emissions/voc from evaporation of industrial effluent containing solvent & other chemicals. In-house spray dryer. Please refer Annexure- 13 471 34
Plot No.158/1, GIDC Estate, Ankleshwar 28. Technical details of ATFD/ crystallizer/ Spray dryer, RO/NF system etc. (if any) 29. Undertaking stating that a separate electric meter will be provided for the waste water treatment system viz ETP, RO, MEE, spray dryer etc.(whichever is applicable) 30. Economical and technical viability of the Effluent treatment system. For technical details of spray dryer Please Refer Annexure -13 Unit will provide separate electric meter at ETP. For undertaking Please Refer Annexure - 07. For details of Effluent Treatment Plant please Refer section 2.15 of chapter 2. The cost of effluent for Spray Dryer will be 2.0 Rs / Liter of effluent. This is viable to the unit. 471 378 78 31. Plans for management, collection and disposal of waste streams to be generated from spillage, leakages, vessel washing, used container washing etc. Measures proposed for preventing effluent discharge during unforeseen circumstances. 32. Action plan for reuse of liquid waste streams like spent acids, poly aluminium chloride etc. Within premises to converts in to valuable products instated of sending outside to actual end users. 33. One season Site-specific micrometeorological data using temperature, relative humidity, hourly wind speed and direction and rainfall should be incorporated. 34. Anticipated Environmental impacts due to the proposed project/production may be evaluated for significance and based on corresponding likely impacts VECs (Valued Environmental Components) may be identified. Baseline studies may be conducted within the study area for all the What so ever effluent generated that will be collected in Collection tank and finally it will be evaporated in our Spray Dryer. Generated Dilute HCl(Spent Acid) will be treated in our ETP and after Evaporated in Our Spray Dryer. Please Refer Section-3.6 of chapter 3. Baseline study was conducted within the study area of 10 km from the Existing project site. For impact details, please refer section-4.7 to 4.14 of chapter 4. ---- --- 128 236-243 35
concerned/identified VECs and likely impacts will have to be assessed for their magnitude in order to identify mitigation measures. Environmental Impact Assessment of Plot No.158/1, GIDC Estate, Ankleshwar 35. One complete season base line ambient air quality data (except monsoon) to be given along with the dates of monitoring. The parameters to be covered shall be in accordance with the revised National Ambient Air Quality Standards as well as project specific parameters. Locations of the monitoring stations should be so decided so as to take into consideration the pre-dominant downwind direction, population zone and sensitive receptors. There should be at least one monitoring station in the upwind direction. There should be at least one monitoring station in the pre dominant downwind direction at a Location where maximum ground level concentration is likely to occur. 36. Modeling indicating the likely impact on ambient air quality due to proposed activities. The details of model used and input parameters used for modeling should be provided. The air quality contours may be shown on location map clearly indicating the location of sensitive receptors, if any, and the habitation. The wind rose showing pre-dominant wind direction should also be indicated on the map. Impact due to vehicular movement shall also be included into the prediction using suitable model. Results of Air dispersion modeling should be superimposed on satellite image / geographical area map. 37. Base line status of the noise Environmental, impact of noise on present Environmental due to the project and proposed measures for noise reduction including engineering controls. For monitoring station, please refer table No. 3.2 of chapter 3. AAQ data of 08 locations is given in table No 3.3 to 3.4 of chapter3. For Air Quality countor, Please Refer Figure 4.1, 4.2, 4.3, 4.4 of chapter 4. For Windrose diagram, Please Refer Figure No.- 3.4 of Chapter 3. Please Refer table No. 3.10 For Noise Impact, Please Refer Section 4.9 of Chapter 4 113 113-114 224-233 130 139 239 38. Specific details of (a) Process gas For Details of the 36
Plot No.158/1, GIDC Estate, Ankleshwar emission from each unit process with its quantification, (b) Air pollution Control Measures proposed for process gas emission, (c) Details of the utilities required (d) Type and quantity of fuel to be used for each utility (e) Flue gas emission rate from each utility (f) Air Pollution Control Measures proposed to each of the utility (g) List the sources of fugitive emission along with its quantification and proposed Measures to control it. (h) Details on tail gas treatment (if any) 39. Action plan for odour control to be submitted. 40. Management plan for solid/hazardous waste including storage, handling. Utilization and safe disposal as per the hazardous waste and other waste (Management and Transboundary movement) rules 2016. CPCB guidelines in respect of specific treatment, such as solar evaporation, incineration, etc., need to be followed. How the manual handling of the hazardous waste will be minimized. Methodology of de contamination and disposal of discarded containers and its records. 41. Membership of Common Environmental Infrastructure including CETP, TSDF, Common Hazardous Waste Incineration Facility (CHWIF), MEE, Spray dryer. Etc. 42. Name and quantity of each type of solvents to be used for proposed utilities required (ii) Type and quantity of fuel to be used for each utility (iii) Flue gas emission rate from each utility (iv) Air Pollution Control Measures proposed to each of the utility along with its adequacy (v) List the sources of fugitive emission along with its quantification and proposed measures to control it. Please Refer section 2.16 2.19 of chapter 2 Unit will take precautions for Raw Material transferring and storage of raw material to avoid generation of odour. Pl. Refer section 2.20 of chapter 2 Discarded containers will be washed by water the generated wastewater from decontamination process will be collected in Collection tank and treated in our ETP and after evaporated in our Spray Dryer. Log sheet will be regularly maintained for generation, decontamination & sell of containers. Please Refer Annexure 11 Please Refer section 2.31 of chapter 2 81-84 --- 85 387 103 37
production. Details of solvent recovery system including mass balance, solvent loss, recovery efficiency feasibility of reusing the recovered solvents etc. for each type of solvent. Environmental Impact Assessment of Plot No.158/1, GIDC Estate, Ankleshwar 43. Appropriate monitoring network has to be designed and proposed, to assess the possible residual impacts on VECs. 44. A detailed EMP including the protection and mitigation measures for impact on human health and Environmental as well as detailed monitoring plan and Environmental management cell proposed for implementation and monitoring of EMP. The EMP should also include the concept of waste minimization, recycle/reuse/recover techniques, energy conservation, and natural resource conservation. Total capital cost and recurring cost/year earmarked for Environmental pollution control measures. 45. Details of in house monitoring capabilities and the recognized agencies if proposed for conducting monitoring. We have prepared appropriate Environment Monitoring Plan for the unit based on the Air, water, hazardous Parameters etc. For Environmental Management Plan, Please Refer section -6.4 of chapter -6. For Environmental Monitoring Plan, Please Refer, Table 5.1 of chapter 5. For concept of waste minimization, recycle/reuse/recover techniques, energy conservation, and natural resource conservation - Please Refer section - 6.13 of chapter -6. For Total capital cost and recurring cost/year earmarked for Environmental pollution control measures Please Refer table 2.20 of Chapter 2 Unit has established primary laboratory for wastewater analysis like ph, COD etc. 253 246 275 84 For other waste water parameters and Air emission monitoring, unit has appointed MOEF approval Environmental 38
Plot No.158/1, GIDC Estate, Ankleshwar 46. Permission from PESO, Nagpur for storage of solvents, other toxic chemicals, if any. laboratory. Not Applicable. --- 47. Occupational health impacts on the workers and mitigation measures proposed to avoid the human health hazards along with the personal protective equipment to be provided. Provision of industrial hygienist and monitoring of the occupational injury to workers as well as impact on the workers. Plan for periodic medical checkup of the workers exposed. Details of work place ambient air quality monitoring plan as per Gujarat Factories Rules. 48. Details on volatile organic compounds (VOCs) from the plant operations and occupational safety and health protection measures. For Occupational health impacts on the workers and mitigation measures proposed Please Refer section 6.8 6.9 of chapter 6 Details of work place ambient air quality monitoring plan as per Gujarat Factories Rules. Please Refer section 5.2 of chapter 5 We have carried out VOC monitoring. For details Please Refer Table 3.4 of chapter 3. For occupational safety and health protection measures - Please Refer section 6.8 6.9 of chapter 6 262-264 248 120-123 262-264 49. Risk assessment including prediction of the worst-case scenario and maximum credible accident scenarios should be carried out. The worst-case scenario should take into account the maximum Inventory of storage at site at any point of time. The risk contours should be plotted on the plant layout map clearly showing which of the facilities would be affected in case of an accident taking place. Based on the same, proposed safeguard measures including On-Site / Off-Site Emergency Plan should be provided. 50. MSDS of all the products and raw materials. Please Refer Annexure - 02 Please Refer Annexure - 12 317 388 39
Plot No.158/1, GIDC Estate, Ankleshwar 51. Details of hazardous characteristics and toxicity of raw materials and products to be handled and the control measures proposed to ensure safety and avoid the human health impacts. This shall include the details of Antidotes also. 52. Details of quantity of each hazardous chemical (including solvents) to be stored, Material of Construction of major hazardous chemical storage tanks, dyke details, threshold storage quantity as per schedules of the Manufacture, Storage & Import of Hazardous Chemicals Rules of major hazardous chemicals, size of the biggest storage tank to be provided for each raw material & product etc. How the manual handling of the hazardous chemicals will be minimized? 53. Details of the separate isolated storage area for flammable chemicals. Details of flame proof electrical fittings, DCP extinguishers and other safety measures proposed. Detailed fire control plan for flammable substances and processes showing hydrant pipeline network, provision of DG Sets, fire pumps, jockey pump, toxic gas detectors etc. 54. Submit checklist in the form of Do s & Don ts of preventive maintenance, strengthening of HSE, manufacturing utility staff for safety related measures. 55. Detailed five year greenbelt development program including annual budget, types & number of trees to be planted, area under green belt development [with map], budgetary For Details of hazardous characteristics and Toxicity of raw materials and products to be handled and the control measures proposed to ensure safety and avoid the human health impacts please Refer section 2.22. 2.23 of chapter 2. For Antidotes of chemicals please Refer Table 2.20 of chapter 2. Please Refer sec 2.9 of chapter 2. For Hazardous chemicals Please Refer table No. 2.19of chapter 2. Please refer section 2.23, 2.24, and 2.25 of chapter 2. Please Refer section 6.14 of chapter 6. For Details of greenbelt development Please Refer section 2.29 of chapter 2 87-91 93 56 87 91-93 277 96 40
outlay; along with commitment of the management to carry out the tree plantation activities outside the premises at appropriate places in the nearby areas and elsewhere. Environmental Impact Assessment of Plot No.158/1, GIDC Estate, Ankleshwar 56. Action plan for the greenbelt development species width of plantation, planning schedule, etc. in accordance to CPCB published guidelines. 57. Detailed socio-economic development measures including community welfare program most useful in the project area for the overall improvement of the Environmental. Submit a detailed plan for social corporate responsibilities, with appropriate budgetary provisions for the next five years and activities proposed to be carried out; specific to the current demographic status of the area. For Details of greenbelt development Please Refer section 2.29 of chapter 2 Pls. refer sec. 6.15, of chapter - 6 for socio economic activities. 96 279 58. (a) Does the company have a well laid down Environmental Policy approved by its Board of Directors? If so, it may be detailed in the EIA report.(b). Does the Environmental Policy prescribe for standard Operating process / procedures to bring into focus any infringement / deviation / violation of the Environmental or forest norms / conditions? If so, it may be detailed in the EIA. Yes, company has a well laid down Environmental Policy approved by its Board of Directors. Please Refer section 6.16 of chapter 6 280 59. What is the hierarchical system or administrative order of the company to deal with the Environmental issues and for ensuring compliance with the EC conditions? Details of this system may be given. Please Refer fig 6.1 of chapter 6. 257 60. Does the company have a system of reporting of non compliances / violations of Environmental norms to the Board of Directors of the company and / or shareholders or stakeholders at large? This reporting mechanism should be detailed in the EIA Report. Details are included in Environmental policy. Please Refer section 6.16 of chapter 6 280 41
Plot No.158/1, GIDC Estate, Ankleshwar 61. Phase wise project implementation schedule with bar chart and time frame, in terms of site Development, infrastructure provision, EMS implementation etc. 62. Certificate of accreditation issued by the NABET, QCI to the Environmental consultant should be incorporated in the EIA Report. 63. An undertaking by the project proponent on the ownership of the EIA report as per the MoEF&CC OM dated 05/10/2011 and an undertaking by the consultant regarding the prescribed TORs have been complied with and the data submitted is factually correct as per the MoEF & CC OM dated 04/08/2009. 64. In case of the Expansion of the Project a) Need for the proposed expansion should be justified in details. b) Records of any legal branches of environment laws i.e. details of show cause notices, closure notices etc served by the GPCB to the existing unit in last five years and action taken then after for prevention of pollution. c) Copies of environment clearance obtained for the existing plant, its point wise compliance report. This is an existing unit. Unit has to develop proposed plant machineries for the Proposed products. The time period for the construction and installation work will be 03 months after obtaining Environment Clearance. Please Refer Annexure -B For undertaking of project proponent Please Refer Annexure 07. For undertaking of consultant please Refer Annexure -08. Please Refer section 2.3 of chapter 2 Please Refer Annexure - 15 Environment Clearance Was not Applicable for Existing products. --- XIV-XVIII 378 379 49 ---- d) Environmental Audit reports for last three years and compliance of its recommendations/ suggestions. (Include last audit report and its compliance) e) Copy of consent to operate (CC&A) obtained along with point wise Not Applicable ---- For copies of Consent 380 42
Plot No.158/1, GIDC Estate, Ankleshwar compliance status of all the conditions stipulated therein. f) Compliance of MoEFCC circulars vide no. J-11011/1618/2010- IAII (I) dated 30/05/2012 and J- 11013/41/2006-IA-II (I) dated 20/10/2009. g) Copies of XGN generated inspection reports with analysis reports of the water/air/hazardous sample collected by GPCB (last 2 year). Copies of instruction issued by GPCB in last 2 years and the point wise compliance thereof. 65. In case of project is located in Ankleshwar- Panoli, Vatva-Narol & Vapi GIDC Order please Refer Annexure 9 For compliance of Consent Order please Refer Annexure 10 There was no any court case pending against the project. There were no any notices issued to the project under section 5 of the EP Act 1986 and section 18 of the Air Act. Please Refer Annexure- 14 Unit is located in GIDC Ankleshwar which is Notified Area. 384 ---- ---- (A) Compliance of MoEFCC s OM no. J-11013/5/2010-IA.II (I) dated 25/11/2016 regarding lifting of moratorium on the consideration of project for environmental clearance. Compliance report of MoEFCC s OM no. J- 11013/5/2010-IA.II (I) dated 25/11/2016 is not applicable to individual units. We understand in this line that compliance of MOEFCC s OM no. J- 11013/5/2010-IA.II (I), dated 25/11/2016 regarding lifting of moratorium is not in our purview. Industrial Effluent @ 60.8 KLPD will be treated in Primary ETP after then ---- 43
Plot No.158/1, GIDC Estate, Ankleshwar (B) Compliance of direction under section 18 (1) (b) of the water (prevention and control of pollution) act 1974 issued by CPCB dated 31/03/2016 regarding compliance of CETP. a. Action initiated by GPCB, if any, against proposed unit regarding non compliance of prescribed standards under the various environmental laws. b. Performance of CETP with respect to current hydraulic load & prescribed standards with No Objection certificate of CETP regarding incorporation of the proposed unit for acceptance of waste water. c. performance of TSDF site with respect to current load & prescribed standard with no objection certificate of TSDF site regarding i incorporation of the proposed unit for acceptance of hazardous waste to the common infrastructure. evaporated in our Spray Dryer. We will not discharge our effluent to ETL and Ankleshwar Cleaner production Technology Centre Limited. For achieve zero discharge. We have membership of TSDF site for existing including proposed additional load of Disposable waste at TSDF site. There is no Industrial effluent generation in existing unit after expansion proposed quantity of 60.8 KLPD will be Spray Dryer in house spray dryer achieve Zero liquid Discharge. So this point is not applicable. We enclosed here with TSDF membership certificate in Annexure - 11 ---- ---- ---- 387 d. copies of quarterly action report taken for the above points submitted to the CPCB. This point is not applicable to the unit. ---- e. Reports of GPCB which have conducted monitoring as per We have no report of GPCB conducted ---- 44
Plot No.158/1, GIDC Estate, Ankleshwar the said direction by CPCB dated 31/03/2016. monitoring as per the said direction by CPCB dated 31/03/2016. Additional TOR 1 Adequacy of propsoed area with respect to plant machineries, EMS, green Belt, Safety aspect, raw Material and product storage considering worst case scenario. Submit proper layout plan clearly demarcating all activities with scale. 2 Adequacy certificate from Schduel I auditor for EMS including complete Zero liquid discharge system. Please refer Annexure-16 Please refer Annexure-17 45
1.10 Regulatory Frame work Environmental Impact Assessment of Plot No.158/1, GIDC Estate, Ankleshwar The proposed expansion project is yet at its technical investigation stage. Prior to its implementation, it will be necessary to acquire all the necessary clearance from the Government of India, as per the applicable national regulations. Key clearances include obtaining the No Objection Certificate from the Gujarat Pollution Control Board (GPCB) under The Water (Prevention and Control of Pollution) Act, 1974 and Rules, 1975; The Air (Prevention and Control of Pollution) Act, 1981 and Rules, 1982. In addition to that Manufacture, Storage and Import of Hazardous Chemicals (MSIHC) Rules, 1989 and amendments thereafter, Hazardous Waste (Management, Handling and Transboundary Movement) Rules, 2008 will also be applicable to the industry. The purpose of the study is to comply with legal requirements as per Environmental Impact Assessment (EIA) Notification, 14 th September 2006 (and subsequent amendments) of Ministry of Environment and Forests (MoEF) Since the proposed expansion project M/s Vishrudh organics Pvt. Ltd. at Plot No.: 141/2/B, GIDC, Ankleshwar, Dist: Bharuch will manufacture Dyes and Pigment The proposed expansion project falls under Category: 5(f) B. As per the Environmental Impact Assessment notification, dated September 14, 2006 the project requires prior environmental clearance from The State Level Environment Impact Assessment Authority, Gujarat. As per the requirements of the notification, an application in Form 1 was submitted to State level Appraisal Committee on 05-07-2017. The Terms of Reference (TOR) were discussed during meeting of State Level Environment Impact Assessment Authority, Gujarat held on 20-12-2017 and the TORs were issued on 17-02-2018 for preparation of EIA/EMP. A copy of the TOR is included in chapter 1 of this EIA Report. As per the requirements of the TOR and to estimate the environmental impacts arising due to its proposed expansion project, M/s Vishrudh organics Pvt. Ltd. retain M/s. Bhagwati Enviro Care Pvt. Ltd., Ahmedabad, to carry out Environmental Impact Assessment study for various environmental components including air, noise, water, land and biological components along with parameters of human interest which may be affected and to prepare Environmental Management Plan (EMP) for mitigating adverse impacts. The environmental impact assessment report has been prepared for obtaining environmental clearance for the proposed activity for M/s. Vishrudh Organics Pvt Ltd. 46
Plot No.158/1, GIDC Estate, Ankleshwar 1.11 Photographs of the Project Site. 47
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. CHAPTER 2 PROJECT DESCRIPTION 2.1 PRELUDE M/s. Vishrudh Organics Pvt. Ltd. is an existing manufacturing unit located at Plot. No: 141/2/B., GIDC Estate, Ankleshwar, Dist. Bharuch-393002, Gujarat. In existing unit they are manufacture Reactive Dyes @ 15 MT/M (for 2 products). For existing products, they have obtained consent order No. AWH -75347 which issued on dated 03/01/2016 & Valid up to 17/11/2020. Now they are going expand the capacity of existing product and also add other two new product. After expansion, total Production Qty. will be @ 300 MT/M (for 04 Product) Existing unit is located in notified industrial Estate, Ankleshwar. So, According to EIA notification dated 14 th September 2006 & its vide amendment, by Ministry of Environment & Forest (MoEF), Government of India, their Proposed expansion manufacturing activity is falls under Synthetic Organic Chemicals Schedule 5(f) & category B. For that unit needs Environmental clearance from State Level Environment Impact Assessment Authority, Gandhinagar, Gujarat. In order to assess the Environmental Impacts of the proposed project, M/s. Vishrudh Organics Pvt Ltd. Entrusted Bhagwati Enviro Care Pvt Ltd, Ahmedabad (NABET Accredited) to undertake Environmental Impact Assessment Study for various components of the Environment viz., Air, Water, Noise, Land and Socio-economics. This Report presents base line data collected for March April May 2018 for Air, Water, Noise, Land etc., for identification and assessment of the impacts. 48
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.2 LOCATION The location of the Existing project is as shown here in Table 2.1. TABLE 2.1 LOCATION OF THE PROJECT SITE Sr. No. Description Information 1 Latitude 21.6175910 (21 0 37 3.33 N) 2 Longitude 73.0130730 (73 0 0 47.06 E) 3 Plot No. 141/2/B 4 GIDC Estate Ankleshwar 5 Ta Ankleshwar 6 Dist Bharuch 7 State Gujarat 2.3 JUSTIFICATION OF PROJECT SITE In existing unit they are manufacture Dyes @15 MT/M (for 2 Product). Now they are going to do add other two new product and expand the capacity of existing product. So, after expansion total Production quantity will be @ 300 MT/M (for 04 Product). Due to Superior market in India as well as abroad, they Proposed For Expansion in existing Unit.. The demand for products manufactured by M/s. Vishrudh Organics Pvt. Ltd. will increase in the country as well as in the international market and by introducing the products will be able to meet the demand of various products locally/overseas. This will also generate direct and indirect employment opportunity for various levels of people. To meet the current market requirement; M/s Vishrudh Organics Pvt. Ltd has intended to do propose expansion in existing manufacturing activity at Plot.No: 141/2/B., GIDC Estate, Ankleshwar, Dist. Bharuch-393002, Gujarat. Specific site selection criteria of the unit have been given below. 49
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Specific site selection criteria of the unit have been given below. Existing site is suitable for proposed expansion activity. Availability of the set up and the utility and support facilities within the same premises. Availability of infrastructure facility like power, Water supply, Road drainage, manpower etc There are no ecological sensitive areas located within 10 km radius of the project site. No any national park or wild life sanctuary located within 10 km radius of the project site. Availability of good communication and transport facilities. Site is very well connected by road Availability of power facilities DGVCL. Availability of water facilities from GIDC Ankleshwar. Raw materials will be available easily. Transportation cost will be cheap. Availability of CETP - ETL, Ankleshwar for effluent treatment & discharge. Availability of Zero Liquid discharges CETP- ACPCL. Availability of TSDF site & common incinerator- BEIL, Ankleshwar for Disposal of Hazardous waste. All infrastructure facilities are available. 2.4 PROMOTERS & THEIR BACKGROUND Sr. No. 01 Name of promoter Designation Residential address Mr. Vipulbhai Vallabhbhai Gajera Managing Director 402/8/B, Alkapuri Society, New Colony, GIDC Estate, Ankleshwar-393002 50
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.5 CHEMICAL NAME & PHYSICAL FORM OF RAW MATERIAL INFRASTRUCTURE FACILITIES INCLUDING POWER SOURCE Because of availability of space for project in the premises itself it becomes easy for the unit. The other supporting factor for justifying the location is mentioned as under: Due to Sufficient land area and residential area is away from the site. Availability of basic facilities like water, fuel, power, man power and raw materials. Nearest town Ankleshwar is @ 1.31 KM (W) away from the location, which is having connectivity with other parts of the country by road and rail. Availability of good communication and transportation facilities. No national park, reserved forest or wild habitats as well as site of archeological significance or ecological importance fall within 10 km radius of the project site. The details of resources are mentioned in Table No. 2.2: TABLE NO. 2.2 DETAILS OF SOURCES SR. No Project Requirement Existing Proposed Total 01 Total water 6 KL/day 107 KL/day 113 KL/day (36.0 recycled and 77.0 fresh ) Source/ Remarks GIDC Water Supply 02 Power 450 KVA 550 KVA 1000 KVA DGVCL 03 Fuel Requirement A Natural Gas PNG 1300 2500 3800 SCM/Day supplier, SCM/Day SCM/Day Ankleshwar B Diesel 7 Lit/Hr 0 7 Lit/Hr Trader 51
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. TABLE 2.3 LIST OF PLANT MACHINERIES FOR PROPOSED PRODUCTION ACTIVITY: EXISTING LIST OF PLANT MACHINERY SR. NAME OF MACHINERY NO. OF CAPACITY NO. MACHINERY 1. REACTOR NO.1 GL - JACKETED 1 4 KL 2. REACTOR NO. 2 MS JACKETED 1 4 KL 3. MEASURING TANK MS 1 1 KL 4. FILTER PRESS 1 48 PLATE (48 x 48) 5. FILTER PRESS 1 48 PLATE (36 x 36) 6. COOLING TOWER 1 100 TR 7. DRAWNING VESSEL 2 15 KL 8. DRAWNING VESSEL 3 10 KL 9. ICE CRUSHER 1 10. AIR COMPRESSOR 1 11. SPARKLER 1 12. BLENDER 1 10 KL 13. BLENDER 1 5 KL 14. CONVEYER 4 15. SPRAY DRYER 1 1500 L/hr 16. HDPE TANK 3 10 KL EACH 17. HDPE TANK 1 25 KL 18. SCRUBBER PUMP 2 19. C.S.A. TANK 2 20 KL EACH 20. C.S.A. TANK 1 30 KL 21. CHLORO MEASURING TANK 1 2 KL 22. PCL3 TANK 1 10 KL 23. PCL3 MEASURING TANK 1 700 LIT. 52
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. PROPOSED LIST OF MACHINERY SR. NAME OF MACHINERY NO. OF CAPACITY NO. MACHINERY 1. REACTOR - GL 2 2. DRAWNING VESSEL 3 15 KL EACH 3. DRAWNING VESSEL HPDE 1 10 KL 4. COMPRESSOR 2 5. STEAM BOILER 1 6. FILTER PRESS 1 (48 X 48 ) 50 PLATE 7. SPRAY DRYER 1 1500 L/hr 8. BALL MILL 4 10 KL EACH 9. REACTOR 4 20 KL EACH 10. CONDENSER 2 11. MEASURING TANK SOLVENT MS 1 12. FILTER PRESS 1 (48 X 48 ) 60 PLATE 13. SPIN FLASH DRYER 1 1.0 MT /Hr 14. SPRAY DRYER 1 1500 Lit/Hr 15. BLENDER 1 5 MT 16. SCREENER 1 17. VACCUM PUMP 2 18. STORAGE TANK SS 2 10 KL EACH 19. BLOWER 3 20. HOIST 1 21. SOLVENT TANK 2 10 KL EACH 22. STORAGE TANK HDPE 3 10 KL EACH 53
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.6 LAND USE BREAKUP FOR TOTAL PLOT AREA TABLE: 2.4 LAND USE BREAKUP FOR TOTAL PLOT AREA (Ground Floor) Sr. Land Area % of Land Use Particulars No. (Sq. m.) (at ultimate) 1 Plant Facilities 608 8.76 2 Storage Area (Raw materials, Finished goods, tank farm Area) 1132 16.31 3 Administrative, other buildings, Security Cabin, Firewater Tank 175 2.52 4 Utility 170 2.45 5 ETP area 135 1.95 6 HW storage area 20 0.29 7 Roads 700 10.09 8 Parking Area 100 1.44 9 Green Belt space 2079 29.96 10 Open Area 1820 26.23 Total 6939 100 TOTAL FLOOR AREA USE BREAKUP FOR EACH ACTIVITY ( First Floor + Mezzanine Floor ) Sr. No. Particulars Land Area (Sq. m.) 1 Process Plant 420.08 39.68 2 Raw Material- Powder & Drum Storage 119.35 11.27 3 Utility ( Cut-out at Boiler area) 85.68 8.09 4 Administrative Building (FF) 140.24 13.25 5 Admin Building (Mezzanine Floor) 31.32 2.96 6 Open Area 262 24.75 Total 1058.67 100 % of Used Floor area 54
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Sr. No. TOTAL FLOOR AREA USE BREAKUP FOR EACH ACTIVITY (Second Floor) Particulars Land Area (Sq. m.) 1 Process Plant 110.78 29.71 2 Open Area 262.0 70.29 Total 372.78 100 % % of Land Use (at ultimate) 2.7 PRODUCT DETAIL Name of product & Chemical name of Product is given in the Table No. 2.5 TABLE NO 2.5 LIST OF PRODUCT Quantity (MT/Month) Sr. Product Name CAS No. Total after No. Existing Proposed expansion 1. Reactive Blue H5G 12236-87-2 7.5 2. Reactive Blue 3G 59800-32-7 7.5 3. 4. Reactive Blue G /H2GP/PGR Pigment Beta Blue (15.3/15.4) 12236-86-1/ 73049-92-0 0 147-14-8 0 300 300 Note: At present unit is manufacturing Reactive Blue H5G @ 7.5 MT /M and Reactive Blue 3G @ 7.5 MT /M. Now, they are going to manufacture 04 products including Existing 02 products and proposed 02 products @ 300 MT /M alternate. So, we had shown propsoed qty and after expansion qty. 300 MT /M. 55
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.8 PACKING AND FINAL APPLICATION OF PRODUCT TABLE NO - 2.6 PACKING AND FINAL APPLICATION OF PRODUCT Sr. No. Name of Product C.I. Name/ Other Name 1. Reactive Blue H5G Reactive Blue 25 2. Reactive Blue G/H2GP/PGR Reactive Blue 21 3. Reactive Blue 3G Reactive Blue 2 4. Pigment Beta Blue(15.3/15.4) Phthalocyanine Beta Blue Type of Packing Material is packed as per requirement 25Kg, 50Kg, HDPE bags including liner. HDPE Bags Final Application of Product Used in Textile Industries, Dyes & Intermediates etc. In Chemical Industries and in textile industries for printing and dyeing. 2.9 RAW MATERIALS REQUIREMENT List of Raw Materials, with consumption for manufacturing of Proposed Products, is given in Table No. 2.7 1. Reactive Blue H5G: TABLE NO.2.7 DETAILS OF PRODUCT WISE RAW MATERIALS Sr. No. Name of Raw Material MT/MT MT/Month 1. Copper Phthalo Cyanine Blue 0.300 90.00 2. Chloro Sulfonic Acid 0.868 260.0 3. Beta Chloro Ethyle Amine 0.080 24.00 4. HCl (Hydrochloric acid) 30% 0.300 90.00 5. Soda Ash 0.500 150.0 56
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2. Reactive Blue 3G: Sr. No. Name of Raw Material MT/MT MT/Month 1. Vinyl Sulphone 0.440 132.0 2. Caustic flakes 0.004 1.200 3. H-Acid 0.100 30.00 4. Copper Phthalo Cyanine Blue 0.200 60.00 5. Chloro Sulfonic Acid 0.196 58.8 6. Sodium Nitrite 0.108 32.40 7. Sodium Bicarbonate 0.460 138.0 8. Glauber Salt 0.320 96.00 3. Reactive Blue G/H2GP/PGR: Sr. No. Name of Raw Material MT/MT MT/Month 1. Copper Phthalo Cyanine Blue 0.340 102.0 2. Chloro Sulfonic Acid 0.924 277.2 3. Phosporus Tri Chloride 0.180 54.00 4. Vinyl Sulphone 0.320 96.00 5. Glauber Salt 0.080 24.00 6. Sodium Bi carbonate 0.220 66.00 4. Pigment Beta Blue (15.3/15.4): Sr. No. Name of Raw Material MT/MT MT/Month 1. Copper Phthalo Cyanine Blue 1.010 303.0 2. Ortho Xylene 0.050 15.00 3. Caustic Flakes 0.005 1.500 4. Emulsifier 0.020 6.000 57
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Overall Raw Material Consumption MT/Month Sr. Name of Raw Material CAS No. Total after No. Existing Propose expansion 1. Copper Phthalo Cyanine Blue 147-14-8 2.250 300.7 303.0 2. Chloro Sulfonic Acid 7790-94-5 6.510 270.7 277.2 3. Beta Chloro Ethyl Amine 689-98-5 0.600 23.40 24.00 4. Sodium Nitrite 7632-00-0 0.810 31.59 32.40 5. HCl (Hydrochloric acid) 30% 7647-01-0 2.250 87.75 90.00 6. Soda Ash 497-19-8 3.750 146.2 150.0 7. Vinyl Sulphone 2494-89-5 3.300 128.7 132.0 8. Glauber Salt 7757-82-6 2.400 93.60 96.00 9. Sodium Bi Carbonate 144-55-8 3.450 134.5 138.0 10. Caustic Flakes 1310-73-2 0.030 1.470 1.500 11. H-Acid 90-20-0 0.750 29.25 30.00 12. Phosphorous Tri Chloride 7719-12-2 --- 54.00 54.00 13. Ortho Xylene 95-47-6 --- 15.00 15.00 14. Emulsifier (Gum Rosin) 8050-09-7 --- 6.000 6.000 Their will maintain as minimum inventory as possible. Mode of Transportation: Road / Railway. Source: Chemical Mfg. Units located in Ahmedabad, Ankleshwar, Vapi, Vadodara etc, various Traders and Export from other Countries. 58
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.10 CHEMICAL NAME & PHYSICAL FORM OF RAW MATERIAL Sr. No. 1. 2. 3. 4. Raw Material HCl (Hydrochloric acid) -30% Chloro Sulphonic Acid Beta Chloro Ethyl Amine Phosphorous Tri Chloride 5. Ortho Xylene Chemical Name / Other Name Hydrochloric acid Chloro sulfonic acid 2-Chloroethan amine Tri chloro phosphine 1,2- Dimethylbenzene Physical Form Liquid Liquid Container Type M.S. Tank 10 KL M.S. Tank 20 KL (2 tanks) M.S. Tank 30 KL Maximum Storage at a time (MT) 10 40 KL 30 MT (Empty Tank) Liquid HDPE Carboy 10 Liquid M.S. Tank-10 KL 8 Liquid 6. Glauber Salt Sodium sulphate Solid HDPE/MS Drum- 200 L HDPE Bag 50Kg 7. H-Acid 1-Amino-8- Naphthalene-3, 6- Solid HDPE Bag 50Kg 10 Disulfonic.c Acid 8. Sodium Nitrite Nitrous acid, sodium salt Solid HDPE Bag 50Kg 10 9. Soda Ash Sodium Carbonate Solid HDPE Bag 50Kg 30 10. Sodium Bicarbonate 11. Vinyl Sulphone Sodium hydrogen carbonate, Baking soda Bis (ethenyl) sulfone 6 30 Solid HDPE Bag 50Kg 40 Solid HDPE Bag 50Kg 20 12. Caustic Flakes Sodium Hydroxide Solid HDPE Bag 50Kg 1 13. Gum Rosin (Emulsifier) Gum Rosin Solid HDPE Bag 50Kg 2 14. (29H,31Hphthalocyaninato(2 Copper Phthalo Cyanine Blue )-N29 Solid HDPE Bag 50Kg 20 59
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Sr. No 1. 2. 2.11 PHYSICAL AND CHEMICAL PROPERTIES OF RAW MATERIAL Product Physical & chemical Composition Copper Phthalo Cyanine Blue Chloro Sulfonic Acid Beta Chloro Ethyle Amine Chemical Formula C 32 H 16 CuN 8 State M.W. gm/mol B.P F.P C LEL TLV Ppm or mg/nm 3 LD 50 mg/k Sp.Gr. at (water=1) V.D at (Air=1) Odor Threshold C Ppm or mg/nm 3 Solubility in water Solid 576.05 NA NA NA NA NA 1.5 NA NA Insoluble CISO 3 H Liquid 116.5 158 NA NA NA NA 1.76 4.02 NA Soluble 3. C 2 -H 6 -CL- Soluble in Solid 115.99 NA NA NA NA NA NA NA NA N.HCl cold water 4. Caustic Flakes NaOH Solid 40 1388 NA NA STEL: 2 NA 2.13 NA NA Soluble 5. Phosphorous Tri chloride PCl 3 Liquid 137 76 NA NA TWA:0.5 18 1.57 4.75 NA Soluble 6. Vinyl 234. Soluble in C Sulphone 4 -H 6 -O 2 -S Solid 118.15-26 NA NA 32 1.177 NA NA 5 cold water 7. Hydro Chloric Completely HCl Liquid 36 127 NA NA 7 900 1.19 1.267 0.25-10 Acid Soluble 8. Soda Ash Na 2 CO 3 Solid 105.99 NA NA NA NA 4090 2.532 NA Odour less Soluble 9. Sodium Soluble in NaHCO Bicarbonate 3 Solid 84.01 NA NA NA NA 3360 2.159 NA Odour less cold water 10. H- acid C 14 H 20 NO 11 Solid 360 NA NA NA NA >800 30-200 NA Odour less Soluble 11. Sodium Nitrite NaNO 2 Solid 69 320 271 NA NA 175 2.2 NA Odour less Soluble 12. Gum Rosin NA Solid NA NA NA NA NA NA 1.06-1.08 NA NA Insoluble 13. Ortho Xylene C 6 H 4 (CH 3 ) 2 Liquid 106.17 114. 4 NA NA 612ppm 0.88 3.7 Aromatic Soluble 60
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.12 MANUFACTURING PROCESS, CHEMICAL REACTIONS & MATERIAL BALANCE OF EACH PRODUCTS 1. REACTIVE TURQUOISE BLUE H5G: Process Description: Take Chloro Sulfonic Acid in the reaction vessel & charge copper phthalocyanine blue gradually to the acid while maintaining the temperature of the mixture. Rise the temperature to 105ºC maintain it for 1Hr. Then dumped the mixture into ice to cool it down up to 40ºC. Then filter material and wash it with water. Now add Beta Chloro Ethyl Amine it will take condensation process and then add HCl to maintain ph value. After this again filter the material and wash it with water, add Soda ash to the mixture to bring ph 8. Then after dry the material in spray drying & get finished products in powder form. Chemical Reaction of Reactive Turquoise Blue H5G 61
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 62
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Material Balance: CPC: - 300Kgs CSA: - 868Kgs Total: 1168Kgs Ice: - 1800Kgs MS Vessel (Sulphonation) 1118 Kgs Dumping Vessel SO 2 20Kg & HCl 30 Kg scrubbed out into Scrubbing System: 50 Kg Two stage scrubber system HCl (30%)- 100 kg NaHSO 3 : 40 kg 2918 Kgs Water: - 210Kgs Filtration Spent Acid: 2000 Kgs 1128 Kgs Beta Chloro Ethyl Amine: - 80Kgs Condensation Soda Ash : - 440Kgs Neutralization 1208Kgs 1648Kgs HCl: - 300Kgs Isolation 1948Kgs 63
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Water: - 300Kgs Filtration Filtrate: 690 Kgs 1558 Kgs Soda Ash: - 60Kgs Neutralization 1618 Kgs Spray Drying M/c Removal: 618 Kgs Product 1000Kgs 64
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2. REACTIVE BLUE 3G: Process Description: In MS reaction vessel make H-Acid solution with water addition, maintain ph using by Caustic flakes. In other MSRL vessel charge Vinyl sulphone and prepare diazo solution by addition sodium nitrite & HCl. Now couple H-Acid solution & V.S. diazo solution, charge CPC & CSA to the vessel, stir it well for two hrs. Maintain ph by using Sodium Bicarbonate. Condense the mass by charging of Glauber salt & cool by ice. This solution is sending for Spray Dryer, Material will be tested & then packed for sale. 65
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Material Balance : Material Balance of Reactive Blue 3G Water: 880 Kgs H Acid: 100 Kg Caustic flakes: 4 Kg Total: 984 Kg Water:1000 Kgs V.S: 440 Kgs HCl:100 Kgs Sodium Nitrite:108 Kgs Ice: 380 Kgs Total: 2028 Kgs MS Vessel (H-Acid Solution) MSRL Vessel (Diazotization) Sodium Bi Carbonate: 460 Kg CPC: 200 Kg CSA: 196 Kg Total: 856 Kg Glauber salt: 320 Kgs Ice: 400 Kgs Coupling to MSRL Vessel 3868 Kgs Condensation 4350 Kgs CO2 Liberate: 179 Kgs SO2 28 Kgs & HCl: 31 Kgs (To water + Alkali Scrubber) Dil (HCl) 30% : 100 Kg NaHSO3: 70 Kg Spray Drying Moisture loss: 3350 Kgs 1000 Kg Finished product Reactive Blue 3G 66
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 3. REACTIVE BLUE G/H2GP/PGR Process Description: Charge Chloro Sulphonic Acid in MS Reactor & charge CPC Blue gradually with PCl3, heat up this mixture by boiler by 120ºC -130ºC and maintain this temperature for 3Hrs and cool it down to 40ºC - 45ºC. After that dump this mixture in to dumping vessel with ice. Then filter this mixture into filter press and was it off with water. Then add VS and maintain the ph by adding Sodium bi carbonate material. Sprays dry this material in spray dryer. Chemical Reaction 67
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 68
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Material Balance CPC: - 340Kgs CSA: - 924Kgs PCl 3: - 180Kgs Vessel SO 2-89 Kgs, HCl-100 Kgs Scrubbed out in Scrubber System Ice: - 1602Kgs 1255Kgs Dumping Vessel Two stage scrubber system HCl (30%)- 335kg NaHSO 3 : 170 kg Water: -210Kgs Filtration 2857Kgs Spent Acid: 2000Kgs Ice:-220Kgs V.S.:- 320Kgs Glauber Salt:- 80Kgs 1067Kgs Condensation 1657Kgs SBC: - 220Kgs Neutralization 1907kgs Spray Drying M/c Removal 907Kgs Product 1000 Kg 69
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 4. PIGMENT BETA BLUE (15.3/15.4) Process Description: Take CPC in Ball mill and grind it. After grinding discharge the grinded CPC and collect the grinded CPC. Take all Raw Material in SS reaction vessel, reflux and by distillation recover all solvent After recovery maintain ph by adding acid and then filter it. In filter press give wash with water and control washing by checking ph. Using air compressor remove excess amount of water from filter press. Collect the press cake. Collect the filtrate and wash it in a tank. Then send it to RO Plant. In RO Plant 60-70% good water is reuse in process and remaining 30-40% water will send to ETP plant. The process cake from filter press will send for drying in SFD and collect the powder in bags. Batch material taken into blender as per Quality control deptt. Collect the material as per packing instruction for dispatch. Chemical Reaction CPC Crude ALPHA BLUE / BETA BLUE Polymorphic form of CPC 70
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Material Balance CPC: -1010Kgs Ball Mill 1010Kgs Water: - 2250Kgs Water from R.O.3000 L Ortho Xylene: - 1750Kgs Caustic: - 5Kgs Emulsifier: - 20Kgs Pigmentation 6585Kgs Ortho Xylene Recovery: 1700 Kg Water: -3000Kgs Filtration 4085Kgs Filtrate to RO: 5067 Kg (RO Rejected: 2067 kg{sent to ETP} ) (RO Permeate : 3000 kg{reuse} ) SFD M/c Removal 3218Kgs Product Enclosure: 1000Kgs 11 71
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.13 WATER CONSUMPTION & WASTEWATER GENERATION M/s. Vishrudh Organics Pvt Ltd. is an existing unit and the source of water for proposed expansion activity will be same as per existing i.e GIDC, Ankleshwar. Water Balance Diagram is shown at Figure No. 2.1 TABLE NO. 2.8 DETAILS OF WATER CONSUMPTION & EFFLUENT GENERATION Water Consumption (KL/Day) Waste Water Generation (KL/Day) Existing Proposed Total after Total after Existing Proposed expansion expansion Domestic (A) 1.0 2.0 3.0 0.5 1.0 1.5 Gardening (B) --- 0.5 0.5 --- --- --- Industrial (C) Process 3.0 96.0 99.0 0.8 60.0 60.8 Washing 0.5 1.0 1.5 0.5 1.0 1.5 Boiler 0.5 2.5 3.0 0.1 0.6 0.7 Cooling 0.5 1.0 1.5 0.1 0.4 0.5 Scrubber 0.5 4.0 4.5 0.5 0.5 1.0 Total (C) 5 104.5 109.5 2 62.5 64.5 Total (A+B+C) 6.0 107 113 2.5 63.5 66.0 72
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Details off water Consumption:- Existing water consumption is 6.0 KLPD. From that domestic water consumption is 1.0 KLPD and Industrial water consumption is 5.0 KLPD. After expansion, total water consumption will be 113 KLPD. From that 77.0 KLPD will be Fresh water and 36.0 KLPD will be recycle water. After expansion total industrial water consumption will be 109.5 KLPD, gardening water consumption will be 0.5 KLPD and domestic water consumption will be 3.0 KLPD. After proposed expansion, Total water consumption will be 113 KLPD. Management of waste water: Existing domestic Effluent is 0.5 KLPD. That is going to Soak pit via septic tank system. Existing Industrial effluent @ 2.0 KLPD. (Process, washing, boiler blow down, cooling blow down and scrubber effluent is treated in Effluent Treatment plant. Then after, treated effluent will be spray dried in their existing spray dryer. After expansion, Domestic effluent will be 1.5 KLPD, which will be sent to soak pit via septic tank. After proposed expansion, total industrial effluent generation will be 64.5 KLPD. After expansion process effluent generation (max from beta Blue Product) will be 60.8 KLPD. It will be sent to RO Plant. Generated RO Rejected wastewater @ 24.8 KLD will be send to ETP for primary treatment & RO Permeate water @ 36.0 KLD will be reuse back in to the process of Beta Blue manufacturing. Total spent acid generation from Proposed products will be 24.0 KLPD. Which will be primary treated and then after neutral effluent will be send to spray dryer with industrial effluent (28.5 KLPD). So, total treated effluent send to spray dryer will be 24.0 KLPD + 28.5 KLPD = 52.5 KLPD. Finally Unit will achieve zero liquid discharge unit. 73
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. TABLE NO. 2.9 Product wise water consumption& Waste water Generation Sr. No. Product 1. Reactive Blue H5G 2. Reactive Blue 3G 3. Reactive Blue G/H2GP/PGR 4. Pigment Beta Blue Batch Size (in Kg) Productio n (MT/ Month) No. of Batches/ Month Water Consumption in KL/Batch Effluent Generation in KL/Batch Water Consumption in KL/Day Effluent generation in KL/Day 1000 300 300 0.51 0.69 6.12 8.28 1000 300 300 1.88 0 22.56 0 1000 300 300 0.21 0 2.52 0 1000 300 300 8.250 5.067 99 60.8 Details of Spent Acid Generation Sr. No. Product Batch Size (in Kg) Production (MT/ Month) No. of Batches/ Month Spent Acid Generation in KL/Batch Spent Acid generation in MT/MT Spent Acid generation in MT/Month Spent Acid generation in KL/Day 1. Reactive Blue H5G 2. Reactive Blue G/H2GP/PGR 1000 300 300 2.000 2.00 600.00 24.00 1000 300 300 2.000 2.00 600.00 24.00 74
Figure No. 2.1 WATER BALANCE DIAGRAM: Environmental Impact Assessment of Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Water Consumption 113.0 (Fresh 77 + Recycled 36) All the water consumption & Effluent generation are in KL /Day Industrial: 109.5 Gardening 0.5 Domestic 3.0 Domestic sewage 1.5 To Soak Pit /Septic Tank Process 99 (Fresh 63 + Recycled 36) Boiler 3.0 Cooling 1.5 Washing 1.5 Scrubber 4.5 Spent Acid 24.0 To be Neutralized in ETP Effluent: 60.8 Blow Down 0.7 Waste Water 0.5 Washing Effluent 1.5 Waste Water 1.0 Generated Hazardous Waste RO Permeate 36 (Reuse in process) To RO Plant RO Rejected 24.8 To ETP for Primary Treatment 24.0 Spent Acid + 28.5 Industrial = 52.5 KLPD Finally total effluent will be spray dried in proposed Spray Dryer 75
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.14 CHARACTERISTICS OF EFFLUENT: The characteristics of wastewater & final outlet would be as follows: TABLE 2.10 CHARACTERISTICS OF PRODUCTWISE EFFLUENT Sr.No. Name of Product Water Consumption in KL/Day Effluent Generation in KL/Day ph COD IN mg/l 1 Reactive Blue H5G 6.12 0 - - 2 Reactive Blue G 2.52 8.28 2.0 200 3 Pigment Beta Blue 99 60.8 7.5 1500 4 Reactive Blue 3G 22.56 0 - - TABLE 2.11 Characteristics of Industrial Effluent CHARACTERISTICS OF NEUTRALIZAED SPENT ACID (24.0 KLPD) Sr. No. Parameter Results Mode of Final Discharge 1 ph 7.2 2 Total Suspended Solid 40 3 Total Dissolved Solid 22000 4 Oil & Grease 10 5 COD 2500 6 BOD 400 **All the parameter except ph are in mg/l Mix with treated industrial effluent @ 28.5 KLPD and will be sent to in-house Spray dryer. 76
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. CHARACTERISTICS OFINDUSTRIAL EFFLUENT(28.5 KLPD) Sr. No. Parameter Results Mode of Final Discharge 1 ph 7.8 2 Total Suspended Solid 210 3 Total Dissolved Solid 3400 4 Oil & Grease 3 5 COD 2000 6 BOD 370 **All the parameter except ph are in mg/l Mix with neutralized Spent Acid @ 24.0 KLPD and will be sent to in-house Spray dryer. CHARACTERISTICS OF EFFLUENT INLET TO SPRAY DRYER Sr. No. Parameter Results 1 ph 7.5 2 Total Suspended Solid 130 3 Total Dissolved Solid 1300 4 Oil & Grease 6 5 COD 2240 6 BOD 390 **All the parameter except ph are in mg/l 77
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.15 DETAILS OF EFFLUENT TREATMENT PLANT: TABLE: 2.12 Details of Effluent Treatment Plant DETAILS OF EXISTING EFFLUENT TREATMENT PLANT UNITS Sr. Name of unit Nos. of unit Capacity (KL) No. 1. Collection Tank 1 8 KL 2. Neutralization Tank 1 10 KL 3. Hopper Bottom Settling Tank 1 15 KL 4. Charcoal bed 1 3 KL 5. Primary Storage Tank 1 5 KL 6. Sludge drying bed 1 5 KL AFTER EXPANSION, PROPOSED EFFLUENT TREATMENT PLANT UNITS Sr. Name of Unit Nos. Size/Capacity No. 1. Collection tank for Process 2 50 KL of each Effluent of Beta Blue 2. Reverse Osmosis 1 2000 Lit/hr 3. RO Permeate Collection tank 1 50 KL 4. RO Rejected Collection tank 1 40 KL 5. Collection tank 2 50 KL (each) 6. Neutralization tank 1 50 KL (each) 7. Primary Settling Tank 1 30 KL (each) 8. Holding Tank 1 30 KL (each) 9. Final collection tank 1 100 KL 10. Spray Dryer 1 2.0 KL /Hr 11. 12. Sludge drying bed 2 --- For Spent Acid 13. Collection tank 1 50 KL 14. Neutralization tank 1 50 KL 15. Holding Tank 1 60KL 78
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Existing ETP Diagram Fig. 2.2: Effluent Treatment Plant Diagram Collection Tank Neutralization Tank HBST Charcoal Bed Sludge Drying Bed Primary Storage Tank Spray drying 79
Proposed ETP Diagram : Environmental Impact Assessment of Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Process Effluent of Beta Blue Collection Tank Reverse Osmosis RO Permeate water will be Reuse back to the process RO Rejected Collection Tank Neutralization Tank Primary Settling Tank Holding Tank Sludge Drying Bed To be evaporated in proposed Spray Dryer Final Collection Tank Spent Acid Collection Tank Neutralization Tank Neutral Effluent Holding Tank Gypsum Sludge 80
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.16 FLUE GAS EMISSION : The details regarding flue gas emission are given at Table No. 2.13 TABLE NO.2.13 FLUE GAS STACKDETAILS Sr. No. Source of Emission with Capacity 1 Small Industrial Boiler (400 Kg/Hr.) 2 Small Industrial Boiler 1 (600 Kg/Hr.) 3 Small Industrial Boiler 2 (600 Kg/Hr.) 4 Hot Air Generator-1 5 Hot Air Generator-2 6 Hot Air Generator-3 7 D.G. Set-1 (125 KVA) 8 D.G. Set-2 (45 KVA) Stack Height (m) Type Of Fuel Quantity of Fuel 10 NG 300 SCM/Day 11 NG 400 SCM/Day 11 NG 400 SCM/Day 7 NG 500 SCM/Day 11 NG 1200 SCM/Day 11 NG 1000 SCM/Day 7 Diesel 15 Liter/Hr. 7 Diesel 7 Liter/Hr. Type Of emission i.e Air Pollutant SO X NO X SO X NO X SO X NO X SO X NO X SO X NO X Air Pollutant Control Measures --- --- --- --- --- SOX --- NO X SO X --- SO X --- 81
TABLE 2.14 EMISSION RATE OF THE POLLUTANTS Environmental Impact Assessment of Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Sr. No. Stack attached to 1 Small Industrial Boiler -1 (400 Kg/Hr- Existing) 2 Small Industrial Boiler -2 (600 Kg/Hr- Existing) Type of Fuel Natural gas Natural gas Fuel Consumpti on 300 scm/day 400 scm/day Dia. (m) Height (m) Exit Velocity (m/sec) Exit Temp. ( C) Emission Rates (gm/s) SPM SO 2 NO X HCl 0.15 10 6.0 140 0 0.001 0.065 --- 0.20 11 6.0 140 0 0.001 0.0867 --- 3 Small Industrial Boiler -3 Natural 400 0.20 11 6.0 140 0 0.001 0.0867 --- (600 Kg/Hr- Existing) gas scm/day 4 Hot Air generator 1 Natural 500 0.25 7 8.0 160 0 0.001 0.1083 --- ( 1.0 lacs K cal - Existing) gas scm/day 5 Hot Air generator 1 Natural 1200 0.25 11 8.0 160 0 0.002 0.2601 --- (2.0 lacs K cal - Proposed) gas scm/day 6 Hot Air generator 1 Natural gas 1000 0.25 11 8.0 160 0 0.002 0.2166 --- (2.0 lacs K cal - Proposed) scm/day 7 DG set 63 KVA Diesel 7 L /Hr 0.15 7 6.0 140 0.0000194 0.02716 0.065 --- 8 Reaction vessel 0.20 11 6.0 60 -- -- -- 0.00104 9 Spray Dryer 1 -- -- 0.3 11 12.0 65 0.0250 -- --- --- Cap:- 1500 L/Hr 10 Spray Dryer 2 -- -- 0.3 20 12.0 65 0.0280 --- --- --- Cap:- 2000 L/Hr 11 Spin Flash Dryer Cap:- 1.0 MT /Hr -- -- 0.3 11 10.0 65 0.015 --- --- --- 82
2.17 PROCESS GAS EMISSION: Environmental Impact Assessment of Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. TABLE 2.15 EXISTING PROCESS GAS STACK DETAILS Sr. No. Specific Source Of emission 1. Reaction Vessel of (Reactive Blue H5G, Reactive Blue 3G (Existing) & Reactive Blue G 2. Spray Dryer (1500 Lit/Hr.) (Existing) 3. Spray Dryer (1500 Lit/Hr.) (Proposed) 4. Spin Flash Dryer (For Reactive Beta Blue 3G) (Proposed) Type of emission HCl SO 2 Particulate Matter Particulate Matter Particulate Matter Stack Height in Meter Air Pollution Control Measure 11 Water + Alkali Scrubber 11 Wet scrubber 20 Wet scrubber 11 --- 2.18 FUEL REQUIREMENT The details of fuels used for the project are given in Table No. 2.16 and Fuel characteristics are shown in Table No. 2.17 TABLE 2.16 FUEL DETAILS Sr. No. Name of Fuel Existing Proposed Total 1 Natural Gas 1300 SCM/day 2500 SCM/day 3800 SCM/day 2 Diesel 7 lit/hr 0 lit/hr 7lit/hr 83
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Characteristics TABLE 2.17 FUEL CHARACTERISTICS Fuel Natural Gas Diesel Gross Calorific Value Kcal/Kg 8600 Kcal/Kg 10000 Kcal/Kg 2.19 FUGITIVE EMISSION CONTROL: Fugitive emission could occur from the storage yard of raw materials and finished products. The storage quantity is low since only 6 days inventory will be maintained at site and proper handling methods will be adopted. Emissions from transport of vehicles would occur to a certain extent. The emissions from traffic movements will be controlled by proper planning of the transport of raw materials and finished products to and fro from the factory premises. All the roads inside the plant will be concreted to reduce any dust emissions. Proper planning and maintenance will control the extent of fugitive emissions. During the production, the industry will carry out regular monitoring of fugitive emissions as per the factories Act. Measures taken for fugitive emission control: Proper storage of raw materials, products and fuels. Ensuring closed feeding and sampling. Establishing SOPs for start-up, shut down and maintenance operational procedures. Regular work place monitoring and ambient air quality monitoring as per post project monitoring plan. Pneumatically transfer of raw material in reactor. PPE will be provided to the workers working in process area. Greenbelt will be developed around the plant to arrest the fugitive emission. Paved road will make to reduce the fugitive emission. Water sprinkler will be provided to reduce the 84
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Sr. No 2.20 HAZARDOUS WASTE MANAGEMENT Name of Hazardous Waste 1. ETP Waste (Gypsum) The hazardous wastes generated by the industry & Method of Management and Handling is given In Table No. 2.18 Specific Source of Generation Effluent treatment plant TABLE NO. 2.18 DETAILS OF HAZARDOUS WASTES Cat. Quantity Management Existing Proposed Total 35.3 12 MT/Year 2. Used Oil Plant machinery 5.1 0.12 MT/Year 3. Discarded Containers & Bags Raw material Storage area 4. Spent Acid Manufacturing Process of Reactive Blue H5G and Reactive Blue G 33.1 5160 Nos./year 26.3 180 MT/Year 2088*** MT/Year 0.2 MT/Year 5450 Nos./Year 7338 MT/Year 2100*** MT/Year 0.32 MT/Year 10610 Nos./Year 7488 MT/Year Collection, Storage, Transportation, Disposal at TSDF or sell to authorized cement industries having Rule 9 permission. Collection, Storage, Transportation, Disposal by selling to Registered Reprocessors Collection, Storage, Reuse for packing of ETP waste and balance qty will be sold to authorized recycler. Collection, Storage, spray dried in our spray dryer after neutralization or sell to authorized cement industries having Rule 9 85
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. permission. 5. Dilute HCl(30%) 6. NaHSO 3 (30-40%) Manufacturing Process of Reactive Blue H5G Reactive Blue 3G Reactive Blue G Manufacturing Process of Reactive Blue H5G Reactive Blue 3G Reactive Blue G 26.1 26 MT/Year 26.1 15 MT/Year 1180 MT/Year 597 MT/Year 1206 MT/Year 612 MT/Year Collection, Storage & Reuse @ 1080 Mt /Annum & remaining 126 MT /Annum will be Disposal by selling to authorized users having Rule permission. Collection, Transportation, Disposal by selling to authorized users having Rule permission. Note:*** Because of alternative production we can alternatively send spent acid or RO rejected to ETP. When we send spent Acid in to ETP at that time gypsum sludge will generate and here we mention maximum quantity of generated gypsum sludge. Detail of HCL(30%), NaHSO3(30%) Sr. No. Name product 1. Reactive Blue H5G 2. Reactive Blue H5G 3. Reactive Blue 3G 4. Reactive Blue 3G 5. Reactive Blue G 6. Reactive Blue G of Quantity of Product MT/Moth Batch Size Generated Waste Lit per Batch MT/ MT MT/ M MT/ Day 300 1000 HCl(30%) 100 0.10 30.0 1.0 300 1000 NaHSO3(30%) 40 0.04 12.00 0.4 300 1000 HCl(30%) 100 0.10 30.0 1.0 300 1000 NaHSO3(30%) 70 0.07 21.0 0.7 300 1000 HCl(30%) 335 0.335 100.5 3.35 300 1000 NaHSO3(30%) 170 0.17 51.00 2.04 86
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.21 NOISE POLLUTION The main noise generating sources in the plant are operation of Boiler, TFH, material handling, process plant, other machineries etc. All these sources will generate continuous noise. However, the noise transmitted outside the plant boundary will be low because most of the noise generating equipments will be in closed structures provided with acoustic enclosure. The following measures have been taken to reduce the noise levels to acceptable limits: Sound producing equipment are enclosed in the sound proofing enclosure to give residual sound pressure level of 85 db(a) and Providing suitable ear protecting devices for working personnel. Greenbelt will be developed around the periphery of the plant. Ear muff, ear plug will be provided to all workers working in noisy area. Regular monitoring of noise level will be carried out and corrective measures in concerned machinery will be adapted. Equipments will be statically and dynamically balanced. 2.22 LIST OF HAZARDOUS CHEMICALS The Raw Materials, which are termed as Hazardous Chemicals as per the "Manufacturing, Storage and Import of Hazardous Chemicals Rules, 1989", are as listed in Table No. 2.19 Table No. 2.19 LIST OF HAZARDOUS CHEMICALS Sr. No. Name of Hazardous chemicals Reference in MSIHC 1 Hydrochloric Acid (30 %) Sr.No.313 (Part II, Sch. 1 of MSICR, 1989) 2 Chloro Sulfonic Sr.No.136 (Part II, Sch. Acid 1 of MSCIR, 1989) 3 Phosphorus Sr.No.506 (Part II, Sch. Trichloride 1 of MSCIR,1989) 4 O-Xylene Sr.No.442 (Part II, Sch.1 of MSCIR,1989) Threshold Quantity (MT) Sc-2 Sc-3 Maximum Storage Capacity (MT) --- --- 10 --- --- 40 --- --- 8 --- --- 6 87
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Name of Hazardous Chemicals Chloro Sulfonic Acid Hydrochloric Acid Toxicity (Oral LD50) mg/kg Not Available 3124 mg/kg [Rat]. DETAILS OF HAZARDOUS CHEMICALS Flammability of the Product: Non-Flammable. Auto-Ignition Temperature: Not Applicable Flash Points: Not Applicable Flammable Limits: Not Applicable Products of Combustion: Not Available. Explosion Hazards in Presence of Various Substances: Explosive in presence of reducing materials. Nonexplosive in presence of open flames and sparks, of shocks, of heat, of oxidizing materials, of combustible materials, of organic materials, of metals, of acids, of alkalis, of moisture. Fire Fighting Media and Instructions: Not Applicable. Flammability of the Product: Non-flammable Auto-Ignition Temperature: Not applicable Flash Points: Not applicable Flammable Limits: Not applicable Products of Combustion: Not Available Fire Hazards in Presence of Various Substances: of metals Explosion Hazards in Presence of Various Substances: Non-explosive in presence of open flames and sparks, of Hazardous Characteristics Precautions: Keep container dry. Do not breathe gas/fumes/ vapour/spray. Never add water to this product In case of insufficient ventilation, wear suitable respiratory equipment If ingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes Keep away from incompatibles such as reducing agents, organic materials, metals, alkalis, moisture. May corrode metallic surfaces. Store in a metallic or coated fiberboard drum using a strong polyethylene inner package Storage: May corrode metallic surfaces. Store in a metallic or coated fiberboard drum using a strong polyethylene inner package. Corrosive materials should be stored in a separate safety storage cabinet or room. Precautions: Keep locked up.. Keep container dry. Do not ingest. Do not breathe gas/fumes/ vapor/spray. Never add water to this product. In case of insufficient ventilation, wear suitable respiratory equipment. If ingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes. Keep away from incompatibles such as oxidizing agents, organic materials, metals, alkalis, moisture. May corrode metallic surfaces. Store in a metallic or 88
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Phosphorus Trichloride O-Xylene 18 mg/kg [Rat]. Not available shocks. Fire Fighting Media and Instructions: Not Applicable Flammability of the Product: Non-flammable. Auto-Ignition Temperature: Not applicable. Flash Points: Not applicable. Flammable Limits: Not applicable. Products of Combustion: Not available. Fire Hazards in Presence of Various Substances: Not applicable. Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product in presence of static discharge: Not available. Slightly explosive in presence of heat, of moisture. Fire Fighting Media and Instructions: Not applicable. Special Remarks on Fire Hazards: It may burn, but does not ignite readily. May ignite combustibles (wood, paper, oil, clothing, etc.). Flammable hydrogen gas may be produced on prolonged contact with metals such as aluminum, tin, lead and zinc. Flammability of the Product: Flammable. Auto-Ignition Temperature: 463 C (865.4 F) Flash Points: CLOSED CUP: 17 C (62.6 F). Flammable Limits: LOWER: coated fiberboard drum using a strong polyethylene inner package. Storage: Keep container tightly closed. Keep container in a cool, wellventilated area Precautions: Keep locked up Keep container dry. Keep away from heat. Keep away from sources of ignition. Keep away from direct sunlight or strong incandescent light. Do not ingest. Do not breathe gas/fumes/ vapor/spray. Never add water to this product. Avoid shock and friction. In case of insufficient ventilation, wear suitable respiratory equipment. If ingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes. Keep away from incompatibles such as combustible materials, organic materials, metals, acids, moisture. Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area. Precautions: Keep locked up.. Keep away from heat. Keep away from sources of ignition. Ground all equipment containing material. Do not ingest. Do not breathe gas/fumes/ vapor/spray. Wear suitable 89
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 0.9% UPPER: 6.7% Products of Combustion: These products are carbon oxides (CO, CO2). Fire Hazards in Presence of Various Substances: Highly flammable in presence of open flames and sparks, of heat. Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of mechanical impact: Not available. Slightly explosive in presence of open flames and sparks, of heat. Fire Fighting Media and Instructions: Flammable liquid, insoluble in water. SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray or fog. protective clothing. In case of insufficient ventilation, wear suitable respiratory equipment. If ingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes. Keep away from incompatibles such as oxidizing agents, acids. Storage: Store in a segregated and approved area. Keep container in a cool, well-ventilated area. Keep container tightly closed and sealed until ready for use. Avoid all possible sources of ignition (spark or flame). 90
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 2.23 SAFETY & OCCUPATIONAL MEASURE FOR STORAGE &HANDLING OF THE RAW MATERIAL & PRODUCT: To prevent any spillage, accident and impacts of human health for safety measure will be taken while handling the raw material and products: Occupational control measures for no health hazard to the worker and to keep the risk of accidents to a minimum from our manufacturing activities. Mitigatory measures: For the proposed project, company will make following arrangement within the factory premises for the different hazards: Storage & Handling of Hazardous Chemicals: Company will do planning to stock all the necessary material as minimum as possible. All containers with hazardous chemicals have labels indicating the contents and warning of the hazard. Necessary information on safe handling and first aid measures and antidotes of major hazardous material will be available on the label. Workers dealing with hazardous chemicals will be trained on health risks and safe handling. Exposure to hazardous chemicals will be minimized. Liquid Hazardous chemicals will be transferred in closed piping system. Separate storage section will be provided for storage of hazardous and non-hazardous raw materials. Vessel and other Equipment related: Checking of process vessels and equipment is carried out regularly. Records related to maintenance and its planning schedule is maintained. Fire related: Overhead water storage tank with adequate capacity is provided to ensure 24 hr. supply. 91
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Fire water tank with sufficient capacity of 20 KL (02 Nos.) are provided with fire pump (02 Nos.) Fire hydrant system will be provided. Sprinkler system will be provided at raw material storage area and tank farm area. Fire extinguisher will be provided at production plant as per the requirement. Contact numbers of nearest fire agency will be provided. Nearest fire station is Ankleshwar GIDC Fire station. Time required to reach the project site is 10 minutes. Unit will appoint qualified and trained fire personnel having qualification like B.Sc or Diploma in Fire and Safety. Electrical related: All electrical fitting and motors in the storage areas will be flameproof. Checking of all earthings, wiring & connection will be carried out regularly. Proper earthing will be provided at all equipments and will be provided for additional equipment. Adequate Nos. of earth pits will be provided. Safety related: Adequate types of personal protective equipment will be provided and also safety training will be provided to workers. Emergency showers and eye wash stations will be available at the worksite. Arrangement for 24 hr. medical facilities by contact with nearest health care centre/ hospital. Pre-employment medical check-up and annual medical check-up will be carried out and its records will be maintained properly. 92
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. TABLE 2.20 ANTIDOTES OF CHEMICALS Sr. Name of Chemical Antidotes No. 1. Hydrochloric acid Wash with plenty of water if eyes or skin is affected. Do not give chemical antidotes because it increases heat and injury with reaction. Do not induce vomiting. 2. Chloro Sulfonic Acid Milk of Magnesia, 4% Sodium Hydro Carbonate Solution Milk 3. Phosphorus Trichloride Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medical attention. 4. O-Xylene If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention. 2.24 ACTION PLAN FOR TRANSPORTATION OF RAW MATERIALS AND PRODUCTS INCLUDING HAZARDOUS CHEMICALS: Following safety precautions are suggested during transportation of hazardous chemicals in tankers / or other vehicles, while unloading, transportation and meeting the emergencies arising out of leakages and spillages of hazardous materials: Park the vehicle at designated place. Stop the engine. Checkup spark arrester. Provide earthing to tanker securely. Connect the piping properly Before start unloading; check that, there should not be any leakage. 9 In case of leakage, immediately attend the leakages and rectify it. After unloading is over, close the cover properly. Vehicle to be started only after removal of all pipelines connected with tanker. 2.25 DETAILS OF FIRE FIGHTING EQUIPMENTS: The unit has provided 24 Nos. of fire extinguishers based on probability and type of fire hazards at strategic locations. The unit will install additional 25 fire extinguishers (Dry powder type) to tackle the fire hazards of Class A, B & C at different levels of the plant. 93
Sr. No Environmental Impact Assessment of Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. The unit has also decided to provide fire protection arrangements in the form of fixed water spray system (2 No.) and fire hydrant systems (2 Nos.) to tackle any fire emergency arising due to storage of chemicals. 2.26 COST OF THE PROJECT Existing cost of the project is 271 lacs. Proposed cost of the project will be 300 lacs. So, total project cost will be 571 Lacs (5.71 Crs.). Total capital and recurring cost towards Environmental protection Measures per annum will be 52 lacs & 431.13 lacs respectively. System 1 Air pollution control 2 Water pollution control 3 Noise pollution monitoring 4 Solid and hazardous waste management 5 Environment monitoring and management TABLE - 2.21 Capital Cost & Recurring Cost of the Project Approximate Approximate Basis for cost estimates recurring capital cost cost per Per Annum annum (Rs. In Lacs) (in Lacs) 12 18 The capital cost would include cost of providing adequate height of the stack, ladder and platform, Recurring cost would include cost of monitoring of air environment. 378 20 Capital cost would include cost of Collection tank, Holding Tank, Pumping system etc., Recurring cost is for operational phase including charges of ETL. 1 0 DG sets will be provided with acoustic enclosures, the recurring cost would include cost of noise monitoring. 25 10 Capital cost would include cost of providing storage space for hazardous waste and membership of TSDF Fee. Recurring cost would include cost of land filling and transportation. 5 1 The recurring cost would be incurred on hiring of consultants and payment of various statutory fees to regulatory agencies. 6 Green belt 3 2 Development of Greenbelt including Gardening and Plantation. 7 Occupational health (OHC) 2 1 Occupational health check up of Employees and workers 94
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 8 CSR Activity 2.85 0 2.5 % of the profit Recurring cost will include cost allocated for the CSR activity like Educational, Drinking facility, Infrastructure facility, Green belt development, Tribal development, health and medical services etc. 9 CER Activity 2.28 0 2% of the project cost. Green belt development, Drinking water facility, solar Lighting etc. Total 431.13 52.0 2.27 POWER REQUIREMENT TABLE 2.22 POWER REQUIREMENT Electricity DG Set Proposed Required Proposed Source Capacity Installed in the Connected Load Connected Load unit & use only 450 KVA 550 KVA The 63 KVA in case of Dakshin Power Failure Gujarat Vij Co. Ltd. 2.28 MAN POWER The requirement of personnel for the Plant is met with keeping in view the following: Technical support of Plant, including Process Control and Instrumentation Smooth and efficient operation of Plant Effective co-ordination between the various Departments within the Plant Optimum organization with well-defined and judicious job distribution Optimum utilization of different grades of workmen and supervisory staff and Maximum capacity utilization of facilities. Total Manpower at M/s. Vishrudh organics Pvt Ltd.will be summarized in Table No. 2.23 95
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. TABLE NO. 2.23 DETAILS OF MAN POWER Status Total M in all Shifts Male Female Total Existing 10-10 Proposed 28 2 30 Total 38 2 40 2.29 GREEN BELT DEVELOPMENT The development of Green Belt is an important aspect for any plant because: It acts as a 'Heat Sink' It improves the Ambient Air Quality by controlling SPM in air It helps in noise abatement for the surrounding area It helps in settlement of new birds and insects within itself and It increases the aesthetic value of Site. Total plot area is 6939 Sq. meter. From that they had done planning for gardening and plantation for 940 Sq. Meter. Additional they will develop greenbelt in their premises 880 Sq. Meter in their premises. So, total greenbelt area after expansion will be 1820 Sq. meter which is 29.96 % of the total plot area. The program will consist of the following elements: Maintenance of greenbelt and vegetative zones within the plant where possible. Plantation of trees and vegetation around the plant. Maintenance of greenbelt on the both sides of nearby roads. To provide tree guards to the local villagers. They had develop ~ 50 Trees in and around our premises and additional 50 tress will be developed by them. The tree species selected for the plantation will be pollutant tolerant, fast growing, wing firm, deep rooted, and ever green. The company will select pollutant tolerant plant species. 96
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. They will also develop plantation as per the MoEF guidelines all along the periphery of plant so that these trees perform as natural barrier and bring down the fugitive emission and stop carryover of dust along with wind current. 2.30 SCHEME FOR RAIN WATER HARVESTING The source of water for the project is ground water. The unit has also proposed to design & implement rain water harvesting scheme within premises. The parameter considered for designing the Rain water harvesting is as follows: The average rainfall of the area considered for the design is 800 mm/year. The paved area available in front. The amount of water collected from the run off. The roof top area available. The amount of water collected from the roof top. Considering one hour of peak rainfall. Total rain water to be collected. Hence rain water harvesting pit will be made to collect the rain water from roof top and paved area based on the above data consideration. The project area details are as under: S. No. Particulars Area (sq. m ) 1 Total Plot Area 6939 2 Roof top area 2240 3 Paved /road area 800 4 Open land 3899 The Source of water for the project is GIDC Estate, Ankleshwar and water consumption will be 113 KLPD i.e. 33900 m 3 /annum. The assignment was given to work out the scope of geology, Hydrogeological & artificial recharge through detailed survey. 97
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Scope of Rainwater Harvesting from Rooftops, Road/paved area, green belt, open area etc. was studied depending upon average annual rainfall & its intensity and designs were made accordingly. DESIGN OF RAINWATER HARVESTING: For good design of rainwater harvesting, following points are to be kept under consideration: (a) (b) (c) (d) (e) Ideal location with good ground slope. The location has adequate subsurface permeability of the aquifer to accommodate maximum recharge of rainwater through injection well. Rate of filtration should exceed average rainfall intensity. Clogging of filtration media should be cleaned periodically. Ground water pollution does not take place. ROOFTOP RAIN WATER HARVESTING: ROOFTOP RAIN WATER HARVESTING: Total rooftop area of project is 2240 m 2 that may be connected through pipes and drains to Rainwater harvesting structures which has storage chamber and the percolation pits as per sites having rooms for recharge in resonance with average rainfall, catchment area and peak rainfall intensity. Looking in to the average rainfall in this region, roof top area of the building, rain water harvesting structures are designed in such a way that even at peak rainfall intensity of 40 mm/day, water does not spill over & the entire rainwater falling over the total area goes in to the ground water body. Following dimensional parameters are considered for design of Rainwater harvesting system in the project premises. Total Rooftop area = 2240 m 2 Average rainfall Catchment factor for Roof top =625 mm = 0.625 m = 0.85 (as per C.G.W.A) Total volume of water to be captured = 2240 x 0.625 x 0.85 = 1190 m 3 98
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. The dimension of the structures to be designed for 40 mm/hour peak rainfall intensity. Considering 15 minutes of peak rainfall, runoff volume in a single storm should be: (2240 m 2 x 0.85 x 0.04 m)/4 = 19.04 m 3 ROAD/PAVED AREA STORM WATER RUNOFF HARVESTING: In road storm water harvesting system, drains may be made along the roads with iron net filter of 2 mm opening at every 20 m. Rainwater falling on the road/paved area is carried through these drains to rainwater harvesting structure and allow to in filtered in groundwater regime. This will improve groundwater quality as well as quantity in and around the project premises. Following dimensional parameters are considered for design of road storm water harvesting system in the project premises. Total Road/paved area = 800 m 2 Average rainfall = 625 mm = 0.625 m Catchment factor for Road/paved area = 0.75 (as per C.G.W.B.) Total volume of water to be captured = 800 x 0.625 x 0.75 = 375 m 3 /annum The dimension of the structures to be designed for 40 mm/hour peak rainfall intensity. Considering 15 minutes of peak rainfall, runoff volume in a single storm should be: 800 m 2 x 0.75 x 0.04 m/4 = 6 m 3 OPEN AREA RAINWATER HARVESTING: The total open area of project is 3899 m 2 which may be connected through drains to rainwater harvesting structures which has storage chamber and the percolation pits as per sites having rooms for recharge in resonance with average rainfall, catchment area and peak rainfall intensity. Following dimensional parameters are considered for design of open area rainwater harvesting system in the project premises. Total open area = 3899 m 2 Average rainfall = 625 mm = 0.625 m Catchment factor for open area = 0.15 (as per C.G.W.A) Total volume of water to be captured = 3899 x 0.625 x 0.15 = 365.53 m 3 99
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. The dimension of the structures to be designed for 40 mm/hour peak rainfall intensity. Considering 15 minutes of peak rainfall, runoff volume in a single storm should be: 3899 m 2 x 0.15 x 0.04 m/4 = 5.848 m 3 DESIGN OF RAINWATER HARVESTING STRUCTURE: The total volume of water generated in project premises from rooftop, road/paved & open area in a single storm on 40 mm peak rainfall intensity would be = 19.04 m 3 + 6.0 m 3 + 5.848 m 3 = 30.888 m 3 It is revealed from recharge test that the aquifer would slow accept water to the order of 113 m 3 /day @ 4.70 m 3 /hour continuously in long term through vadose zone. Considering the space availability, Now, we will proposed percolation tank with 15 KLD capacity and such 1 structures will accommodate up to total rainfall volume of 30.888 m3 in any rainfall event at peak rainfall occurrence. The individual design is made for accumulation of 15 m3 of water i.e. 10 m3 of water in collection tank (2 m height x 2.25 m length x 2.25 m width and about 5 m3 in the process of infiltration through filtration media of recharge well. Hence, the dimensional parameters of collection chamber would be 2 m (length) x 2 m (width) x 1.25 (depth). The filtration tank dimension would be 2 m (length) x 2 m (width) x 1.25 m (depth) with 0.15 m dia recharge well (1 nos.) of 4.5 m depth depending upon the formation for recharge in aquifer through vadose zone. TOTAL RECHARGE POTENTIAL: On completion of Rainwater Harvesting & other recharge factors, additional recharge potential in the premises would be as under: 1. Rooftop Rainwater harvesting in the 2246*0.85*0.625 = 1190 premises 2. Road storm water harvesting in the 800*0.625*0.75 = 375 premises 3. Recharge due to open area in the 3899*0.625*0.15 =365.53 100
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. premises 4. Recharge due to return flow of water 1*365*.05 = 16.25 used in plantation Total 1946.78 (Note - formula =area * run-off coefficients* rain fall {mm/1000}) The recharge potential to be created by artificial measures will be 1946.78m 3 /annum which would help in maintaining groundwater regime in terms of quantity & quality. RECOMMENDATIONS: The total volume of water generated in project premises from rooftop, road/paved & open area in a single storm on 40 mm peak rainfall intensity would be 10.95 m 3. It is revealed from recharge test that the aquifer would slow accept water to the order of 113 m 3 /day @ 4.70 m 3 /hour continuously in long term through vadose zone. Considering the space availability, Now, we will proposed percolation tank with 15 KLD capacity and such 1 structures will accommodate up to total rainfall volume of 10.95 m3 in any rainfall event at peak rainfall occurrence. The individual design is made for accumulation of 15 m3 of water i.e. 10 m3 of water in collection tank (2 m height x 2.25 m length x 2.25 m width and about 5 m3 in the process of infiltration through filtration media of recharge well. Hence, the dimensional parameters of collection chamber would be 2 m (length) x 2 m (width) x 1.25 (depth). The filtration tank dimension would be 2 m (length) x 2 m (width) x 1.25 m (depth) with 0.15 m dia recharge well (1 nos.) of 4.5 m depth depending upon the formation for recharge in aquifer through vadose zone. One piezometers are proposed to be installed in the plant premises as per CGWB norms for monitoring of season-wise water levels & water quality for ascertaining the impact of ground water extraction & artificial recharge measures on ground water regime. As per design, a borehole of 6 diameter 101
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. should be drilled up to 10 m depth by powerful DTH machine having air compressor of at least 300 psi and 1100 cfm. Thereafter, development of tube-well should be carried out by at least 300 psi & 1100 cfm air compressor for minimum of 4 hrs or till nearly sand free water is obtained. The pipe of the bore well should be left 0.5 m above the ground level & concrete structure may be made around this pipe in 14 inch thickness to prevent the bore well from surface pollutants. Around the bore well, 14 dia chamber may be made with well cap having lock & key arrangement. There should be provision of 2 dia PVC air line in the bore well for inserting probe of automatic water level recorder for complete precision in measurement of the water level data. PRECAUTIONS While carrying out roof top rain water harvesting & surface runoff utilization works following precautions must be taken so that maximum benefits are derived. The roof tops of the buildings to be used for collection rainwater must be cleaned before the onset of first rainfall so that any dust, leaves, pollutants do not enter the filtration tank. Grating must be used to trap debris or tree leaves before rain water enters the drainpipes. A steel wire mesh may be enveloped around the slotted pipe of injection well to minimize the clogging of slots. The filter material must be washed with water before putting in the filtration tanks as these may be covered with silt or clay. Every year, before the onset of first monsoon, the filter material must be taken out and washed and then put back in the filtration tank & others recharge structures sot that silt/ clay deposited during the filtration process of preceding year is removed and original filtration rate is achieved. 102
2.31 SOLVENT RECOVERY SYSTEM: Environmental Impact Assessment of Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Product wise monthly raw material consumption is covered in above Table 2.10 Raw materials will be stored in M.S. Tanks, S.S. Tanks, HDPE Tanks, HDPE Carboys, HDPE bags, fiber drums. The quality of raw material will be check properly and stored in the Close shad storage area as per characteristic of raw material. The storage area will be designed in such a way that the floor level is 150 mm above the maximum flood level with 2.5 mm thickness of HDPE geo membrane and two layers of RCC in storage is proposed. Hazardous flammable substances will be separately stored in (solvent) drums within premises. Raw Materials / Solvents will be stored in drums / Tank with all precautionary process instrumentation and safety appliances. All the liquid chemicals storage drums will be fitted with appropriate controls to avoid any leakages and bund/dyke walls will be provided 1.5 times higher than storage tanks for Hazardous chemicals. Close handling system for chemicals will be provided. Flame arrester cum breather valve and flame proof fittings will be provided. Solvent transfer will be done by pumps/ vaccum. Reactor and solvent handling pumps will have mechanical seal with flame proof electrical fitting. The solvent storage area will be restricted for unauthorized persons. Proper earthling will be provided in all electrical equipment whenever solvent handling is done. Also jumpers & flange guards will be provided in piping. All hazardous chemical will be stored as per the Manufacture, Storage and Import of Hazardous Chemical Rules, 1989 issued by the Ministry of Environment and Forests (MoEF), Govt. of India. Solvent recovery details are shown in Table No. 2.24 103
TABLE NO. 2.24 DETAILS OF SOLVENT RECOVERY Environmental Impact Assessment of Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Sr.No. Name of Product Product Qty. Per Month 1 Pigment Beta Blue (15.3/15.4) No. of Batch per Month Solvent to be used 300 300 Ortho Xylene Quantity in KL /Batch Qty used Qty. Recover Qty. Loss Quantity in KL /Month Qty used Qty. Recover Qty. Loss 1750 1700 50 525.00 510.00 15.00 104
Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. A solvent recovery system comprises of two stage heat exchangers. Cooling tower water will be circulated in primary heat exchanger and in secondary heat exchanger chilled water circulation is done. The uncondensed solvent after the secondary heat exchanger will be diverted to water scrubber the traces of solvent will get dissolved in water. On getting saturation, the solvent mix water will be subjected for recovery of solvent (if feasible) and/or water will be diverted to ETP plant for further treatment. The remaining air will be passed through carbon tower. The process will ensure no VOC emission from solvent recovery system. Solvent recovery plant will be designed to recover the Solvent from the mother liquor. Plant will work efficiently with approx.90 to 99 % recovery. Recovered solvent will be reused in next batch. There will no loss in the atmosphere. Details of solvents to be used and recovered as per worst case scenario are given in below Table. 2.23 Diagram for solvent recovery system is shown in Figure 2.2 105
Fig : 2.3: Solvent Recovery Environmental Impact Assessment of Plot. No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 106
Plot No.141/2/B, GIDC Estate, Ankleshwar CHAPTER: 3 BASE LINE ENVIRONMENT QUALITY 3.1 INTRODUCTION Preparation of this study needs a datum on which the evaluation can be done. It is necessary to collect data about different environmental attributes that are being affected by the development of the region which, in turn, defines an existing environmental quality of the region to serve as the datum. Base line data requirement is also necessary to identify environmentally significant issues as well as to enumerate the critical environmental changes that are occurred due to the industrial development of the region. Here an attempt has been made to collect the information about an existing environment on the below mentioned eight major environmental attributes: I - Air Environment II - Meteorology III - Water Environment IV - Hydro-geomorphology V - Noise VI - Land Environment VII - Ecology VIII - Socio-economic 3.2 STUDY AREA The study area for Baseline Environmental Quality is the area with a radius of 10 Kms keeping project site as a centre. The same is shown in Figure No. 3.1 and the villages falls under the same is listed in Table No. 3.1. 107
Plot No.141/2/B, GIDC Estate, Ankleshwar Table No. 3.1 Name of Villages in Study Area OF 10 km. Sr. No. Name of village Direction KM 1. Ankleshwar NW 1.16 2. Jitali E 5.58 3. Dadhal ENE 4.20 4. Ucchali ENE 6.14 5. Navagam NNE 5.20 6. Untiya NE 9.20 7. Piprod ESE 8.17 8. Avadar E 8.68 9. Kondh SE 7.39 10. Bhilvada SE 9.89 11. Kosamdi SSE 3.79 12. Boridra SSE 9.27 13. Bhadi SSE 7.38 14. Kharod S 7.49 15. Bakrol S 5.15 16. Kapodra S 2.47 17. Sanjali SSW 8.04 18. Alonj SW 9.51 19. Umarwada SW 5.81 20. Bhadkodra SSW 1.29 21. Piraman W 1.60 22. Amboli W 5.28 23. Boldra WSW 6.27 24. Nava Pungam W 7.39 25. Diva NW 7.47 26. Divi NNW 4.68 27. Bet Borbhata NNW 6.71 28. Surwadi NNW 4.37 29. Gadkhol Patia N 3.0 30. Jareshwariya NW 8.0 31. Bharuch NW 10.0 32. Andada NNE 4.26 33. Chhapra NNW 5.21 34. Samor NNE 6.40 35. Motali NE 4.46 36. Karchi Bhilwada NE 8.37 37. Amratpura NNE 6.13 38. Mulad NE 9.64 39. Kansiya NNE 6.37 40. Karavel ENE 8.12 41. Navakansiya NE 7.10 108
Plot No.141/2/B, GIDC Estate, Ankleshwar 42. Nangal W 9.26 43. Juna Pungam NW 8.57 44. Sakkarpor NW 10.0 45. Sarfuddin NW 8.88 46. Adol WSW 10.0 47. Sufipura SSW 8.18 109
Plot No.141/2/B, GIDC Estate, Ankleshwar Figure No. 3.1 Study Area of Base line Study for 5 KM & 10 KM Radius in Toposheet Map. 110
Plot No.141/2/B, GIDC Estate, Ankleshwar Figure No. 3.2 Study Area Map of Base line Study for 5 KM & 10 KM Radius in Google Map. 111
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.3 ENVIRONMENTAL STANDARDS OF THE REGION AMBIENT AIR QUALITY STANDARDS National Ambient Air Quality Standards are reproduced in Annexure 3. The State has not promulgated separate Ambient Air Quality Standards. WATER QUALITY STANDARDS Standards prescribed by BIS (IS 10500-91) and Indian Council of Medical Research (ICMR) for drinking water are given in Annexure 4. AMBIENT NOISE QUALITY STANDARDS National Ambient Noise Quality Standards are presented in Annexure 5. The State has not promulgated separate Ambient Noise Quality Standards. 3.4 AIR ENVIRONMENT 3.4.1 AMBIENT AIR QUALITY (AAQ) IN THE STUDY AREA The collection of base line information for Air Environment includes identification of specific air pollutants being released into the atmosphere having significant impact on neighborhood. The Ambient Air Quality status, with respect to the identified air pollutants, has been studied at eight major locations. This has been done through Air Quality surveillance program and based on TOR. The back-ground air quality for PM 10, PM 2.5, Sulphur Dioxide (SO 2 ), Oxides of Nitrogen (NO x ),HCl, CO, HC, including VOCs was monitored. The monitoring for these parameters has been done at sites located in different directions and situated within the suspected impact zone, in and around the existing project site. We had considered minimum one monitoring station in the upwind direction and minimum one monitoring station in the pre dominant downwind direction at a location where maximum ground level concentration is likely to occur. 3.4.1.1 THE LOCATION OF AAQ STATIONS The locations of the AAQ stations are based on prevailing meteorology, pollution source and available infrastructure facilities. One station has been particulary set-up in down wind direction. Thus, monitoring has been done at Eight sampling stations located in different directions and situated within the suspected impact zone in and around the Existing project site. 112
Plot No.141/2/B, GIDC Estate, Ankleshwar The locations map of the AAQ monitoring station is shown in Figure No. 3.1 and tabulated in Table No. 3.2. Table No.3.2 Locations of Ambient Air Quality Monitoring Stations Sr. No. Locations Distance in Direction KM 1 Project Site -- -- 2 Umarwada 5.81 SW 3 Piraman 1.60 W 4 Ankleshwar GIDC 2.38 E 5 Karavel 8.12 ENE 6 Kapodra 2.47 S 7 Gadkhol Patia 3.0 N 8 Ankleshwar City 1.16 NW 3.4.1.2 BASE LINE DATA At every sampling station, important parameters namely PM 10, PM 2.5, Sulphur Dioxide (SO 2 ), Oxides of Nitrogen (NO x ) including HC, CO and VOCs were monitored. The project site specific process gases are HCl and SO2.The results are given in Table No.3.4.a to 3.4.c. The minimum, mximum, Average and 98 % of PM 10, PM 2.5, SO 2 and NO x are as shown in Table No 3.3 113
Plot No.141/2/B, GIDC Estate, Ankleshwar Table No.3.3. Ambient Air Quality Analysis Results (minimum, mximum, Average and 98 %) For Indivisual Location Sr. no. 01 02 Sampling Location Project Site Vishrudh Ankleshwar GIDC 03 Umarvada 04 Piramal 05 Kapodora 06 Gadkhol 07 Ankleshwar city 08 Karavel PM 10 PM 2.5 SO 2 NO X Min 66.63 30.85 12.75 22.73 Max. 89.00 43.69 28.55 49.92 Avg. 78.28 39.66 19.29 40.13 98 % 88.58 43.69 27.33 49.63 Min 71.85 36.86 11.74 26.79 Max. 89.07 44.52 26.95 54.38 Avg. 78.95 39.67 20.04 39.40 98 % 88.44 44.34 26.65 54.10 Min 70.30 30.72 9.42 17.05 Max. 110.88 62.56 33.62 53.98 Avg. 85.80 43.60 20.09 35.76 98 % 110.75 61.08 33.01 50.57 Min 72.45 32.03 16.09 24.76 Max. 86.52 43.45 26.52 56.82 Avg. 79.80 38.89 19.34 37.88 98 % 85.79 43.35 25.10 53.12 Min 73.09 35.10 15.65 19.07 Max. 88.31 46.08 21.88 49.51 Avg. 80.23 40.56 18.30 39.04 98 % 87.67 45.89 21.07 48.66 Min 74.25 37.09 13.91 21.51 Max. 84.09 46.46 35.07 52.35 Avg. 79.67 41.33 20.02 40.61 98 % 83.69 46.23 32.84 50.93 Min 67.79 35.10 15.51 26.38 Max. 89.99 45.66 42.02 52.35 Avg. 80.73 41.38 21.05 37.41 98 % 89.34 45.47 39.39 49.23 Min 70.72 32.61 14.64 22.73 Max. 88.72 65.74 30.87 50.73 Avg. 80.51 46.08 19.86 36.53 98 % 88.66 65.37 29.14 50.16 114
Plot No.141/2/B, GIDC Estate, Ankleshwar Figure No. 3.3 Sampling Locations for AAQ, Water Quality, Noise Level and Soil Analysis 115
Plot No.141/2/B, GIDC Estate, Ankleshwar Table No.3.4.a Ambient Air Quality Analysis Report for the Month of March to May 2018 No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 05-03-2018 80.94 41.75 18.84 23.04 18.84 22.73 26.79 43.43 2 Ankleshwar GIDC 06-03-2018 88.04 34.03 18.26 18.69 17.53 43.83 42.61 45.05 3 Umarvada 07-03-2018 85.27 41.07 18.11 19.56 17.68 44.24 43.83 45.45 4 Piramal 07-03-2018 82.00 39.78 16.09 24.49 23.19 39.77 36.93 38.56 5 Kapodora 08-03-2018 86.15 38.61 18.69 20.29 19.56 30.03 31.25 32.87 6 Gadkhol 08-03-2018 86.57 43.89 19.56 23.62 19.56 38.15 36.53 37.34 7 Ankleshwar city 09-03-2018 80.03 39.94 17.10 18.84 17.97 42.21 40.99 43.43 8 Karavel 09-03-2018 86.52 33.45 22.46 24.35 23.04 45.05 43.83 45.86 No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 12-03-2018 88.14 32.02 18.26 20.00 18.69 40.99 38.15 39.77 2 Ankleshwar GIDC 13-03-2018 79.26 37.80 18.84 23.04 18.84 38.96 37.34 38.56 3 Umarvada 14-03-2018 83.76 35.19 23.04 25.07 23.77 33.69 32.87 42.21 4 Piramal 14-03-2018 83.24 39.09 18.69 19.85 18.26 31.66 38.56 40.99 5 Kapodora 15-03-2018 79.02 38.54 17.53 18.69 18.26 37.34 38.96 38.15 6 Gadkhol 15-03-2018 77.50 39.40 18.84 20.58 19.42 41.80 38.96 40.99 7 Ankleshwar city 16-03-2018 80.77 37.71 17.10 18.98 17.97 32.87 31.66 36.93 8 Karavel 16-03-2018 82.76 32.73 19.56 23.62 19.56 38.15 37.34 38.96 No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 19-03-2018 76.10 34.61 20.14 18.11 26.95 30.44 29.63 31.66 2 Ankleshwar GIDC 20-03-2018 114.04 60.48 16.52 17.53 16.23 42.61 40.18 42.21 3 Umarvada 21-03-2018 77.39 34.75 16.95 18.40 17.39 38.96 38.56 40.18 4 Piramal 21-03-2018 78.67 38.23 18.69 19.85 18.11 37.34 38.96 38.15 5 Kapodora 22-03-2018 79.43 34.24 17.53 18.98 17.97 33.69 32.87 38.15 6 Gadkhol 22-03-2018 79.01 38.99 18.69 23.33 19.27 31.66 30.44 32.87 7 Ankleshwar city 23-03-2018 70.25 41.78 17.97 18.98 17.53 39.77 38.96 40.99 8 Karavel 23-03-2018 78.15 32.17 17.10 18.26 16.52 43.43 36.93 33.69 No Location Date PM 10 PM 2.5 SO x NO x 116
Plot No.141/2/B, GIDC Estate, Ankleshwar of Sample GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 26-03-2018 82.35 29.54 21.30 22.32 20.58 38.96 29.63 39.77 2 Ankleshwar GIDC 27-03-2018 82.06 36.40 21.30 26.52 21.88 42.21 43.83 44.24 3 Umarvada 28-03-2018 82.78 29.98 17.10 17.97 15.36 40.99 39.77 42.21 4 Piramal 28-03-2018 78.15 38.40 17.10 19.27 17.97 38.15 36.93 39.77 5 Kapodora 29-03-2018 83.76 39.26 18.69 23.91 20.72 30.44 29.63 31.66 6 Gadkhol 29-03-2018 83.58 38.67 18.69 26.52 21.30 40.99 42.21 43.83 7 Ankleshwar city 30-03-2018 83.12 30.84 17.10 18.69 17.68 39.77 38.96 40.99 8 Karavel 30-03-2018 76.45 38.11 18.11 20.14 19.13 43.43 45.05 45.45 No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB GPCB limit GPCB limit limit 60 80 µg /m 3 80 µg /m 3 µg/m 3 GPCB limit 100 µg/m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 02-04-2018 78.42 40.62 19.42 20.72 19.13 36.93 32.06 49.51 2 Ankleshwar GIDC 03-04-2018 74.17 40.62 17.82 20.00 18.11 30.03 46.27 44.24 3 Umarvada 04-04-2018 78.67 31.26 18.69 20.29 19.13 36.93 30.03 47.89 4 Piramal 04-04-2018 78.83 39.55 19.27 17.82 19.71 39.77 29.63 54.38 5 Kapodora 05-04-2018 81.12 38.18 18.11 19.71 17.97 29.22 17.05 41.80 6 Gadkhol 05-04-2018 74.87 34.03 20.14 21.59 19.71 34.90 30.44 44.24 7 Ankleshwar city 06-04-2018 78.72 41.75 20.72 22.17 20.29 35.31 27.60 43.43 8 Karavel 06-04-2018 79.08 41.66 18.11 20.58 18.84 36.93 30.03 52.35 No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 09-04-2018 75.26 40.26 20.00 18.11 20.29 40.99 30.44 56.01 2 Ankleshwar GIDC 10-04-2018 78.85 35.77 29.85 42.02 31.59 35.71 31.66 45.45 3 Umarvada 11-04-2018 83.23 43.00 21.59 33.62 19.13 47.08 48.30 49.51 4 Piramal 11-04-2018 75.82 39.83 19.27 17.82 19.71 46.27 45.05 47.89 5 Kapodora 12-04-2018 77.95 39.94 16.52 17.53 16.23 43.02 41.80 45.05 6 Gadkhol 12-04-2018 79.78 37.26 15.65 16.95 16.09 34.90 33.69 36.12 7 Ankleshwar city 13-04-2018 81.83 44.95 17.53 18.98 17.97 46.27 47.89 49.51 8 Karavel 13-04-2018 81.23 39.26 19.42 20.29 18.69 41.80 48.30 49.51 117
Plot No.141/2/B, GIDC Estate, Ankleshwar No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 16-04-2018 81.25 33.83 18.40 19.85 18.11 36.53 30.44 45.05 2 Ankleshwar GIDC 17-04-2018 109.32 58.63 15.51 17.53 16.38 38.96 36.53 50.32 3 Umarvada 18-04-2018 87.09 34.15 16.95 24.06 19.42 31.25 40.18 48.30 4 Piramal 18-04-2018 85.42 30.35 15.51 16.95 16.09 41.80 42.61 35.31 5 Kapodora 19-04-2018 81.71 40.80 16.52 18.26 17.39 31.25 38.96 53.98 6 Gadkhol 19-04-2018 86.15 36.41 15.22 16.81 15.51 36.93 50.73 43.83 7 Ankleshwar city 20-04-2018 79.92 34.33 16.52 16.95 16.09 36.12 34.50 47.08 8 Karavel 20-04-2018 88.72 41.25 18.84 24.06 22.03 23.54 40.58 34.50 No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 23-04-2018 79.46 38.97 15.80 17.39 16.38 26.79 32.47 55.19 2 Ankleshwar GIDC 24-04-2018 80.26 44.93 15.65 17.10 15.80 38.96 52.76 45.05 3 Umarvada 25-04-2018 82.42 40.62 19.56 24.64 22.61 25.16 41.80 35.31 4 Piramal 25-04-2018 78.24 37.73 18.69 20.29 18.26 30.44 29.63 53.98 5 Kapodora 26-04-2018 77.37 31.26 19.42 16.81 19.56 25.57 35.31 47.08 6 Gadkhol 26-04-2018 80.64 39.55 18.84 26.95 25.79 45.05 43.83 46.27 7 Ankleshwar city 27-04-2018 80.60 38.18 17.97 24.35 25.94 48.30 47.08 49.51 8 Karavel 27-04-2018 71.88 34.03 18.11 22.75 23.77 40.58 40.99 36.12 No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 30-04-2018 84.09 38.82 17.68 18.84 17.39 32.87 34.50 36.12 2 Ankleshwar GIDC 01-05-2018 74.31 40.80 16.23 18.11 16.52 46.27 45.05 47.89 3 Umarvada 02-05-2018 77.89 34.33 16.95 18.40 17.39 41.80 42.61 36.93 4 Piramal 02-05-2018 77.36 41.25 17.53 16.23 17.97 49.92 49.51 50.73 5 Kapodora 03-05-2018 78.88 39.96 16.52 17.97 16.38 45.05 41.80 43.83 6 Gadkhol 03-05-2018 70.13 35.61 18.26 19.56 17.97 34.50 35.31 36.93 7 Ankleshwar city 04-05-2018 77.37 38.97 18.84 20.14 18.40 34.90 30.44 44.24 8 Karavel 04-05-2018 76.96 37.97 16.52 18.69 17.10 35.31 27.60 43.43 118
Plot No.141/2/B, GIDC Estate, Ankleshwar No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 07-05-2018 82.82 40.62 18.11 16.52 18.40 38.96 38.15 40.99 2 Ankleshwar GIDC 08-05-2018 104.11 57.67 27.10 38.26 28.69 42.21 43.43 45.05 3 Umarvada 09-05-2018 76.10 35.75 19.56 30.58 17.39 37.34 40.99 43.43 4 Piramal 09-05-2018 84.32 42.04 18.11 19.85 18.84 32.06 30.03 35.71 5 Kapodora 10-05-2018 82.07 40.41 18.11 18.69 17.68 33.28 27.60 40.99 6 Gadkhol 10-05-2018 81.63 34.75 20.72 26.52 24.20 38.15 31.25 54.38 7 Ankleshwar city 11-05-2018 75.69 38.23 20.00 21.88 19.42 28.41 35.31 49.11 8 Karavel 11-05-2018 74.15 34.24 20.58 17.97 20.72 33.69 46.27 39.77 No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 14-05-2018 73.69 32.17 17.24 18.84 17.39 26.79 26.38 47.48 2 Ankleshwar GIDC 15-05-2018 76.68 30.84 21.59 27.10 24.93 24.35 29.63 50.32 3 Umarvada 16-05-2018 78.70 29.54 21.30 18.55 21.59 35.31 47.89 40.99 4 Piramal 16-05-2018 81.66 36.40 20.72 29.71 28.40 33.69 32.06 43.83 5 Kapodora 17-05-2018 73.52 29.84 19.71 26.81 28.55 22.73 38.15 32.06 6 Gadkhol 17-05-2018 78.59 36.41 20.00 25.07 26.08 27.60 26.79 49.11 7 Ankleshwar city 18-05-2018 77.02 34.33 22.90 32.75 33.62 23.13 32.06 42.61 8 Karavel 18-05-2018 80.90 41.25 18.84 19.42 18.11 24.76 30.44 51.54 No Location Date of Sample PM 10 PM 2.5 SO x NO x GPCB limit 100 µg/m 3 GPCB limit 60 µg/m 3 GPCB limit GPCB limit 80 µg /m 3 80 µg /m 3 24 Hrs 24 Hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 8 hrs 1 Project Site Vishrudh 21-05-2018 81.11 38.97 16.38 25.50 23.91 33.28 26.38 40.99 2 Ankleshwar GIDC 22-05-2018 81.96 38.97 16.38 12.75 13.62 35.31 33.28 45.86 3 Umarvada 23-05-2018 77.31 38.33 17.53 16.38 9.42 28.41 36.53 43.83 4 Piramal 23-05-2018 77.08 39.32 18.26 19.85 18.40 38.15 38.56 32.06 5 Kapodora 24-05-2018 80.52 37.68 16.52 17.39 16.38 27.19 33.69 56.82 6 Gadkhol 24-05-2018 80.49 34.16 21.74 22.75 19.42 21.10 32.06 48.30 7 Ankleshwar city 25-05-2018 82.64 36.82 23.77 27.68 28.98 38.96 47.08 40.99 8 Karavel 25-05-2018 85.82 33.64 22.61 23.91 20.87 36.53 29.22 45.05 119
Plot No.141/2/B, GIDC Estate, Ankleshwar No Location Date of Sample VOC & Other Gases Analysis Report Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 05-03-2018 0.57 1.77 0.78 100.74 2.18 2.02 < 1 2 Ankleshwar GIDC 06-03-2018 0.67 2.13 1.01 132.64 1.99 1.87 < 1 3 Umarvada 07-03-2018 0.68 1.90 0.73 126.42 2.50 < 1 < 1 4 Piramal 07-03-2018 0.70 1.87 1.05 148.30 2.49 < 1 < 1 5 Kapodora 08-03-2018 0.57 1.94 0.87 134.69 2.27 < 1 < 1 6 Gadkhol 08-03-2018 0.54 1.81 0.82 100.74 2.76 < 1 < 1 7 Ankleshwar city 09-03-2018 0.71 1.79 0.81 100.76 2.78 < 1 < 1 8 Karavel 09-03-2018 0.71 2.13 0.77 127.60 2.91 < 1 < 1 No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 12-03-2018 0.69 2.26 0.92 133.10 2.49 2.12 < 1 2 Ankleshwar GIDC 13-03-2018 0.54 1.89 0.82 148.32 2.29 1.89 < 1 3 Umarvada 14-03-2018 0.71 1.93 0.83 148.10 1.80 < 1 < 1 4 Piramal 14-03-2018 0.68 1.91 0.77 122.64 2.00 < 1 < 1 5 Kapodora 15-03-2018 0.80 2.25 0.75 99.68 1.70 < 1 < 1 6 Gadkhol 15-03-2018 0.70 1.83 0.71 133.10 2.19 < 1 < 1 7 Ankleshwar city 16-03-2018 0.72 1.95 0.69 132.65 2.53 < 1 < 1 8 Karavel 16-03-2018 0.56 1.86 0.87 100.73 2.89 < 1 < 1 No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 19-03-2018 0.73 1.95 0.87 128.76 1.96 2.23 < 1 2 Ankleshwar GIDC 20-03-2018 0.77 1.86 0.81 127.59 2.48 1.80 < 1 3 Umarvada 21-03-2018 0.68 1.91 0.81 100.73 2.75 < 1 < 1 4 Piramal 21-03-2018 0.70 2.25 0.80 114.69 2.77 < 1 < 1 5 Kapodora 22-03-2018 0.70 1.69 0.76 132.63 2.90 < 1 < 1 6 Gadkhol 22-03-2018 0.72 1.95 0.86 148.31 1.98 < 1 < 1 7 Ankleshwar city 23-03-2018 0.68 1.89 1.03 99.67 2.70 < 1 < 1 8 Karavel 23-03-2018 0.68 1.86 0.72 133.09 2.62 < 1 < 1 120
Plot No.141/2/B, GIDC Estate, Ankleshwar No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 26-03-2018 0.58 1.85 0.80 134.70 2.77 2.25 < 1 2 Ankleshwar GIDC 27-03-2018 0.72 1.90 0.86 114.71 1.99 1.88 < 1 3 Umarvada 28-03-2018 0.60 1.87 0.70 133.09 2.18 < 1 < 1 4 Piramal 28-03-2018 0.71 1.81 0.68 120.65 2.51 < 1 < 1 5 Kapodora 29-03-2018 0.67 1.84 1.01 148.31 2.50 < 1 < 1 6 Gadkhol 29-03-2018 0.67 1.85 0.88 155.89 2.28 < 1 < 1 7 Ankleshwar city 30-03-2018 0.68 1.92 0.83 120.64 2.77 < 1 < 1 8 Karavel 30-03-2018 0.78 1.90 0.82 148.30 1.88 < 1 < 1 No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 02-04-2018 0.68 1.86 0.89 133.09 2.09 1.90 < 1 2 Ankleshwar GIDC 03-04-2018 0.79 1.82 0.77 148.31 2.00 1.87 < 1 3 Umarvada 04-04-2018 0.70 1.78 0.71 100.75 2.79 < 1 < 1 4 Piramal 04-04-2018 0.72 1.80 0.69 114.71 2.78 < 1 < 1 5 Kapodora 05-04-2018 0.68 2.14 0.88 95.72 1.69 < 1 < 1 6 Gadkhol 05-04-2018 0.70 1.97 0.79 133.09 2.18 < 1 < 1 7 Ankleshwar city 06-04-2018 0.58 1.91 0.89 120.65 2.51 < 1 < 1 8 Karavel 06-04-2018 0.61 1.79 1.06 148.31 2.50 < 1 < 1 No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 09-04-2018 0.72 1.80 0.82 155.90 2.40 1.74 < 1 2 Ankleshwar GIDC 10-04-2018 0.74 1.95 0.87 122.65 2.18 1.95 < 1 3 Umarvada 11-04-2018 0.61 2.27 1.06 133.11 2.54 < 1 < 1 4 Piramal 11-04-2018 0.58 1.96 0.88 120.67 2.92 < 1 < 1 5 Kapodora 12-04-2018 0.55 1.90 0.90 126.02 2.00 < 1 < 1 6 Gadkhol 12-04-2018 0.70 1.87 1.05 155.90 2.72 < 1 < 1 7 Ankleshwar city 13-04-2018 0.70 1.94 0.74 127.61 1.81 < 1 < 1 8 Karavel 13-04-2018 0.71 1.79 0.78 122.65 2.01 < 1 < 1 121
Plot No.141/2/B, GIDC Estate, Ankleshwar No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 16-04-2018 0.73 1.96 0.70 100.77 2.93 1.80 < 1 2 Ankleshwar GIDC 17-04-2018 0.69 2.26 0.92 133.10 2.72 1.97 < 1 3 Umarvada 18-04-2018 0.71 1.83 0.78 148.32 2.29 < 1 < 1 4 Piramal 18-04-2018 0.81 1.92 0.76 134.71 2.53 < 1 < 1 5 Kapodora 19-04-2018 0.71 1.79 0.83 140.92 2.30 < 1 < 1 6 Gadkhol 19-04-2018 0.73 1.81 0.85 100.77 2.79 < 1 < 1 7 Ankleshwar city 20-04-2018 0.80 2.15 0.84 114.73 1.70 < 1 < 1 8 Karavel 20-04-2018 0.69 1.83 0.80 133.10 2.19 < 1 < 1 No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 23-04-2018 0.59 1.92 0.89 132.66 2.67 1.74 < 1 2 Ankleshwar GIDC 24-04-2018 0.74 1.74 0.73 100.79 1.72 2.16 < 1 3 Umarvada 25-04-2018 0.80 2.10 0.79 116.54 1.73 < 1 < 1 4 Piramal 25-04-2018 0.64 1.93 0.75 133.13 2.22 < 1 < 1 5 Kapodora 26-04-2018 0.54 1.87 0.85 120.63 2.56 < 1 < 1 6 Gadkhol 26-04-2018 0.57 1.75 1.02 133.83 2.55 < 1 < 1 7 Ankleshwar city 27-04-2018 0.54 1.66 0.71 132.61 2.32 < 1 < 1 8 Karavel 27-04-2018 0.51 1.78 0.75 128.74 1.73 < 1 < 1 No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 30-04-2018 0.70 1.91 0.83 122.61 2.16 2.22 < 1 2 Ankleshwar GIDC 01-05-2018 0.77 2.23 1.02 133.07 2.75 1.66 < 1 3 Umarvada 02-05-2018 0.57 1.80 0.81 125.99 1.96 < 1 < 1 4 Piramal 02-05-2018 0.66 1.89 1.00 119.69 2.68 < 1 < 1 5 Kapodora 03-05-2018 0.66 1.76 0.87 128.74 1.77 < 1 < 1 6 Gadkhol 03-05-2018 0.67 1.75 0.82 155.86 1.97 < 1 < 1 7 Ankleshwar city 04-05-2018 0.77 1.89 0.81 148.29 1.67 < 1 < 1 8 Karavel 04-05-2018 0.66 2.23 0.77 134.68 2.16 < 1 < 1 122
Plot No.141/2/B, GIDC Estate, Ankleshwar No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 07-05-2018 0.77 1.89 0.84 127.62 1.70 1.31 < 1 2 Ankleshwar GIDC 08-05-2018 0.59 1.94 0.90 99.70 2.78 1.89 < 1 3 Umarvada 09-05-2018 0.70 1.97 0.79 132.66 2.93 < 1 < 1 4 Piramal 09-05-2018 0.75 1.91 0.89 128.80 2.01 < 1 < 1 5 Kapodora 10-05-2018 0.71 1.88 1.06 155.91 2.73 < 1 < 1 6 Gadkhol 10-05-2018 0.71 1.89 0.75 148.33 1.82 < 1 < 1 7 Ankleshwar city 11-05-2018 0.72 1.96 0.79 120.68 2.02 < 1 < 1 8 Karavel 11-05-2018 0.82 1.94 0.77 148.34 2.40 < 1 < 1 No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 14-05-2018 0.80 1.93 0.89 114.74 2.01 1.82 < 1 2 Ankleshwar GIDC 15-05-2018 0.71 1.90 0.75 120.67 2.21 1.89 < 1 3 Umarvada 16-05-2018 0.57 1.93 1.04 148.34 2.54 < 1 < 1 4 Piramal 16-05-2018 0.70 1.80 0.91 134.73 2.31 < 1 < 1 5 Kapodora 17-05-2018 0.71 1.79 0.86 100.78 2.80 < 1 < 1 6 Gadkhol 17-05-2018 0.81 1.93 0.85 122.67 1.71 < 1 < 1 7 Ankleshwar city 18-05-2018 0.70 2.27 0.81 134.72 2.20 < 1 < 1 8 Karavel 18-05-2018 0.60 1.90 0.91 100.77 1.81 < 1 < 1 No Location Date of Sample Benzene (µg/m3) Toluene (µg/m3) Xylene (µg/m3) CO (µg/m3) Limit: 4000 HC (µg/m3) HCL (µg/m 3 ) Limit: 200 CL 2 (µg/m 3 ) Limit: 100 1 Project Site 21-05-2018 0.77 1.99 0.91 128.81 2.31 1.11 < 1 2 Ankleshwar GIDC 22-05-2018 0.81 1.90 0.87 127.63 2.53 1.93 < 1 3 Umarvada 23-05-2018 0.73 1.95 0.73 100.77 2.79 < 1 < 1 4 Piramal 23-05-2018 0.74 1.99 0.71 114.73 2.81 < 1 < 1 5 Kapodora 24-05-2018 0.74 1.73 0.67 132.67 2.94 < 1 < 1 6 Gadkhol 24-05-2018 0.76 1.99 0.65 133.12 2.02 < 1 < 1 7 Ankleshwar city 25-05-2018 0.72 1.87 0.98 99.71 2.74 < 1 < 1 8 Karavel 25-05-2018 0.72 1.66 0.85 133.13 2.67 < 1 < 1 123
Plot No.141/2/B, GIDC Estate, Ankleshwar Existing Boiler Stack Analysis TEST CERTIFICATE Company Name and Address M/s. Vishrudh Organics Pvt. Ltd. Plot No. 141/2/B, GIDC Estate, Ankleshwar, Dist: Bharuch, Report No: BECPL/LAB/2018031521 Issue Date: 15/03/2018 Sample Ref No: BECPL/LAB/2018031221 Customer s Reference : By Mail Description of Sample : Stack Stack Attached to : Non IBR Baby Boiler Sampling Time : 30 min Stack Height from G.L : 11 m (Approx) Sample Submitted By : BECPL Fuel Used : Natural Gas Date of Sampling : 12/03/2018 Sample Receipt Date : 13/03/2018 Test Parameter : As per Table Sampling & Analysis By : Nilesh, Dinesh Sr. No Test Parameters Results Test Method GPCB Limits 1 Particulate Matter 11.9 IS Method No. 11255, (Part-1) 150 mg/nm 3 2 Oxides of Sulpher 2.2 IS Method No. 11255, (Part-2) 100 ppm 3 Oxides of Nitrogen 9.7 IS Method No. 5182, (Part-6) 50 ppm Unit TEST CERTIFICATE Company Name and Address M/s. Vishrudh Organics Pvt. Ltd. Plot No. 141/2/B, GIDC Estate, Ankleshwar, Dist: Bharuch, Report No: BECPL/LAB/2018031522 Issue Date: 15/03/2018 Sample Ref No: BECPL/LAB/2018031222 Customer s Reference : By Mail Description of Sample : Stack Stack Attached to : Hot Air generator Sampling Time : 30 min Stack Height from G.L : 7 m (Approx) Sample Submitted By : BECPL Fuel Used : Natural Gas Date of Sampling : 12/03/2018 Sample Receipt Date : 13/03/2018 Test Parameter : As per Table Sampling & Analysis By : Nilesh, Dinesh Sr. No Test Parameters Results Test Method GPCB Limits 1 Particulate Matter 13.9 IS Method No. 11255, (Part-1) 150 mg/nm 3 2 Oxides of Sulpher 2.8 IS Method No. 11255, (Part-2) 100 ppm 3 Oxides of Nitrogen 13.4 IS Method No. 5182, (Part-6) 50 ppm Unit 124
Plot No.141/2/B, GIDC Estate, Ankleshwar TEST CERTIFICATE Company Name and Address M/s. Vishrudh Organics Pvt. Ltd. Plot No. 141/2/B, GIDC Estate, Ankleshwar, Dist: Bharuch, Report No: BECPL/LAB/2018031523 Issue Date: 15/03/2018 Sample Ref No: BECPL/LAB/2018031223 Customer s Reference : By Mail Description of Sample : Stack Stack Attached to : D. G. Set Sampling Time : 30 min Stack Height from G.L : 7 m (Approx) Sample Submitted By : BECPL Fuel Used : Natural Gas Date of Sampling : 12/03/2018 Sample Receipt Date : 13/03/2018 Test Parameter : As per Table Sampling & Analysis By : Nilesh, Dinesh Sr. No Test Parameters Results Test Method TEST CERTIFICATE GPCB Limits 1 Particulate Matter 57.3 IS Method No. 11255, (Part-1) 150 mg/nm 3 2 Oxides of Sulpher 5.7 IS Method No. 11255, (Part-2) 100 ppm 3 Oxides of Nitrogen 4.4 IS Method No. 5182, (Part-6) 50 ppm Unit Company Name and Address M/s. Vishrudh Organics Pvt. Ltd. Plot No. 141/2/B, GIDC Estate, Ankleshwar, Dist: Bharuch, Report No: BECPL/LAB/2018031524 Issue Date: 15/03/2018 Sample Ref No: BECPL/LAB/2018031224 Customer s Reference : By Mail Description of Sample : Stack Stack Attached to : Reaction Vessel Sampling Time : 30 min Stack Height from G.L : 11 m (Approx) Sample Submitted By : BECPL Fuel Used : -- Date of Sampling : 12/03/2018 Sample Receipt Date : 13/03/2018 Test Parameter : As per Table Sampling & Analysis By : Nilesh, Dinesh Sr. No Test Parameters Results Test Method GPCB Limits 1 Oxides of Sulpher 3.8 IS Method No. 11255, (Part-2) 40 mg/nm 3 2 Hydrochloric Acid 2.2 EPA Test method no 26 A 20 mg/nm 3 Unit 125
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.4.1.3 SAMPLE ANALYSIS Monitoring and testing of ambient air quality were carried out for various parameters namely PM 10, PM 2.5, SO 2, NO x, HCl by using Respirable Dust Sampler (RDS). Twenty four -hourly samples were collected for PM 10, PM 2.5 and for SO 2 & NOx 8 hourly samples were collected for the month of March April May -2018. The sampling and testing of Ambient Air Quality Parameters were carried out as per relevant parts of IS: 5182. The brief details of testing procedures adopted are given in Table No.3.5. Table No. 3.5 Details of Ambient Air Quality Monitoring & Analysis Procedures Parameter Ambient Air Quality Monitoring & Analysis Procedure PM 10 Gravimatric Method, IS:5182, 11255 & Operational Manual of Instrument PM 2.5 Gravimatric Method & Operational Manual of Instrument NO x Jacob & Hochheiser Method. Absorption in dilute NaOH and then estimating colorimetric with Sulphanilamide N(1-Nepthyl) Ethylene Diamine Dihydrochloride and Hydrogen Peroxide (IS : 5182 Part II : 1975) SO 2 Improved West & Gaeke Method. Absorption in Mercury Sodium Tetra Chloride followed by colorimetric estimation using P-Rosaniline Hydrochloride and Formaldehyde (IS : 5182 Part II : 1969) VOC (Benzene, Adsorption and desorption followed by Gas Toluene, Chromatography analysis Xylene,) CO and HC HCl Instrumental manual method Methods of Air sampling and analysis, 2 nd Edition APHA 126
Plot No.141/2/B, GIDC Estate, Ankleshwar Photograph of Ambient Air Quality Project Site: Vapi GIDC Village: Punat 127
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.5 METEOROLOGY Meteorological conditions, of the site, regulates the transport and diffusion of air-pollutants released into the atmosphere. Ambient temperature, wind speed, wind direction and atmospheric stability are called primary or basic Meteorological Parameters because the dispersion and diffusion of pollutants depend mainly on these Parameters. Humidity, precipitation, pressure and visibility are secondary Meteorological Parameters as this control the dispersion of the pollutants indirectly by affecting primary Parameters. 3.6 Baseline Data Meteorological data were obtained from meteorological station of Ankleshwar station by Envitrans DENVILABS TECHNOLOGIES for the parameters namely ambient temperature, wind speed, wind direction, relative humidity for the period March - April - May 2018. The Wind Rose diagram for the month of March - April - May 2018. is shown in Figure No. 3.4. 3.6.1 Ambient Temperature The monthly variations of monthly highest and monthly lowest temperatures recorded are as follows: Location Project site Temperature, o C March 2018 April 2018 May 2018 Minimum 25.2 25.9 25.9 Maximum 40.5 41.6 43.2 Average 32.0 33.8 34.0 3.6.2 Wind Speed Wind speed determines the rate of diffusion and travel time of air pollutants. The results of monitoring are as follows: Location Project site Wind Velocity, Km/hr March 2018 April 2018 May 2018 Minimum 0 0 0 Maximum 4.96 5.54 6.65 Average 2.25 2.54 3.27 128
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.6.3 Wind Direction This is important in air pollution since it determines the direction of transport of air pollutants. The mean wind direction will be indicative of the direction of travel of the pollutants. The data for the same is shown in Table No. 3.5. The meteorological parameters namely: ambient temperature, wind speed, wind direction and stability class were obtained from meteorological station of Ankleshwar station by Envitrans DENVILABS TECHNOLOGIES for the Period of March April May 2018. As specific mixing heights were not available, mixing height based on CPCB publication Spatial Distribution of Hourly Mixing Depth over Indian Region, PROBES/88/2002-03 has been used. The windrose diagram is shown in Figure No. 3.4 129
Plot No.141/2/B, GIDC Estate, Ankleshwar Figure No. 3.4 Windrose Diagram FOR THE MONTH OF March April May 2018 130
Plot No.141/2/B, GIDC Estate, Ankleshwar Directions / Wind Classes (m/s) Table No.3.6 WINDROSE FREQUENCY DISTRIBUTION 0.5-2.1 2.1-3.6 3.6-5.7 5.7-8.8 8.8-11.1 >= 11.1 Total 1 348.75-11.25 0.02446 0.024 0.00226 0 0 0 0.05072 2 11.25-33.75 0.01812 0.01947 0.00045 0 0 0 0.03804 3 33.75-56.25 0.00996 0.00906 0.00498 0 0 0 0.024 4 56.25-78.75 0.00634 0.0077 0.00045 0 0 0 0.01449 5 78.75-101.25 0.00679 0.00181 0.00045 0 0 0 0.00906 6 101.25-123.75 0.00679 0.00136 0 0 0 0 0.00815 7 123.75-146.25 0.00543 0.00045 0.00045 0 0 0 0.00634 8 146.25-168.75 0.00408 0.00226 0.00091 0 0 0 0.00725 9 168.75-191.25 0.01721 0.0385 0.00181 0 0 0 0.05752 10 191.25-213.75 0.01268 0.04982 0.06295 0 0 0 0.12545 11 213.75-236.25 0.0154 0.04303 0.09149 0 0 0 0.14991 12 236.25-258.75 0.01902 0.06341 0.04167 0 0 0 0.12409 13 258.75-281.25 0.01721 0.06205 0.01721 0 0 0 0.09647 14 281.25-303.75 0.01766 0.05344 0.00498 0 0 0 0.07609 15 303.75-326.25 0.02219 0.04846 0.00136 0 0 0 0.07201 16 326.25-348.75 0.03487 0.05072 0.0077 0 0 0 0.0933 Sub-Total 0.23822 0.47554 0.23913 0 0 0 0.9529 Calms 0.0471 Missing/Incomplete 0 Total 1 131
Plot No.141/2/B, GIDC Estate, Ankleshwar Table No.3.7 WINDROSE FREQUENCY COUNT Directions / Wind Wind speed, m/sec Classes (m/s) 0.5-2.1 2.1-3.6 3.6-5.7 5.7-8.8 8.8-11.1 >= 11.1 Total 348.75-11.25 54 53 5 0 0 0 112 11.25-33.75 40 43 1 0 0 0 84 33.75-56.25 22 20 11 0 0 0 53 56.25-78.75 14 17 1 0 0 0 32 78.75-101.25 15 4 1 0 0 0 20 101.25-123.75 15 3 0 0 0 0 18 123.75-146.25 12 1 1 0 0 0 14 146.25-168.75 9 5 2 0 0 0 16 168.75-191.25 38 85 4 0 0 0 127 191.25-213.75 28 110 139 0 0 0 277 213.75-236.25 34 95 202 0 0 0 331 236.25-258.75 42 140 92 0 0 0 274 258.75-281.25 38 137 38 0 0 0 213 281.25-303.75 39 118 11 0 0 0 168 303.75-326.25 49 107 3 0 0 0 159 326.25-348.75 77 112 17 0 0 0 206 Sub-Total 526 1050 528 0 0 0 2104 Clams 104 Missing Incomplete 0 Total 2208 Frequency of Calm Winds: 4.71% Average Wind Speed: 2.69 m/s 132
Plot No.141/2/B, GIDC Estate, Ankleshwar Figure No.3.5 WINDROSE FREQUENCY DISTRIBUTION GRAPH 133
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.6.4 Relative Humidiy (RH) Mean Monthly Relative Humidity for Meteorological station kept by Envitrans at ankleshwar. is given in Table No.3.8 Table No.3.8 Relative Humidity Location Project Site Relative Humidity ( % ) March 2018 April 2018 May 2018 Maximum 7 5 12 Minimum 85 87 93 Average 20.8 33.1 47.6 3.6.5 Climate & Rain Fall Climate: The climate is. Typically humid and tropical characterised by summer monsoon and winter seasons. Summer persists during March to middle of june which is followed by rainy season till August/September and winter continues from November to February. The minimum temperature falls to 6 C during winter and rises to a maximum of 42 in summer months. Rain fall: Rainfall plays a major role in groundwater availability. Almost 90% of the total annual rainfall is received during the south west monsoon, The mean annual rainfall of last 5 years (2012 to 2016) for the nearest Ankleshwar rain gauge station A is about 625 mm, based on IMD data (Table -2). 134
Plot No.141/2/B, GIDC Estate, Ankleshwar Table 2: Rainfall pattern at Ankleshwar Rain gauge Station Years Rainfall (mm) 2012 401.7 2013 1165.1 2014 621.0 2015 453.4 2016 482.0 Average 624.64 625 3.6.6 Topography Buffer Zone:- The area under Study forms a part of vast expanse of coastal plain, sloping very gently westward into the Gulf of Khambat in Arabian sea. The landmass here is drained by mature and old age rivers that meander their course accompanied by frequent lateral shifts. Narmada River follows an almost straight segment of its course from north to west in the map area. Amravati nadi and kondhki khadi flow from S-E to NW and Amlakhadi in the south directly join the Narmada estuary on their southerly and westerly flows, respectively. These are tidal streams, affected regularly by the tidal surges and ebbs of sea. The dissected river terrace and alluvial plain shows an average elevation of 9-32 m. and slope gently towards the NW and sea direction. The region provides a combination of most of the geo-environmental features for the development of favorable ecosystems. The alluvial sediments and reasonable water resources have provided impetus towards developing human induced ecosystems of agricultural cropping agro forestry and horticulture. The elevation range of the region is about 15-76 m showing a very gentle flat gradient of 1:800 to 1:1000. The region shows more or less a flat topography with a series of sections cut by deeply incised channels of rivers flowing across the region. The riverbanks are generally marked by levee deposits, creating a ridge type banks with higher elevations than the general ground level. The flat topography is dotted by low height sandy mounds of stabilized dunes. Formation of ravine landscape is 135
Plot No.141/2/B, GIDC Estate, Ankleshwar quite common on most of the riverbanks due to deep gully erosion. The rivers are prone to heavy floods and land erosion. Drainage: The drainage pattern has been captured from the satellite images and updated with the help of various secondary data sources available. The area is well drained by River Narmada, flowing in north west direction of the study area (almost 8 km ).The Narmada River rises from a spring at an elevation of 1057 m above MSL on the summit of Amarkantak Hill in the Maikal hill range in Bilaspur district of Chhattisgarh. Narmada River is the longest westerly flowing river in India with total length of about 1312 km from its source to its outfall into the Gulf of Cambay in the Bharuch district of Gujarat and with the catchment area of 98,796. The river meanders among the Mandala hills, Vindhya and Satpura ranges before pursuing a direct westerly course to meet Gulf of Khambath near Luvara. The major tributaries of Narmada in the lower reaches are Kaveri River and Bukhi River joining at Shuklathirth and Mahegam, respectively. The other prominent tributaries in the upstream are Orsang and Karjan. The flooding in the river is a recurring feature during months of July - August. Core Zone:- The project area has well built. The open area is covered by alluvium, which is used for grassing. The project site lies latitude 21 37 4.52 N and 73 02 25.8 E. The average ground elevation of the study area is 31 from mean sea level. There are no major nalah and river. 136
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.6.7 Mixing Height As specific mixing heights were not available, mixing height based on CPCB publication SPATIAL DISTRIBUTION OF HOURLY MIXING DEPTH OVER INDIAN REGION, PROBES/88/2002-03 has been tabulated in Table No.3.9 3.7 ATMOSPHERIC STABILITY Table No.3.9 Hourly Mixing Depth over Indian Region Hour of the Day Mixing Height (mts.) 5 50 6 50 7 100 8 400 9 500 10 500 11 1000 12 1000 13 1000 14 1000 15 1000 16 1000 17 1000 18 500 19 500 The hourly occurrence of various stability classes at project site is determined by wind direction fluctuation method by employing on-line instrument. The stability classification system based on wind direction fluctuation method is as follows. Relationship between σθ and stability class as suggested by Slade (1965) is given in Table:- Stability Class σθ (degrees) A > 22.5 B 22.4-17.5 C 17.4-12.5 D 12.4-7.5 E 7.4-3.5 F < 3.5 137
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.8 NOISE ENVIRONMENT Noise, often defined as unwanted sound, interferes with speech communication, causes annoyance, distracts from work and disturbs sleep thus deteriorating quality of human environment. The noise is generated from multiple sources such as medium and heavy industries, urban activities in the commercial and human settlements, and vehicular traffic in the region. The noise level in the study area has been measured through Leutron sound level meter, for a period of one day for 30 minutes interwal at each monitoring station. In the study area noise levels were monitored in eight locations at different locations for day and night time and are given Table No.3.10 138
Plot No.141/2/B, GIDC Estate, Ankleshwar Table No.3.10 Noise Levels in the Study Areas in the Month of March 2018 Sampling Date 12/03/2018 Location Project Site Vishrudh Monitoring Time Result in db (A) Monitoring Time Result in db (A) Day Time Night Time 6.00 am 51 10.00 pm 57 6.30 am 53 10.30 pm 59 7.00 am 53 11.00 pm 60 7.30 am 54 11.30 pm 56 8.00 am 55 12.00 am 57 8.30 am 56 1.00 am 58 9.00 am 58 1.30 am 57 9.30 am 63 2.00 am 59 10.00 am 58 2.30 am 57 10.30 am 61 3.00 am 59 11.00 am 65 3.30 am 58 11.30 am 70 4.00 am 56 12.00 pm 68 4.30 am 57 12.30 pm 70 5.00 am 53 1.00 pm 66 5.30 am 52 1.30 pm 67 2.00 pm 74 2.30 pm 67 3.00 pm 70 3.30 pm 75 4.00 pm 58 4.30 pm 59 5.00 pm 62 5.30 pm 68 6.00 pm 69 6.30 pm 70 7.00 pm 64 7.30 pm 56 8.00 pm 59 8.30 pm 63 139
Plot No.141/2/B, GIDC Estate, Ankleshwar Sampling Date 13/03/2018 Location Ankleshwar GIDC Monitoring Time Result in db (A) Monitoring Time Result in db (A) Day Time Night Time 6.00 am 50 10.00 pm 56 6.30 am 52 10.30 pm 58 7.00 am 52 11.00 pm 59 7.30 am 53 11.30 pm 55 8.00 am 54 12.00 am 56 8.30 am 55 1.00 am 57 9.00 am 57 1.30 am 56 9.30 am 62 2.00 am 58 10.00 am 57 2.30 am 56 10.30 am 60 3.00 am 58 11.00 am 64 3.30 am 57 11.30 am 69 4.00 am 55 12.00 pm 67 4.30 am 56 12.30 pm 69 5.00 am 52 1.00 pm 65 5.30 am 51 1.30 pm 66 2.00 pm 73 2.30 pm 66 3.00 pm 69 3.30 pm 74 4.00 pm 57 4.30 pm 58 5.00 pm 61 5.30 pm 67 6.00 pm 68 6.30 pm 69 7.00 pm 63 7.30 pm 55 8.00 pm 58 8.30 pm 62 140
Plot No.141/2/B, GIDC Estate, Ankleshwar Sampling Date 14/03/2018 Location Umarvada Monitoring Time Result in db (A) Monitoring Time Result in db (A) Day Time Night Time 6.00 am 40 10.00 pm 46 6.30 am 42 10.30 pm 48 7.00 am 42 11.00 pm 49 7.30 am 43 11.30 pm 45 8.00 am 44 12.00 am 46 8.30 am 45 1.00 am 47 9.00 am 47 1.30 am 46 9.30 am 52 2.00 am 48 10.00 am 47 2.30 am 46 10.30 am 50 3.00 am 48 11.00 am 54 3.30 am 47 11.30 am 59 4.00 am 45 12.00 pm 57 4.30 am 46 12.30 pm 59 5.00 am 42 1.00 pm 55 5.30 am 41 1.30 pm 56 2.00 pm 63 2.30 pm 56 3.00 pm 59 3.30 pm 64 4.00 pm 47 4.30 pm 48 5.00 pm 51 5.30 pm 57 6.00 pm 58 6.30 pm 59 7.00 pm 53 7.30 pm 45 8.00 pm 48 8.30 pm 52 141
Plot No.141/2/B, GIDC Estate, Ankleshwar Sampling Date 14/03/2018 Location Piramal Monitoring Time Result in db (A) Monitoring Time Result in db (A) Day Time Night Time 6.00 am 42 10.00 pm 48 6.30 am 44 10.30 pm 50 7.00 am 44 11.00 pm 51 7.30 am 45 11.30 pm 47 8.00 am 46 12.00 am 48 8.30 am 47 1.00 am 49 9.00 am 49 1.30 am 48 9.30 am 54 2.00 am 50 10.00 am 49 2.30 am 48 10.30 am 52 3.00 am 50 11.00 am 56 3.30 am 49 11.30 am 61 4.00 am 47 12.00 pm 59 4.30 am 48 12.30 pm 61 5.00 am 44 1.00 pm 57 5.30 am 43 1.30 pm 58 2.00 pm 65 2.30 pm 58 3.00 pm 61 3.30 pm 64 4.00 pm 49 4.30 pm 50 5.00 pm 53 5.30 pm 59 6.00 pm 60 6.30 pm 61 7.00 pm 55 7.30 pm 47 8.00 pm 50 8.30 pm 54 142
Plot No.141/2/B, GIDC Estate, Ankleshwar Sampling Date 15/03/2018 Location Kapodora Monitoring Time Result in db (A) Monitoring Time Result in db (A) Day Time Night Time 6.00 am 40 10.00 pm 45 6.30 am 42 10.30 pm 47 7.00 am 42 11.00 pm 48 7.30 am 43 11.30 pm 44 8.00 am 43 12.00 am 45 8.30 am 44 1.00 am 46 9.00 am 46 1.30 am 45 9.30 am 46 2.00 am 47 10.00 am 48 2.30 am 45 10.30 am 51 3.00 am 47 11.00 am 50 3.30 am 46 11.30 am 53 4.00 am 44 12.00 pm 49 4.30 am 45 12.30 pm 52 5.00 am 42 1.00 pm 53 5.30 am 41 1.30 pm 55 2.00 pm 57 2.30 pm 59 3.00 pm 61 3.30 pm 60 4.00 pm 61 4.30 pm 58 5.00 pm 59 5.30 pm 62 6.00 pm 65 6.30 pm 56 7.00 pm 53 7.30 pm 50 8.00 pm 49 8.30 pm 49 143
Plot No.141/2/B, GIDC Estate, Ankleshwar Sampling Date 15/03/2018 Location Gadkhol Monitoring Time Result in db (A) Monitoring Time Result in db (A) Day Time Night Time 6.00 am 39 10.00 pm 43 6.30 am 40 10.30 pm 42 7.00 am 41 11.00 pm 41 7.30 am 41 11.30 pm 41 8.00 am 42 12.00 am 40 8.30 am 44 1.00 am 39 9.00 am 46 1.30 am 39 9.30 am 44 2.00 am 40 10.00 am 50 2.30 am 40 10.30 am 46 3.00 am 41 11.00 am 52 3.30 am 41 11.30 am 53 4.00 am 42 12.00 pm 55 4.30 am 42 12.30 pm 56 5.00 am 41 1.00 pm 46 5.30 am 40 1.30 pm 50 2.00 pm 44 2.30 pm 46 3.00 pm 44 3.30 pm 48 4.00 pm 46 4.30 pm 45 5.00 pm 44 5.30 pm 52 6.00 pm 53 6.30 pm 59 7.00 pm 55 7.30 pm 50 8.00 pm 47 8.30 pm 45 144
Plot No.141/2/B, GIDC Estate, Ankleshwar Sampling Date 16/03/2018 Location Ankleshwar city Monitoring Time Result in db (A) Monitoring Time Result in db (A) Day Time Night Time 6.00 am 43 10.00 pm 49 6.30 am 45 10.30 pm 51 7.00 am 45 11.00 pm 52 7.30 am 46 11.30 pm 48 8.00 am 47 12.00 am 49 8.30 am 48 1.00 am 50 9.00 am 50 1.30 am 49 9.30 am 55 2.00 am 51 10.00 am 50 2.30 am 49 10.30 am 53 3.00 am 51 11.00 am 57 3.30 am 50 11.30 am 62 4.00 am 48 12.00 pm 60 4.30 am 49 12.30 pm 62 5.00 am 45 1.00 pm 58 5.30 am 44 1.30 pm 59 2.00 pm 66 2.30 pm 59 3.00 pm 62 3.30 pm 67 4.00 pm 50 4.30 pm 51 5.00 pm 54 5.30 pm 60 6.00 pm 61 6.30 pm 62 7.00 pm 56 7.30 pm 48 8.00 pm 51 8.30 pm 55 9.00 pm 49 9.30 pm 51 145
Plot No.141/2/B, GIDC Estate, Ankleshwar Sampling Date 16/03/2018 Location Karavel Monitoring Time Result in db (A) Monitoring Time Result in db (A) Day Time Night Time 6.00 am 40 10.00 pm 44 6.30 am 41 10.30 pm 43 7.00 am 42 11.00 pm 42 7.30 am 41 11.30 pm 41 8.00 am 42 12.00 am 40 8.30 am 43 1.00 am 43 9.00 am 45 1.30 am 44 9.30 am 48 2.00 am 43 10.00 am 45 2.30 am 41 10.30 am 47 3.00 am 43 11.00 am 51 3.30 am 40 11.30 am 55 4.00 am 43 12.00 pm 54 4.30 am 40 12.30 pm 55 5.00 am 41 1.00 pm 52 5.30 am 40 1.30 pm 53 2.00 pm 54 2.30 pm 53 3.00 pm 54 3.30 pm 55 4.00 pm 50 4.30 pm 51 5.00 pm 49 5.30 pm 50 6.00 pm 52 6.30 pm 55 7.00 pm 50 7.30 pm 43 8.00 pm 46 8.30 pm 48 146
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.9 WATER ENVIRONMENT Water is the most vital resource for all kinds of life. It should not only be available in sufficient quantity but should be of good quality as well. Defilement of water, as a result of human activities, industrial activities and consequent pollution of water, cause deterioration of the water environment. 3.9.1 BASELINE DATA COLLECTION GW & SW Physico-chemical Parameters have been used for assessing the base line quality of ground water environment and identification of impacts due to the proposed expansion project. The Samples, under all categories, were analysed for various Parameters specified by the Department of Environment. For the collection, preservation and analysis, APHA/IS methods were followed. The requisite Procedures, laid down in APHA/IS methods, were adopted for preserving the Samples with suitable preservative chemicals. The Samples were analysed within the time limits prescribed for each Parameter. The monitoring has been done at eight sampling stations located in different directions and situated within the suspected impact zone in and around the project site. The ground water quality is presented in Table No. 3.11 The ground water quality in is acceptable as per IS: 10500 for domestic water supply. Table No. 3.11 Locations of Water Quality Monitoring Stations Sr. Type of sample Water sample location No. 1 Ground Water Project site Vishrudh 2 Ground Water Umarwada Tap Water 3 Ground Water Piramal Tap Water 4 Ground Water Ankleshwar GIDC 5 Ground Water Kapodra Tap Water 6 Ground Water Karavel Tap Water 7 Ground Water Gadkhol Tap Water 8 Ground Water Ankleshwar City Tap water 9 Surface Water GIDC Water Resorvior 10 Surface Water Amla Khadi 11 Surface Water Kandhid Khadi 12 Surface Water Narmada River 147
Plot No.141/2/B, GIDC Estate, Ankleshwar Table No.3.12 Water Analysis Report RESULTS OF WATER QUALITY IN THE STUDY AREA No Parameter Project site Vishrudh Umarwada Piramal Ankleshwar GIDC Unit Permissible Limit Sampling Date 26/03/2018 26/03/2018 26/03/2018 26/03/2018 1 ph 7.8 7.3 7.6 7.5 -- 6.5-8.5 2 Colour Colourless Colourless Colourless Colourless -- -- 3 Odour Odourless Odourless Odourless Odourless -- -- 4 Turbidity < 1 < 1 < 1 < 1 NTU 10 5 Total Dissolved mg/lit Solids 889 873 802 898 2000 6 Total Hardness 332 312 302 324 mg/lit 600 7 Calcium 80.1 80.9 73.7 80.9 mg/lit -- 8 Magnesium 32.1 26.8 28.7 29.7 mg/lit -- 9 Sodium 120 119 109 125 mg/lit -- 10 Potassium 25 24 22 26 mg/lit -- 11 Chloride 238.5 231.4 215.8 241.4 mg/lit 1000 12 Sulphate 58.2 59.3 54.2 57.7 mg/lit 400 13 Phenolic mg/lit < 0.002 < 0.002 < 0.002 < 0.002 Compound 0.002 14 Mineral Oil < 0.02 < 0.02 < 0.02 < 0.02 mg/lit 0.03 15 Suspended mg/lit < 0.5 < 0.5 < 0.5 < 0.5 Solids -- 16 Chemical Oxygen mg/lit < 4 < 4 < 4 < 4 Demand -- 17 Bio-Chemical mg/lit < 2 < 2 < 2 < 2 Oxygen demand -- 18 Ammonical mg/lit < 1 < 1 < 1 < 1 Nitrogen -- 19 Alkalinity 326 278 300 330 mg/lit 600 20 Copper < 0.001 < 0.001 < 0.001 < 0.001 mg/lit 1.5 21 Nitrate 0.42 0.38 0.32 0.28 mg/lit 45 22 Phosphate < 0.1 < 0.1 < 0.1 < 0.1 mg/lit -- 23 Iron 0.18 0.25 0.16 0.19 mg/lit 1.0 24 Mercury < 0.001 < 0.001 < 0.001 < 0.001 mg/lit 0.001 25 Cadmium < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.01 26 Arsenic < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.01 27 Lead < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.05 28 Chromium < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.05 29 MPN < 2 < 2 < 2 < 2 Nos 10/100ml 148
Plot No.141/2/B, GIDC Estate, Ankleshwar No Parameter Kapodra Karavel Gadkhol Ankleshwar City Unit Permissible Limit Sampling Date 26/03/2018 26/03/2018 26/03/2018 26/03/2018 1 ph 7.5 7.8 7.6 7.7 -- 6.5-8.5 2 Colour Colourless Colourless Colourless Colourless -- -- 3 Odour Odourless Odourless Odourless Odourless -- -- 4 Turbidity < 1 < 1 < 1 < 1 NTU 10 5 Total Dissolved mg/lit 990 946 921 864 Solids 2000 6 Total Hardness 358 342 326 310 mg/lit 600 7 Calcium 87.3 85.7 81.7 72.1 mg/lit -- 8 Magnesium 34.1 31.1 29.7 31.6 mg/lit -- 9 Sodium 132 139 132 123 mg/lit -- 10 Potassium 28 26 26 25 mg/lit -- 11 Chloride 259.8 251.3 241.4 225.7 mg/lit 1000 12 Sulphate 66.9 62 58.5 56.6 mg/lit 400 13 Phenolic mg/lit < 0.002 < 0.002 < 0.002 < 0.002 Compound 0.002 14 Mineral Oil < 0.02 < 0.02 < 0.02 < 0.02 mg/lit 0.03 15 Suspended mg/lit < 0.5 < 0.5 < 0.5 < 0.5 Solids -- 16 Chemical Oxygen mg/lit < 4 < 4 < 4 < 4 Demand -- 17 Bio-Chemical mg/lit < 2 < 2 < 2 < 2 Oxygen demand -- 18 Ammonical mg/lit < 1 < 1 < 1 < 1 Nitrogen -- 19 Alkalinity 424 370 356 342 mg/lit 600 20 Copper < 0.001 < 0.001 < 0.001 < 0.001 mg/lit 1.5 21 Nitrate 0.36 0.36 0.38 0.34 mg/lit 45 22 Phosphate < 0.1 < 0.1 < 0.1 < 0.1 mg/lit -- 23 Iron 0.20 0.17 0.20 0.23 mg/lit 1.0 24 Mercury < 0.001 < 0.001 < 0.001 < 0.001 mg/lit 0.001 25 Cadmium < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.01 26 Arsenic < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.01 27 Lead < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.05 28 Chromium < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.05 29 MPN < 2 < 2 < 2 < 2 Nos 10/100ml 149
Plot No.141/2/B, GIDC Estate, Ankleshwar No Parameter GIDC Water Resorvior Amla Khadi Kandhid Khadi Narmada River Unit Permissible Limit Sampling Date 26/03/2018 26/03/2018 26/03/2018 26/03/2018 1 ph 7.8 7.6 7.9 7.7 -- 6.5-8.5 2 Colour Colourless Colourless Colourless Colourless -- -- 3 Odour Odourless Odourless Odourless Odourless -- -- 4 Turbidity < 1 < 1 2.1 < 1 NTU 10 5 Total Dissolved mg/lit 489 1409 1448 339 Solids 2000 6 Total Hardness 136 496 512 98 mg/lit 600 7 Calcium 32.8 119.4 129.8 19.2 mg/lit -- 8 Magnesium 13.1 48.2 45.8 12.1 mg/lit -- 9 Sodium 62 192 199 79 mg/lit -- 10 Potassium 11 39 41 8 mg/lit -- 11 Chloride 97.9 357.8 377 107.9 mg/lit 1000 12 Sulphate 26 89.5 90 16 mg/lit 400 13 Phenolic mg/lit < 0.002 < 0.002 < 0.002 < 0.002 Compound 0.002 14 Mineral Oil < 0.02 < 0.02 < 0.02 < 0.02 mg/lit 0.03 15 Suspended mg/lit 23 39 41 Solids 12 -- 16 Chemical Oxygen mg/lit 49 66 74 24 Demand -- 17 Bio-Chemical mg/lit 18.9 25.8 21.5 9.9 Oxygen demand -- 18 Ammonical mg/lit BDL 5.6 5.6 < 1 Nitrogen -- 19 Alkalinity 96 142 156 58 mg/lit 600 20 Copper < 0.001 < 0.001 < 0.001 < 0.001 mg/lit 1.5 21 Nitrate 0.20 0.46 0.42 0.18 mg/lit 45 22 Phosphate < 0.1 < 0.1 < 0.1 < 0.1 mg/lit -- 23 Iron 0.12 0.24 0.27 0.09 mg/lit 1.0 24 Mercury < 0.001 < 0.001 < 0.001 < 0.001 mg/lit 0.001 25 Cadmium < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.01 26 Arsenic < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.01 27 Lead < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.05 28 Chromium < 0.005 < 0.005 < 0.005 < 0.005 mg/lit 0.05 29 MPN 1320 2230 2420 67 Nos 10/100ml 150
Plot No.141/2/B, GIDC Estate, Ankleshwar Photographs of water sampling Kapadora Ankleshwar GIDC Water 151
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.10 LAND ENVIRONMENT 3.10.1 GEOLOGY: Details of the geological set up and formations of Narmada rift have been discussed and a composite stratigraphic sequence is given below: Helocene Sub-Re cent Alluvium, blown sand I and soil etc, I Recent Older allutium Necgene Quaternary ) Pleistocene Agate Cogloaerate I (Ratanpur) I Tertiary Pliocene Sandstone and clay stone (Broach) Miocene Sandstone ( Jhagadia, Ferruginous sandstone and conglomerate (Babaguru) Oligocene Shale (Ankleshwar) Eocene Palaeocene Black shale(gambay) Vagad Khor/Olpad formation. Late Cretaceous to Eocene Deccan Traps Late Mesozoic to earlier Palaeogene Middle to Upper Cretaceous -Unconformity - Bagh veds Mesozoic Pre- Cambrian - Metamorphics - Proterozoic 152
Plot No.141/2/B, GIDC Estate, Ankleshwar Narmada rift in Gujarat forms a separate within the Gambay graben Initial line of weakness along Narmada existed since Pre- Gondwana period and during Deccan Trap eruptions fracturing was intensified which continued till Post-Deccan Trap period. Due to this fracturing +ve and -ve zone a were created in which sedimentation took place pari-passu with tectonic movements till late Plaistocene. Older alluvium was deposited by Narmada and its tributaries during Quaternary and Holocene periods. Since then both endoganic processes, like tectonic movements, and exogenic prosses like aggradation and degradation have been operating and causing the evolution of landscape. Majority of the geomorphic forms found in the area are manirestations of endogenic and exogenic processes. LOCAL GEOLOGY:- I In the project side, no out crops are seen. The area belongs to Narmada area basin. The litho logically, the area covered with soil which has 3-5 m thickness. Geological Structure of Gujarat state and Figure no. 3.6 of Geology plan of Study Area. No other rock formations are exposed in the area. Figure no. 3.6: Geological Structure of Gujarat State Source: Water Resources Dept from http://guj-nwrws.gujarat.gov.in/ 153
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.11 TYPE OF SOILS The information on soils has been collected from primary soil sampling analysis and also through various secondary sources. For studying the soil profile of the region, 8 locations were selected to assess the existing soil conditions around the Project site representing various land use conditions. The concentrations of physical and chemical parameters were determined. The sampling locations have been finalized with the following objectives: a. To determine the impact of industrialization on soil characteristics. b. To determine the baseline soil characteristics of the study area Quality of the soil in the area is showing a marked diversity in nature depending upon the parent rock and climatic conditions prevailing in different parts of the district. Soil sampling locations are presented in Figure 3.15.The analysis results of the soil samples collected are given in Table 3.12. CHARACTERISTICS OF SOILS BASE LINE DATA The soil samples were collected from different places in the study area. The soil samples are taken from eight villages. At each sampling site, the samples were collected at random at a depth of 15 cms and mixed together to form a composite sample. Large stones, gravels and plant roots were removed from soil. The soil was then crushed and water suspension was prepared. The supernatant liquid was then subjected to Physico-Chemical analysis. Standard Procedures were followed for analysis. The results of soil analysis are tabulated in Table No. 3. 13 154
Plot No.141/2/B, GIDC Estate, Ankleshwar Table No.3.13 Analysis Results of Soil Samples Sr. Parameters Unit Project site Ankleshwar Umarwada Piramal No Vishrudh GIDC Date of Sampling 26/03/2018 26/03/2018 26/03/2018 26/03/2018 1 ph (5% - Solution) -- 7.6 7.8 7.9 7.9 2 Total Hardness mg/kg 1560 1400 1580 1400 3 Calcium mg/kg 480 416.8 488 432 4 Magnesium mg/kg 87.7 87.7 87.7 77.9 5 Sodium mg/kg 358 374 360 348 6 Potassium mg/kg 49 42 53 46 7 Total Alkalinity mg/kg 1360 1340 1340 1320 8 Chloride mg/kg 553 525.4 681 582.2 9 Organic Carbon % 0.55 0.60 0.60 0.52 10 Organic matter % 0.94 1.03 1.03 0.89 11 Available Nitrogen mg/kg 431.2 420 498 459.2 12 Available mg/kg Phosphorus 5.6 6.3 6 7.1 13 Boron mg/kg < 0.1 < 0.1 < 0.1 < 0.1 14 Cadmium mg/kg < 0.01 < 0.01 < 0.01 < 0.01 15 Chromium mg/kg < 0.01 < 0.01 < 0.01 < 0.01 16 Cobalt mg/kg < 0.01 < 0.01 < 0.01 < 0.01 17 Copper mg/kg < 0.01 < 0.01 < 0.01 < 0.01 18 Nickel mg/kg < 0.01 < 0.01 < 0.01 < 0.01 19 Zinc mg/kg < 0.01 < 0.01 < 0.01 < 0.01 20 Lead mg/kg < 0.01 < 0.01 < 0.01 < 0.01 21 Bulk Density g/cm 3 1.5 1.5 1.4 1.5 22 Texture -- 23 Silt (%) % 23 27 26 30 24 Clay (%) % 10 10 8 15 25 Sand (%) % 67 63 66 55 26 Electrical µmho/cm 730 858 845 849 Conductivity 27 Cation Exchange Capacity mg/ 100 gm 72.3 91.7 86.1 93.2 155
Plot No.141/2/B, GIDC Estate, Ankleshwar Sr. Parameters Unit Ankleshwar Kapodra Karavel Gadkhol No City Date of Sampling 26/03/2018 26/03/2018 26/03/2018 26/03/2018 1 ph (5% - Solution) -- 7.3 7.5 7.7 7.5 2 Total Hardness mg/kg 1480 1380 1380 1440 3 Calcium mg/kg 432 416 416.8 448.8 4 Magnesium mg/kg 97.4 82.8 82.8 77.9 5 Sodium mg/kg 364 341 351 360 6 Potassium mg/kg 52 43 45 49 7 Total Alkalinity mg/kg 1380 1280 1280 1320 8 Chloride mg/kg 653.2 553 539 582 9 Organic Carbon % 0.44 0.54 0.52 0.45 10 Organic matter % 0.75 0.93 0.89 0.77 11 Available Nitrogen mg/kg 498.4 420 403.2 442.4 12 Available mg/kg Phosphorus 5.6 5.4 5.4 5.6 13 Boron mg/kg < 0.1 < 0.1 < 0.1 < 0.1 14 Cadmium mg/kg < 0.01 < 0.01 < 0.01 < 0.01 15 Chromium mg/kg < 0.01 < 0.01 < 0.01 < 0.01 16 Cobalt mg/kg < 0.01 < 0.01 < 0.01 < 0.01 17 Copper mg/kg < 0.01 < 0.01 < 0.01 < 0.01 18 Nickel mg/kg < 0.01 < 0.01 < 0.01 < 0.01 19 Zinc mg/kg < 0.01 < 0.01 < 0.01 < 0.01 20 Lead mg/kg < 0.01 < 0.01 < 0.01 < 0.01 21 Bulk Density g/cm 3 1.5 1.3 1.5 1.44 22 Texture -- 23 Silt (%) % 26 25 25 26 24 Clay (%) % 15 10 8 12 25 Sand (%) % 59 65 67 62 26 Electrical µmho/cm 774 846 782 770 Conductivity 27 Cation Exchange Capacity mg/ 100 gm 80.9 87.8 55.3 57.1 Interpretation : The analysis results show that soil is basic in nature as ph value ranges from 7.3 7.9 with organic matter 0.75% - 1.03%. The concentration of Available Nitrogen (403.2. to 498.4 mg/kg), Phosphorus (5.4 mg/kg. to 7.1 mg/kg) and Potassium (42.0 mg/kg. to 53.0 mg/kg.) has been found to be in good amount in the soil samples. There should be appropriate balance in the consumption of different fertilizer nutrients. The appropriate NPK ratio under Indian soil conditions is stated to be 4:2:1 (National Academy of Agricultural Sciences, 2009). 156
Plot No.141/2/B, GIDC Estate, Ankleshwar Photograph of soil sampling Umarwada Piramal
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.12 LAND USE PATTERN Remote Sensing is a process of identification and demarcation of various earths objects from a distance without directly coming into contact with them. Remote sensing is largely concerned with the measurement of electromagnetic radiation from the sun, which is reflected, scattered, and emitted by the objects on the surface of the earth. Different objects on the surface of the earth reflect different amounts of the electromagnetic spectrum. The potential of remote sensing in natural resources mapping basically depends on spatial, radiometric and temporal resolution of the sensor. Thus the satellite remote sensing with its capability of repetitive coverage, multispectral imaging, synoptic view and low cost can play an important role in the delineation of various landuse landcover classes. Land cover is a fundamental parameter describing the Earth s surface. This parameter is a considerable variable that impacts on and links many parts of the human and physical environments. Remote sensing technique has ability to represent of land cover categories by means of classification process. With the availability of multispectral remotely sensed data in digital form and the developments in digital processing, remote sensing supplies a new prospective for landuse/landcover analysis. Geographical Information Systems have already been used for assessing environmental problems, since they provides a flexible environment and a powerful tool for the manipulation and analysis of spatial information for land cover feature identification and the maps of all variables were combined to extract information to better understand analyzing. Satellite remote sensing, in conjunction with geographic information systems, has been widely applied and been recognized as a powerful and effective tool in analyzing land cover/use categories This study made use of remotely sensed data and GIS technologies; to evaluate qualitatively and quantitatively outcome of part of land cover/use distribution. Obtained results were compared, visualized and analyzed, in Geographic Information System. 158
Plot No.141/2/B, GIDC Estate, Ankleshwar The Study Area up to 10 kms radius from the Existing project Site comprises of 47 villages. The locations of these villages are shown in Figure No. 3.1. The important land uses, as classified by the Census Records, are the Forest, Land irrigated by different water sources, un-irrigated areas, Cultivable waste land and areas not available for cultivation. Landuse and landcover distribution in the study area has been estimated using the satellite imagery of generated from Landsat ETM+ scene of October 2006 (Refer: Figure 3.7). The landuse and landcover pattern of the study area (10 km radial zone) has been studied by the same. The land use distribution in the study area (10 km radial zone) is presented in Table 3.14. Table 3.14: Land Use Distribution in Study Area (10 km Radial Zone) Area Calculation For Sr no Discription AREA IN SQ.KM area in Ha persentage 1 HABITATION 22.39 2239.36 7.13 2 INDUSTRIAL 2.88 287.99 0.92 3 WATER BODY 3.27 327.29 1.04 4 LAND WITH OUT 10.02 1002.06 3.19 5 Scrub 76.77 7677.45 24.44 6 OPEN VEGETATION 17.38 1738.24 5.53 7 Plantation 7.53 753.39 2.40 8 Muddy area 1.24 124.38 0.40 9 RIVER AREA 9.57 956.83 3.05 10 Mining area 0.24 23.80 0.08 11 AGRICULTURE LAND 162.85 16284.93 51.84 314.16 31415.71 100.00 159
Plot No.141/2/B, GIDC Estate, Ankleshwar Fig: 3.7 Land Use / land cover map of 5 km & 10 km radius area around Project Site 160
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.13 HYDROGEOLOGY Hydrology is the science that deals with the depletion and replenishment of water resources. It deals with surface as well as ground water. The water below the water table is known as ground water and water above the water table is known as soil moisture. The water table map and water quality map of study area is attached as a Figure No. 3.8 & 3.9 Hydrologically the areas have soft rock aquifers with dug wells at the depth of 10 to 25 m, and tube wells at the depth of 50 to 100 m. The level of ground water productivity of this type of rocks are mapped by violet colour, the difference in the discharge is shown through the difference in the intensity of the colour (light colour discharge ipm) 200 to 300 in dug wells and 400 to 60 ipm in the tube well, and dark shade shows the discharge to 200 to 300 ipm in dug wells and 600 to 1200 ipm in tube wells. The hard rock aquifers dug well are found at the depth of 10 to 25 m and bore well at the depth of 100 to 200 m. The areas with extensive hard rock aquifers where pores space of rocks have secondary permeability are called fractured permeability. The intensity can be measured through the darkness in the colour, that is green which is used to map the hard rock aquifers, the discharge varies from 60 to 150 ipm in dug wells areas, 100 to 300 ipm in bore wells. 161
Plot No.141/2/B, GIDC Estate, Ankleshwar Figure No. 3.8 Hydro Chemistry Level of Ground water 162
Plot No.141/2/B, GIDC Estate, Ankleshwar Figure No. 3.9 Status of depth to water level in Gujarat 163
Plot No.141/2/B, GIDC Estate, Ankleshwar Figure No. 3.10 Ground water quality map of Gujarat 164
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.14 ECOLOGY Collection of comprehensive baseline information on flora and fauna is a prerequisite for assessment of impacts of any developmental activities The biological environment is an important component of the environment of any area. It covers flora & fauna in the region, details of forests and wildlife sanctuaries in the region, with list of endangered species. These components are addressed in details in the following sections: Flora and fauna are important components of the environment. They are organized into natural communities with natural dependencies among their members and show various responses and sensitivities to anthropogenic activities. Flora and fauna describes information on various species of trees, plants, shrubs, crops and natural vegetation, animal, birds etc. and endangered species.. Though, the need of collecting ecological data is many fold more. In the context of present study, where the time was a serious constraint for seasonal data collection on different ecological parameters, the focus was, therefore, on to collect data on current status of plants and animals as baseline information for future comparisons. Following methodology was adopted in order to collect scientific data. We attempted to create baseline information through 1) review of literature, 2) consultation and 2) first hand data collection through field surveys. Field Surveys In order to get the first hand information on the project and surrounding ecological status, field surveys were conducted. The field surveys were conducted to assess baseline status of flora and fauna between March - April - May 2017. 165
Plot No.141/2/B, GIDC Estate, Ankleshwar Bharuch (formerly commonly known as Broach) in India, is a district in the southern part of the Gujarat peninsula on the west coast of state of Gujarat with a size and population comparable to that of Greater Boston. The Narmada River outlets into the Gulf of Khambhat through its lands and that shipping artery gave inland access to the kingdoms and empires located in the central and northern parts of the sub continent of India. The geographical location of the district is 21.30 to 22.00 N Latitude and 72.45 to 73.15 E Longitude. The district has eight Talukas, Bharuch (District Headquarter), Ankleshwar, Valia, Jhagadia, Vagra, Aamos, Hansot and Jambusar. The total area of the district is 5,253 sq km, as per the census of 2001; the population is 1.3 million, with 261 persons per sq. km. The district is situated at the mouth of River Narmada. The major rivers flowing through the district are: Narmadha, Dhadhar, Kim and Kaveri. Sampling Strategy For assessment of flora and fauna, study team randomly sampled in 10.0 km radius of the project site. We collected the data on flora and fauna in each sample plot of 10X10 mtr quadrate. Total 25 quadrates were laid in the study area in order to rapidly study the fauna and flora of the region. No national paik / Wildlife Sanctuary / Reserve Forest cover was found in 10 Km radius of the project area. A detailed survey report with the methodology and study is as given in the following section. The surrounding area particularly in the 10.0 Km periphery of the project unit area is dominated with irrigated agriculture farms, roads, canal, and villages etc. The details of some major landuses are described below. 166
Plot No.141/2/B, GIDC Estate, Ankleshwar TABLE NO. 3.15 List of Commonly Found Flora in the Study Area Sr. No Trees Scientific Name Common Name Family 1 Acacia aurriculifarmis Bangali Babool Mimoceae 2 A.leucopholia Aniar Mimoceae 3 A.catechu Khair Mimoceae 4 A.ferrungula Pandhara Khair Mimoceae 5 A.nilotica Babul Leguminoceae 6 A.lebbeck Siris Leguminoceae 7 A. procera Siris Leguminoceae 8 A.polycantha Garad Mimoceae 9 Adina cordifolia Hed Rubiaceae 10 Aegle marmelos Bela Rutaceae 11 Ailanthus excelsa Maharukh Simaroubaceae 12 Alangium salvifolium Ankol Alangiaceas 13 Albizia odoratissimus Siris Leguminoceae 14 Annogeissus latifolia Dhavda Combritaceae 16 Annona squamosa Sitafal Annonaceae 17 Azardirachta indica Nim Moraceae 18 Bahuania purpurea Kachamar Leguminosae 19 Bombax ceiba Semal Verbenaceae 20 Bridelia retusa Asta (Kathmohli) Leguminosae 21 B.squamosa Asan Leguminoceae 22 Buchanania lanzan Charoli Anacardiaceas 23 Butea monospesma Palas Leguminoceae 24 Callistemon lancealatus Bottlebrush Mytraceae 25 Casuarina equisetifoier Sura Casuarineae 26 Careya arborea Kumbh Mytraceae 27 Casearia elliptica Manjo Symydaceae 28 Caseria graveoiens Dedak manio Samidacea 30 Cassia fistula Sunari Leguminoceae 31 Cestrum noctusnum Ralkirani Solana ceae 32 Cochiospermum religiosun Ganeri Cochlospermaceds 167
Plot No.141/2/B, GIDC Estate, Ankleshwar 33 Cocas nicifera Nariyal Palmeae 34 Cordia dichotoma Gundi Boranginacea 35 Dalbergia paniculata Dhobin Leguminoceae 36 D. latifolia Sisso Leguminoceae 37 Murraya koenigii Karlilimb Rata ceae 38 Ixora parviflora Kara Rubiaceae 39 I.nigricans Kukeri Rubiaceae 40 Delonix elala Gulmohar Leguminoceae 41 Diosphyros melanoxylon Tendu Ebenaceae 42 Eucalyptus globules Safeda Eucalyptaceae 43 Emblica officinalis Aonla Euphobiaceae 44 Erithina uliginosa Pungara Leguminoceae 45 Eramphis uliginosa Almi Rubiaceas 46 Ficus. Religiosa Pipal Moraceae 47 F.rumphii Pilari Moraceae 48 F.benghalensis Bara Moraceae 50 Flacourtia indica Rankdi Bixaceae 51 Garua pinnata Kakad Burseraceae 53 Griwia teliaefolia Dhaman Tiliaceae 54 Haidwickia bipinnata Aniar Caesalpiniacea 55 Holoptelia intigrifolia Valva Uticaceae 56 Kydia calycia Bhindi Malvaceae 57 Lagerstroemia Nano Leguminoceae lanceolata 58 L.parviflora Sidha Leguminoceae 59 Michellia champaca Champa Bignoneaceae 60 Lannea caromadalica Modad Anacardiaceae 61 Madhuca indica Mahua Sapotaceae 62 Mangifera indica Amm Anacardiaceae 63 Miliusa tomentosa Gulambh Annonacea 64 Millgntonia hortensis Indian Coral tree Bignoniaceae 65 Mitragyna parvifolia Kalam Rubiaceae 67 Michelia Champa Champa Mangnoliaceae 68 Moringa oliefera shevga Moringaceae 69 Musa paradisiacea Kela Musaceae 70 Oroxyium indicum Tetu Bignoniaceae 71 Phoenix sylvestris Shindi Palminae 72 Prosopis juliflora Babul Mimoceae 73 P.cineraria Babul Mimoceae 168
Plot No.141/2/B, GIDC Estate, Ankleshwar 74 Pithecelobium ducle Chisbalai Leguminoceae 75 Pongamia pinnata Karanja Leguminoceae 76 Sapindus emergginatus Aritha Sapindaceae 77 Soymida febrifuga Rohan Meliaceae 78 Poleathia langifolia Ashok Apoctnaceae 79 Saraca indica Ashok Apoctnaceae 80 Thevetia neirifolia Pilakanton Apoctnaceae 81 Sterculia urens Kodaya Sterculiaceae 82 Syzygium cuminii Jamun Myrtaceae 83 Terminalia crenulata Salad Leguminoceae 84 T.bellirica Behada Combretaceae 85 T. arjuna Arjun Combretaceae 86 T.caltapa Jangli badam Combretaceae 87 Tamarindus indica Tentuli Leguminoceae 88 Tecoma stans Nellow bell Bisgnonia ceae 89 Tectona grandis Sag Verbanaceae 90 Trema orientalis Gol Ulmaceae 91 Wrightia tinctoria kudo Apocynacea 92 Zizyphus xylocarpus Ghatbor Rhamnaceae 93 Z.mauritiana Bordi Rhamnaceae Shrubs 1 Argemone mexicana Darudi Papaveraceae 2 Caranthus resus Sudufuli Apocyanaceae 3 C.calatropis Mundar Asclepiadaceae 4 Calatopis gigantean Rui Asclepiadaceae 5 Carrissa carandas Karvand Apocyaninnae 6 Clerodendrum Multaiforum Verbenaeae multyfolium 7 Gymnosporia spinosa Spinosa Rekii Leguminoceae 8 Lantana camera Ghaneri Verbanaceae 9 Opuntia dillenii Nivdang Cactacealea 10 Euphorbia nerifolia Wavding Celastraceae 11 Ocium gratissium Rantulro Labiateae 12 Helicteries isora Atali Sterculiaceae 13 Ficus hispida Tet umaro Moraceae 14 Datura fastuasa Dhotara Solanaceae 15 Vitex negundo Nirgudi Verbaceae 16 Cassia tora Tarota Leguminoceae 169
Plot No.141/2/B, GIDC Estate, Ankleshwar 17 Zizyphus nummularia Beri Rhannaceae 18 Euphorbia tirucolli Thor Euphorbiaceae Bamboos 1 Dendrocalamus strictus Manvel Grammineae 2 Abrus precatorius Gunj Leguminoceae 3 Capparis sepiraria Lamtjar Cappariaceae 4 Cocculus hirrutus Asanwel Menispermaceae 5 Combretum ovalifolium Jal Combratae 6 Cayratia carnosa Khatumbo Vitaceae Grasses 1 Aeluropus lagopoides Mangrove Grass Poaceae 2 Andropogon pumilus Kusal Gramineae 3 Apluda mutica Lapdh Poaceae 4 Aristida histricula --- Poaceae 5 Cenchrus ciliaris Anjan Dhaman Poaceae 6 Cenchrus setgerus Dhramnu Gramineae 7 Chloris barbata Mindadiu Poaceae 8 Cymbopogen marinil Rosha Gramineae 9 Cynodon dactylon Durva Gramineae 10 Cyperus flavidus Rice Flatsedge Cyperaceae 11 Cyperus rotundus Common Nut Sedge Cyperaceae 12 Dactyloctenium aegypticum Crowfoot grass Poaceae 13 Desmostachya bipinnata Halfa Grass Poaceae 14 Dichanthium annulatum Juinjva Poaceae 15 Eragrostis cilianensis Stink Grass Poaceae 16 Heteropogon contortus Gawat Gramineae 17 Ischaemum indicum Batiki Blue Grass Poaceae 18 Sorghum halepense Baru Gramineae 20 Themeda triandra Bhathdu Gramineae Crops 1 Ricinus communis Arand Euphorbiaceae 2 Saccharum officinarum Ganna Gramineae 3 Sorghum vulgae Jowar Gramineae 4 Zea mays Makea Gramineae 5 Arachis hypogaea Ground nut Logumin 6 Oryza sativa Chawar Gramineae 170
Plot No.141/2/B, GIDC Estate, Ankleshwar S. No Scientific Name TABLE NO. 3.16 Reptiles species reported during the study Name of Species Common Name Conservation Status as per IWPA-1972 (Schedule I to VI) Conservation Status as per IUCN 1 Cheakered Keelback Natrix piscator Schedule-IV LC 2 Common Skink Mubuya carinata Schedule-IV LC 3 Flap shell Turtle Lissemus punctatea Schedule-I LC 4 Garden Lizard Calotes versicolor Schedule-IV LC 5 Indian Chameleon Chamaeleo zeylanicus Schedule-II LC 6 Indian monitor lizard Varanus bengalensis Schedule-II LC 7 John Sand Boa Eryx johni Schedule-IV LC 8 Saw scaled Viper Echis carinatus Schedule-IV LC 9 Short tailed Agama Agama minor Schedule-IV LC LC=Least Concerned IUCN Category 171
Plot No.141/2/B, GIDC Estate, Ankleshwar No Common Name TABLE NO. 3.17 Bird species reported during the study Name of Species Scientific Name Conservation Status as per IWPA-1972 (Schedule I to VI) Conservation Status as per IUCN 1 Ashy Prinia Prinia socialis IV LC 2 Ashy-crowned Finch-lark Eremopterix grisea IV LC 3 Asian Koel Eudynamys scolopacea IV LC 4 Bank Myna Acridotheres ginginianus IV LC 5 Baya Weaver Ploceus philippinus IV LC 6 Bay-backed Shrike Lanius vittatus IV LC 7 Black drongo Dicrurus macrocercus IV LC 8 Black Ibis Pseudibis papillosa IV LC 9 Black Kite Milvus migrans IV LC 10 Black Redstart Phoenicurus ochruros IV LC 11 Black shoulder kite Elanus caeruleus IV LC 12 Black winged stilt Himantopus himantopus IV LC 13 Blue rock pigeon Columba livia IV LC 14 Bluethroat Luscinia svecica svecica IV LC 15 Brahminy Starling Sturnus pagodarum IV LC 16 Cattle egret Bulbulcus ibis IV LC 17 Comb Duck Sarkidiornis melanotos IV LC 18 Common babbler Turdoides caudatus IV LC 19 Common Crested Lark Galerida cristata IV LC 20 Common Iora Aegithina tiphia IV LC 21 Common Kingfisher Alcedo atthis IV LC 22 Common myna Acridotheres tristis IV LC 23 Common Swift Apus apus IV LC 24 Common tailor bird Orthotomus sutorius IV LC 25 Common Whitethroat Sylviacommunis IV LC 26 Common Woodshrike Tephrodornis pondicerianus IV LC 27 Coppersmith Barbet Megalaima haemacephala IV LC 28 Eurasian collared dove Streptopelia decaocto IV LC 29 Eurasian Stone-Curlew Burhinus oedicenemus IV LC 30 Franklin's Prinia Prinia hodgsonii IV LC 31 Greater Coucal Centropus sinensis IV LC 172
Plot No.141/2/B, GIDC Estate, Ankleshwar 32 Greater Short-toed Lark Calandrella brachydactyla IV LC 33 Green bee eater Merops orientalis IV LC 34 Green Sandpiper Tringa ochropus IV LC 35 Grey francolin Francolinus pondicerianus IV LC 36 House crow Corvus splendens V LC 37 House sparrow Passer domesticus IV LC 38 Indian Baya Weaver Ploceus philippinus IV LC 39 Indian Peafowl Pavo cristatus I LC 40 Indian pond heron Ardeola grayii IV LC 41 Indian robin Saxicoloides fulicata IV LC 42 Indian Roller Coracias benghalensis IV LC 43 Indian silverbill Lonchura malabarica IV LC 44 Jungle babbler Turdoides striatus IV LC 45 Large Grey Babbler Turdoides malcolmi IV LC 46 Laughing dove Streptopelia senegalensis IV LC 47 Long tailed shrike Lanius schach IV LC 48 Oriental magpie robin Copsychus saularis IV LC 49 Purple sunbird Nectarinia asiatica IV LC 50 Red vented bulbul Pycnonotus cafer IV LC 51 Red wattled lapwing Vanellus indicus IV LC 52 Rose ringed parakeet Psittacula krameri IV LC 53 Rosy Starling Sturnus roseus IV LC 54 Rufous-tailed Shrike Lanius isabellinus IV LC 55 Rufus tailed lark Ammomanes phoenicurus IV LC 56 Sarus Crane Grus antegone IV VU 57 Shikra Accipiter badius IV LC 58 Southern Grey Shrike Lanius meridionalis IV LC 59 Spotted Owlet Athene brama IV LC 60 White throated kingfisher Halcyon smyrnensis IV LC Vu=Vulnerable, LC=Least Concerned 173
Plot No.141/2/B, GIDC Estate, Ankleshwar No Scientific Name TABLE NO. 3.18 Mammals species reported during the study Name of Species Common Name Conservation Status as per IWPA-1972 (Schedule I to VI) Conservation Status as per IUCN 1 Canis aureus Indian Jackal II LC 2 Boselaphus tragocamelus Nilgai III LC 3 Lepus nigricollis Indian Hare IV LC 4 Sus scrofa Wild Pig III LC 5 Herpestes edwardsi Common mongoose II LC 6 Funambulus pennanti Palm squirrel IV LC 7 Rattus rattus House rat V LC 8 Cyanopterus sphynx Fruit Bat V LC 9 Semnopithecus hypoleucos Hanuman langur LC= Least Concerned IV LC Conclusions: The flora of the study area was found to be common and is found throughout the state. No threatened or endangered species of flora was reported near the project site which could be affected by the project activities. Similarly, fauna of the study area was also found to be common. No threatened or endangered species were recorded during the study in the 10.0 Km radius of the project site. However, one Schedule-I species is reported i.e. Indian Peafowl within 10 km buffer area around the project site. Peafowl is most common bird in rural and urban habitats of Gujarat and it is protected and worshiped throughout its range in Gujarat. The list of reptiles, birds and mammals found in the 10 km rasius i.e. buffer area are given as table no-3.16, 3.17 and 3.18. The project area does not fall in proximity of any wildlife Sanctuary or National Park or any other kind of protected areas. The project site does not fall in and around the critical wildlife habitat, eco-sensitive zone of any protected areas. Moreover, the project site does not fall near any protected wetlands, migratory routes or corridors of any important wildlife species. Hence, in absence of any significant ecologically important areas and species, it is safely stated that the project activities may not cause any significant changes in to the 174
Plot No.141/2/B, GIDC Estate, Ankleshwar surrounding ecological environment. Forests & Wildlife There are 4 National Parks and 21 Wildlife Sanctuaries in Gujarat; however, none of them are falling in the study area. The Forest Vegetation Map of Gujarat is shown in Figure 3.11, and National Parks with Wildlife Sanctuaries Map of Gujarat is shown in Figure 3.12: Figure 3.11, Forest Vegetation Map of Gujarat 175
Plot No.141/2/B, GIDC Estate, Ankleshwar Figure 3.12 - National Park and Sacturies of Gujarat Protected Areas: There are no protected areas in the vicinity of the project area. There are also no monuments of historical and archaeological importance within the study area. 176
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.15 SOCIO-ECONOMIC ENVIRONMENT Project Description Any developmental activity exerts a direct impact on the socio-economic environment of the region. Usually, the beneficial impacts such as better job opportunities, improved education, communication, energy, housing, health, transportation facilities etc. outweighs the adverse impacts, if any. The study of socio-economic component incorporates various facets related to prevailing social and cultural conditions, and economic status of the study region. The socio-economic study includes analysis of demographic structure, population dynamics, infrastructure resources, status of human health and economic attributes like employment, per-capita income, agriculture, trade, industrial development etc. in the study region. The aesthetic component of environmental study refers to the scenic value if any in the study area, tourist attraction and wildlife, historic and cultural monuments. The study of these parameters helps in identification, prediction and evaluation of likely impacts on socio-economic and parameters of human interest due to proposed expansion project.the project is by Vishrudh Organics Pvt Ltd., at plot no 141/2/B, GIDC, Ankleshwar, Dist Bharuch,Gujarat. For the baseline study of socio- economic condition, population, male-female, SC ST Literacy etc in the study area census 2011 and DCHB 2011 details has been taken from Gujarat census. Baseline Status: To assess impact on socio-economic environment latest available data has been compiled to delineate the baseline socio- economic profile in study area. The database thus generated in this study includes: Administrative setup Demographic structure Infrastructure base in project area 177
Plot No.141/2/B, GIDC Estate, Ankleshwar Economic attributes Cultural attributes Awareness and opinion of people about the proposed project Details regarding the existing scenario have been analysed with relevant socioeconomic data from secondary sources such as latest Census record (2011), District Census Handbook 2011 and Town Directory 2011. There are total 37 villages and 03 towns are falling in District Bharuch, Gujarat state in the study area. METHODOLOGY ADOPTED FOR THE STUDY For the study of socio-economic status in the study area, 10 km radial map prepared and studied. For the census study and existing study mainly 2 types of data were used for the preparation of socio-economic report. Primary data collection (FGD, HH survey, Meetings with Sarpanch, Gram Sevak etc.) secondary data collection(census study) Demographic Structure Details regarding the demographic structure of the region were collected from Primary Census Abstract of Bharuch district for the year 2011. Demographic details such as number of persons per household, total area, population density, sex ratio, SC and ST population, and literacy rate and employment pattern are summarized. The details about Population are given in Table No. 3.19. 178
Plot No.141/2/B, GIDC Estate, Ankleshwar Table No. 3.19 Population Details Sr. No. Tehsil Town/Village Name TRU Household Population 0-6 Child Total Male Female Population SC ST 1 Anklesvar 802609 Anklesvar (INA) Urban 6206 24789 13359 11430 2739 321 591 2 Anklesvar 522352 Motali Rural 180 895 459 436 153 5 734 3 Anklesvar 522368 Jitali Rural 921 4225 2160 2065 523 92 2106 4 Anklesvar 522354 Uchhali Rural 198 895 451 444 117 30 504 5 Anklesvar 522382 Adadara Rural 96 478 239 239 49 0 299 6 Anklesvar 522367 Kosamadi Rural 2817 12287 6458 5829 1865 288 1962 7 Anklesvar 522366 Kapodara Rural 956 4512 2411 2101 700 91 1532 8 Anklesvar 802608 Piraman (OG) (Part) ) Urban 848 4364 2367 1997 715 56 310 9 Anklesvar 522344 Surwadi Rural 643 2739 1423 1316 319 209 819 10 Anklesvar 522345 Divi Rural 125 581 289 292 72 11 461 11 Anklesvar 522346 Diva Rural 1192 5584 2789 2795 538 161 1017 12 Anklesvar 522358 Amboli Rural 214 1072 539 533 114 121 746 13 Anklesvar 522351 Boidara Rural 371 1644 835 809 178 23 482 14 Anklesvar 522365 Umarwada Rural 761 3711 1874 1837 476 186 1930 15 Anklesvar 522380 Bhadi Rural 529 2831 1381 1450 444 13 1006 16 Anklesvar 522373 Bakrol Rural 393 1591 851 740 199 83 889 17 Anklesvar 522390 Sanjali (CT) Urban 1560 5344 3734 1610 563 106 1085 18 Anklesvar 522379 Kharod Rural 802 4658 2623 2035 537 70 1173 179
Plot No.141/2/B, GIDC Estate, Ankleshwar 19 Anklesvar 522369 Piprod Rural 127 607 298 309 97 0 412 20 Anklesvar 522372 Sangpor Rural 573 2670 1369 1301 286 62 1798 21 Anklesvar 522370 Avadar Rural 291 1333 707 626 152 0 872 22 Anklesvar 522371 Pardi Mokha Rural 118 586 292 294 63 0 217 23 Anklesvar 522355 Kararvel Rural 329 1526 785 741 199 19 658 24 Anklesvar 522340 Kansiya Rural 755 3686 1913 1773 401 11 1782 25 Anklesvar 522341 Mandvabuzarg Rural 1242 5938 2995 2943 646 201 2473 26 Anklesvar 522343 Samor Rural 292 1294 670 624 152 44 858 27 Anklesvar 522353 Amrutpura Rural 182 943 502 441 125 0 932 28 Anklesvar 522337 Borbhatha Rural 252 1176 596 580 165 0 862 29 Anklesvar 522338 Borbhatha Bet Rural 996 4680 2411 2269 535 33 1440 30 Anklesvar 522339 Chhapra Rural 287 1335 688 647 162 81 918 Total 24256 107974 57468 50506 13284 2317 30868 31 Jhagadia 522294 Dadheda Rural 222 1094 559 535 135 13 737 32 Jhagadia 522293 Sardarpura Rural 102 456 247 209 38 0 204 33 Jhagadia 522290 Kharchi Rural 217 998 501 497 158 0 929 Bhilwada 34 Jhagadia 522291 Kharchi Rural 238 1068 575 493 108 23 408 35 Jhagadia 522292 Untia Rural 174 752 378 374 92 0 427 36 Jhagadia 522289 Mulad Rural 211 1043 529 514 119 58 611 37 Jhagadia 522256 Govali Rural 994 4381 2297 2084 444 225 1302 Total 2158 9792 5086 4706 1094 319 4618 180
Plot No.141/2/B, GIDC Estate, Ankleshwar 38 Valia 522465 Kondh Rural 942 4562 2372 2190 544 165 2285 39 Valia 522466 Dodwada Rural 145 738 381 357 71 11 337 40 Valia 522464 Vatariya Rural 510 2313 1269 1044 255 37 1269 Total 1597 7613 4022 3591 870 213 3891 Grand Total 28011 125379 66576 58803 15248 2849 39377 Source: Primary Census Abstract 2011, District Bharuch, Gujarat 181
Plot No.141/2/B, GIDC Estate, Ankleshwar The salient features are as follows: Table 3.19 explains population details in the study area. Population Structure As per 2011 Census, total population of the study area was 125379. Out of which male population was 66576(53%) and female population was 58803(43%) Total number of households were 28011 with average occupancy of 4.48 persons per household Total child (below 6 years of age) population was 15248(12%) Total SC population was 2849(2%) and ST population was 39377(31%). Sex ratio (number of females per 1000 males) of total population was 883. 182
Plot No.141/2/B, GIDC Estate, Ankleshwar Table 3.20 Literacy details Sr. No. Tehsil Name Literate Illiterate Total Male Female Total Male Female 1 Anklesvar Anklesvar (INA) 20969 11434 9535 3820 1925 1895 2 Anklesvar Motali 545 313 232 350 146 204 3 Anklesvar Jitali 2897 1593 1304 1328 567 761 4 Anklesvar Uchhali 597 320 277 298 131 167 5 Anklesvar Adadara 361 201 160 117 38 79 6 Anklesvar Kosamadi 8880 4925 3955 3407 1533 1874 7 Anklesvar Kapodara 3203 1804 1399 1309 607 702 8 Anklesvar Piraman (OG) (Part) ) 3289 1829 1460 1075 538 537 9 Anklesvar Surwadi 2113 1145 968 626 278 348 10 Anklesvar Divi 458 246 212 123 43 80 11 Anklesvar Diva 4534 2335 2199 1050 454 596 12 Anklesvar Amboli 782 414 368 290 125 165 13 Anklesvar Boidara 1226 675 551 418 160 258 14 Anklesvar Umarwada 2516 1363 1153 1195 511 684 15 Anklesvar Bhadi 1805 934 871 1026 447 579 16 Anklesvar Bakrol 1183 699 484 408 152 256 17 Anklesvar Sanjali (CT) 4321 3216 1105 1023 518 505 18 Anklesvar Kharod 3749 2178 1571 909 445 464 19 Anklesvar Piprod 360 192 168 247 106 141 20 Anklesvar Sangpor 1783 982 801 887 387 500 183
Plot No.141/2/B, GIDC Estate, Ankleshwar 21 Anklesvar Avadar 963 537 426 370 170 200 22 Anklesvar Pardi Mokha 467 249 218 119 43 76 23 Anklesvar Kararvel 1039 590 449 487 195 292 24 Anklesvar Kansiya 2627 1517 1110 1059 396 663 25 Anklesvar Mandvabuzarg 4089 2277 1812 1849 718 1131 26 Anklesvar Samor 699 392 307 595 278 317 27 Anklesvar Amrutpura 619 354 265 324 148 176 28 Anklesvar Borbhatha 787 451 336 389 145 244 29 Anklesvar Borbhatha Bet 3204 1878 1326 1476 533 943 30 Anklesvar Chhapra 808 465 343 527 223 304 Total 80873 45508 35365 27101 11960 15141 31 Jhagadia Dadheda 642 355 287 452 204 248 32 Jhagadia Sardarpura 384 208 176 72 39 33 33 Jhagadia Kharchi Bhilwada 640 375 265 358 126 232 34 Jhagadia Kharchi 859 494 365 209 81 128 35 Jhagadia Untia 512 278 234 240 100 140 36 Jhagadia Mulad 758 422 336 285 107 178 37 Jhagadia Govali 2917 1689 1228 1464 608 856 Total 6712 3821 2891 3080 1265 1815 38 Valia Kondh 3208 1813 1395 1354 559 795 39 Valia Dodwada 573 313 260 165 68 97 40 Valia Vatariya 1727 1054 673 586 215 371 184
Plot No.141/2/B, GIDC Estate, Ankleshwar Total 5508 3180 2328 2105 842 1263 Grand Total 93093 52509 40584 32286 14067 18219 Source: Primary census abstract 2011, district Bharuch, state Gujarat 185
Plot No.141/2/B, GIDC Estate, Ankleshwar According to census 2011, in the study area, overall literate population was 93093(74%) and illiterate population was 32286(26%) Out of total literates, male literates were 52509(56%) and female literates were 40574(44%) Out of total illiterates, male illiterates were 14067(44%) and female illiterates were 18219(56%) Literacy details are presented in Figure 3.15. Tehsil and village wise literacy details are given in Table No. 3.20. 3.16 Economic Attributes Economic resource base of any region mainly depends upon its economically active group i.e. the working population involved in productive work. Work- Work may be defined as participation in any economically productive activity. Such participation may be physical or mental in nature. Work involves not actual work but also effective supervision and direction of work. It also includes unpaid work on farm or in family enterprise. Employment Pattern Economic resource base of any region mainly depends upon its economically active group i.e. the working population involved in productive work. Work may be defined as participation in any economically productive activity. Such participation may be physical or mental in nature. Work not only involves actual work but also effective supervision and direction of work. It also includes unpaid work on farm or in family enterprise. There are different types of workers that may be classified as - those persons who had worked for at least six months or 183 days are treated to be Main Workers, on the other hand if person categorized as worker has participated in any economic or productive activity for less than six months or 183 days during the last one year is treated as Marginal Worker. Non workers are those who have not worked any time at all in the year preceding the enumeration. The workers coming under the main and marginal workers category are those involved in activities such as cultivation, agriculture, livestock, forestry, fishing, hunting, 186
Plot No.141/2/B, GIDC Estate, Ankleshwar plantations, orchards and allied activities, mining and quarrying, manufacturing, processing, servicing and repairs in household industry, construction, trade and commerce, transport, storage and communication and other services. The employment pattern of worker and Main worker of the study area is described below and presented in Table 3.21 as well as in Figure 3.16 According to 2011 Census, total worker population in the study area was 48772(39%). Main workers were 44288(35%) and marginal workers were 4484 (4%).Total non-working population was 76607(61%) 187
Plot No.141/2/B, GIDC Estate, Ankleshwar Table 3.21 Employment pattern and main worker employment pattern Sr. No. Tehsil Name Total Workers Workers Pattern Main Marginal Non-worker 1 Anklesvar Anklesvar (INA) 8503 8214 289 16286 2 Anklesvar Motali 385 347 38 510 3 Anklesvar Jitali 1610 1384 226 2615 4 Anklesvar Uchhali 324 297 27 571 5 Anklesvar Adadara 261 253 8 217 6 Anklesvar Kosamadi 4441 4164 277 7846 7 Anklesvar Kapodara 1582 1535 47 2930 8 Anklesvar Piraman (OG) (Part) ) 1240 1204 36 3124 9 Anklesvar Surwadi 989 893 96 1750 10 Anklesvar Divi 212 210 2 369 11 Anklesvar Diva 1945 1873 72 3639 12 Anklesvar Amboli 597 275 322 475 13 Anklesvar Boidara 621 502 119 1023 14 Anklesvar Umarwada 1429 1389 40 2282 15 Anklesvar Bhadi 898 868 30 1933 188
Plot No.141/2/B, GIDC Estate, Ankleshwar 16 Anklesvar Bakrol 782 554 228 809 17 Anklesvar Sanjali (CT) 3176 2875 301 2168 18 Anklesvar Kharod 1290 1236 54 3368 19 Anklesvar Piprod 264 251 13 343 20 Anklesvar Sangpor 1186 1147 39 1484 21 Anklesvar Avadar 607 361 246 726 22 Anklesvar Pardi Mokha 199 191 8 387 23 Anklesvar Kararvel 544 403 141 982 24 Anklesvar Kansiya 1813 1592 221 1873 25 Anklesvar Mandvabuzarg 2258 2086 172 3680 26 Anklesvar Samor 617 587 30 677 27 Anklesvar Amrutpura 388 252 136 555 28 Anklesvar Borbhatha 548 506 42 628 29 Anklesvar Borbhatha Bet 2314 2110 204 2366 30 Anklesvar Chhapra 601 556 45 734 Total 41624 38115 3509 66350 31 Jhagadia Dadheda 331 282 49 763 32 Jhagadia Sardarpura 202 106 96 254 33 Jhagadia Kharchi Bhilwada 382 239 143 616 189
Plot No.141/2/B, GIDC Estate, Ankleshwar 34 Jhagadia Kharchi 538 397 141 530 35 Jhagadia Untia 506 402 104 246 36 Jhagadia Mulad 437 393 44 606 37 Jhagadia Govali 1857 1774 83 2524 Total 4253 3593 660 5539 38 Valia Kondh 1783 1563 220 2779 39 Valia Dodwada 240 233 7 498 40 Valia Vatariya 872 784 88 1441 Total 2895 2580 315 4718 Grand Total 48772 44288 4484 76607 Source: Primary census abstract 2011, district Bharuch, Gujarat According to 2011 Census, total worker population in the study area was 48772(39%). Main workers were 44288(35%) and marginal workers were 4484 (4%).Total non-working population was 76607(61%) Main Workers Employment Pattern Main workers are classified in four categories as cultivators, agricultural workers, household industry workers and other workers. As per 2011 Census, Out of total 44288 main workers in the study area, there were total 4336 cultivators (10%), 13231 agricultural workers (30%), 374 household industry workers (1%) and other workers 26347(59%). 190
Plot No.141/2/B, GIDC Estate, Ankleshwar Table 3.22 Tehsil / Village wise Details of Main Workers Employment Pattern Sr. No. Tehsil Name Main Worker Employment Pattern Cultivator Agriculture Household Other worker 1 Anklesvar Anklesvar (INA) 41 34 31 8108 2 Anklesvar Motali 67 187 1 92 3 Anklesvar Jitali 126 642 34 582 4 Anklesvar Uchhali 49 178 0 70 5 Anklesvar Adadara 39 162 2 50 6 Anklesvar Kosamadi 297 275 57 3535 7 Anklesvar Kapodara 113 237 52 1133 8 Anklesvar Piraman (OG) (Part) ) 20 23 3 1158 9 Anklesvar Surwadi 87 169 8 629 10 Anklesvar Divi 48 126 0 36 11 Anklesvar Diva 406 630 8 829 12 Anklesvar Amboli 30 151 9 85 13 Anklesvar Boidara 60 170 11 261 14 Anklesvar Umarwada 162 795 0 432 15 Anklesvar Bhadi 181 321 2 364 16 Anklesvar Bakrol 81 81 16 376 191
Plot No.141/2/B, GIDC Estate, Ankleshwar 17 Anklesvar Sanjali (CT) 21 156 6 2692 18 Anklesvar Kharod 222 423 3 588 19 Anklesvar Piprod 21 147 0 83 20 Anklesvar Sangpor 161 755 16 215 21 Anklesvar Avadar 82 33 5 241 22 Anklesvar Pardi Mokha 35 68 0 88 23 Anklesvar Kararvel 70 117 2 214 24 Anklesvar Kansiya 187 1231 5 169 25 Anklesvar Mandvabuzarg 272 1264 29 521 26 Anklesvar Samor 52 437 2 96 27 Anklesvar Amrutpura 38 147 2 65 28 Anklesvar Borbhatha 56 378 0 72 29 Anklesvar Borbhatha Bet 300 899 14 897 30 Anklesvar Chhapra 40 366 0 150 Total 3364 10602 318 23831 31 Jhagadia Dadheda 88 153 4 37 32 Jhagadia Sardarpura 28 12 1 65 33 Jhagadia Kharchi Bhilwada 60 65 2 112 34 Jhagadia Kharchi 89 116 1 191 35 Jhagadia Untia 97 124 2 179 192
Plot No.141/2/B, GIDC Estate, Ankleshwar 36 Jhagadia Mulad 76 213 7 97 37 Jhagadia Govali 309 1038 14 413 Total 747 1721 31 1094 38 Valia Kondh 102 551 12 898 39 Valia Dodwada 73 146 3 11 40 Valia Vatariya 50 211 10 513 Total 225 908 25 1422 Grand Total 4336 13231 374 26347 Source: Primary Census Abstract 2011, Bharuch district, Gujarat Tehsil and village wise details of main workers employment pattern, is given in Table 3.22 193
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.17 AVAILABILITY OF BASIC AMENITIES ACTIVITIES Infrastructure facilities The infrastructure resources base of the eleven study areas with reference to education, medical facility, water supply, post and telegraph, transportation, communication facility, power supply and existence of nearest town etc. according to the Village Directory Census CD 2011 is presented in Table 3.23 The significant features of these important parameters for each study area are discussed as follows: All infrastructure facility details of the study area is taken from district census handbook 2011Gujarat Private Pre - Govt Primary Private Primary School Primary School Table 3.23 Availability of Basic Amenities Activities Education facilities in number of villages School Govt Secondary School Private Secondary School 2 49 21 6 6 2 Private Senior Secondary School Health Care Facilities in number of villages Primary Health Centre Primary Health Sub Centre TB Clinic 4 15 1 Drinking Water facilities in number of villages Tap Water Covered Uncovered Hand Tube River/Canal Tank/Pond/Lake Untreated Well Well Pump Wells/Borehole 37 4 12 27 26 11 8 Communication Facilities in number of villages Sub Post Office Telephone Public Call Office 19 37 25 194
Plot No.141/2/B, GIDC Estate, Ankleshwar Sanitation Facilities in number of villages Open Drainage No Drainage Open Kuccha Drainage 36 1 10 Transportation Facilities in number of villages Public Bus Service Private Bus Service Auto/Modified Autos Taxi Vans Tractors 37 4 29 7 11 28 Bank Facilities in number of villages Commercial Bank Cooperative Bank Agricultural Credit Societies Self - Help Group (SHG) 2 2 5 37 Road Facilities in number of villages Black Topped (pucca) Road Gravel (kuchha) Roads Water Bounded Macadam All Weather Road Footpath 37 32 32 37 37 Power Supply Facilities in number of villages Power Supply For Domestic Use Power Supply For Agriculture Use Power Supply For Commercial Use Power Supply For All Users 37 35 35 34 Source: District Census Handbook 2011, District Bharuch, Gujarat 195
Plot No.141/2/B, GIDC Estate, Ankleshwar Source: District census hand book 2011, district Bharuch, state Gujarat Note: PPPS:Private Pre - Primary School (Nursery/LKG/UKG) (Numbers) CHC: Community Health Centre GPS:Govt Primary School PHC:Primary Health Centre PPS: Private Primary School PHS:Primary Health Sub Centre Uncovered Well Hand Pump TW:Tube Wells/Borehole TP: Telephone PCO: Public Call PBS: Public Bus Office /Mobile Service GKR: Gravel (kuchha) Roads WBMR: Water Bounded Macadam FP: Foot path GSS: Govt Secondary School HA: Hospital Allopathic PSS:Private Secondary School NGMF: Non Government Medical facilities Traditional Practitioner and Faith Healer R/C: River/Canal T/P/L: Tank/Pond/Lake A/MA: Auto/Modified Autos ED: Power Supply For Domestic Use GSSS: Govt Senior Secondary School NGMFMS: Non Government Medical PSSS: Private Senior Secondary School TW: Tap Water Untreated facilities Medicine Shop PO: Post Office SPO: Sub Post Office Taxi T: Tractors BTPR: Black Topped (pucca) EAG: Power Supply For Agriculture Use EC: Power Supply For Commercial Use Details of main commodities in the villages is given in Table 3.24 196
Plot No.141/2/B, GIDC Estate, Ankleshwar Table 3.24 Main commodities in the study area Village Name Agricultural Commodities (First) Agricultural Agricultural Commodities Commodities (Second) (Third) Dahej Wheat Cotton Sorghum Lakhigam Cotton wheat Pigeon pea Wheat Ambheta Sorghum Pigeon pea Cotton Luvara Sorghum Pigeon pea Cotton Jageshwar Sorghum Pigeon pea Cotton Suva Cotton Sorghum Pigeon pea Rahiad Sorghum Wheat Cotton Koliad Pigeon pea Cotton Wheat Jolva Sorghum Pigeon pea Cotton Vengani Cotton Wheat Pearlmillet/bajra Atali Wheat Sorghum Cotton Vadadla Cotton wheat Pigeon pea Wheat Vav Cotton Pigeon pea Sorghum Galenda Cotton Wheat Sorghum Akhod Wheat Cotton Sorghum Samatpor Cotton Wheat Sorghum Sambheti Cotton Mung bean Pigeon pea Padariya Cotton Sorghum Pigeon pea Kadodara Cotton Sorghum Wheat Janiadara Wheat Cotton Sorghum Source: Village directory 2001, district Bharuch, state Gujarat 197
Plot No.141/2/B, GIDC Estate, Ankleshwar 3.18 SOCIO - ECONOMIC SURVEY Methodology used for the Field survey In order to access and evaluate likely impacts arising out of any development projects on socio economic environment, it is necessary to gauge the apprehensions of the people in the study areas. Methodology applied for selection of sample & data collection The methodology which is applied for primary source of data collection i.e. gathering data through field survey for socio-economic environment is depicted below: Sampling Method A judgmental and purposive sampling method was used for choosing respondents of various sections of the society i.e. Sarpanch, adult males and females, teachers, medical practitioners, businessmen, agriculture laborers, unemployed group etc. Judgmental and purposive sampling method includes the right cases from the total population that helps to fulfill the purpose of research needs. Data Collection Method For the process of data collection through primary source framing methods are used: Field Survey and Observations Field survey and observations is made at each sampling village and the socio-economic status of that region is studied. Visits are made at hospitals, primary health centers and subcenters to know the health status of the region. Various Governmental organizations such as Statistical Department, Census Department visited to collect the requisite details of that region. Interview Method Structured interview method is used to collect data regarding the awareness and opinion from the samples selected of the various socio- economic sections of the community. Structured interviews involve the use of a set of predetermined questions that includes fixed and alternative questions. The questionnaire mainly highlights the parameters such as income, employment and working conditions, housing, food, water supply, sanitation, health, energy, transportation and communication, education, environment and pollution to assess the standard of living of that particular region and general awareness, opinion and expectation of the respondents about the proposed project. Interview method 198
Plot No.141/2/B, GIDC Estate, Ankleshwar helps to collect more correct and accurate information as the interviewer is present during the field survey. Socio-economic survey was conducted in the villages within the study areas located in all directions with reference to the project site. The respondents were asked for their awareness / opinion about the existing plant and also of their opinion about the positive and negative impacts of the plant activities viz. job opportunities, education, health care, housing, transportation facility and economic status etc. The respondents were asked for their awareness/opinion about the project and their opinion about the impacts of the project, which is an important aspect of socioeconomic environment, viz. job opportunities, education, health care, transportation facility and economic status.villages surveyed are given in Table 3.25. Table 3.25 Name of Villages for survey in the Study Area Sr. No. Locations Distance in Direction KM 1 Project Site -- -- 2 Umarwada 5.81 SW 3 Piraman 1.60 W 4 Ankleshwar GIDC 2.38 E 5 Karavel 8.12 ENE 6 Kapodra 2.47 S 7 Gadkhol Patia 3.0 N 8 Ankleshwar City 1.16 NW 199
Plot No.141/2/B, GIDC Estate, Ankleshwar Salient Observation of the Survey/ Study Area House pattern: It is notable that nearly 90% of the houses were pakka with good construction Employment: Main occupation of the people in the study area was agriculture and labour work. The labours were getting daily wage in the range of Rs. 100-250, depending on type of work involved Fuel: The primary source of cooking fuel is LPG. Most of the villagers use coal powder and fire wood for cooking purpose Main Crops: The principal crops grown in agricultural farm were paddy, sugarcane, pulses and mango. Average crop productivity of paddy was 12-15 quintal per acre. Water from dug well, cannel and bore well was used for irrigation Language: Official language and mother tongue of the people is Gujarati. Most of the people understand Hindi and English also. Migration: During survey it was found that local population were migrating for employment purpose in state. Sanitation: Toilet facility is one of the most basic facilities required in a house. The findings of the survey show that more than 90% of the households were having toilet facilities in their houses. There was no proper drainage line in the villages, but soak-pit facilities were observed in most of the villages surveyed. The overall condition of cleanliness was satisfactory. Drinking Water Facilities: Ground water is the major source of drinking water in the villages wherein hand pumps, tap water and dug wells are installed. Education Facilities: Most of the villages had education facilities in the form of Anganwadi and Primary Schools. Higher education facilities were available in the range of 5-10 km. Colleges and other diploma courses were available at Surat district. Transportation Facility: For transportation purpose Auto, Private Bus services were available. Transportation facilities were frequently available in the study area and connecting Surat city. Private vehicles like Bicycles & Motor Cycles were mostly used by villagers for transportation purpose 200
Plot No.141/2/B, GIDC Estate, Ankleshwar Road Connectivity: Most of the roads were pucca and connecting to villages. Dambar roads were commonly seen inside the villages Communication Facilities: For communication purpose mainly mobile phones, newspaper & post offices were seen in the villages. Medical Facilities: There were few health care facilities available in the study area. In some of the villages, primary health sub centers were available. Hospitals and other better medical facilities were available in the range of 10-20 km at town/city place Electricity: All villages were availing electricity facility for all uses Market Facility: Study area was predominantly semi urban type. In villages, small shops were available for daily needs. Weekly market facility was available in some villages. Wholesale markets were available at town place. Recreation Facilities: Temples, Samaj Bhawan, Television and Radio were the main recreation facilities in the study area. Newspaper/Magazine facilities were also used by villagers Health Status There are primary health centers, Govt. hospitals and hospital in the project area. The distance of the Govt. health care centers varies between 5 to10km.the people generally are attended by doctors at local primary health centers and if necessary, they visit district places. The health centers are constrained by poor health infrastructure and weak monitoring of health related activities. People rarely travel to district place for treatment except for critical patients, since both time and cost of travel are not encouraging. The common mode of transport to a health centre or hospital is auto rickshaw. Average travel time to these health care centers varies from 10 minutes to 30 minutes, while average cost of one round trip journey is Rs. 20. In spite of distance to Govt. hospitals, the people depend on these only without consulting private practitioners or nursing homes, mainly because treatment at nongovernmental health care centers is expensive. It revealed that the general prevailing diseases in the project area are Malaria, Cold Cough, Respiratory infection, Skin Disease, and viral fever. The health problems as reported could be attributed to improper sanitation, dust, mosquito nuisance and unhygienic water in 201
Plot No.141/2/B, GIDC Estate, Ankleshwar the villages. There is sufficient Government health institution like Sub-center, PHC etc. as well as health workers and Asha workers doing actively work in the surveyed area. Cultural and Aesthetic Environment There are no historical, culturally and aesthetically important or tourist places in the study area. The nearest places are at Surat is near from the proposed site. However, there are few temples are main attraction in the study area. 202
Plot No.141/2/B, GIDC Estate, Ankleshwar Awareness and Opinion of People about the Project Awareness is the state or ability to perceive, to feel, or to be conscious of events, objects or sensory patterns. In this level of consciousness, sense data can be confirmed by an observer without necessarily implying understanding. In general, an opinion is a subjective belief, and is the result of emotion or interpretation of facts. An opinion may be supported by an argument, although people may draw opposing opinions from the same set of facts. For assessing the awareness and opinion about the project activity socio-economic survey was conducted in the sampling villages during monitoring period in month of March 2017. The salient observations drawn through survey are described below: All villagers want good salary as well as permanent jobs and land. Villagers wants good infrastructure facility in there region. Villagers want good transportation facility. In order to enhance economical, safe and environment friendly movement of passenger and goods vehicles, it becomes necessary to enhance a good road network facility. This would also improve the socio-economic, industrial and agriculture activities in the region and this would simultaneously help in economic growth of the country. The status of women in the region as a whole is marginalized. Some villagers suggested that woman empowerment programme should be made by proponent Health problems of the villagers should be taken care of by providing basic health-care' facilities through health centers. People suggested that proponent should share information with local communities about environmental and social implications. 203
CHAPTER 4 Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar ENVIROMENTAL IMPACT ASSESSMENT Environmental Impact Assessment (EIA) is an activity or an attempt to identify, predict, evaluate and communicate the likely environmental impacts of the proposed expansion project on the surrounding environment. ENVIRONMENTAL IMPACT ASSESSMENT STUDY INCLUDES: Identification of all the probable impacts (be it positive or negative) of the various activities involved in the completion of the project. Classification of the probable impacts i.e. positive or negative, reversible or irreversible, short term or long term. Evaluation of the probable impacts i.e. qualitative and quantitative assessment of the likely impacts. Communication to the general public, interested parties, controlling authorities (Government or Municipality) through a Public Hearing process, revealing all the probable impacts, which are likely to occur due to the Proposed expansion project, on the environment. It also includes the mitigation measures of those impacts, which are inevitable. This chapter presents the identification, prediction and evaluation of impacts with mitigation measures of the proposed project of M/s. Vishrudh Organics Pvt Ltd.. effected in the baseline environmental status. 4.1 IMPACT IDENTIFICATION Considering that identification of significant environmental impact is essential in the preparation of EIA report, an attempt has been made here through the use of Activity Effect Matrix. 4.1.1 IDENTIFICATION MATRIX The impact identification matrix is shown in the Table No. 4.1. For simplicity the entire project has been divided into two phases: 1. Construction Phase 2. Operation Phase Various activities belonging to each phase have been grouped separately and arranged in Columns. The environmental Factor or Parameter, which are anticipated 204
Plot No.141/2/B, GIDC Estate, Ankleshwar to be impacted, has been arranged in Rows. A preliminary scrutiny has been done and the cells, which fall at the junction of the Activity and Factor, that have possible interaction with each other, have been marked. The matrix thus establishes the possible cause-effect relationship and identifies the environmental factors likely to be impacted and activities responsible for the same. The impact identified may be positive and negative, short term and long term, reversible and irreversible, minor and major. This determination will be done at prediction stage. 4.1.1.1 Construction Phase Unit needs to do construction/ Foundation activity for proposed expansion project. The various activities involved in construction phase of a proposed expansion project are listed below: Construction / foundation. Erection/Installations of equipment and machinery Transportation Material handling Employment of labour Green belt development 4.1.1.2 Operational Phase The activities involved in the operation phase of the proposed expansion project are listed below: Raw material handling and Storage Product Manufacturing Utility Consumption Product Handling & Storage Effluent Generation Gaseous Emissions Hazardous Waste Generation Employment Green belt development 205
Expansion in Existing Manufacturing unit by M/s. Shreenathji Rasayan Pvt. Ltd. At Survey no. 1418, At- Rajpur, Ta Kadi, Dist: Mehsana, Gujarat. Table No. 4.1: Impact Identification Matrix Activity Air Env. Water Env. Noise Fuel & Air Water Water Env. Energy Quality Availability Quality Land Env. Biological Env. Socio Economics Land Use Pattern Soil Forest Eco- Logy Demographic Env. Resource PLANT CONSTRUCTION PHASE Construction / Foundation Erection of equipment and machinery Transportation Material handling Employment of labour Eco. Structure Basic Amenities GBD PLANT OPERATIONAL PHASE Raw Mat. /Product Handling & Storage Manufacturing of Industrial Products Industrial Power Requirement Industrial Water Req. Industrial Air Emission Industrial Wastewater Generation Hazardous waste Generation Employment Green Belt Development Vehicular movement Health 206
Table No. 4.2. : Impact Prediction Matrix Activity Env. Resource PLANT CONSTRUCTION PHASE Construction / Foundation Erection of equipment and machinery Transportation Material handling Employment of labour GBD PLANT OPERATIONAL PHASE Raw Mat. /Product Handling & Storage Manufacturing of (-Ve), Industrial Products L.T. Industrial Power (-Ve), Requirement L.T. Industrial Water Req. Industrial Air Emission Industrial Waste Water Generation Hazardous waste Generation Employment Green Belt Development Vehicular movement Air Env. Water Env. Noise Fuel & Air Water Water Env. Energy Quality Availability Quality (-Ve), L.T. (-Ve), L.T. (-Ve), S.T. (-Ve), S.T. (+Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), S.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), S.T. (-Ve), S.T. (-Ve), S.T. (-Ve), L.T. (-Ve), L.T. Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar Land Env. Biological Env. Socio Economics Land Use Pattern (-Ve), S.T. (-Ve), L.T. (-Ve), L.T. Soil Forest Ecology (-Ve), S.T. (-Ve), S.T. (-Ve), S.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), S.T. (-Ve), S.T. (-Ve), S.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (+Ve), L.T. (-Ve), L.T. Demographic (+Ve), S.T (+Ve), S.T (+Ve), L.T. (+Ve), L.T. Eco. Structure (+Ve), S.T (+Ve), S.T (+Ve), S.T (+Ve), L.T. (+Ve), L.T. Basic Amenities (+Ve), L.T. (+Ve), L.T. Health (-Ve), S.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. (-Ve), L.T. 207
Plot No.141/2/B, GIDC Estate, Ankleshwar 4.2 IMPACT PREDICTION AND ASSESSMENT WITH MITIGATIVE MEASURES: This section is devoted to the prediction and assessment of impacts, which are the most important components of EIA. Such predictions are superimposed over the base-line status of the environmental quality to derive the ultimate environmental scenario. Prediction involves determination of the nature and extent of the probable impacts due to the Proposed expansion project. Here it is determined, whether the likely environmental impacts are: 1. Positive or Negative 2. Long term or Short term Prediction of impacts during the construction and operational phase is as Shown in Table No 4.2. Based on Environmental Impact Analysis, the Environmental Impacts under this step are quantitatively and qualitatively assessed. Quantitative assessment with the help of a mathematical model has been done wherever possible. In other cases, the impact assessment has been qualitative which is based on available scientific knowledge and judgment. The mathematical model used for prediction in the present study includes Industrial Source Complex Short Term Dispersion model for ambient air quality. For other cases i.e. Water, Noise, Land/Soil, Ecology, Socioeconomic etc., the available scientific knowledge and judgments have been used. 208
4.3 AIR ENVIRONMENT 4.3.1 Construction Phase Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar The impacts during construction phase will be short-term impacts as they will be limited to the period of construction. Unit has to do Construction activity / foundation work for installation of additional plant machineries and storage areas. These activities may result in temporary increase in SPM levels, primarily, in the working environment. Following mitigative measures during construction phase have been planned Impacts Mitigation Measures Dust Green belt development and water sprinkling will be carried out during the construction phase for suppression of dust. Air Pollution Vehicles and machinery will be regularly maintained so that ambient air quality confirms to National Ambient Air Quality Standards. Hence, the impacts on ambient air quality during construction phase will be marginal temporarily and reversible in nature (for short duration) and restricted to small plant area only. 4.3.2 Operation Phase Generally, the operational activities are expected to have long-term negligible impacts on the air quality. The operational activity from proposed expansion project is expected to have long term impact on the air quality. Major sources of air pollutants will be from existing and proposed flue gas stacks and process gas stacks. Generally, the operational activities are expected to have long-term impacts on the air quality. Major source of air pollutant is flue gases generated from the existing and proposed Steam Boiler, Hot Air generator and Dg set. The sorce of process gas emission will be from Reaction vessel, spray dryer and spin flash dryer. All the suitable precautionary measures will be taken for the control of fugitive emissions. Based on the above stated facts, predictions related to 209
Plot No.141/2/B, GIDC Estate, Ankleshwar the Ground Level Concentrations (GLCs) have taken into account the emissions from the proposed flue gas stacks and process gas stacks. The concentration of pollutants at the ground level has been computed using computer model to assess the impact of source emissions from the existing installed stacks and proposed stacks which will be installed. Air quality impact assessment is an important study; Mathematical modeling is an established and accepted technique to predict the air quality. In this study, impact on environment due to the proposed expansion project has been assessed with the help of Mathematical modeling following the Central Pollution Control Boards Guidelines. The mathematical model used for conducting the study is the latest version of Industrial Source Complex. Model developed by the Environment Protection Agency of United States (ISC-3, 1996), which is entirely in line with the requirements of Central Pollution Control Board, New Delhi. A mathematical model developed by the Environmental Protection Agency (EPA) is used for calculating GLCs. This is based, on the original Gaussian Plume Model equation but is defined in terms related to atmospheric phenomenon. The model used for assessment is an Aermod Model. The average and maximum Ground Level Concentrations (GLCs) have been determined for SPM, SO 2 and NOx. The average 24hrs. concentrations have been determined in polar grid of 10 0 up to 360 0 for a distance of 100m, 200m, 300m, 400m, 500m, 1000 m, 2000 m, 3000m, 5000m, 7000m, 8000m, 9000m, and 10000 m. has been calculated based on the micro-meteorological data collected from Envitrans for Ankleshwar station. The Dispersion modeling assumptions are considered as follows: 1. The receptor locations for 36 wind directions starting with 10 degrees and incrementing with 10 degrees for radial distances viz. 100m, 200m, 300m, 400m, 500m, 1000 m, 2000 m, 3000m, 5000m, 7000m, 8000m, 9000m, and 10000 m. has been taken for the Air Quality Modeling. 2. The impacts of the pollutants were identified up to 10000 meters. 3. The terrain of the study area was considered as FLAT. 4. Stability Class was evaluated based on Temperature Profile and Cloud Cover. 5. The mathematical equations used for the dispersion modeling assumes that the earth surface acts as a perfect reflector of plume and physicchemical process, such as dry and wet deposition, and chemical transformation of pollutants are negligible. 6. The micro-meteorological data viz. Temperature, Wind Speed, Wind Direction and Cloud Cover has been collected from the meteorological station of Ankleshwar by Envitrans. 210
Plot No.141/2/B, GIDC Estate, Ankleshwar 4.4 MATHEMATICAL MODEL FOR POLLUTANTS DISPERSION In the present case Aermod model has been used to assess the air impacts. This Aermod model for stack uses the steady state Gaussian plume equation for a continuous elevated source. The features of this model are: Simulates dispersion from single/multi/area/line/volume sources. Allows calculations to be made at a user specified regular rectangular grids. Provides estimates of concentrations for any averaging time period for the entire period of input meteorology. Allows calculations to be underwriters for source group as selected by the uses. Uses the Briggs dispersion curves as selected by the user, to derive the plume spread parameters. Adjust dispersion curves to account for user specified information on aerodynamic roughness. Adjust for wind speed variation with height, using user specified default urban/rural power. Co-efficient. Simulâtes dispersion from buoyant non buoyant Point sources, non buoyant area, non buoyant volume sources and non buoyant line sources. User Brigg s plume rise algorithm to calculate plume height. For a steady-state Gaussian plume, the hourly concentration at downwind distance x (meters) and crosswind distance y (meters) is given by: 211
Plot No.141/2/B, GIDC Estate, Ankleshwar QKVD X (x,y,z) = ------------------ exp [-0.5 (y/2 σ y ) 2 ]...Equation 1.1 2 p u σ y σ z Where: X = Concentration of pollutant at a point (x, y); (g/m 3 ) Q = Source strength (Pollutant Release Rate); (g/s) u = Horizontal wind speed at the source level; (m/s) σ y &σ z = Vertical & Horizontal crosswind dispersion coefficients respectively, which are a function of downwind distance 'x' and atmospheric stability; (m) K = a scaling coefficient to convert calculated concentrations to desired units (default value of 1 x 10 6 for Q in g/sec and concentration in µg/m 3 ) V = Vertical Term, which includes the effects of source elevation, receptor elevation, plume rise, limited mixing in the vertical, and the gravitational settling and dry deposition of particulate (with diameter greater than 0.1 microns) D = Decay Term The ISC model uses either a Polar or a Cartesian receptor network. In this case Polar receptor network has been used. 4.4.1 VERTICAL TERM The Vertical of the Gaussian plume. It includes the effects of source elevation, receptor elevation, plume rise, limited mixing in the vertical, and the gravitational settling and dry deposition of particulates. In addition to the plume height, receptor height and mixing height, the computation of the Vertical Term requires the vertical dispersion parameter (σ z ). The Vertical Term without Dry Deposition In general, the effects on ambient concentrations of gravitational settling and dry deposition can be neglected for gaseous pollutants and small particulates (less than about 0.1 microns in diameter). The Vertical Term without deposition effects is then given by: V = exp[ -0.5((z r - h e )/σ z ) 2 ] + exp [-0.5((z r + h e )/σ z ) 2 ] + Σ i = 1 { exp[-0.5(h 1 / σ z ) 2 ] + exp[ -0.5(H 2 / σ z ) 2 ] + exp[ -0.5(H 3 / σ z ) 2 ] + exp [-0.5(H 4 / σ z ) 2 ] }...Equation 1-2 212
Plot No.141/2/B, GIDC Estate, Ankleshwar where: h e = h s + δh h s = stack height (mt) δh = Plume rise (mt) z r = receptor height above ground (flagpole) (mt) z i = mixing height (mt) H 1 = z r - (2iz i - h e ) H 2 = z r + (2iz i - h e ) H 3 = z r - (2iz i + h e ) H 4 = z r + (2iz i + h e ) The infinite series term in Equation 1- accounts for the effects of the restriction on vertical plume growth at the top of the mixing layer. The method of image sources is used to account for multiple reflections of the plume from the ground surface and at the top of the mixed layer. It should be noted that, if the effective stack height h e, exceeds the mixing height, z i, the plume is assumed to fully penetrate the elevated inversion and the ground-level concentration is set equal to zero. Equation 1-2 assumes that the mixing height in rural and urban areas is known for all stability categories. The meteorological preprocessor program uses mixing heights derived from twice-daily mixing heights calculated using the Holzworth procedures. The ISC models currently assume unlimited vertical mixing under stable conditions, and therefore delete the infinite series term in Equation 1-2 for the E and F stability categories. The Vertical Term defined by Equation1-2 changes the form of the vertical concentration distribution from Gaussian to rectangular (i.e., a uniform concentration within the surface mixing layer) at long downwind distances. Consequently, in order to reduce computational time without a loss of accuracy, Equation 1-2 is changed to the form: V = 2πσ z /z i...equation 1-3 at downwind distances where the σ z /z i ratio is greater than or equal to 1.6. The meteorological preprocessor program, RAMMET, used by the ISC Short Term model uses an interpolation scheme to assign hourly rural and urban mixing heights on the basis of the early morning and afternoon mixing heights calculated using the Holzworth procedures. The interpolation procedures are functions of the stability category for the hour before sunrise. Because of the uncertainties about the applicability of Holzworth mixing heights during periods of E and F stability, the ISC models ignore the interpolated mixing heights for E and F stability, and treat such cases as having unlimited vertical mixing. 213
4.4.2 THE DECAY TERN (D) Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar The Decay Term in Equation 1-1 is a simple method of accounting for pollutant removal by physical or chemical processes. It is of the form: D = exp(-ψ x/u s ) for Ψ> 0...Equation 1-4 or = 1 for Ψ = 0 where: Ψ = the decay coefficient (sec -1 ) ( a value of zero means decay is not considered) x = downwind distance (m) For example, if T 1/2 is the pollutant half life in seconds, the user can obtain Ψ from the relationship: Ψ = 0.693/T 1/2... Equation 1-5 The default value of Ψ is zero. That is, decay is not considered in the model calculations unless Ψ is specified. However, a decay half life of 4 hours ( Ψ = 0.0000481 sec -1 ) is automatically assigned for SO 2 when modeled in the urban mode. 4.4.3 WIND SPEED AT STACK HEIGHT The wind power law is used to adjust the observed wind speed, u ref, from a reference measurement height, z ref, to the stack or release height, h s. The stack height wind speed, u s, is used in the Gaussian plume equation (Equation 1-1), and in the plume rise formulas. The power law equation is of the form: u s = u ref (hs/z ref ) p...equation 1-6 Stability Rural Exponent Urban Exponent Category A 0.07 0.15 B 0.07 0.15 C 0.1 0.20 D 0.15 0.25 E 0.35 0.30 F 0.55 0.30 214
4.4.4 EFFECTIVE STACK HEIGHT Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar The effective stack, height, he to be used in Gaussian equation is given. He = Hs + Hpr Where, Hpr. = Plume rise due to thermal and momentum factors. He = Effective stack height (m) Hs = Physical stack height (m) In the present case plums rise has been calculated by Brigg s formula (1975). The details of this equation are given below. Plume Rise Under Unstable And Neutral Conditions (a) Buoyancy dominated Hpr = 1.6 F 1/3 (X) 2/3 / U...Equation 1-7 Where X 3.5 X* and X* = 14 F 5/8 if F< 55 m4/sec3 = 34 F 2/3 if F 55 m4/sec3...equation 1-8 In present computations X is taken equal to 3.5 X*. For this value of X maximum plume rise under unstable and neutral conditions is governed by the following simplified equations: 21.425 F 0.75 Hpr (max) = ; F < 55 m 4 /sec 3 U 38.71 F 0.60 = ; F 55 m 4 /sec 3...Equation 1-9 U Here F = gvs (Ds/2) 2 [(Ts - Ta)/Ts]...Equation 1-10 Where, g = 9.81 m/s 2 Vs = Stack gas velocity (m/s) Ds = Stack Diameter at top (m) Ts = Stack gas temperature (deg.k) Ta = Ambient temperature (deg.k) 215
Plot No.141/2/B, GIDC Estate, Ankleshwar (b) Momentum Dominated Plume Rise Under Unstable And Neutral Conditions: Hpr (max) = 3 Ds (Vs/U); Vs/U > 4...Equation 1-11 Determination of dominance of buoyancy or momentum under unstable and neutral conditions First T and ( T)c are calculated by following equations : T = Ts - Ta 0.0297 Ts Vs 1/3 ( T)c = ; F < 55 m 4 /S 3...Equation 1-12 DS 2/3 0.05757 TsVs 1/3 = ; F 55 m 4 /s 3...Equation 1-13 DS 2/3 If Ts> Ta and T > ( c assumed plume rise is buoyancy dominated and if Ts< Ta or T < ( T)c plume rise is assumed momentum dominated. Plume rise under stable weather conditions (a) Buoyancy dominated plume rise. Hpr = 2.6 (F/US) 1/3...Equation 1-14 Here S = stability parameter gδθ S = δθ Here δz δθ δz Ta δz...equation 1-15 = temperature gradient = 0.02 for stability E = 0.035 for stability F U = wind velocity at stack level (m/s) 216
Plot No.141/2/B, GIDC Estate, Ankleshwar (b) Momentum dominated plume rise: Vs 2 Ds 2 Ta- 1/3-1/6 Hpr = 1.5 [-------------------------] S...Equation 1-16 4 T U (c) Determination of dominance of momentum or buoyancy for plume rise under stable weather condition: ( T)c = 0.01958 Ta Vs S 1/2...Equation 1-17 Ts>Ta & ( T) > ( T)c plume rise is assumed buoyancy dominated ifts< Ta or ( T)< ( T)c plume rise is assumed momentum dominated Determination Of Plume Rise Under Calm Conditions (Wind Velocity At 10 M Less Than 2 Kmph) In case of calm winds plume rise is calculated by equation (13) and following equation and the lower value of two is taken as final plume rise. Hpr = 4 F 1/4 S -3/8...Equation 1-18 4.4.5 DISPERSION CO-EFFICIENT In the present computations the dispersion coefficients proposed by PASQUILL and GIFFORD and reported by TURNER for Rural area have been used. The dispersion coefficients are valid up to 10 Kms. distances from pollution source. The equations are as follows: PARAMETERS USED TO CALCULATE PASQULL-GIFFORD σ y (m) Pasquill Stability σy = 465.11628 (x) tan (TH) Category TH = 0.017453293 (c-d ln (x)) A 24.1670 2.53340 B 18.3330 1.80960 C 12.5000 1.08570 D 8.3330 0.72382 E 6.2500 0.54287 F 4.1667 0.36191 217
Plot No.141/2/B, GIDC Estate, Ankleshwar PARAMETERS USED TO CALCULATE PASQULL-GIFFORD σ z (m) Pasquill Stability Category σz = a(x) b ( x in km.) A* X (km.) A b < 0.10 122.80 0.94470 0.10-0.15 158.080 1.05420 0.16-0.20 170.220 1.09320 0.21-0.25 179.520 1.12620 0.26-0.30 217.410 1.26440 0.31-0.40 258.890 1.40940 0.41-0.50 346.750 1.72830 0.51-3.11 453.850 2.11660 >3.11 ** ** B* <0.20 90.673 0.93198 0.21-0.40 98.483 >0.40 109.300 C* All 61.141 0.91465 D* <0.30 34.459 0.86974 0.31-1.00 32.093 0.81066 1.01-3.00 32.093 0.64403 3.01-10.00 33.504 0.60486 10.01-30.00 36.650 0.56589 >30.00 44.053 0.51179 E <0.10 24.260 0.83660 0.10-0.30 23.331 0.81956 0.31-1.00 21.628 0.75660 1.01-2.00 21.628 0.63077 2.01-4.00 22.534 0.57154 4.01-10.00 24.703 0.50527 10.01-20.00 26.970 0.46713 20.01-40.00 35.420 0.37615 >40.00 47.618 0.29592 F < 0.20 15.209 0.81558 0.21-0.70 14.457 0.78407 0.71-1.00 13.953 0.68465 1.01-2.00 13.953 0.63227 2.01-3.00 14.823 0.54503 3.01-7.00 16.187 0.46490 7.01-15.00 17.836 0.41507 218
Note: Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar 15.01-30.00 22.651 0.32681 30.01-60.00 27.074 0.27436 >60.00 34.219 0.21716 * If the calculated value of σz exceed 5000 m, σz is set to 5000 m. ** σz is equal to 5000 m. 4.4.6 ATMOSPHERIC STABILITY The hourly occurrence of various stability classes at project site is determined by wind direction fluctuation method by employing on-line instrument. The stability classification system based on wind direction fluctuation method is as follows. Relationship between σθ and stability class as suggested by Slade (1965) is given in Table:- Stability Class σθ (degrees) A > 22.5 B 22.4-17.5 C 17.4-12.5 D 12.4-7.5 E 7.4-3.5 F < 3.5 Data used for the evaluation of the Ground Level Concentration for the proposed project is given in the Table No. 4.3. 219
Plot No.141/2/B, GIDC Estate, Ankleshwar TABLE NO.4.3 BASIS OF EMISSION RATE CALCULATIONS Sr. No. Stack attached to Type of Fuel Fuel Consumpti on 300 Dia. (m) Height (m) Exit Velocity (m/sec) Exit Temp. ( C) Emission Rates (gm/s) SPM SO 2 NO X HCl 1 Small Industrial Boiler -1 Natural 0.15 10 6.0 140 0 0.001 0.065 --- (400 Kg/Hr- Existing) gas scm/day 2 Small Industrial Boiler -2 Natural 400 0.20 11 6.0 140 0 0.001 0.0867 --- (600 Kg/Hr- Existing) gas scm/day 3 Small Industrial Boiler -3 Natural 400 0.20 11 6.0 140 0 0.001 0.0867 --- (600 Kg/Hr- Existing) gas scm/day 4 Hot Air generator 1 Natural 500 0.25 7 8.0 160 0 0.001 0.1083 --- ( 1.0 lacs K cal - Existing) gas scm/day 5 Hot Air generator 1 Natural 1200 0.25 11 8.0 160 0 0.002 0.2601 --- (2.0 lacs K cal - Proposed) gas scm/day 6 Hot Air generator 1 Natural gas 1000 0.25 11 8.0 160 0 0.002 0.2166 --- (2.0 lacs K cal - Proposed) scm/day 7 DG set 63 KVA Diesel 7 L /Hr 0.15 7 6.0 140 0.0000194 0.02716 0.065 --- 8 Reaction vessel 0.20 11 6.0 60 -- -- -- 0.00104 9 Spray Dryer 1 -- -- 0.3 11 12.0 65 0.0250 -- --- --- Cap:- 1500 L/Hr 10 Spray Dryer 2 -- -- 0.3 20 12.0 65 0.0280 --- --- --- Cap:- 2000 L/Hr 11 Spin Flash Dryer -- -- 0.3 11 10.0 65 0.015 --- --- --- Cap:- 1.0 MT /Hr 220
Plot No.141/2/B, GIDC Estate, Ankleshwar 4.5 RESULTS OF THE AERMOD MODEL The average and maximum Ground Level Concentrations (GLCs) have been determined for SPM, SO 2, NOx and HCl. The average 24hrs. concentrations have been determined in polar grid of 10 0 up to 360 0 for a distance of 100 m, 200 m, 300 m, 400 m, 500 m, 1000m, 2000m, 3000m, 5000m, 7000m, 8000m, 9000m and 10000 m. The results and isoplathes of the same are shown in Table No. 4.4 4.6 The summary of Maximum Predicted GLCs is shown in Table No. 4.7 221
Plot No.141/2/B, GIDC Estate, Ankleshwar TABLE NO. 4.4 1 ST HIGHEST 24-HR AVERAGE CONCENTRATION VALUES OF PM (µg/m 3 ) DIRECTION DISTANCE (M) (DEGREES) 100 200 300 400 500 1000 2000 3000 5000 7000 8000 9000 10000 10 2.23971 1.11141 0.85322 0.67737 0.53205 0.20567 0.46672 0.41549 0.28466 0.19954 0.17035 0.14711 0.12832 20 2.94123 1.23603 0.76977 0.52642 0.385 0.15567 0.27085 0.22015 0.12777 0.07723 0.06161 0.04988 0.04092 30 3.44618 2.12158 1.25026 0.77652 0.51784 0.15046 0.21075 0.21399 0.19485 0.15664 0.13729 0.11997 0.10488 40 3.37352 2.39345 1.65195 1.34133 1.04601 0.60279 0.63456 0.44517 0.25612 0.21568 0.20203 0.18694 0.17213 50 3.14267 2.12758 2.85201 2.61596 2.27922 1.20744 0.51766 0.35137 0.18222 0.10733 0.08537 0.07483 0.0704 60 3.13545 2.04947 1.37039 1.12517 1.42496 0.98369 0.47513 0.36926 0.21633 0.15689 0.17422 0.1767 0.17471 70 3.45782 2.81251 2.63319 2.19762 2.17667 1.44237 0.7129 0.45491 0.29861 0.25461 0.23546 0.21618 0.1979 80 3.79255 2.43841 1.84833 2.17026 2.07479 1.3059 0.616 0.37094 0.18781 0.11778 0.09765 0.08281 0.07115 90 3.90342 3.25764 2.4035 2.18231 1.89578 0.98656 0.42197 0.24683 0.12302 0.07709 0.06397 0.05428 0.0469 100 3.62233 3.05563 2.45754 1.80159 1.71183 1.36825 0.7245 0.45119 0.29548 0.24189 0.24246 0.23773 0.22949 110 3.55141 2.48292 2.46391 2.39318 2.22182 1.41266 0.82387 0.59411 0.34281 0.22915 0.20933 0.19019 0.17253 120 3.71521 3.25516 2.79383 2.21477 1.98719 1.28708 0.76663 0.48605 0.29273 0.19959 0.16844 0.14393 0.12433 130 4.80563 3.07972 2.30321 2.12016 2.08063 1.51737 0.71514 0.44751 0.23429 0.14958 0.12471 0.10607 0.0917 140 4.70891 3.5326 2.69807 2.33863 2.0729 1.54384 0.79182 0.47966 0.2416 0.15364 0.12761 0.10805 0.09293 150 3.57354 2.87802 3.07456 2.52292 2.05595 1.51564 0.84175 0.53412 0.28144 0.18979 0.16503 0.14438 0.12713 160 3.40151 3.51073 2.93315 2.63322 2.41062 1.52827 0.8058 0.48108 0.2709 0.17588 0.14591 0.12292 0.10489 170 3.77096 3.43632 2.70462 2.23082 1.85353 1.44127 0.87668 0.55539 0.28063 0.1711 0.13938 0.11585 0.09788 180 3.85672 4.53919 3.55136 2.67568 2.47133 1.52113 0.91191 0.59894 0.32147 0.21181 0.17749 0.15115 0.13043 190 3.46384 4.54395 2.76446 2.61499 2.5005 1.41653 0.88606 0.62721 0.37271 0.25299 0.21453 0.18464 0.1609 200 3.70894 3.34973 2.82363 2.39107 2.18096 1.44299 0.90804 0.63245 0.38114 0.25753 0.21821 0.18777 0.16366 210 2.99667 2.70862 2.81236 2.12073 1.81645 1.49519 0.85662 0.62427 0.35999 0.23635 0.19805 0.16874 0.14575 220 3.73478 1.27448 2.14158 2.5439 2.43556 1.46256 0.88167 0.62289 0.34991 0.2272 0.19067 0.16257 0.14034 222
Plot No.141/2/B, GIDC Estate, Ankleshwar 230 2.88101 1.63789 0.9087 1.50403 1.70803 1.55617 0.90837 0.6393 0.36347 0.24 0.20206 0.17292 0.15014 240 3.30769 1.66232 0.88644 0.79426 1.32137 1.32715 0.71925 0.53549 0.34723 0.23732 0.20098 0.17247 0.1497 250 3.36983 1.36458 0.66491 0.39385 0.51753 1.3044 0.88003 0.63534 0.36757 0.24399 0.20568 0.17632 0.15324 260 3.65272 1.70337 0.91107 0.83769 1.44414 1.18921 0.79508 0.52993 0.32312 0.21867 0.18451 0.15783 0.1366 270 2.9245 1.41011 0.78057 0.50848 0.37267 1.41832 0.88806 0.63759 0.36666 0.24247 0.20409 0.17472 0.15167 280 2.90887 1.12217 0.66264 0.43468 0.31108 0.99268 0.89453 0.63019 0.35439 0.23128 0.19885 0.1725 0.15092 290 2.20982 1.11189 0.57164 0.34586 0.23211 0.66132 0.76961 0.5554 0.31143 0.19755 0.16491 0.1403 0.12093 300 2.20816 1.24622 1.39366 1.19506 1.02774 0.98172 0.81974 0.58675 0.33618 0.26784 0.24488 0.22276 0.20239 310 2.87288 2.41473 2.85053 2.89308 2.47593 1.07307 0.54548 0.35876 0.24614 0.1685 0.14184 0.12075 0.10385 320 2.44161 3.17679 1.62491 1.23703 1.28844 0.87603 0.38948 0.37365 0.35422 0.28876 0.25802 0.23086 0.20722 330 2.53956 2.80366 2.15077 1.74441 2.14799 1.42167 0.59764 0.32355 0.27409 0.25978 0.24017 0.22039 0.20165 340 3.83197 1.85911 1.10264 0.88887 0.69858 0.51427 0.28417 0.41784 0.33863 0.25257 0.21948 0.19208 0.1693 350 3.2166 3.19277 1.85399 1.1213 0.7298 0.16765 0.11218 0.22637 0.21402 0.21622 0.22015 0.21823 0.21224 360 2.11221 2.52925 2.00348 1.47195 1.10796 0.40956 0.30627 0.23825 0.22984 0.20936 0.19248 0.17587 0.16036 Min 2.11221 1.11141 0.57164 0.34586 0.23211 0.15046 0.11218 0.21399 0.12302 0.07709 0.06161 0.04988 0.04092 Max 4.80563 4.54395 3.55136 2.89308 2.5005 1.55617 0.91191 0.6393 0.38114 0.28876 0.25802 0.23773 0.22949 223
Plot No.141/2/B, GIDC Estate, Ankleshwar Fig 4.1 ISOPLATHES OF PM CONCENTRATION FOR 24HRS 224
Plot No.141/2/B, GIDC Estate, Ankleshwar TABLE NO. 4.5 1 ST HIGHEST 24-HR AVERAGE CONCENTRATION VALUES OF SO2 (µg/m 3 ) DIRECTION DISTANCE (M) (DEGREES) 100 200 300 400 500 1000 2000 3000 5000 7000 8000 9000 10000 10 2.14926 1.27523 0.77377 0.51333 0.36572 0.29743 0.26704 0.21624 0.13709 0.09394 0.07967 0.06845 0.05945 20 1.27947 0.58094 0.34658 0.23282 0.16892 0.2146 0.16727 0.1232 0.06513 0.03826 0.03026 0.02434 0.01987 30 1.80625 0.93485 0.50011 0.30424 0.20254 0.0913 0.1715 0.16527 0.12969 0.09111 0.07686 0.06525 0.05578 40 2.37494 1.41673 0.8864 0.67803 0.56111 0.52699 0.35836 0.23099 0.12813 0.09022 0.08088 0.07358 0.06697 50 2.16335 2.08906 1.88182 1.59889 1.32076 0.61338 0.32264 0.20279 0.11603 0.08896 0.08119 0.07399 0.06728 60 2.14486 1.341 1.20235 1.16307 1.08266 0.62454 0.27115 0.19373 0.13745 0.13754 0.13352 0.12605 0.11772 70 2.43982 1.99254 1.6788 1.54946 1.45136 0.80591 0.35827 0.24012 0.17996 0.14472 0.12947 0.11606 0.10434 80 2.39998 1.63017 1.53424 1.43385 1.29783 0.69565 0.30387 0.17846 0.08863 0.05669 0.04719 0.03949 0.03326 90 2.55986 2.05026 1.73125 1.41212 1.14811 0.51383 0.20502 0.14733 0.07979 0.04898 0.03973 0.03281 0.02749 100 2.24875 1.69994 1.33079 1.24512 1.19636 0.77943 0.36736 0.22078 0.19286 0.18442 0.17117 0.15837 0.14637 110 2.57005 1.84589 1.80427 1.53209 1.39964 0.74378 0.48016 0.31735 0.17892 0.13786 0.13251 0.13195 0.1315 120 2.81997 2.10771 1.61139 1.45033 1.33071 0.76566 0.39036 0.25611 0.15206 0.09983 0.08326 0.07049 0.06043 130 2.3051 1.97534 1.71195 1.55367 1.48388 0.83976 0.37873 0.22508 0.11338 0.07128 0.0592 0.05026 0.04346 140 2.01749 1.72504 1.65286 1.45407 1.43497 0.87942 0.39639 0.23864 0.12017 0.07485 0.06178 0.05208 0.04466 150 2.11818 2.03821 1.78669 1.56807 1.3018 0.91059 0.43491 0.26242 0.13326 0.09097 0.07828 0.06796 0.05948 160 1.95571 1.99717 1.82363 1.71099 1.47027 0.8345 0.40039 0.26786 0.14482 0.09055 0.07422 0.06194 0.05245 170 2.40151 2.07704 1.59254 1.46586 1.35553 0.86982 0.44064 0.26514 0.13116 0.08114 0.06672 0.056 0.04777 180 2.25757 2.3177 1.60052 1.39298 1.3356 0.90702 0.4753 0.30015 0.16426 0.10515 0.0873 0.07379 0.0633 190 1.85387 1.82302 1.649 1.54181 1.37779 0.93549 0.48132 0.32983 0.18849 0.12403 0.10414 0.08894 0.07701 200 1.82812 1.77184 1.53081 1.48757 1.27673 0.91371 0.50091 0.34443 0.19358 0.12671 0.10629 0.09074 0.07857 210 1.45215 1.52591 1.30276 1.26598 1.22118 0.75772 0.48492 0.32325 0.17565 0.11257 0.09361 0.07929 0.06817 220 1.34473 1.5269 1.50157 1.50551 1.38269 0.91754 0.48904 0.31821 0.1696 0.10882 0.09066 0.07678 0.06592 225
Plot No.141/2/B, GIDC Estate, Ankleshwar 230 1.39231 1.31286 1.26028 1.26005 1.19956 0.9255 0.51179 0.33317 0.17976 0.11643 0.09725 0.08271 0.07137 240 1.45207 1.12024 1.04025 1.04577 1.05894 0.76349 0.42462 0.29335 0.17394 0.11517 0.09659 0.08226 0.07096 250 1.37305 0.79692 0.95952 0.9532 0.94004 0.87741 0.49964 0.33131 0.18103 0.11726 0.09808 0.08356 0.07226 260 1.53938 1.32528 1.20541 1.20115 1.18201 0.83733 0.44206 0.27288 0.16026 0.10552 0.08828 0.07501 0.06456 270 1.39811 0.63238 1.06358 1.02637 1.02528 0.91227 0.50665 0.3337 0.18105 0.11679 0.09753 0.08298 0.07167 280 1.26078 0.56368 0.63106 0.82191 0.80368 0.80161 0.5053 0.32786 0.17449 0.11101 0.09216 0.07798 0.067 290 1.21636 0.45908 0.50223 0.54202 0.61338 0.6075 0.44015 0.29142 0.15364 0.09521 0.07798 0.06597 0.05661 300 1.15353 0.6524 0.83542 0.84528 0.7891 0.7354 0.46546 0.3058 0.1883 0.14837 0.13171 0.11729 0.10486 310 1.34417 1.70693 1.73842 1.44717 1.19532 0.6346 0.2749 0.1708 0.10551 0.06631 0.05384 0.04442 0.03717 320 1.78308 1.65581 1.57149 1.36461 1.13714 0.52928 0.2066 0.18083 0.1627 0.14987 0.14569 0.13804 0.12895 330 2.42484 1.71763 1.39878 1.40314 1.31391 0.6855 0.26913 0.18093 0.14642 0.12521 0.11171 0.09982 0.08945 340 2.18144 1.41172 1.00641 0.92496 0.85628 0.44008 0.16486 0.13398 0.09532 0.06888 0.06998 0.0706 0.07089 350 2.02995 1.24376 0.66398 0.39723 0.26004 0.08129 0.09192 0.15074 0.1608 0.1579 0.1485 0.13884 0.12946 360 2.56517 1.73537 1.07137 0.72027 0.52054 0.21511 0.16488 0.12393 0.10283 0.0887 0.07954 0.0714 0.06423 Min 1.15353 0.45908 0.34658 0.23282 0.16892 0.08129 0.09192 0.1232 0.06513 0.03826 0.03026 0.02434 0.01987 Max 2.81997 2.3177 1.88182 1.71099 1.48388 0.93549 0.51179 0.34443 0.19358 0.18442 0.17117 0.15837 0.14637 226
Plot No.141/2/B, GIDC Estate, Ankleshwar Fig 4.2 ISOPLATHES OF SO2 CONCENTRATION FOR 24HRS. 227
Plot No.141/2/B, GIDC Estate, Ankleshwar TABLE NO. 4.6 1 ST HIGHEST 24-HR AVERAGE CONCENTRATION VALUES OF NOX (µg/m 3 ) DIRECTION DISTANCE (M) (DEGREES) 100 200 300 400 500 1000 2000 3000 5000 7000 8000 9000 10000 10 5.31547 4.42083 2.76745 1.83606 1.3009 0.41239 0.40426 0.47994 0.36882 0.27166 0.23539 0.20558 0.18092 20 3.99491 2.32713 1.13638 0.62337 0.38902 0.16539 0.24737 0.28036 0.17893 0.11246 0.09066 0.07397 0.06102 30 3.17814 1.5497 0.95527 0.65103 0.48695 0.21289 0.1821 0.33339 0.30671 0.24272 0.21472 0.19042 0.16953 40 3.52719 2.93139 2.16005 1.55976 1.17109 0.44174 0.73329 0.55028 0.3072 0.25218 0.25623 0.24759 0.23617 50 4.9438 4.24274 2.63869 3.13373 2.9876 1.70657 0.79022 0.56076 0.29007 0.16949 0.13427 0.10836 0.08881 60 5.00261 3.60481 2.77069 2.86682 2.34704 1.82209 0.80138 0.51531 0.39927 0.29363 0.25413 0.22171 0.21096 70 4.8378 3.79436 3.18817 3.11443 2.73308 2.09394 1.04325 0.63507 0.39186 0.28489 0.27405 0.25923 0.2429 80 5.17472 4.84771 3.35521 2.49845 2.53262 1.85721 0.89347 0.53751 0.2715 0.17001 0.14082 0.11926 0.10258 90 4.91218 5.16425 4.2582 3.52517 3.14406 1.5395 0.63424 0.36534 0.1798 0.11206 0.09281 0.07862 0.06785 100 4.78319 4.83405 3.89688 3.00257 2.24584 1.98214 1.07224 0.66573 0.34343 0.30965 0.31942 0.31921 0.31278 110 4.45612 4.74385 3.62953 3.88709 3.4709 2.11108 1.19286 0.86983 0.5036 0.33191 0.27871 0.25446 0.23383 120 4.5451 5.9376 4.50369 3.51816 3.11789 1.99725 1.06165 0.68735 0.4085 0.28501 0.24196 0.20763 0.17992 130 5.06286 5.41713 4.25876 3.82284 3.19781 2.3304 1.13727 0.68774 0.35036 0.22114 0.18372 0.15582 0.13439 140 4.8696 4.69133 3.61676 3.75718 3.23989 2.339 1.1661 0.72224 0.37025 0.23214 0.19193 0.16193 0.13885 150 4.95359 4.80973 4.571 3.93589 3.47435 2.30801 1.25462 0.78104 0.40522 0.25708 0.21409 0.19099 0.17076 160 5.03958 5.06299 4.20414 3.36984 3.35814 2.16334 1.16789 0.73607 0.4174 0.26983 0.22331 0.18769 0.15982 170 5.1686 5.65507 4.71934 3.4835 3.14313 2.26726 1.24647 0.79204 0.40788 0.25353 0.2087 0.17543 0.14983 180 3.67203 4.6794 3.85024 2.87828 2.80835 2.19779 1.2348 0.82238 0.48532 0.31932 0.26727 0.22732 0.19594 190 4.22395 4.40632 3.87376 3.4539 3.27002 2.2884 1.31827 0.85715 0.53968 0.36817 0.31249 0.26908 0.23455 200 3.68377 2.71339 4.02001 3.4098 3.25334 1.98846 1.25174 0.91792 0.56032 0.37829 0.32027 0.27537 0.23981 210 2.91078 1.39989 2.99425 2.90826 3.28234 1.94776 1.14962 0.83656 0.49354 0.32661 0.27431 0.23415 0.20255 228
Plot No.141/2/B, GIDC Estate, Ankleshwar 220 3.35425 1.69255 2.11523 2.74021 2.62584 2.00364 1.36067 0.90082 0.48708 0.31347 0.26178 0.22426 0.19432 230 3.11413 1.69936 0.99059 1.75364 2.49195 2.21884 1.32677 0.93116 0.53159 0.35055 0.29537 0.25289 0.21941 240 3.09407 1.33999 0.83954 0.58311 1.08222 1.55709 1.07613 0.76356 0.46397 0.32522 0.27743 0.2394 0.20869 250 3.59057 1.54174 0.80546 1.20062 1.45033 1.8826 1.30332 0.89852 0.52631 0.35026 0.29542 0.25332 0.22021 260 3.51713 1.72952 1.03592 1.05264 1.77392 1.55069 1.08484 0.72908 0.44529 0.30892 0.26248 0.2257 0.19611 270 3.33476 1.52235 0.82541 0.54661 0.53191 2.04356 1.30781 0.91793 0.53111 0.35121 0.29553 0.25292 0.21947 280 2.55182 1.27853 0.77408 0.52579 0.38743 1.26315 1.28527 0.9096 0.51353 0.33411 0.27924 0.23751 0.20492 290 2.68198 1.14087 0.6222 0.39322 0.27227 0.69285 1.01891 0.76355 0.43762 0.27978 0.23535 0.20102 0.1738 300 2.43086 1.12561 0.65276 0.79075 0.70484 1.29472 1.16712 0.8398 0.48447 0.31985 0.29316 0.27355 0.25354 310 3.006 1.79461 3.25192 3.08831 2.81258 1.76375 0.81464 0.48834 0.24863 0.15752 0.13118 0.11158 0.09655 320 4.32904 3.25075 3.22586 3.25078 2.92034 1.52973 0.62354 0.36851 0.43297 0.39219 0.36031 0.32934 0.30064 330 5.00481 4.06855 2.60249 1.81113 2.4179 1.63802 0.72184 0.40103 0.28531 0.27036 0.25761 0.24157 0.22452 340 5.33557 4.29925 2.73521 1.85343 1.9788 1.26025 0.50201 0.28859 0.26422 0.23004 0.21229 0.19449 0.17766 350 3.29604 2.09752 1.15319 0.75971 0.52871 0.21826 0.14117 0.34971 0.35738 0.28496 0.25192 0.25029 0.25097 360 3.93908 4.06236 2.76714 1.94728 1.44497 0.53498 0.21582 0.24504 0.18452 0.23352 0.22451 0.21234 0.19893 Min 2.43086 1.12561 0.6222 0.39322 0.27227 0.16539 0.14117 0.24504 0.17893 0.11206 0.09066 0.07397 0.06102 Max 5.33557 5.9376 4.71934 3.93589 3.47435 2.339 1.36067 0.93116 0.56032 0.39219 0.36031 0.32934 0.31278 229
Plot No.141/2/B, GIDC Estate, Ankleshwar Fig: 4.3 ISOPLATHES OF NOx CONCENTRATION FOR 24HRS. 230
Plot No.141/2/B, GIDC Estate, Ankleshwar TABLE NO. 4.7 1 ST HIGHEST 24-HR AVERAGE CONCENTRATION VALUES OF HCl (µg/m 3 ) DIRECTION DISTANCE (M) (DEGREES) 100 200 300 400 500 1000 2000 3000 5000 7000 8000 9000 10000 10 0.32056 0.1876 0.1047 0.06627 0.04589 0.06873 0.04804 0.03212 0.01939 0.01312 0.01097 0.00928 0.00793 20 0.24981 0.09966 0.05397 0.03439 0.02413 0.05094 0.03139 0.01883 0.00845 0.00459 0.00354 0.0028 0.00225 30 0.25768 0.10707 0.05708 0.03682 0.02616 0.01985 0.00967 0.02265 0.01698 0.01152 0.00956 0.00799 0.00674 40 0.33457 0.19179 0.10909 0.08162 0.06102 0.08143 0.04708 0.02863 0.01996 0.01396 0.01177 0.01001 0.00858 50 0.31039 0.27228 0.27048 0.21558 0.17151 0.07551 0.04719 0.03409 0.02149 0.01693 0.01531 0.01376 0.01235 60 0.2972 0.17323 0.14049 0.15702 0.1435 0.07459 0.04375 0.02729 0.01617 0.01912 0.01816 0.01699 0.01576 70 0.36654 0.2803 0.22318 0.21338 0.18922 0.09767 0.05121 0.03325 0.02782 0.02097 0.01825 0.01597 0.01407 80 0.37287 0.24926 0.2489 0.21823 0.18336 0.08623 0.04782 0.03183 0.01645 0.00996 0.00806 0.00664 0.00556 90 0.32007 0.28547 0.22903 0.17969 0.14191 0.05965 0.05233 0.03751 0.02122 0.01371 0.0114 0.00964 0.00826 100 0.34367 0.17987 0.15747 0.1954 0.1793 0.09845 0.04269 0.02499 0.02509 0.0233 0.02164 0.01995 0.01834 110 0.51776 0.26809 0.21853 0.17632 0.15315 0.10587 0.06039 0.0382 0.02585 0.01888 0.01624 0.01407 0.01493 120 0.49532 0.25799 0.17873 0.1886 0.17522 0.0991 0.05386 0.03612 0.01919 0.01196 0.00981 0.0082 0.00696 130 0.37972 0.28375 0.22376 0.21017 0.19001 0.10207 0.0439 0.0261 0.01281 0.00802 0.00664 0.00563 0.00485 140 0.33132 0.30072 0.24508 0.18975 0.1783 0.1049 0.04705 0.0277 0.01371 0.00848 0.00698 0.00587 0.00502 150 0.31062 0.30209 0.23468 0.19109 0.1726 0.10796 0.04941 0.03142 0.01805 0.01166 0.00967 0.00816 0.00697 160 0.50288 0.26593 0.25786 0.21574 0.18108 0.10017 0.05387 0.03434 0.01743 0.01059 0.00861 0.00713 0.00601 170 0.57886 0.33836 0.19823 0.18178 0.17192 0.10537 0.05071 0.0304 0.01507 0.00925 0.00757 0.00634 0.00539 180 0.47264 0.325 0.20377 0.17918 0.17859 0.10624 0.05839 0.03707 0.01923 0.01203 0.00992 0.00834 0.00712 190 0.28127 0.25551 0.22699 0.20406 0.17965 0.1108 0.06235 0.04105 0.02213 0.0142 0.01183 0.01004 0.00865 200 0.26679 0.25206 0.21273 0.18693 0.17731 0.10929 0.06324 0.04155 0.02242 0.01442 0.01203 0.01023 0.00883 210 0.18089 0.17523 0.21545 0.17739 0.14691 0.10756 0.0598 0.03835 0.02023 0.01271 0.01052 0.00888 0.00762 231
Plot No.141/2/B, GIDC Estate, Ankleshwar 220 0.19035 0.18487 0.23493 0.19484 0.16511 0.10876 0.05876 0.03781 0.02002 0.01257 0.01036 0.0087 0.00742 230 0.21328 0.08167 0.12358 0.15131 0.15624 0.10794 0.06113 0.0392 0.02071 0.01316 0.01093 0.00926 0.00796 240 0.2238 0.08551 0.14365 0.18181 0.16699 0.09415 0.05824 0.0393 0.02128 0.01352 0.01119 0.00943 0.00807 250 0.18309 0.06415 0.04783 0.06948 0.09571 0.10579 0.06132 0.03912 0.02069 0.01322 0.01102 0.00936 0.00807 260 0.22706 0.08616 0.11894 0.16185 0.14764 0.10147 0.05536 0.03654 0.01942 0.01221 0.01007 0.00846 0.00721 270 0.22923 0.08734 0.04698 0.05618 0.10019 0.10519 0.06102 0.03891 0.02055 0.01311 0.01091 0.00926 0.00798 280 0.19114 0.07012 0.03764 0.02417 0.04545 0.10243 0.05924 0.03754 0.01959 0.01236 0.01024 0.00865 0.00742 290 0.14887 0.05212 0.02644 0.02682 0.05708 0.09381 0.05442 0.04062 0.02399 0.01578 0.0132 0.01122 0.00966 300 0.16392 0.05696 0.03014 0.03819 0.0778 0.10715 0.05848 0.03659 0.02793 0.02065 0.01787 0.01557 0.01366 310 0.14421 0.20997 0.20328 0.1645 0.1448 0.07397 0.05114 0.03688 0.02097 0.01358 0.0113 0.00956 0.0082 320 0.23684 0.26631 0.25715 0.20363 0.16119 0.06666 0.0362 0.03982 0.02689 0.02014 0.01918 0.018 0.01675 330 0.34284 0.2028 0.1605 0.17649 0.15515 0.07588 0.0433 0.03515 0.02917 0.02173 0.01888 0.01652 0.01455 340 0.3533 0.20971 0.13345 0.14821 0.1286 0.05925 0.04441 0.03459 0.02 0.01264 0.01036 0.01154 0.01168 350 0.23401 0.12219 0.06456 0.03875 0.02551 0.01841 0.03189 0.0258 0.02434 0.02277 0.02118 0.01953 0.01795 360 0.38131 0.22765 0.1303 0.08451 0.05989 0.04902 0.03893 0.03304 0.02093 0.01401 0.01174 0.00998 0.00858 Min 0.14421 0.05212 0.02644 0.02417 0.02413 0.01841 0.00967 0.01883 0.00845 0.00459 0.00354 0.0028 0.00225 Max 0.57886 0.33836 0.27048 0.21823 0.19001 0.1108 0.06324 0.04155 0.02917 0.0233 0.02164 0.01995 0.01834 232
Plot No.141/2/B, GIDC Estate, Ankleshwar Fig: 4.4 ISOPLATHES OF HCl CONCENTRATION FOR 24HRS. 233
Plot No.141/2/B, GIDC Estate, Ankleshwar 4.6 GROUND LEVEL CONCENTRATION The result of the GLCs due to the flue gas stacks are given in the Table No. 4.8. When the above stated GLCs results are added in to the average ambient air parameters it gives overall AAQ of the surrounding study area. Air quality contours are shown in the Figure No. 4.1 to 4.4 TABLE NO.4.8 MAXIMUM COMPUTED GROUND LEVEL CONCENTRATION at PROJECT SITE Sr. No Description Conc n * ( µg/m 3 ) Value Co-ordinates X (m) Y (m) A PM 1 1 st Highest 24 hr. Result 4.80563 915865.66 2396074.98 B SO 2 1 1 st Highest 24 hr. Result 2.81997 915875.66 2396089.26 C NO x 1 1 st Highest 24 hr. Result 5.9376 915962.27 2396039.26 D HCl 1 1 st Highest 24 hr. Result 0.57886 915806.42 2396040.78 MAXIMUM COMPUTED GROUND LEVEL CONCENTRATION AT OTHER LOCATION:- Sampling location Conc n in ( µg/m 3 ) SPM SO2 NOx HCl Project Site 4.81 2.82 5.94 0.58 Ankleshwar GIDC 1.27 0.21 1.86 0.05 Umarwada 0.37 0.18 0.53 0.02 Piramal 0.85 0.51 1.31 0.06 Kapodra 0.60 0.27 0.82 0.04 Gadkhol 0.20 0.12 0.25 0.03 Ankleshwar City 0.57 0.31 0.80 0.04 Karavel 0.20 0.14 0.28 0.02 234
Plot No.141/2/B, GIDC Estate, Ankleshwar TABLE 4.9 CUMULATIVE CONCENTRATIONS DUE TO INCREMENTAL GLC's Station Distance( km) Direction Maximum Baseline Concentration (μg/m3) Predicted GLC (μg/m3) Cumulative Concentration (μg/m3) PM SO 2 NO x HCl PM SO 2 NO x HCl PM SO 2 NO x HCl Project Site -- -- 89.00 28.55 49.92 2.23 4.81 2.82 5.94 0.58 93.81 31.37 55.86 2.81 Ankleshwar GIDC 2.38 E 89.07 26.95 54.38 1.97 1.27 0.21 1.86 0.05 90.34 27.16 56.24 2.02 Umarwada 5.81 SW 110.88 33.62 53.98 <1 0.37 0.18 0.53 0.02 111.25 33.80 54.51 1.02 Piramal 1.60 W 86.52 26.52 56.82 <1 0.85 0.51 1.31 0.06 87.37 27.03 58.13 1.06 Kapodra 2.47 S 88.31 21.88 49.51 <1 0.60 0.27 0.82 0.04 88.91 22.15 50.33 1.04 Gadkhol 3.0 N 84.09 35.07 52.35 <1 0.20 0.12 0.25 0.03 84.29 35.19 52.60 1.03 Ankleshwar 1.16 NW 89.99 42.02 52.35 <1 0.57 0.31 0.80 0.04 90.56 42.33 53.15 1.04 City Karavel 8.12 ENE 88.72 30.87 50.73 <1 0.20 0.14 0.28 0.02 88.92 31.01 51.01 1.02 235
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 4.7 Assessment of Impact on Air Quality Base line study reveals that the levels of various pollutants like PM, SO 2 and NOx etc., in the ambient air of surrounding study area are well within the limits stipulated by National Ambient Air Quality (NAAQ) Standard for Residential, Rural and other areas. It can be seen from Table No. 4.7 that the maximum predicted 24 hours GLC(s) of all the pollutants i.e., PM, SO 2 NOx and HCl, and its incremental concentrations on baseline value is below the NAAQS. Thus, it can be concluded that, with proposed emissions from the Plant, the Ambient Air Quality within the industrial premises as well as in the surrounding study area will not exceed the NAAQ standards and hence there is no significant adverse impact on Ambient Air Quality. 236
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 4.8 WATER ENVIRONMENT 4.8.1 Construction Phase Impact on water quality during construction phase / foundation work will be marginal and confined to use of water by workers only. The sewage generated will be treated in the septic tank & soak pit. Vishrudh Organics Pvt Ltd.will take all reasonable precautions for wastewater seepage. This will prevent soil contamination. 4.8.2 Operation Phase M/s. Vishrudh Organics Pvt Ltd. is an existing unit and the source of water for proposed expansion activity will be GIDC Water supply. Details off water Consumption:- Existing water consumption is 6.0 KLPD. From that domestic water consumption is 1.0 KLPD and Industrial water consumption is 5.0 KLPD. After expansion, total water consumption will be 113 KLPD. From that 77.0 KLPD will be Fresh water and 36.0 KLPD will be recycle water. After expansion total industrial water consumption will be 109.5 KLPD, gardening water consumption will be 0.5 KLPD and domestic water consumption will be 3.0 KLPD. After proposed expansion, Total water consumption will be 113 KLPD. Management of waste water: Existing domestic Effluent is 0.5 KLPD. That is going to Soak pit via septic tank system. Existing Industrial effluent @ 2.0 KLPD. (Process, washing, boiler blow down, cooling blow down and scrubber effluent is treated in Effluent Treatment plant. Then after, treated effluent will be spray dried in their existing spray dryer. After expansion, Domestic effluent will be 1.5 KLPD, which will be sent to soak pit via septic tank. 237
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. After proposed expansion, total industrial effluent generation will be 64.5 KLPD. After expansion process effluent generation (max from beta Blue Product) will be 60.8 KLPD. It will be sent to RO Plant. Generated RO Rejected wastewater @ 24.8 KLD will be send to ETP for primary treatment & RO Permeate water @ 36.0 KLD will be reuse back in to the process of Beta Blue manufacturing. Total spent acid generation from Proposed products will be 24.0 KLPD. Which will be primary treated and then after neutral effluent will be send to spray dryer with industrial effluent (28.5 KLPD). So, total treated effluent send to spray dryer will be 24.0 KLPD + 28.5 KLPD = 52.5 KLPD. Finally Unit will achieve zero liquid discharge unit. Impacts Effluent Treatment Mitigation Measures After expansion in existing unit, Existing domestic Effluent is 0.5 KLPD. That is going to Soak pit via septic tank system. Existing Industrial effluent @ 2.0 KLPD. (Process, washing, boiler blow down, cooling blow down and scrubber effluent is treated in Effluent Treatment plant. Then after, treated effluent will be spray dried in their existing spray dryer. After expansion, Domestic effluent will be 1.5 KLPD, which will be sent to soak pit via septic tank. After proposed expansion, total industrial effluent generation will be 64.5 KLPD. After expansion process effluent generation (max from beta Blue Product) will be 60.8 238
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Impact on ground water quality: KLPD. It will be sent to RO Plant. Generated RO Rejected wastewater @ 24.8 KLD will be send to ETP for primary treatment & RO Permeate water @ 36.0 KLD will be reuse back in to the process of Beta Blue manufacturing. Total spent acid generation from Proposed products will be 24.0 KLPD. Which will be primary treated and then after neutral effluent will be send to spray dryer with industrial effluent (28.5 KLPD). So, total treated effluent send to spray dryer will be 24.0 KLPD + 28.5 KLPD = 52.5 KLPD. Finally Unit will achieve zero liquid discharge unit. Ground water was tested at eight different locations in the study area. The ground water norms were compared to IS: 10500 (1991) for evaluation. Due to zero discharge unit, there will be no impact on ground water quality. 4.9 NOISE ENVIRONMENT 4.9.1 Construction Phase There will be slightly increase in noise level during construction phase due to erection and installation plant and plant machinery for propsoed dyes and pigment plant. But it is restricted to construction phase only and it will occur during day time, when construction activities will be in progress. 4.9.2 Operation Phase As per observations, the Ambient Noise Level is within norms of Industrial Area. With the implementation of the mitigation measures proposed, the noise levels at plant boundaries will be well below the limits specified for industrial areas. 239
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. The major sources contributing to Noise pollution during the plant operation will be, Boiler, HAG, Pumps, etc. The operation of the equipment will generate noise ranging between 70-80 db (A). The occasional noise will be attenuated by the development of green belt in and around the industry, which will be taken up right from the construction phase. Also ear protecting devices will be provided for personnel working in high noise generating zone. Thus, there is practically no impact on surrounding environment. 4.10 LAND ENVIRONMENT 4.10.1 Construction Phase Proposed expansion activity needs to do minor Excavation for proposed manufacturing activity. Unit will do construction activity for foundation work of plant, utility, collection tank for Effluent Treatment Plant, other buildings etc. Hence there will be minor impact on the surrounding soil environment and there will be no change in Land Use Pattern. 4.10.2 Operation Phase Source emission, wastewater and hazardous waste generation from any project activity affects the soil environment. The impact due to air causes direct/indirect effect on soil. The emissions of SPM during operation will be effectively controlled. There will be practically no effect on the soil quality due to air emissions. The sewage generated will be gone in the septic tank & soak pit. Vishrudh Organics Pvt Ltd. will take all reasonable precautions for wastewater seepage. Existing domestic Effluent is 0.5 KLPD. That is going to Soak pit via septic tank system. Existing Industrial effluent @ 2.0 KLPD. (Process, washing, boiler blow down, cooling blow down and scrubber effluent is treated in Effluent Treatment plant. Then after, treated effluent will be spray dried in their existing spray dryer. After expansion, Domestic effluent will be 1.5 KLPD, which will be sent to soak pit via septic tank. After proposed expansion, total industrial effluent generation will be 64.5 KLPD. 240
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. After expansion process effluent generation (max from beta Blue Product) will be 60.8 KLPD. It will be sent to RO Plant. Generated RO Rejected wastewater @ 24.8 KLD will be send to ETP for primary treatment & RO Permeate water @ 36.0 KLD will be reuse back in to the process of Beta Blue manufacturing. Total spent acid generation from Proposed products will be 24.0 KLPD. Which will be primary treated and then after neutral effluent will be send to spray dryer with industrial effluent (28.5 KLPD). So, total treated effluent send to spray dryer will be 24.0 KLPD + 28.5 KLPD = 52.5 KLPD. Finally Unit will achieve zero liquid discharge unit. As per the Hazardous Waste (Management & Handling) Amendment Rules, 2003, all necessary control steps for each type of Hazardous Wastes generated will be taken for the proposed expansion project. Hence, due to the proposed expansion project the, land use pattern; land cover and topography of the area will be changed only for the open land in existing premises. 4.11 ECOLOGY 4.11.1 Construction Phase Any construction activity brings changes in some components of the local Terrestrial ecosystem. These adverse impacts are restricted to the project Construction site and to some extent it's immediate surroundings. 4.11.2 Operation Phase Impacts on terrestrial ecosystem can occur due to operation of the any industrial project mainly from air emissions, liquid effluents as well as hazardous wastes generation, which can interfere with the biotic and abiotic components of the ecosystem and may induce injurious effects when concentrations exceed permissible standards. The proposed expansion project will be carried out on land within M/s. Vishrudh Organics Pvt Ltd. without cutting of any trees. The proposed expansion activity of the project does not alter the crop pattern and natural vegetation of the surrounding area. Due to the safe control technology of air pollutants, zero liquid effluent discharge and hazardous wastes disposal, no impact on the surrounding ecology is anticipated. Development of additional greenbelt/green area will improve the ecological 241
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. Environment of the surrounding areas. 4.12 SOCIO-ECONOMIC ENVIRONMENT Like any other project, the proposed project is also expected to have certain positive and negative impacts on socio-economic environment. 4.128.1 Construction Phase Local people involved as contract laborers will have benefits of getting employment. Proposed expansion project will generate temporary employment for personnel during operational phase. 4.12.2. Operation Phase The proposed expansion project will generate direct employment for persons. The indirect employment will be generated by way of transportation, shopkeepers and other casual employment. Implementation of this plant will also reduce production loss due to shortage of power. Thus, the proposed expansion project will have significant positive impacts on the employment pattern of the study area. 242
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 4.13 HYDROGEOLOGY & GEOLOGICAL FAE Aspects Impacts Mitigation measures GEO i. Topography ii. Geomorphology iii. Soil cover Sliding, Seepage, Siltation, Slope failure Change Soil conservation plan given Minor change no natural problem Concrete floor in project premise HG i. Aquifer ii. Ground water used iii. Stage Of Water Development iv. Chemical Hazard v. STP Discharge vi. GW Problem vii. Storm Water viii. chemicals Daccan trap poor aquifer GW Table Fluctuation increase May be change Seepage occurred Drainage changed Rain water harvesting given Stage of water development not change, no abstraction Piezometer well proposed Proper channelized drainage system suggest to collect the rain/storm water collection Proper STP/ETP system advised 4.14 HEALTH AND SAFETY 4.13.1 Construction Phase Health problems are also likely to be experienced in the area as a result of Immigrant labour being careless about personal hygiene and also mosquito and fly-borne infections usually prevalent in the GIDC areas. Such Problems will be minimized by provision of adequate sanitary and health services. 4.13.2 Operational Phase The impact on health and safety hazard is due to Fire. The company will provide additional sufficient fire fighting system. Therefore, no adverse impact is anticipated. 243
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. 4.15 TRAFFIC STUDY & ITS IMPACT Traffic study is important to calculate the existing and proposed load on the existing Road due to Proposed Project. There is 01 highway near by the project site. 1. NH -8 : Ahmedabad - Mumbai Traffic counts were collected at three concerned transport route (on 22/03/2018. Details regarding the traffic survey are: Traffic counts were collected and recorded in 4 hours intervals. Morning period (pick hours) survey was carried out from 8:00 to 12:00 hrs. Evening period (pick hours) survey was carried out from 16:00 to 20:00 hrs. Traffic counts observed during the above survey are tabulated in Table 4.10 Table No.: 4.10 Traffic Study Type of Vehicles Route-1 ( NH -8 : Ahmedabad - Mumbai) Route-2 (NH -8 : Mumbai to Ahmedabad.) Heavy (Bus, Truck, etc) Medium (Tractors, light commercial vehicles etc) Light (Car, Jeep, Pickup Van etc.) 3 Wheeler (Rickshaw) 2 Wheeler (Scooter, motorcycle, cycle etc) Timings of Survey(8 hrs) Timings of Survey(8 hrs) 22-03-2018 22-03-2018 460 414 212 288 426 522 256/ 212/ 334 402 Based on the above mentioned traffic study given in above Table, hourly vehicular traffic has been calculated. Considering worst case scenario, average number of vehicles observed during 4 hours has been taken as hourly counts. Passenger Car Unit (PCU) has been calculated by applying PCU factor. Proposed load of trucks due to the movement of raw materials, fuel and products has been calculated. Design 244
Plot.No. 141/2/B, G.I.D.C. Industrial Estate, Ankleshwar-393002, Gujarat. capacities of both the routes have been taken from the Indian Road Code. Assessment of proposed traffic load is described in Table 4.11 Table No.: 4.11 Assessment of Proposed Traffic Load Type of Vehicles Route-1 ( NH -8 : Ahmedabad - Mumbai) Avg. vehicle per Hr. (Worst case) Equivalent PCU (Passenger Car Unit per Hr.) Route-2 (NH -8 : Mumbai to Ahmedabad.) Avg. vehicle per Hr. (Worst case) Equivalent PCU (Passenger Car Unit per Hr.) PCU factor as per Indian Road Code Heavy (Bus, Truck, etc) 58 174 52 156 3 Medium (Tractors, light 27 41 36 54 1.5 commercial vehicles etc) Light (Car, Jeep, Pickup 54 54 66 66 1 Van etc.) 3 Wheeler (Rickshaw) 32 32 27 27 1 2 Wheeler (Scooter, 42 21 51 26 0.5 motorcycle, cycle etc) Total PCU /Hr 322 329 Capacity : C, Design 2000 2000 PCU per Hr Existing PCU per Hr. 322 329 Proposed Load Trucks Car Two wheelers Proposed PCU per day 2 4 10 6 4 5 2 4 10 6 4 5 Total PCU per Hr for 15 15 proposed unit Total PCU per Hr after the proposed Expansion 337 344 From the above table no. 4.9, it can be concluded that even for considering the worst case; there will be minor increase in vehicular load due to the proposed project. However, the total traffic load even after the proposed project will be very low compare to the design capacity of roads. 245
Plot No.141/2/B, GIDC Estate, Ankleshwar CHAPTER 5 ENVIRONMENTAL MONITORING PROGRAMME 5.1 MONITORING OF ENVIRONMENT Based on the findings of the Environmental Impact Assessment study, various mitigation measures have been proposed, which have been detailed out in Environmental Management Plan (EMP). In order to monitor the impacts and efficacy of these plans monitoring of various environmental attributes have been proposed during and after the completion of the management plans. A well defined environmental monitoring programme would be employed with trained and qualified staff of Environmental Management Cell of the proposed expansion project to monitor the environmental attributes of the area with respect to EMP as well as the guidelines of the GPCB/CPCB. Environmental monitoring schedule proposed to be adopted by the project Authorities are as presented in Table 5.1: S. No. Aspect Table 5.1: Environmental Monitoring Plan Source of Impact Monitoring Method and it s Parameters Frequency Executing Agency Monitoring Agency 1.0 Construction Phase (As the construction area is small so, steel structure will be used in the existing unit, hence the impact will be very less and ) 1.1 Local Manpower Absorption Construction Work 1.2 Air Quality transportation of construction materials 1.3 Public Health Dust, Noise, Movement of labours 2.0 Operation Phase 2.1 Water Quality & Quantity 2.2 Effluent Quality Surface & Ground water quality within the Project Area Quality of Treated effluent send to In-house Spray dryer Contractor s report No. of people working in the project Survey & observations; Levels of SPM, RSPM, SO 2 and NO x Regular medical checkup Surveys, sample collection & field measurement; ETP sample collection & quality analysis Daily Contractor Vishrudh Organics Pvt Ltd. Weekly Vishrudh Organics Pvt Ltd. GPCB/ Recognized Env. Agency Monthly Contractors Vishrudh Organics Pvt Ltd. Quarterly Daily (Internal); Monthly (Third Party) Vishrudh Organics Pvt Ltd. Vishrudh Organics Pvt Ltd. GPCB/ Recognized Env. Agency GPCB/ Recognized Env. Agency 246
Plot No.141/2/B, GIDC Estate, Ankleshwar S. No. Aspect Source of Impact 2.3 Air Quality Emissions from utility and process 2.4 Noise Level Noise level compliance with respect to industrial standards Monitoring Methods and Parameters Air quality monitoring at 2-3 location within (SO 2, NO x, SPM, RSPM, CO, HC, VOC) as well as stack monitoring. Ambient Equivalent Sound Pressure Levels (Leq) in day and Night time at 4 to 6 location. Frequency Ambient - Monthly (24 hourly); Stack Monthly (third party) Monthly (Third Party) and fortnightly (internal) Executing Agency Vishrudh Organics Pvt Ltd. Vishrudh Organics Pvt Ltd. Monitoring Agency GPCB/ Recognized Env. Agency GPCB/ Recognized Env. Agency 2.5 Biological Environment 2.6 Solid Waste Management 2.7 Hazardous Waste Management Horticulture/ Greenbelt Development Disposal of waste Hazardous waste as required by hazardous waste authorization Generation of used drums, bags and records of their dispatch to approved vendors. Generation of waste oil and their treatment Survival rate of plants and shrubs Monitoring of waste collection, segregation and disposal Monitoring of hazardous waste collection, segreg ation, storage and disposal Quarterly Fortnightly Fortnightly Vishrudh Organics Pvt Ltd. Vishrudh Organics Pvt Ltd. Vishrudh Organics Pvt Ltd. Maintain Records Daily Vishrudh Organics Pvt Ltd. Maintain Records Daily Vishrudh Organics Pvt Ltd. GPCB/ Recognized Env. Agency GPCB/ Recognized Env. Agency GPCB/ Recognized Env. Agency GPCB/ Recognized Env. Agency GPCB/ Recognized Env. Agency 247
Plot No.141/2/B, GIDC Estate, Ankleshwar 5.2 Work zone Monitoring arrangement for Hazardous chemicals. Requirements Gujarat Factories Rules want the occupier of the premises to carry out the required monitoring under Section 7A (2) e and Rule 12B in Form 37 prescribed therein. Records for Location of operation, contaminant, sampling instrument, concentration of air borne contamination, method of analysis followed, and the number of workers exposed to the process are supposed to be maintained by the occupier. Plan for Compliance As seen from the foregone discussions it is clear that the airborne contaminants and their concentrations including the composition is likely to vary a lot. Hence, portable sampling equipment capable to sample different contaminants shall have to be procured. The Drager make or similar equipment is best fitted for the purpose and will be arranged for with necessary absorbing media tubes for expected contaminants. The following emergency equipment shall be present on the exisitng project site and proposed expansion site: 1. Fire Extinguishers. 2. Industrial First Aid Kit. 3. Portable Eye wash station, Capable of Supplying 15 minutes of water. 4. Emergency Shower. 5. Vehicle Suitable for emergency Transport. 6. Emergency Communication like Land Line Phones, Mobile Phones. Etc. 248
Plot No.141/2/B, GIDC Estate, Ankleshwar 5.3 CHEMICALS WHICH ARE EXPOSED TO WORKERS DIRECTLY OR INDIRECTLY Sr. No. 1. 2. 3. 4. Raw Material HCl (Hydrochloric acid) -30% Chloro Sulphonic Acid Beta Chloro Ethyl Amine Phosphorous Tri Chloride 5. Ortho Xylene Chemical Name / Other Name Hydrochloric acid Chloro sulfonic acid 2-Chloroethan amine Tri chloro phosphine 1,2- Dimethylbenzene Physical Form Liquid Liquid Container Type M.S. Tank 10 KL M.S. Tank 20 KL (2 tanks) M.S. Tank 30 KL Maximum Storage at a time (MT) 10 40 KL 30 MT (Empty Tank) Liquid HDPE Carboy 10 Liquid M.S. Tank-10 KL 8 Liquid 6. Glauber Salt Sodium sulphate Solid HDPE/MS Drum- 200 L HDPE Bag 50Kg 7. H-Acid 1-Amino-8- Naphthalene-3, 6- Solid HDPE Bag 50Kg 10 Disulfonic.c Acid 8. Sodium Nitrite Nitrous acid, sodium salt Solid HDPE Bag 50Kg 10 9. Soda Ash Sodium Carbonate Solid HDPE Bag 50Kg 30 10. Sodium Bicarbonate 11. Vinyl Sulphone Sodium hydrogen carbonate, Baking soda Bis (ethenyl) sulfone 6 30 Solid HDPE Bag 50Kg 40 Solid HDPE Bag 50Kg 20 12. Caustic Flakes Sodium Hydroxide Solid HDPE Bag 50Kg 1 13. Gum Rosin (Emulsifier) Gum Rosin Solid HDPE Bag 50Kg 2 14. (29H,31Hphthalocyaninato(2 Copper Phthalo Cyanine Blue )-N29 Solid HDPE Bag 50Kg 20 249
Plot No.141/2/B, GIDC Estate, Ankleshwar Pre-employment medical checkup and periodically medical examination will be done. Liver function test will be done during pre-placement and periodical examination. Raw Materials, by-products and finished products involved in the process. Hazardous chemicals are within the TLV/PEL as per ACGIH recommendation by using gas monitor & work place ambient air monitoring. FORM NO.37 should be prepared & submitted as per the existing system. 250
CHAPTER 6 Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar. ENVIRONMENTAL MANAGEMENT PLAN 6.1 INTRODUCTION Any industrial development is associated with certain positive impacts as well as some negative impacts on the environment. However, the negative or adverse impacts cannot possibly rule out scientific development. At the same time, adverse impacts cannot be neglected. An Environmental Management Plan has been formulated for mitigation of the adverse impacts and is based on the present environmental conditions and the environmental impact appraisal. This plan helps in formulating, implementing and in monitoring the environmental parameters during and after commissioning of the project. The Environmental Management Plan describes, in brief, the management's plan for proper and adequate implementation of treatment and control system for air and liquid pollutants and for maintaining the environment. It also includes development of green belts around the Plant, proper safety of the workers, noise control, fire protection systems and measures. This chapter provides mitigation and control measures to attenuate or eliminate environmental impacts, which are likely to be caused by the proposed expansion project. An Environmental Management Plan (EMP) has been developed to mitigate the potential adverse impacts and to strengthen the beneficial environmental impacts as well as to create positive environmental footprints during the construction and operation phases. The institutional capacity of Vishrudh Organics Pvt Ltd. as the owner & facility developer and the reporting requirement to fully implement the mitigation measures have also been described in this chapter. In addition to that during the operation phase, the company will have an additional responsibility to comply with the statutory requirements as per the guidelines of Central/ State Government. 6.2 The EMP The Environmental Management Plan (EMP) consists of a set of mitigation, monitoring and institutional measures to be taken during the design, construction and operation (post construction) stages of the project. The plan also includes the actions needed for implementation of these measures. Overall objective of EMP: Prevention: Measures aimed at impeding the occurrence of negative environmental impacts and/or preventing such an occurrence having harmful environmental impacts. 251
Plot No.141/2/B, GIDC Estate, Ankleshwar. Preservation: Preventing any future actions that might adversely affect an environmental resource or attribute. Minimization: Limiting or reducing the degree, extent, magnitude, or duration of adverse impacts. The major components of the Environmental Management Plan are: Mitigation of potentially adverse impacts. Monitoring during project implementation and operation. Implementation schedule and environmental cost estimates. Integration of EMP with project planning, design, construction and operation. The EMP has been designed keeping in view the regulatory and other requirements to ensure the following: Minimum disturbance to the native flora and fauna. Compliance with the air, water, soil and noise quality norms. Conservation of water to the extent possible. Encourage the socio-economic development. 6.3 OBJECTIVES OF EMP The main objectives in formulating this environmental management plan are: To treat all the pollutants viz., liquid and gaseous which contribute to the degradation of the environment, with appropriate technology. To comply with all regulations stipulated by the Central / State Pollution Control Boards related to air emissions and liquid effluents discharges as per air and water pollution control laws To handle hazardous wastes as per the Hazardous Waste (Management and Handling Rules, 1989 of the Environment (Protection) Act, 1986 To encourage support and conduct developmental work for the purpose of achieving environmental standards and to improve the methods of environmental management. To promote further afforestation in the surrounding areas of the Plant To create good working conditions (devoid of air and noise pollution) for employees To reduce fire and accident hazards. Perspective budgeting and allocation of funds for environment management expenditure. Dissemination of technological solutions on Commercial basis to interested parties and Continuous Development and search for innovative technologies for a cleaner and better environment. 252
Plot No.141/2/B, GIDC Estate, Ankleshwar. 6.4 BRIEF ENVIRONMENTAL MANAGEMENT PLAN 6.4.1 CONSTRUCTION PHASE : Adequate and effective environment protection measures will be planned and designed to minimize the impacts due to activities related to preconstruction (preparatory phase) of the project, machinery installation and commissioning stages and end with the induction of manpower and start up. The impacts during the construction phase on the environment will basically be very insignificant as the project construction area is very small. Only foundation for RCC structure will be made. Ready mix Concrete will be used and therefore no possibility of fugitive emission due to material handling. In view of the above, the following measures are recommended to reduce the impact during this period: Due provision of necessary infrastructural services like water and power supply etc., for the construction area. All possible care will be taken to reduce the noise level due to construction activity. As planned, no such noise generating machineries will be used. Also, noise prone activities shall be restricted to the extent possible during night particularly during the period 10 PM to 6 AM in order to have minimum environmental impact. Activity Environmental Impacts Construction Phase: Erection of Air Plant Noise Machineries Socio Economic Mitigation measures Well maintained vehicles will be used. Metalled Road for Vehicle Movement Well maintained equipment will be utilized to prevent noise generation. Local labour will be hired for the work so that housing arrangement will be avoided. Remarks Implementation responsibility: Vishrudh organics Pvt Ltd. 253
Plot No.141/2/B, GIDC Estate, Ankleshwar. 6.4.2 OPERATIONAL PHASE: As discussed in the Chapter 2 showing pollution controls arrangement, M/s. Vishrudh Organics Pvt Ltd. have planned all the necessary steps to control Water Pollution, Air Pollution, as well as Hazardous Waste Pollution and Noise Pollution. The detailed mitigation measures planned during operation phase of the project are as follows: Activity Manufacturing of Products Environmental Impacts Air Land Water Noise Mitigation measures Ensure proper handling of all chemical by introducing spill control procedures. Ensure usages of PPE s by workers. Strictly following the appropriate spill control procedures. The charging of the hazardous chemical will be done through very carefully. MSDS of Raw material & products will be displayed at storage & handling area. Water usage will be strictly by putting water meter plant wise. Monitored data will be analyzed and reviewed time to time. Contaminated solid waste will be sent to approve TSDF Facilities. Storage area will be designed in line with the factory Act requirement. Remarks Implementation responsibility: Vishrudh organics Pvt Ltd. 254
Plot No.141/2/B, GIDC Estate, Ankleshwar. Environmental Management Plan: Operation Phase: Activity Operation of Boiler, Hot Air Generator Operation of Cooling Tower Environmental Impacts Air Noise Water Air Water Noise Mitigation Measures Ensure proper preventive maintenance of fuel firing system and optimization of air fuel ratio. Ensure proper maintenance of machinery to reduce noise level After clean up of spillage ensure that disposed it properly. Provision of Adequate Stack Height. Ensure usage of Personal Protective Equipments. Ensure proper maintenance of machinery to reduce noise level Blow down is being sent in ETP provided within premises Remarks Implementation responsibility: Vishrudh organics Pvt Ltd. 255
Plot No.141/2/B, GIDC Estate, Ankleshwar. Environmental Management Plan: Operation Phase Storage, Handling & Transportation of Raw materials and Products Transportation of all the raw materials, finished products & hazardous wastes. Development and maintenance of green belt Direct / Indirect Employment Air Water Land Air Water Land Air. Land Socioeconomic issue Chemical to be stored in accordance with the rules and regulations of the Safety Department. Separate storage area for solid/liquid raw materials. Install proper facilities to prevent rain/storm water contamination during the storage of solid raw materials. Ensure disposal of used drums, bags as per the rules/regulations. Work will be given to Trained / Approved Transports for the transportation of the raw materials/products. TERMCARD will be followed. Ensure availability of MSDS of all the raw materials and finished products to the Off-site Emergency team. Ensure development and maintenance of proper green belt as proposed. Continue policy of local employment according to the skill and availability of the manpower 256
Plot No.141/2/B, GIDC Estate, Ankleshwar. 6.5 ENVIRONMENTAL MANAGEMENT CELL Apart from having an EMP, it is also necessary to have a permanent organizational set up charged with the task of ensuring its effective implementation. M/s.Vishrudh Organics Pvt Ltd. has created a department for management and implementation of the environmental control measures. Organization chart of M/s.Vishrudh Organics Pvt Ltd., including Environmental Management Cell for the proposed project is shown in the Figure No. 6.1. FIGURE NO. 6.1 ORGANIZATION CHART Director Manager Overall responsibility for production & environmental management and decision making for all environmental issues Supervisor (Production) Overall in charge of operation of production & environmental management facilities. Ensuring legal compliance by properly undertaking activities as laid down by various regulatory agencies from time to time and interacting with the same. Asst. Supervisor (Environment) Secondary responsibility for environmental management and decision making for all environmental issues and EMS operation. To carry out periodical medical check-up and maintain health register of workers. To carry out regular maintenance of EMS and carry out EMS operations as per standard procedure and requirements. To submit daily reports to the Manager for environment, pollution and safety related activities. To look after proper control of pollution control system. Chemist - 10 General Role of Supervisor: Work as per guideline of Manager and submit daily Report to manager. 257
Plot No.141/2/B, GIDC Estate, Ankleshwar. Basically, supervisor pollution monitoring will undertakes to monitor the environmental pollution levels by measuring stack emissions, ambient air quality, noise level etc. either departmentally or by appointing external agencies wherever necessary. Constant monitoring of environmental parameters will be exercised to find out any deterioration in environmental quality. In case the monitored results of environmental pollution are found to exceed the allowable values, the General Manager Pollution monitoring will suggest remedial action and get these suggestions implemented through the concerned plant authorities. The actual operation and maintenance of pollution control equipment of each unit will be under the respective Engineers. 6.6 HEALTH AND SAFETY Following measures will be adopted in the plant: Inspection and maintenance of pollution control systems regularly. All safety measures such as safety appliances, training, safety awards, posters, slogans related to safety. The workers exposed to noisy sources will be provided with ear muffs/plugs. Adequate facilities for drinking water and toilets insufficient numbers will be provided to the employees. Fire proof aprons and necessary personnel protective appliances and equipment will be provided to the concerned personnel. 6.7 OCCUPATIONAL HEALTH HAZARDS To prevent any spillage, accident and impacts of human health for safety measure will be taken while handling the raw material and products: Occupational control measures for health hazard to the worker and to keep the risk of accidents to a minimum from our manufacturing activities. Mitigatory measures: For the expansion project, company will make following arrangement within the factory premises for the different hazards: Storage & Handling of Hazardous Chemicals: Company will do planning to stock all the necessary material as minimum as possible. All containers with hazardous chemicals have labels indicating the contents and warning of the hazard. Necessary information on safe handling and first aid measures and antidotes of major hazardous material will be available on the label. 258
Plot No.141/2/B, GIDC Estate, Ankleshwar. Workers dealing with hazardous chemicals will be trained on health risks and safe handling. Exposure to hazardous chemicals will be minimized. Liquid Hazardous chemicals will be transferred in closed piping system. Separate storage section will be provided for storage of hazardous and non-hazardous raw materials. Vessel and other Equipment related: Checking of process vessels and equipment is carried out regularly. Records related to maintenance and its planning schedule is maintained. Fire related Overhead water storage tank with adequate capacity is provided to ensure 24 hr. supply. Fire water tank with sufficient capacity of 20 KL (02 Nos.) are provided with fire pump (02 Nos.) Fire hydrant system will be provided. Sprinkler system will be provided at raw material storage area and tank farm area. Fire extinguisher will be provided at production plant as per the requirement. Contact numbers of nearest fire agency will be provided. Nearest fire station is Ankleshwar GIDC Fire station. Time required to reach the project site is 10 minutes. Unit will appoint qualified and trained fire personnel having qualification like B.Sc or Diploma in Fire and Safety. Electrical related All electrical fitting and motors in the storage areas are flameproof. Checking of all earthings, wiring & connection are carried out regularly. Proper earthing is provided at all equipments and will be provided for additional equipment. Adequate Nos. of earth pits is provided. 259
Safety related Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar. Adequate types of personal protective equipment will be provided and also safety training will be provided to workers. Emergency showers and eye wash stations is available at the worksite. Arrangement for 24 hr. medical facilities by contact with nearest health care centre/ hospital. Pre-employment medical check-up and annual medical checkup is carried out and its records is maintained properly. DETAILS OF OCCUPATIONAL HEALTH PROGRAMME: o Worker can be directly or indirectly exposed by chemical like, HCl, Chloro sulphonic Acid, Beta chloro Ethyl Amine HCl, Phosphorous Tri Chloride, Ortho Xylene etc during process or material handling of proposed products. COMAPANY HAVE TAKEN FOLLOWING ACTION TO KEEP CHEMICALS WITHIN PEL/ TLV: Process should be carried out in isolated area or closed system. Dilution ventilation/local exhaust ventilation system should be provided. Chemical handled by competent person. MSDS of hazardous substance must be maintained by company. Quantity of substance should kept to absolute minimize. Flame proof electric fitting should be provided. Safety devices like temp. Control and pressure control must be provided to vessel. Labeling and sign board should be provided. Fire fighting, sprinkling system and emergency exit should be provided. PPE must be used during handling of chemicals. 260
Plot No.141/2/B, GIDC Estate, Ankleshwar. EVALUATION OF EXPOSURE OF CHEMICAL DURING REPLACEMENT AND PERIODICAL MEDICAL MONITORING. Emergency /exposure examination and test should be carried out. Examination is based on irritation, sensitization of skin, respiratory system, eye, shortness of breath Test must be carried out as per handling of chemicals as per OSHA guideline. Check the previous medical opinion of worker/employee as well as history. Interpretation and follow up of the test is varing with clinical context and results. If there are minor abnormalities in the test, the repetitions of the test may conduct after 1 week of test result. If test values are within the range, the repetitions of the test may conduct after the one year of the test result. If there are chronic abnormalities seen in the results, the repetitions of the test may conduct twice in a week and also consult with the doctors. TREATMENT OF WORKERS AFFECTED BY ACCIDENTAL SPILLAGE OF CHEMICALS: Hazards with Acute Exposure Contact with skin may cause severe burns or systemic poisoning. Systemic effects may occur from any route of exposure, especially after skin absorption. Hazards with Chronic Exposure Repeated or prolonged exposure may harm the respiratory system. Can irritate and inflame the airways. Methanol affects the central nervous system, liver, and kidneys. Special Safety Precautions Prevent contact with skin by wearing neoprene gloves, lab coat, and resistant apron. Wear safety glasses or a face shield if splashing may occur. Store in a cool, dry, well-ventilated area, away from heated surfaces or ignition sources. Skin contact requires immediate washing of the affected area with soap and water. Remove contaminated clothing and launder before wearing again. 261
Plot No.141/2/B, GIDC Estate, Ankleshwar. Procedure for treating workmen after skin contact. Skin contact requires immediate flushing of the contaminated area with soap and water at a sink or emergency shower for a good fifteen minutes. Remove contaminated clothing. In case of eye contact, promptly flush the eyes with copious amounts of water for 15 minutes (lifting upper and lower lids occasionally) and obtain medical attention. If methanol is ingested, obtain medical attention immediately. If large amounts of methanol are inhaled, move the person to fresh air and seek medical attention at once. It is recommended to provide the safety shower and eyewash station in plant. 6.8 DETAILS OF OCCUPATIONAL HEALTH SURVEILANCE PROGRAMME: Aim: Workplace injuries, illness can be prevented and hazard should be identified. Evaluations of accident analysis due to unsafe act and condition as well as identified the health and safety problems in workplace. Effective Preventive measures strategies can be prepared. New technologies, educational activities, public awareness and regulatory and policy changes can be achieved. The overall mission of the Occupational Health Surveillance Program is to promote the health, safety and quality of life of working people will be achieved: Surveillance program can be improved by following action. Pre-placement examination and periodic examination must be carried out at Work place. Maintain the work profile and medical history of employee/workers. Pulmonary function test must be carried out in case handling of hazardous chemicals. Written medical opinion must be maintained by industry. Examination must be certify by qualified medical practitioners Health hazards associated with the occupation are called occupational hazards. In chemical industry due to handling of 262
Plot No.141/2/B, GIDC Estate, Ankleshwar. toxic and hazardous chemicals there are possibilities of developing occupational diseases. A budget of Rs. 2.00 Lacs is allotted for Occupational Health and Safety of the workers. Company shall carry out the following checks to curb the problem: Pre - employment medical checkup at the time of employment. Annual medical checkup shall be done for all employees. First aid training shall be given to the employees. Monitoring of occupational hazards like noise, ventilation, chemical exposure shall be carried out at frequent intervals, the records of which shall be documented. All precautions would be taken to avoid foreseeable accident like spillage, fire and explosion hazards and to minimize the effect of any such accident and to combat the emergency at site level in case of emergency. Some of the preventive safety measures to minimize the risk of accident with respect to Technical Safety, Organizational Safety and Personal Safety are listed below: The factory will take all reasonably practicable measures to minimize the risk of such accident in compliance with the legal obligation under the relevant safety. All building plans and installations are as per relevant acts and duly approved by competent government authorities. Process and Equipment will be designed by qualified and experienced professionals and fabricated to applicable national / international codes with stage wise inspection. Safety features such as fire extinguisher and suitable Personal Protective Equipment (PPE) shall be provided. Regular operations and testing of fire extinguishers shall be carried out. Periodic inspection and testing of pressure vessels, equipment, machineries and equipment handling substances. Training of workers and Staff for fire fighting, work permit system, first aid, safe handling of materials and integrating safety, in all activities. Accident / Incident reporting system and information of employees about the same for better awareness. Suitable notices / boards displayed at several locations indicating appropriate hazards warning as well as DOs and DON T for ensuring operational and personal Safety for information of workers / staff and visitors. 263
Plot No.141/2/B, GIDC Estate, Ankleshwar. For the safety of the workers, personal protective equipments like hand gloves, helmets, safety shoes, goggles, aprons etc. & Ear protecting devices like earplugs/earmuffs will be provided. Nose mask will be provided at places, where there is possibility of dust generation. Face Masks Ear Plugs Hand Gloves Gum Boots Goggles Helmets Safety Belts Aprons Fire Proximity Suit 6.9 HAZARDOUS IDENTIFICATION AND PREVENTIVE MEASURES Raw Material Storage hazardous and controls: A study of process for Dyes and Pigments as given in chapter 2 of the report indicates the following: Raw material storage in process area under process chemical inventories and uses will be kept bare minimum. Process parameters control and interlocking will be provided. Hazardous materials will be transferred by pipe lines and in control manners. Thus the raw material requirement for the produce unit will be very low & variable depending upon products being manufactured. Various raw materials used in the manufacturing processes are listed in Chapter-2 along with mode / type of storage & storage conditions. It can be readily seen that raw materials even though hazardous in nature, will be used in small quantities & storage quantities are also very low at process plant.. Evaluation of Hazardous: Storage in Tank Farm Major inventory of liquid organic chemicals within the factory premises are in ground storage. The materials were studied with respect to their flammability, reactivity and toxicity and based on the criteria given by the NFPA (NFPA ratings). Material factor values were determined using these ratings. General process hazards and special process hazards for all the materials stored were determined as per the guidelines given by DOW chemical company in DOW Index. As can be seen storage in tank farms is mostly in the light-moderate category. Fire & Explosion index, primarily due to small tank sizes. The storage will be also seen to have light moderate toxicity hazards. 264
Plot No.141/2/B, GIDC Estate, Ankleshwar. Sr. No. 1. 2. 3. Raw Material HCl (Hydrochloric acid) -30% Chloro Sulphonic Acid Phosphorous Tri Chloride Chemical Name / Other Name Hydrochloric acid Chloro sulfonic acid Tri chloro phosphine Physical Form Liquid Liquid Container Type M.S. Tank 10 KL M.S. Tank 20 KL (2 tanks) M.S. Tank 30 KL Maximum Storage at a time (MT) 10 40 KL 30 MT (Empty Tank) Liquid M.S. Tank-10 KL 8 Evaluation of Process Areas: As explained earlier, in process plant there will not be major hazardous chemical inventories. Study of the process flow sheets indicates that the reactions are mostly of similar type involving Solvents in most of reactions. Produce units will do not warrant any detailed calculations as consequences due to any worst case scenario will involve very quantity of material & damage is such a case is expected to be limited to within the factory premises. Considering this, the risk analysis and consequences studies ware concentrated on storage in bulk as per listed in bellow. 265
Plot No.141/2/B, GIDC Estate, Ankleshwar. List of Raw Materials Sr. No. 4. 5. 6. 7. Raw Material HCl (Hydrochloric acid) -30% Chloro Sulphonic Acid Beta Chloro Ethyl Amine Phosphorous Tri Chloride 8. Ortho Xylene Chemical Name / Other Name Hydrochloric acid Chloro sulfonic acid 2-Chloroethan amine Tri chloro phosphine 1,2- Dimethylbenzene Physical Form Liquid Liquid Container Type M.S. Tank 10 KL M.S. Tank 20 KL (2 tanks) M.S. Tank 30 KL Maximum Storage at a time (MT) 10 40 KL 30 MT (Empty Tank) Liquid HDPE Carboy 10 Liquid M.S. Tank-10 KL 8 Liquid 9. Glauber Salt Sodium sulphate Solid HDPE/MS Drum- 200 L HDPE Bag 50Kg 10. H-Acid 1-Amino-8- Naphthalene-3, 6- Solid HDPE Bag 50Kg 10 Disulfonic.c Acid 11. Sodium Nitrite Nitrous acid, sodium salt Solid HDPE Bag 50Kg 10 12. Soda Ash Sodium Carbonate Solid HDPE Bag 50Kg 30 13. Sodium Bicarbonate 14. Vinyl Sulphone Sodium hydrogen carbonate, Baking soda Bis (ethanol) sulfone 6 30 Solid HDPE Bag 50Kg 40 Solid HDPE Bag 50Kg 20 15. Caustic Flakes Sodium Hydroxide Solid HDPE Bag 50Kg 1 16. Gum Rosin (Emulsifier) Gum Rosin Solid HDPE Bag 50Kg 2 17. (29H,31Hphthalocyaninato(2 Copper Phthalo Cyanine Blue )-N29 Solid HDPE Bag 50Kg 20 266
Process hazards and controls: Name of Hazardous process and operation Boiler, Hot Air generator Reactor Vessel Material in the process/ operation Steam / Hot Air HCl, Chloro Sulphonic Acid, phosphorous Tri Chloride etc Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar. Type of hazards possible toxic gas release/ fire/ explosion/ run away/ reaction/ rupture, etc. Handling of anti scalent Heat burns Fire, Toxic gas release and Explosion Control measured provided Annual inspections Safety interlocks to be provided Safety and pressure gauge valves fitted Properly supported and protected against corrosion Testing of jackets and joints of tubes regularly Raw Materials quantity must be controlled either volumetrically or gravimetrically. Process control devices must be installed includes the use of sensors, alarms, trips and other control systems that either take automatic action or allow for manual intervention to prevent the conditions for uncontrolled reaction occurring High Temperature indicator valve and alarm system must be provided Auto cutoff system must be provided after reaching of predetermined maximum safe temperature. Pressure gauge is must provided. Safety Control valve is must be provided. The Vessel Emergency Relief vent should discharge to a suitably designed catch pot or should be so positioned that people working in the area and members of the public will not be in danger if the contents of the vessel are discharged. Use skilled worker 267
Plot No.141/2/B, GIDC Estate, Ankleshwar. Proper selection of MOC Mechanical seal in all pumps and reactors Transportation of finished product from vessel to storage tank through 268
General Hazards & controls: Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar. Type of Emergency Identific ation of area Possible Causes Possible Result Preventive/control Measures Fire Toxic Gas Release Tank farm area Tank Farm Area and Reactio n Vessel Area Fire due to Bottom nozzle failure Damage of storage tank Pump discharge nozzle failure Unloading road tanker hose rupture Rupture of discharge valve Bursting of pipelines Major fire in the tank farm, it may spread all over the company and surrounding area May cause fatalities Major gas exposure in the company and /or surrounding area of the company which resulting in irritation to respiratory track eyes and suffocation. More inhalation results in facilities Licensed and isolated storage tank farm. Flame proof fittings. Earthling while unloading. Spark arrestor at main gate. Dip pipes on the tank for unloading. Provision of dyke. Earthling of tanks and pumps Get approval from an explosive department for plan approval, equipment layout & emergency control measures. No electrical junction box close to storage materials. Hot work permit system followed for hot working in the ware house. Storage Tank stored under shed and good ventilated area Procured by license holder party. Fitted with valve protection cap Valve opened with special key Loading/unloading done safely. Trained persons for Material Handling in Tank Farm and Storage Tank area. Periodic hydraulic testing through competent person by supplier Painted according to its color code. 269
Type of Emergency Identifi cation of area Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar. Possible Causes Possible Result Preventive/control Measures Explosion All material handlin g areas Vapor explosion due to contact of spark to accumulate d flammable vapor in confined area Improper discharge of static charge Use of non FLP equipment for solvent Handling Metal to metal impact Electrical short circuit Open flame Flameproof electric installation areas & spark less tools Isolated storage use of Flammable material drums Hot work permit for hot working in the plant Earthling for human static charge Good ventilated area for Flammable material storage Material handling In Plant Flammable, eye irritating & body accident Fire health hazards and Trained employee Required PPE and Fire Protective Provided equipment Good engineering practice Separate storage are with dyke valve system provided 270
Plot No.141/2/B, GIDC Estate, Ankleshwar. 6.10 GREEN BELT DEVELOPMENT AND AFFORESTATION Tree plantation is one of the effective remedial measures which control the Air Pollution. It also causes aesthetic and climatologically improvements of an area as well as sustains and supports the biosphere. It is a well established fact that trees and vegetation act as a vast natural sink for the gaseous as well as particulate air pollutants due to enormous surface area of leaves. Plantation around the air pollution sources controls the air pollution by filtering particulate matter and interacting with gaseous pollutants before it reaches the earth. Tree plantation also acts as buffers and absorbers against accidental release of pollutants. 6.11 SELECTION OF TREES The choice of trees species, suitable for plantation at the Industry Site, has been governed by the following guiding factors: 1. As per guidelines issued by Ministry of environment & Forests for greenbelt development. 2. As per the study carried out by our FAE in Ecological & Biodiversity. 3. The tree must be tolerant to all the pollutants present in the area. 4. The tree should be able to grow and thrive on soil of the areas, be evergreen, in habitat, having minimum of leaf fall. 5. The tree must be tall in peripheral curtain plantation and with large and spreading canopy in the primary and secondary attenuation zones. 6. The tree should possess extensive foliar area to provide maximum impinge surface for continued efficient adsorption and absorption of pollutants. 7. The tree should be fast growing and indigenous. 8. The tree should maintain ecological, land and hydrological balance of the region. Total plot area is 6939 Sq. meter. From that they had done planning for gardening and plantation for 2079 Sq. Meter. This is 29.96 % of the total Plot Area. They will develop additional greenbelt in Ankleshwar GIDC Estate after obtaining required permission from the GIDC, Ankleshwar.. 271
Plot No.141/2/B, GIDC Estate, Ankleshwar. The program will consist of the following elements: o Maintenance of greenbelt and vegetative zones within the plant where possible. o Plantation of trees and vegetation around the plant. o Maintenance of greenbelt on the both sides of nearby roads. o To provide tree guards to the local villagers. They had developed ~50 Trees in and around our premises and additional 50 tress will be developed by them. The tree species selected for the plantation will be pollutant tolerant, fast growing, wing firm, deep rooted, and ever green. The company will select pollutant tolerant plant species. They will also develop plantation as per the MoEF guidelines all along the periphery of plant so that these trees perform as natural barrier and bring down the fugitive emission and stop carryover of dust along with wind current. Budgetary expenditure for the greenbelt development has been depicted in the Table No. 6.1 TABLE 6.1 BUDGETARY EXPENDITURE FOR GBD Sr. No. Parameter Amount in Rs. 1 Site Development 100000.00 2 Plants/ Seeds 100000.00 3 Plant Care & Reg. 200000.00 TOTAL 400000.00 272
Plot No.141/2/B, GIDC Estate, Ankleshwar. Wind breaker plant species will be (eg. Polyanlthia, Eucalytus, Casuarina, etc.) Planted around the periphery of near boundary walls. Grass mat along with combination flowering shrubs will be planned along the rest rooms. Potted plants and climbers will be used on the roof tops. All the corners inside the rooms of administration building and along the stair case, potted shrubs will be put and change time to time for watering, pruning and fertilizing. Fast growing species with more calorific value is preferable. Necessary help will be taken from the local DFO in development of green belt. Money plants like climbers will be used and make them to hang to avoid penetration dust inside the working areas. These climbers will be sprinkled regularly to remove adhered dust particles. Based on the demand of nutrients by soil the fertilizer input shall be given. These trees will be planted in about different rows. The interspaces will be planted with grasses, bushes and hedges. Choosing native plant species which suits to local environmental conditions will be encouraging (percentage survival) and also for sustainable ecosystem development. Plants with flowering will give good aesthetic look. 1 meter width will be kept for tree plantation around the project boundaries. The plant species for green belt is given below in Table- 6.2 Table 6.2 Plant Species for Green Belt Development SI. No Common Name Botanical Name Ht. in metres Colour of the flower Flowering time 1 Limdo Murrayakoenigii 4.0-6.0 purplish-black March to May 2 Ambo MangiferaindicaL. 35 40 pale yellow petals Feb.-March 3 Gulmohar Delonixregia 5.0-12.0 orange-red April June 4 Asopalav Polyalthialongifolia 8.0-10.0 initially green but turning purple or black March-April 273
Plot No.141/2/B, GIDC Estate, Ankleshwar. 6.12 EXPENDITURE ON ENVIRONMENTAL MATTERS Sr. No The Table No. 6.3 table gives the expenditure to be incurred by Vishrudh Organics Pvt Ltd. On environmental matters. System 1 Air pollution control 2 Water pollution control 3 Noise pollution monitoring 4 Solid and hazardous waste management 5 Environment monitoring and management Table No.6.3 Expenditure on Environmental Matters Approximate recurring cost per annum (in Lacs) Approximate capital cost Per Annum (Rs. In Lacs) Basis for cost estimates 12 18 The capital cost would include cost of providing adequate height of the stack, ladder and platform, Recurring cost would include cost of monitoring of air environment. 378 20 Capital cost would include cost of Collection tank, Holding Tank, Pumping system etc., Recurring cost is for operational phase including charges of ETL. 1 0 DG sets will be provided with acoustic enclosures, the recurring cost would include cost of noise monitoring. 25 10 Capital cost would include cost of providing storage space for hazardous waste and membership of TSDF Fee. Recurring cost would include cost of land filling and transportation. 5 1 The recurring cost would be incurred on hiring of consultants and payment of various statutory fees to regulatory agencies. 6 Green belt 3 2 Development of Greenbelt including Gardening and Plantation. 7 Occupational health (OHC) 2 1 Occupational health check up of Employees and workers 8 CSR Activity 2.85 0 2.5 % of the profit Recurring cost will include cost allocated for the CSR activity like Educational, Drinking facility, Infrastructure facility, Green belt development, Tribal development, 274
Plot No.141/2/B, GIDC Estate, Ankleshwar. health and medical services etc. 9 CER Activity 2.28 0 2% of the project cost. Green belt development, Drinking water facility, solar Lighting etc. Total 431.13 52.0 6.13 CONCEPT OF WASTE MINIMIZATION, RECYCLE / REUSE / RECOVER TECHNIQUES, ENERGY CONSERVATION AND NATURAL RESOURCES CONSERVATION. Details of Strategy for the implementation of cleaner production activities: [WASTE MINIMIZATION, RECYCLE / REUSE / RECOVER TECHNIQUES] 1. Unit shall to do moping in their unit instead of washing of water. 2. Unit should try to minimize the excess raw material in batch, so it will reduces the unreacted raw material in effluent generation. Ultimately, it will reduce the concentration of effluent. 3. We shall provide fix pipeline in their unit to minimize the leakages. 4. After expansion process effluent generation (max from beta Blue Product) will be 60.8 KLPD. It will be sent to RO Plant. Generated RO Rejected wastewater @ 24.8 KLD will be send to ETP for primary treatment & RO Permeate water @ 36.0 KLD will be reuse back in to the process of Beta Blue manufacturing. ENERGY CONSERVATION: Energy Conservation and Energy Efficiency are separate, but related concepts. Energy conservation is achieved when growth of energy consumption is reduced, measured in physical terms. Energy Conservation can, therefore, be the result of several processes or developments, such as productivity increase or technological progress. On the other hand Energy efficiency is achieved when energy intensity in a specific product, process or area of production or consumption is reduced without affecting output, consumption or comfort levels. Promotion of energy efficiency will contribute to energy conservation and is therefore an integral part of energy conservation promotional policies. Energy efficiency is often viewed as a resource option like coal, oil or natural gas. It provides additional economic value by preserving the resource base and reducing pollution. For example, replacing traditional light bulbs with Compact Fluorescent Lamps (CFLs) means you will use only 1/4th of the energy to light a room. Pollution levels also reduce by the same amount nature sets some basic limits on how efficiently energy can be 275
Plot No.141/2/B, GIDC Estate, Ankleshwar. used, but in most cases our products and manufacturing processes are still a long way from operating at this theoretical limit. Very simply, energy efficiency means using less energy to perform the same function. 1. Inadequate control of steam supply wastes energy. So, we will investigate the possibility of installing automatic controls. 2. Monitoring drying operations enables energy consumption to be assessed and possibly reduced. Monitor parameters by us 3. Heat losses from dryers by radiation and convection will be minimized. And we will improve the insulation of dryers to save energy costs. 4. Routine cleaning and maintenance programme for the combustion system will improve efficiency and reduce energy costs. 5. Investigate the possibility of changing any upstream processes in order to decrease the water content before drying operations. Relatively minor modifications of upstream operating procedures may significantly reduce energy costs. 6. We will check, if it is possible to use heat recovered from the dryer exhausts in the drying process. Waste Heat Recovery System Understanding the process is essential for development of Waste Heat Recovery system. This can be accomplished by reviewing the process flow sheets, layout diagrams, piping isometrics, electrical and instrumentation cable ducting etc. Detail review of these documents will help us in identifying: a) Sources and uses of waste heat b) Upset conditions occurring in the plant due to heat recovery c) Availability of space d) Any other constraint, such as dew point occurring in an equipments etc. After identifying source of waste heat and the possible use of it, our next step is to select suitable heat recovery system and equipments to recover and utilize the same. Economic Evaluation of Waste Heat Recovery System It is necessary to evaluate the selected waste heat recovery system for our unit on the basis of financial analysis such as investment, depreciation, payback period, rate of return etc. In addition the advice of experienced consultants and suppliers must be obtained for rational decision. 276
Natural Resources Conservation: Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar. Renewable energy is energy obtained from sources that are essentially inexhaustible. Examples of renewable resources include wind power, solar power, geothermal energy, tidal power and hydroelectric power. The most important feature of renewable energy is that it can be harnessed without the release of harmful pollutants. Non-renewable energy is the conventional fossil fuels such as coal, oil and gas, which are likely to deplete with time. 6.14 CHECKLIST IN THE FORM OF DO S AND DON T. The checklist in the form of Do s and don t of preventive maintenance, strengthening of HSE, manufacturing utility staff for safety related measures are as follows. DO S 1) Check the raw material availability as per the job on hand required for all stages. 2) Check the vessels expected to be used in the process for good physical condition. 3) Check the availability of utilities required till the end of the batch / job. 4) Check for proper manpower available till the entire operation in over. 5) All equipments including the stand-by should be in operable condition. 6) Verify the test certificates of materials being taken for process. 7) Prepare time schedule of material flow on basis of the process. 8) Monitor the temperature and pressure wherever possible during the process. 9) Use pumps for transferring the liquids to the reactor tank. 10) Familiarize the worker about what is the job on hand. 11) Ensure the worker / operator is having sufficient knowledge of the materials handled. 12) Ensure proper display of visual instructions for characteristics of the chemicals. 13) Ensure proper training of personnel. 14) Ensure sufficient numbers of safety devices are available. 15) In view of the chemicals handled, whether required or not, please ensure availability of SCBA apparatus near every use and storage area of chemical. 16) Ensure the workers wear proper PPE of adequate grade. 17) Demarcation of the chemical storage area for chemical in test. 18) Ensure removal of used containers from workspaces. 277
Plot No.141/2/B, GIDC Estate, Ankleshwar. 19) Prepare and follow the safe work instruction. 20) Record every incident that led to an accident irrespective of the seriousness of the accident and analyze the same to improvise the system continuously. 21) Always check the fire water tank to be filled up to the brim to ensure availability of fire water in sufficient quantity at all times. The design of other water to be used shall be from the overflow of the fire water tank to ensure this system. 22) Never work bare foot or without safety shoes. 23) Never use mobile phones in work zones. 24) In case of any confusion try to acquire correct information before any action. 25) Use only proper grade PPEs and use them properly. 26) Before disconnecting any electrical installation, neutralize the static charge in a safe manner. 27) Open or use containers only on written instruction. 28) Verify the label with the instruction before use. 29) Maintain your attendance at the time-office. 30) Participate wholeheartedly in all safety related exercises an keep yourself updated. Don ts: 1) Don t use the raw material without checking as per the job on hand required for all stages. 2) Don t use the vessels expected to be used in the process without checking. 3) Don t fail to check the availability of utilities required till the end of the batch / job 4) Don t work without enough and proper man power. 5) Don t use the equipments which are not in operable condition. 6) Don t use the materials for process without verify the test certificates. 7) Don t use the material without Prepare time schedule of material flow on basis of the process. 8) Don t perform without Monitoring the temperature and pressure during process. 9) Don t handle chemicals with open hands where manual handling is a must. 10) Don t keep the workers under wraps about what is the job on hand. 11) Don t let the worker / operator do the work having lack of sufficient knowledge of the materials handled. 12) Don t use the chemical with unknown characteristics or having unreadable label. 13) Don t let the personnel do the work without giving proper training. 278
Plot No.141/2/B, GIDC Estate, Ankleshwar. 14) Don t work without sufficient numbers of safety devices. 15) In view of the chemicals handled, whether required or not, don t work without ensuring availability of SCBA apparatus near every use and storage area of chemical. 16) Don t let the workers do work without wearing proper PPE of adequate grade. 17) Don t use material that is under testing for production. 18) Don t store used containers at workspaces. 19) Don t breach the safe work instruction. 20) Don t try to conceal information regarding missed accidents or small injuries. Remember every and any mishap can be fatal if not for your self for others. 21) After any shutdown never start operation without having ensured the fire water tank filled up. 22) Don t work bare foot or without safety shoes. 23) Don t use mobile phones in work zones. 24) Never undertake any operation without work permit. 25) Do not use PPEs which are not relevant to the operational aspect that has been identified. 26) Never remove any electrical equipment without neutralization of static charge after written permission only. 27) Don t open or use containers on which instruction are not written. 28) Don t work without Verifying the label with the instruction before use. 29) Don t enter the workplace without registering your attendance. 30) Don t ever even thinking of evading safety instructions. 6.15 SOCIO ECONOMIC DEVELOPMENT ACTIVITY: Unit has done various kinds of socio economic development activities including community welfare programme. At present unit is doing following socio Economic Development Activities. 1. Donate in Schools. 2. Donate for medical facilities. 3. Green belt Development in GIDC Estate. 279
Plot No.141/2/B, GIDC Estate, Ankleshwar. 6.16 ENVIRONMENTAL POLICY: 1. We strive to completely understand the environmental impact of business activities at our factory, set forth goals and objectives regarding elements of activities that negatively impact the environment, and regularly revise our outlook in order to continually improve the environment. Areas in which we are directing particularly focused efforts are as follows. A. Seeking a reduction in environmental burden, we continually work towards improvements in output levels, minimize waste material production, and implement a natural resource and energy conserving philosophy. B. As a chemical factory, we handle a variety of chemical substances. However, we work towards prevention of environmental pollution by implementing appropriate management procedures with respect to environmental pollutants. C. As a factory that handles hazardous materials, we work to actualize safe operations by reducing accidents and trouble through absolute and constant awareness towards preventing explosions and fires. 2. While adhering to environmental laws, regulations, and agreements, we will work towards preventing environmental pollution. 3. We educate all our employees about environmental conservation and are working to heighten awareness and understanding of our environmental policy. At the same time, we perform environmental conservation activities from a wide range of viewpoints with a focus on the local community and global environment. The industry's management will actively initiate, develop and support the environmental policy, which is relevant to its activities, products and services and their environmental effects. Broadly this covers the following: Be consistent with the occupational health and safety policy and other industrial policies (such as quality policy); Indicate which of the industrial activities are covered by the environmental management system; 280
Plot No.141/2/B, GIDC Estate, Ankleshwar. The corporate policy for Environmental Management is to create sound and eco-friendly environment for sustainable development at all production projects, plan new projects with environment -friendly considerations, plan regulative, ameliorative and mitigative measures to protect environment and fully merge into the overall corporate policy for achieving the targeted business goals of the Corporation. Objectives: The environmental policy is framed specifically to fulfill the following objectives: Create a work environment which enhances/motivates production and productivity. Create a residing environment for the enjoyment and peace of employee. Encourage safe and scientific operations and other well-established engineering practices. Promoting awareness amongst the employees and the neighborhood population for adopting environmentally friendly acceptable procedures and restricting environmental degradation and pollution to the barest minimum 6.17 INFRASTRUCTURE FACILITIES TO THE LABOURS DURING CONSTRCITON PHASE: During the construction period, there will be increase in floating population. The project will provide temporary employment of skilled and highly skilled manpower. Most of the people will be employees of contractors/sub-contractors. Additional strain on civic amenities like road, transport, communication, drinking water, sanitation and other facilities will take place, to meet the work force requirement. During the construction phase there will be increased demand of services, as most of the employees deployed during the construction period will be from local area. These include hotels, lodges, public transport (including taxis), etc. There will also be ample opportunities for providing these services. In addition to the opportunity of getting employment as construction laborers, the local population would also have employment opportunities in related service activities like petty commercial establishments, small contracts/subcontracts and supply of construction materials for buildings and ancillary infrastructures etc. Consequently, this may lead to economic upliftment of the area. The movement of work force to and from the place of work and the movement of vehicles carrying equipment and construction material is expected to increase the stress on the local transport and road network. However, considering the number of people deployed, the impact on road/traffic is marginal and temporary. Consumer Prices: Usually the local population will be affected by inflationary trend sometime later, when prices of local services and produce, egg, fish, vegetables, milk, etc. start rising. This will happen only when a sizeable staff of the project and other associate 281
Plot No.141/2/B, GIDC Estate, Ankleshwar. companies settle permanently in the area. However any such rise in consumer prices is anticipated because the influx of population due to the project activities is minimal. Transport and Civil Construction: The transport companies would benefit from the construction of the plant. Services: The services like retail shops, banks, and automobile workshops; health care, etc. will expand in and near the plant. Employment: Large-scale influx of material and money tend to increase the employment opportunities. Transport: Transport services on the connecting road will improve further. Traffic: The plant construction phase will also see a moderate increase in traffic. Development of Slums: The contractors have to necessarily provide basic amenities like water supply, sanitation, electricity etc. at the labor camp to maintain hygienic condition and aesthetics. 282
CHAPTER-7 ADDITIONAL STUDIES Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar 7.1 PUBLIC CONSULTATION As per the EIA notification 2006 and its subsequent amendments, Public Consultation refers to the process by which the concerns of local affected persons and others who have plausible stake in the environmental impacts of the project or activity are ascertained with a view to taking into account all the material concerns in the project or activity design as appropriate. All Category A and Category B1 projects or activities shall undertake Public Consultation, except the following:- (a) (b) (c) (d) (e) (f) Modernization of irrigation projects (item 1(c) (ii) of the Schedule). All projects or activities located within industrial estates or parks (item 7(c) of the Schedule) approved by the concerned authorities, and which are not disallowed in such approvals. Expansion of Roads and Highways (item 7 (f) of the Schedule), which do not involve any further acquisition of land. All Building /Construction projects/area Development projects and Townships (item 8). All Category B2 projects and activities. All projects or activities concerning national defense and security or involving other strategic considerations as determined by the Central Government. M/s. Vishrudh Organics Pvt. Ltd. is located in GIDC Estate, Ankleshwar. Ankleshwar GIDC is declared as notified area. So, proposed expansion Project is fall under category B and activity 5 (f). So, as per notification, Public Consultation is not required for proposed expansion project. 283
Plot No.141/2/B, GIDC Estate, Ankleshwar 7.2 RISK ASSESSMENT Risk assessment may be broadly categorized as under: Design and Pre-modification review: Improper layout like location of plant in downwind side of tank farm, fire station near process area, process area very close to public road and wrong material of selection can cause severe damages to the work and outside environment. Chemical Risk Assessment: It is being assessed for chemicals from the point of view of compatibility, storage, fire protection, toxicity, hazard index rating, fire and explosion hazards. Process Safety Management: Before effecting major process changes, lack of Management of Change procedure (MOC) like reliability assessment of process equipment, incorporating safety tips and interlocks, scrubbing system, etc. Electrical Safety: Ignorance of hazardous area classification, protection against static electricity, improper maintenance of specialized equipment like flameproof etc. Safety Audits: Lack of Periodical assessment of safety procedures and practices, performance of safety systems and implementation of the same along with follow up measures. Emergency Planning: Lack of comprehensive risk analysis indicating the impact of consequences and specific written down and practiced emergency procedures along with suitable facilities had increased the severity of the emergency situations. 284
Plot No.141/2/B, GIDC Estate, Ankleshwar Training: Lack of safety induction and periodical refresher training for the regular employees and contract workmen. Risk Management & Insurance Planning: Lack of identification and analysis of all risks and insurance planning so that interruption risks and public liability risks could also be managed effectively. To assess fire risk assessment in the industrial unit following steps shall be considered and measures shall be taken. FIRE RISK ASSESSMENT o Identification & assessment of fire risks during operations in receipt, storage, transfer and handling of chemicals (raw materials and finished products). o Identification & control of ignition sources in areas where flammable chemicals will be stored/handled/transferred. o Review of chemical compatibility in storage areas and to suggest appropriate fire loss control measures. o Review of fire detection measures adopted in the plant & to suggest suitable improvement measures. o Review of the various active (fire hydrant, sprinkler, portable fire extinguishers) and passive fire protection requirements for chemical storage and handling areas and to suggest improvements as necessary. o Review of contractor safety awareness (chemical spill, fire fighting, emergency communication, knowledge of plant hazards & safety regulations) and to recommend suitable improvement measures to enhance contractor safety. o Review of safety awareness and safety training requirements (training identification and efficacy) of plant employees with respect to hazards present in the plant. 285
Plot No.141/2/B, GIDC Estate, Ankleshwar RISK ANALYSIS & EMERGENCY PLAN o Identification of scenarios of potential disasters/emergencies leading to loss of life, property damage etc. and qualitative assessment of their likelihood. o Recommendations for risk control measures wherever applicable. o Preparation of onsite emergency preparedness plan. RISK MANAGEMENT & INSURANCE PLANNING Identification of all major internal and external pure risks including the natural risks and analysis of the impact of above risks. Scrutiny of all existing major insurance policies in respect of: 1. Rationalization of basic rate of premium and widening of covers. 2. Applicability/eligibility of discounts in premium. 3. Application of suitable clauses, warranties and conditions. Identification of possible areas for refund of premium and suggestions regarding procedure for the same. Selection of insurance coverage on the basis of risk analysis. Evaluation of business interruption exposure due to identified risks. Providing guidelines on documentation requirements, procedures for claims under various policies, evaluation of insurers. Risk Assessment including prediction of the worst case scenario and maximum credible accident scenario should be carried out. The worst case scenario has been taken into account the maximum inventory of storage at site at any point in time. The risk contours should be plotted on the map clearly showing which of the facilities and surrounding units would be affected in case of an accident taking place. The Risk Assessment report is enclosed herewith. Please Refer Enclosure : 02 286
Plot No.141/2/B, GIDC Estate, Ankleshwar 7.3 ONSITE & OFFSITE DISASTER PREPARDNESS & EMERGENCY MANAGEMENT PLAN OF THE INDUSTRY Risk leads to disasters & disasters have great impact on the profitability, stability & reputation of an industry. Disaster occurs when a hazard or a threat rises in vulnerable condition and the trend reflects an increase in both. To uphold righteous image of an organization, Disaster Management is of prime importance. For tackling the major consequences inside the port and in the vicinity of port DMP has to be formulated and this planned emergency document is called DISASTER MANAGEMENT PLAN. Indian industry of late has begun to be aware of the necessity to apply more systematic approaches to safety particularly in plant design. Primarily, safety in the design of plant extends to the application of various codes of practice or design codes, which are based on the wide experience and knowledge of professional experts and specialists in the industry. Such application is backed by the experience of local plant managers and engineers who have been involved in similar plants and who have direct experience in their operation over a number of years. The main objective of evolving this emergency and disaster control plan is to create a procedure and infrastructure based on combined resources of the factory and the outside services with a view to minimize emergencies and disaster. This may arise as a result of usage, handling and storage of certain toxic, corrosive, inflammable and explosive materials used in the manufacturing process and any other emergencies which may directly or indirectly affect the employees, property and local community. Objectives are further classified as under: Rescue operation and treatment of persons affected by the emergency. Safeguard of other persons not affected by the emergency. Keep the damage to property and environment at a minimum level. Initially contain the impact of incident and ultimately bring the incident under control. Provide authentic information to outsiders and media. Rehabilitation of affected person. Preservation of relevant records. Inquiry into the cause of emergency situations and then analysis to prevent recurrence. 287
Plot No.141/2/B, GIDC Estate, Ankleshwar PURPOSE OF PLAN: To save lives and injuries, To prevent or reduce property losses, For protection of environment, For protection of installation & restoration of production, To provide help for quick continuation of normal situation or operation. More specifically the elements that will form the backbone of the emergency preparedness organization are: o Availability organization and utilization of resources for facility emergencies. o Accident evaluation procedures. o The command, coordination and responsible organization structure. o Notification and communication mechanism. o Training exercises and plans maintenance. Emergencies and disasters can happen at any moment - and, they usually occur without warning. When an emergency strikes, immediate safety and prompt recovery are depends on the existing levels of preparedness among workers and management. Emergency incidents that may occur, including Earthquakes Fires or Explosions Hazardous Materials Releases Extended Power or Utility Outages Floods Mass Casualty Events As discussed in earlier chapters, emergencies are classified as minor or major, according to their severity and potential impact. The Disaster management of any firm mainly covers steps like PREPAREDNESS, RESPONSE and RECOVERY PREPAREDNESS is a first step to assemble appropriate human and physical resources before any emergency occurs, So the industry shall have a designated an Emergency Coordinator with the management experience and financial authority to deal with the Disaster plan. 288
Plot No.141/2/B, GIDC Estate, Ankleshwar The person shall arrange related staff safety education and training; Purchase department emergency supplies and equipment and give quick response on occurrence of any emergency- disaster. The company will have the following essentials in an accessible location: First aid supplies, with instructions Flashlights/batteries, approved power strips and extension cords, emergency power supply Portable AM/FM radios/batteries Laboratory spill kits Portable emergency water supply Eyeglasses, medications and personnel protective measures Personal s emergency contact numbers. The company will be in direct contact with the offsite Disaster plan of District Disaster Management authority. The important telephone numbers including Protective Services i.e Fire station, Hospital, Police department, factory inspector etc. shall be made readily available and in updated forms. A brief onsite emergency plan shall be readily available to all. FIRE PREVENTION The fire accident may take place because of the electrical spark or static electricity. All the precautionary measures will be taken by the industry to prevent fire in any part of the plant as per the followings: The company will identify the sources of accidents. Adequate fire extinguishers is provided and additional will be provided as per requirement. Mechanical rooms or utility rooms will not be used for storage. All the chemicals will be stored with recommendation storage and handling practice. Storage and process area will be posted with No Smoking signs. All the Personnel Protective equipment will be easily available to all the workers. The company will provide firewater reservoir, fixed water monitors/foam monitor, foam trolley, sand bucket, eye wash shower, flame arrester and fire extinguisher to prevent from any causalities. 289
Plot No.141/2/B, GIDC Estate, Ankleshwar LABORATORY SAFETY & PREPAREDNESS The company will maintain clean work environment; post laboratory safety work rules, train all personnel; carry out inventory and label chemicals; not purchasing excess quantities of chemicals; segregates incompatible chemicals; keeps flammables in flammable storage cabinets with copies of Material Safety Data Sheets; installs seismic restraints on chemical storage tanks and reactors and disposed off chemical waste properly. In case of occurrence of disaster, the company gives training to all workers and personnel to react as under: MINOR release in the laboratory. Follow laboratory eyewash, rinse or shower procedures Flush affected area continuously for 15 minutes Vacate persons in immediate area if necessary Clean spill Wear protective equipment Use appropriate kit to contain, neutralize and absorb Collect, containerize, and label waste MAJOR release in the industry and vicinity area Report factory name, location, phone number, the material spilled, possible injuries to concerned department for emergency help and measures. Assist injured persons. Isolate contaminated persons and area. Avoid contamination or chemical exposure further. Close doors or control access to spill site MATERIAL SAFETY DATA SHEETS As part of quality for Hazard Communication Standard, all company is required to have Material Safety Data Sheets (MSDS) available to all employees working with hazardous chemicals. The concept is that employees have both a need and a right to know the hazards and identities of the chemicals they are exposed to when working. They also need to know what protective measures are available to prevent adverse effects from occurring. Information that can be found in a MSDS includes: The identity of the chemical substance Physical and chemical characteristics 290
Plot No.141/2/B, GIDC Estate, Ankleshwar Physical and health hazards Primary routes of entry Permissible Exposure Limits (PELs) Carcinogenic status Precautions for safe handling and use (including personal protective equipment) Spill response Emergency and first aid procedures Date of the MSDS Although not required, it is highly recommended for the company to maintain a file of MSDS sheets for all of the chemicals used in lab/work area. A central file is maintained at the office. ON SITE EMERGENCY PLAN Emergency Response Room (Safety officer room) The place identified as Emergency Response Center will be considered as the Security Gate Office. The location of the Emergency Response Center may change in future as per convenience. The facilities available at the Emergency Response Center shall include: 1. Internal Telephone 2. External Telephone 3. Manual Fire/Emergency Siren 4. Siren Actuation Switch 5. Important Address and Telephone Numbers 6. Emergency Vehicles 7. Confined Space Entry Procedure 8. List of Antidote/actions to be taken in case of hazardous chemical/materials. 9. Material Safety Data Sheets of chemicals 10. A copy of On-Site Disaster Management Plan All communications after General Shift working hours and on Sundays/ Holidays are to be routed through the Security Gate Office. General Rules: 1. Follow sense of discipline and do not pain. 2. Do not rush and endanger your personnel safety 3. Use personnel protective equipment according to the situation 4. Do not block any passages, which may hinder the movement of emergency vehicles. 5. In case you have to shut down your plant operation, do it in an orderly manner as per standard operating procedures. 6. In situation when you have to leave your work and evacuate to identify places out of operating areas, do it in an orderly manner. 291
Plot No.141/2/B, GIDC Estate, Ankleshwar 7. Follow instructions of the Safety officer. 8. Understand the Disaster Management Plan well and take interest in practice mock drill. An emergency in the premises has the potential to cause serious injury or loss of lives or extensive damage to the property and/or environment and serious disruption both inside and outside the plant. In such cases sometimes outside agencies are required to call for help in handling the situation. The causative factors like plant/equipment failure, human error, earth quake, sabotage etc. will normally manifest in various forms viz. Fire, Explosion, Toxic release, structure collapse etc. This OEP lays down the code of conduct of all personnel in the Plants and the procedures to be adopted by them in the event of an "Emergency". These procedures have been prepared taking into account the minimum strength of manpower available at all times in the premises. The individuals under the direction of the respective Team Leaders shall carry out the responsibilities assigned. The emergency procedures outlined are suitable for round the clock coverage including holidays. These emergency procedures shall be followed as outlined in the OEP during general shifts as well. OBJECTIVES: The overall objectives of OEP are: To control the situation and if possible eliminate as quickly as possible. To avoid confusion/panic and to attend the emergency with clear-cut line of action. To minimize the loss of property to the plant as well as to our neighbourhood. To safe guard the non-affected areas. To alert the neighbourhood. To arrange head-count and rescue operations. Treatment of the injured. To safeguard others by timely evacuation. To prevent any cascade of emergencies. EMERGENCY: An emergency is the situation, which has potential to cause a large-scale damage or destruction to life or property or Environment or combination of these within or outside the factory. Therefore it is essential to have a laid down procedure to meet emergency systematically. 292
Plot No.141/2/B, GIDC Estate, Ankleshwar In any industry, emergency can arise at any moment and this depends on the type of: Structure Raw materials Machines Nearby Industries Location of the Industry etc. NATURE OF EMERGENCY: The "Emergency" specified in this plan will refer to occurrence of one or more of the following natural/manmade events. Earthquakes Fires or Explosions Hazardous Materials Releases Extended Power or Utility Outages Floods Mass Casualty Events MEDICAL HELP: First Aid Boxes have been provided at various strategic locations. Requisite number employees are trained about First Aid, Liaison with nearest hospitals. COMMUNICATION SYSTEM: Alarm Rising for Emergency by blowing the sirens installed The siren will be used for raising the emergency alarm and also for all clear signals. Emergency Siren: The wailing alarm will be sounded intermittently at fixed interval of 30 seconds for a period of two minutes in case of emergency, such alarm will signify the employees that an emergency has occurred and that the emergency services should be put into operation. Incident Controller after assessing the situation will declare that emergency is over. Till the Incident Controller issues the declaration, all the leaders will adhere to the task and be present at the prescribed location. All clear signal will be sounded through continuous siren for 1 minute. Even after the emergency is over a skeleton staff of the Rescue/Evacuation Team will be available at the site of emergency for at least 30 minutes to ensure that the situation is absolutely free from danger. After the emergency is over, all the team leaders should meet at the Emergency Control Center and each team leader should submit a report to the Incident Controller about team performance and other details observed. In addition to the above systems, Internal telephones, P.A.System, Mobile telephones, Computer System etc. will be used for communication. 293
Plot No.141/2/B, GIDC Estate, Ankleshwar If situation is beyond the control, the external agencies will be informed accordingly and asked for the help. Direct telephone, cell phone or messengers / runners may achieve this. ASSEMBLY POINT: In case of emergency some locations are considered as Assembly Points. Depending on the wind direction and location of emergency, Assembly Point will be declared. The employees should run across the wind direction and not against the wind direction. Depending upon the location of the emergency the Incident Controller will fix the Assembly Point and Officer will announce the location of the Assembly Point. Employee s attendance, visitors and contractors workmen register will be made available at the Assembly Point for head count. Emergency control centre: Factory Manager Office will be declared as an Emergency control centre. Emergency control centre is facilities with: I. Address and Telephone numbers of the Factory Inspectorate, Gujarat Pollution Control Board, Police, Fire Brigade, Hospitals and OEP Team Members II. Plant layout-indicating storage of hazardous materials, layout of fire Hydrants/extinguishers, entrances/exits, roads etc. III. Portable P.A. System, Manual Siren, flood lights, Torches, Pickaxe, Saw, Nylon Ropes. IV. Fire Blankets / Fire Proximity Suit, Breathing Apparatus, First Aid Box etc. V. List of employees with address, telephone number, blood group etc. VI. Material Safety Data Sheets of all chemicals handled. WIND SOCKS: Wind direction will be determined with the help of installed windsocks. MOCK DRILL: Mock drills are carried out regularly to familiarize the staff with their roles, fire protection equipment/system installed in the plant and use of personnel protective equipment. Senior officials monitor this and shortcomings are thoroughly studied and necessary corrective measures are taken. PROCEDURES FOR MOCK DRILLS A. Inform all the employees about mock drills and the signal to be given. B. Fix the date and location of the emergency for mock drills. C. Mock drills will be monitored by observers. D. Raise the siren for emergency. 294
Plot No.141/2/B, GIDC Estate, Ankleshwar PROCEDURE ON NOTICING AN EMERGENCY 1. If anybody notices any situation, which may lead to a disaster, should be immediately inform the Shift In-charge / site controller / Incident Controller / Fire & Safety Supervisor / Security. 2. Take charge of the situation as Incident Controller. 3. Rush to the site of emergency to get the correct picture and then to Emergency Control Center for speedy control over the situation by making an arrangement for raising the alarm. 4. On arrival of Team members, he shall assign duties as required and activate the On-Site Emergency Plan. 5. Ensure safety of the plant and the personnel in the plant. He will make an assessment of the emergency and decide on external assistance. 6. Communicate and Coordinate among the Incidents Controller/ Site Controller/ Factory manager/ fire safety supervisor etc. and will be the final authority on all matters related with management of emergency such as: Fire fighting. Welfare and rescue operations. Arrange for Civil/Mechanical/Electrical work during emergency. Transport. INCIDENT CONTROLLER / SITE CONTROLLER: Rush immediately to the scene of the fire/emergency, select and set out appropriate fire/emergency equipment. He will take the below mentioned actions at the earliest opportunity, if the fire/emergency is not controlled. He will Call the security personnel from their residences for additional manpower if required. Regulate entry and exit of personal required for controlling the fire/emergency. Restrict exit of personal required for controlling the fire/emergency. Arrange for Personnel Protective Equipment required for the emergency. Call, the local Fire Brigade, Police in case of necessity in consultation with the Incident controller. Arrange transport facilities for removal of causalities to dispensary / hospital. Take responsibility of law and order. Keep detailed records of the incident and progress of operations to fight the emergency. FACTORY MANAGER: He will rush to the Emergency Control Centre and collect the information from the Incident Controller. Further he will, Announce the location of the Assembly Point after getting information from Incident Controller / site controller. Take the list of persons to be communicated internally and externally. 295
Plot No.141/2/B, GIDC Estate, Ankleshwar Maintain liaison with the press, government agencies i.e. Police, Fire Brigade etc. and the neighbourhood regarding the emergency under instructions from Incident Controller. Courteously Receive officers from the State Government or neighbours to the Administration Block only and inform to Incident Controller that they can be taken care off. Take all the steps required for the welfare such as providing tea, snacks, emergency temporary Medical Center in consultation with the incident controller/site controller. Disclose all the necessary information in the plant and media so as to avoid rumours and Confusion. Also be responsible for the head counts at the Assembly Points. FIRE & SAFETY SUPERVISOR/ SHIFT INCHARGE & SECURITY: o Proceed to the scene; establish contact with firemen and incident controller to supplement efforts in fire fighting. o Assist in searching casualties and help to remove them to the medical centre. o Organize outside assistance in fire fighting and rescue operations if required. o Mobilize personal protective equipment and safety appliances and assist personnel handling emergency in using them. o Keep and check on any new development of unsafe situation and report the same to Site Main Controller. o Collect and preserve evidence to facilitate future inquiries. o Effectively cordon off the emergency area and will prevent unauthorized people entering the scene. o Permit the Fire tenders or Ambulance requisitioned by Incident Controller to the plant. o Ensure that vehicles and trolleys are sent out of the plant premises. o Ensure that all the employees are conducted out of plant and assembled at Assembly Point. o Control Traffic Movement. o Remove tankers, tanker drivers outside. o Entry of unauthorized public to be prevented. o Arrange for vehicles for shifting casualties and essential workers to safe assembly points. ENGINEERING/ OPERATION & MAINTENANCE: o Ensure the safety of the remaining part of the plant. o Take necessary steps for plant shutdown in consultation with the site controller. o Ensure that an Operator is immediately available at the Water Pump House for fire fighting. o Mobilize with necessary tools and tackles to handle any repair work on an emergency basis. 296
Plot No.141/2/B, GIDC Estate, Ankleshwar OFFSITE EMERGENCY PREPAREDNESS PLAN The task of preparing the Offsite Emergency Plan lies with the District Collector; however the offsite plan will be prepared with the help of the local district authorities. The proposed plan will be based on the following guidelines. Introduction o Offsite emergency plan would follow the onsite emergency plan. When the consequences of an emergency situation go beyond the plant boundaries, it becomes an offsite emergency. o Offsite emergency is essentially the responsibility of the public administration. However, the plant management will provide the public administration with the technical information relating to the nature, quantum and probable consequences on the neighbouring population. o The offsite plan in detail will be based on those events, which are most likely to occur, but other less likely events, which have severe consequence, will also be considered. Incidents which have very severe consequences yet have a small probability of occurrence would also be considered during the preparation of the plan. o However, the key feature of a good offsite emergency plan is flexibility in its application to emergencies other than those specifically included in the formation of the plan. o The roles of the various parties who will be involved in the implementation of an offsite plan are described below. Depending on local arrangements, the responsibility for the offsite plan would either rest with the plant management or with the local authority. o Either way, the plan would identify an emergency coordinating officer, who would take the overall command of the offsite activities. As with the onsite plan, an emergency control centre would be setup within which the emergency coordinating officer can operate. o An early decision will be required in many cases on the advice to be given to people living o "Within range" of the accident - in particular whether they should be evacuated or told to go indoors. In the latter case, the decision can regularly be reviewed in the event of an escalation of the incident. o Consideration of evacuation may include the following factors: In the case of a major fire. Only houses close to the fire are likely to need evacuation, although a 297
Plot No.141/2/B, GIDC Estate, Ankleshwar severe smoke hazard may require this to be reviewed periodically; and if a fire is escalating and in turn threatening a store of hazardous material, it might be necessary to evacuate people nearby, but only if there is time; if insufficient time exists, people should be advised to stay indoors and shield them from the fire. o This later case particularly applies if the installation at risk could produce a fireball with very severe thermal radiation effects. Aspects Proposed to be considered in the Offsite Emergency Plan The main aspects, which should be included in the emergency plan, are: Organization Detail of command structure, warning systems, and implementation procedures, emergency control centres. Names and appointments of incident controller, site main controller, their deputies and other key personnel. Communications Identification of personnel involved, communication centre, call signs, network, list of telephone numbers. Specialized Knowledge Details of specialist bodies, firms and people upon whom it may be necessary to call e.g. those with specialized fuel knowledge, laboratories. Voluntary Organizations Details of organizers, telephone numbers, resources etc Fuel Information Details of the hazardous substances stored and a summary of the risk associated with them. Meteorological Information Arrangements for obtaining details of weather forecasts and weather conditions prevailing at that time. Humanitarian Arrangements Transport, evacuation centres, emergency feeding, treatment of injured, first aid, ambulances and temporary mortuaries. Responsibility of the Emergency Co-ordinating Officer The various emergency services would be co-ordinated by an Emergency Coordinating Officer (ECO), who will be designated by the district collector. The ECO would liaison 298
Plot No.141/2/B, GIDC Estate, Ankleshwar closely with the site main controller. Again depending on local arrangements, for very severe incidents with major or prolonged offsite consequences, the external control would be passed to a senior local authority administrator or even an administrator appointed by the central or state government. The ECO will be equipped with address and phone numbers of important agencies. Responsibility of Police Formal duties of the police during an emergency include protecting life and property and Controlling traffic movements. Their functions should include controlling bystanders, evacuating the public, identifying the dead and dealing with casualties, and informing relatives of death or injury. Responsibility of the Local Authority The duty to prepare the offsite plan lies with the local authorities. The emergency planning Officer (EPO) appointed should carry out his duty in preparing for a whole range of different emergencies within the local authority area. The EPO should liaison with the plant, to obtain the information to provide the basis for the plan. This liaison should ensure that the plan is continually kept up to date. It will be the responsibility of the EPO to ensure that all those organizations which will be involved offsite in handling the emergency, know of their role and are able to accept it by having for example, sufficient staff and appropriate equipment to cover their particular responsibilities. Rehearsals for offsite plans should be organized by the EPO. Responsibility of Fire Authorities The control of a fire should be normally the responsibility of the senior fire brigade officer who would take over the handling of the fire from the site incident controller on arrival at the site. The senior fire brigade officer should also have a similar responsibility for other events, such as explosions. Fire authorities in the region should be appraised about the location of all stores of flammable materials, water and foam supply points, and fire fighting equipment. They should be involved in onsite emergency rehearsals both as participants and, on occasion, as observers of exercises involving only site personnel. Responsibility of Health Authorities Health authorities, including doctors, surgeons, hospitals, ambulances and so on, should have a vital part to play following a major accident, and they should form an integral part of the emergency plan. For major fires, injuries should be the result of the effects of thermal radiation to a varying degree, and the knowledge and experience to handle this in all but extreme cases may be generally available in most hospitals. Major off site incidents are likely to require medical equipment and facilities additional to Those available locally, and a medical "mutual aid scheme should exist to enable the Assistance of neighbouring authorities to be obtained in the event of an emergency. Responsibility of Government Safety Authority 299
Plot No.141/2/B, GIDC Estate, Ankleshwar This will be the factory inspectorate available in the region. Inspectors are likely to satisfy Themselves that the organization responsible for producing the offsite plan has made adequate arrangements for handling emergencies of all types including major emergencies. They may wish to see well documented procedures and evidence of exercise undertaken to test the plan. In the event of an accident, local arrangements regarding the role of the factory inspector will apply. These may vary from keeping a watch, to a close involvement in advising on operations. 7.4 SOCIAL IMPACT ASSESSMENT Operational phase of the proposed expansion unit cover the entire life span of the project. The proposed expansion project will generate direct employment for local persons. The indirect employment will also be generated by way of transportation, shopkeepers and other casual employment for many people. Local people will be given training and preference for almost all the jobs in the plant, direct as well as indirect. Economic status of the local people will be improved due to the increased business opportunities, thereby, making a positive impact. Educational, medical and housing facilities in the study area will considerably improve. Thus, the proposed expansion project will have long term-irreversible positive impact on the employment pattern of the study area. 300
CHAPTER - 8 PROJECT BENIFITS Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar 8.1 Project Benefits : Due to Proposed expansion project, 15-20 nos. of local people and outside people will get employment during the construction phase. Man power details for existing plant and propsoed expansion activity are as follows. Status Total in all Shifts Male Female Total Existing 10-10 Proposed 28 2 30 Total 38 2 40 Local people will be given preference for almost all the jobs in the Plant, direct as well as indirect. Economic status of the local people will be improved due to the increased business opportunities, thereby, making a positive impact. Educational, medical and housing facilities in the study area will considerably improve. Therefore, social infrastructure of the study area will be improved. The company will also do following developmental activities in the area: The proposed expansion Project does not involve any displacement of villages; however it will lead to development of the region and increase in infrastructure facility. During the operation phases of the project a work force will be needed which will include both skilled and unskilled people. Due to the proposed expansion project direct employment for local employees will be generated. In addition to direct employment, indirect employment will generate ancillary business to some extent for the local population. Due to the proposed expansion Project, facilities are likely to grow with the development. There is a positive effect due to improved communication and health services, which have lead to economic prosperity, better educational opportunities and access to better health and family welfare facilities. There will be beneficial effect on human settlement due to employment opportunities from the industry. Local quality of life will be improved. This factor combined with all other mitigation measures like proper treatment and disposal of wastewater, hazardous waste and gaseous emission has minimized the adverse impact on ecology and had a beneficial impact on human settlement and employment opportunities. There has been a beneficial impact on the local socio-economic environment. The increasing industrial activity will boost the commercial and economical status of the locality up to some extent. 301
CHAPTER 9 Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar SUMMARY OF ENV. IMPACTS & CONCLUSION The environmental impacts of projects or actions generally encompass a broad range of impact from Air and Noise pollution to affect on employment and neighborhood as well as on social structure. All of these impacts vary in magnitude as well as in their beneficial or adverse classification. As a result, a natural question arises as to what is the collective or overall environmental impact of the project or action taken. Is the project beneficial or is it adverse? To answer such a question requires a comparison of these impacts and to some extent subjective evaluation of those impacts which are more important than others. Environment Impact Assessment as detailed in previous chapter can now be concise to impact statement given below. 9.1 AIR ENVIRONMENT Meteorological data collected during the study period confirms that climatic Status of the study area is consistent with the regional meteorology. Average concentration of ambient air quality parameters such as PM 10, PM 2.5, SO 2, NOx, HCl in the surrounding study area are well within the permissible limits as prescribed in the National Ambient Air Quality (NAAQ) Standards for respective residential rural areas and industrial areas. Evaluated GLCs due to the Existing and proposed air pollution load in Existing and proposed stacks. When added to the monitored existing ambient air quality and flue gas emission, provides the expected ambient air quality when the fuel qty will be considered for the existing utility and proposed utility and the same indicates that expected AAQ are well within the permissible limit of National Ambient Air Quality Standards for residential rural areas as well as industrial areas. It is concluded from the above that there will be a minor impact on the AAQ of the surrounding environment due to operation of the proposed expansion project. 9.2 WATER ENVIRONMENT M/s. Vishrudh Organics Pvt. Ltd. is an existing unit and the source of water for proposed expansion activity will be GIDC Water Supply.. The quality of the water was tested at Eight locations in the study area. The ground water norms were compared to IS: 10500 (1991) for evaluation. The Industry generates Industrial effluent apart from process, washing, Cooling Tower blow down, Scrubber and domestic effluent. 302
Plot No.141/2/B, GIDC Estate, Ankleshwar Details off water Consumption:- Existing water consumption is 6.0 KLPD. From that domestic water consumption is 1.0 KLPD and Industrial water consumption is 5.0 KLPD. After expansion, total water consumption will be 113 KLPD. From that 77.0 KLPD will be Fresh water and 36.0 KLPD will be recycle water. After expansion total industrial water consumption will be 109.5 KLPD, gardening water consumption will be 0.5 KLPD and domestic water consumption will be 3.0 KLPD. After proposed expansion, Total water consumption will be 113 KLPD. Management of waste water: Existing domestic Effluent is 0.5 KLPD. That is going to Soak pit via septic tank system. Existing Industrial effluent @ 2.0 KLPD. (Process, washing, boiler blow down, cooling blow down and scrubber effluent is treated in Effluent Treatment plant. Then after, treated effluent will be spray dried in their existing spray dryer. After expansion, Domestic effluent will be 1.5 KLPD, which will be sent to soak pit via septic tank. After proposed expansion, total industrial effluent generation will be 64.5 KLPD. After expansion process effluent generation (max from beta Blue Product) will be 60.8 KLPD. It will be sent to RO Plant. Generated RO Rejected wastewater @ 24.8 KLD will be send to ETP for primary treatment & RO Permeate water @ 36.0 KLD will be reuse back in to the process of Beta Blue manufacturing. Total spent acid generation from Proposed products will be 24.0 KLPD. Which will be primary treated and then after neutral effluent will be send to spray dryer with industrial effluent (28.5 KLPD). So, total treated effluent send to spray dryer will be 24.0 KLPD + 28.5 KLPD = 52.5 KLPD. Finally Unit will achieve zero liquid discharge unit. Thus, it can be concluded that due to zero discharge unit for the Existing and Proposed expansion activity, negligible impact on surrounding water environment is caused. Further, it is emphasized that all precautionary measures have to be strictly 303
Plot No.141/2/B, GIDC Estate, Ankleshwar adhered as mentioned in the Environmental Management Plan given in Chapter 6, to maintain ground water quality within norms in the future. 9.3 NOISE ENVIRONMENT Base line data indicates that noise levels in the study area are not on higher sides. Noise level in and around plant site were measured. Measured noise levels within premises indicate that overall noise levels are within the Damage Risk Criteria. The company will provide ear-protecting devices/ earplugs for working personnel exposed to high noise level. It can be concluded that there will be no impact on the noise level of the surrounding environment. 9.4 HAZARDOUS WASTES As per the Hazardous Waste (Management & Handling) Amendment Rules, 2003, all necessary control steps for each type of Hazardous Wastes generated from the proposed expansion project will be taken. Therefore, no impact of hazardous wastes generation on surrounding soil environment is anticipated. 9.5 ECOLOGY The proposed expansion project will be carried out on land within their premises without cutting of any trees. Also, the project site is located in Industrial Estate and non-agricultural land devoid of any permanent ecosystem. So it does not alter the crop pattern and natural vegetation of the surrounding area. Due to the safe control technology of air pollutants, liquid effluents and solid/hazardous wastes disposal, no impact on the surrounding ecology is anticipated. 9.6 SOCIO - ECONOMIC ENVIRONMENT The proposed expansion project will generate direct employment for employment persons. The indirect employment will be generated by way of transportation, shopkeepers and other casual employment. Implementation of this plant will also reduce production loss due to shortage of power. Thus, the proposed expansion project will have significant positive impacts on the employment pattern of the study area. 9.7 CONCLUSION As such the Environmental Impact Statement recommends the implementation of the proposed expansion project with the proposed environmental protection measures. 304
CHAPTER 10 DISCLOSURE OF CONSULTANT Environmental Impact Assessment of Plot No.141/2/B, GIDC Estate, Ankleshwar Bhagwati Enviro care Pvt. Ltd. is one of the leading environmental consulting organizations based at Ahmedabad, Gujarat. engaged in providing consulting, engineering, designing, auditing, monitoring & testing and other regulatory compliance services. It was established in January 98 and consists of the highly qualified and wellexperienced engineers, scientists, chemists. This technical team is supported by a pool of highly qualified and experienced associated experts from various disciplines. We have successfully completed more than 1500 projects in the field of consulting, auditing, monitoring & testing, pollution control i.e. Design, Installation and commissioning of wastewater treatment plants and air pollution control equipments, during last 20 years. We are also dealing in the projects of waste minimization and cleaner production technology. We are having a strong team of Technocrats and Scientists. We have well equipped MOEF and NABL approved analytical laboratory facility including facilities to analyze physical, chemical and biological parameters as per the requirements of the State Pollution Control Board and our clients. Our team of technocrats and scientists are well experienced to deal with the Design, Installation and Commissioning of wastewater treatment plants and air pollution control equipments and also well conversant to the projects of Waste Minimization and Cleaner Production Technology. The organization has obtained below mentioned recognition and accreditations to provide you competent and efficient services. QCI-NABET accreditation as an EIA Consultant Organization QCI-NABL accreditation for Chemical Testing Laboratory under ISO/IEC 17025:2005 standards Reorganization as Environmental Auditor by Gujarat Pollution Control Board. ISO 9001:2008 certificate for the Management System. ISO 14001:2015 certificate for the Management System. ISO 18001:2007certificate for the Management System. MOEF Recognized Environmental laboratory under the Environment Protection Act 1986. The organization has been engaged in carrying out EIA studies and preparation of EIA/EMP report for the varied range of industries and developmental activity since 305
Plot No.141/2/B, GIDC Estate, Ankleshwar 2003. Besides the EIA study the organization is prepared and confident to render the following services in the field of environmental engineering, Technical consultation & assistance to ensure & assure complete Environ- Legal compliance including liaison with statutory bodies in order to get the required permits, clearances & consents. Assessment of Environmental Pollution Load. Guidance to get water consent, Air consent and Solid Waste Authorization. O & M contracts for ETP, STP and CETP. New project consultancy for Environmental Management System. After careful study of the existing effluent treatment plant if required we suggest suitable addition/up gradation/modification in existing Effluent Treatment Plant so as to meet with the standards as specified by the state pollution control board as per the mode of disposal. Preparation of application form to get NOC for Establishment of the unit and Consent for Operation from the state pollution control boardproviding technical guidance to the clients to do the technical correspondence and also consulting work with state pollution control board. Designing and executing turnkey project of Effluent Treatment Plant (ETP), Solid & Liquid Waste Incinerator and Air Pollution Control Equipment Schedule II Environmental Audit as per the order and guidelines of Honorable High Court of Gujarat and GPCB. Details Process study to reduce the pollution at source and to reuse / recycle effluent. Preparing adequacy and efficacy report on Environmental management System for the existing unit as well as proposed unit. Conducting laboratory scale experiments to study treatability of industrial effluent and preparing Treatability report. Preparing Feasibility report on the Effluent Treatment Plant. Performance study of existing pollution control facility and suggesting scheme for the optimization of the facility. Monitoring and analysis of Water, Wastewater, Air Pollution (Stack & Ambient), Solid Waste and soil. Monitoring and analysis of Work Area Environment and filling-up Form-37 as per the requirements under Factory Act-1948 and Gujarat Factory Rules. Services of chartered Engineers for chemical projects. 306
Annexure: 03 National Ambient Air Quality Standards Annexure 03 of M/s. Vishrudh Organic Pvt. Ltd. 372
Annexure: 03 National Ambient Air Quality Standards Annexure 03 of M/s. Vishrudh Organic Pvt. Ltd. 373
Annexure: 04 Drinking Water Quality Standards DRINKING WATER QUALITY STANDARDS AS PER IS NO. 10500 (1991) Substance or characteristics Permissible Limit Colour Hazen units 25 Odour Unobjectionable Taste Agreeable Turbidity NTU, Maximum 10 PH 6.5-8.5 Total Hardness (as CaCO 3 ) mg/l 600 Iron (as Fe) mg/l 1 Chlorides (as Cl) mg/l 1000 Residual Free Chlorine, mg/l 0.2 Dissolved Solids, mg/l 2000 Calcium (as Ca) mg/l 200 Magnesium (as Mg), mg/l 100 Copper (as Cu), mg/l 1.5 Manganese (as Mn), mg/l 0.3 Sulphate (as SO4), mg/l 400 Nitrate (as NO 2 mg/l) 100 Fluoride (as F), mg/l 1.5 Phenolic Compound, mg/l 0.002 Mercury, mg/l 0.001 Cadmium, mg/l 0.01 Selenium, mg/l 0.01 Arsenic, mg/l 0.05 Cyanide, mg/l 0.05 Lead, mg/l 0.05 Zinc, mg/l 5 Anionic detergent, mg/l 0.2 Chromium (as Cr +6 ), mg/l 0.05 Polynuclear Aromatic Hydrocarbons, mg/l -- Mineral Oil, mg/l 0.03 Pesticides, mg/l 0.001 Radioactive materials 1 Alpha emitters Bq/l 2. Beta emitters Bq/l 0.1 1 Alkalinity, mg/l 600 Aluminum, mg/l 0.2 Boron,, mg/l 5 Annexure 04 of M/s. Vishrudh Organic Pvt. Ltd. 374
Annexure: 05 National Ambient Noise Quality standards NATIONAL AMBIENT NOISE QUALITY STANDARDS (CENTRAL POLLUTION CONTROL BOARD, INDIA) Note: Area code Category of areas Leq in db(a) Day time Night Time A Industrial Area 75 70 B Commercial Area 65 55 C Residential Area 55 45 D Silence zone 50 40 1) Daytime is reckoned in between 6 am and 10 pm 2) Night time is reckoned in between 10 pm and 6 am 3) Silence zone is defined as areas upto 100 meters around such premises as hospitals, educational institutes and courts. The silence zones are to be declared by the competent authority. 4) Mixed categories of areas should be declared as one of the four above mentioned categories by the competent authority and the corresponding standards shall apply. Annexure 05 of M/s. Vishrudh Organic Pvt. Ltd. 375
Evaluating unlicensed DynamicPDF feature. Click here for details. [4:0:eval] Annexure-06 of Land Supporting Document 376
Evaluating unlicensed DynamicPDF feature. Click here for details. [4:0:eval] 377
Annexure: 07 Undertaking of Vishrudh Organic Pvt. Ltd. Annexure 07 of M/s. Vishrudh Organic Pvt. Ltd. 378
Annexure: 08 Undertaking of BECPL Annexure 08 of Vishrudh Organic Pvt. Ltd. 379
Annexure-10 of CCA Copy 380
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Annexure-11 of CCA Compliance SR. CONDITION NO. PRODUCTION DETAILS 1. Production capacity shall not be exceeded within the consent limit. COMPLIANCE STATUS We are manufacturing products Reactive Blue H5G & Reactive Blue 3G within Consented limits. As per consent, Production capacity of Reactive Blue H5G & Reactive Blue 3G is 7.5 MT/Month individually. We will not manufacture any other products than consented. Also production capacity is not exceeding as per consent. So condition is complying. SR. NO. CONDITIONS COMPLIANCE STATUS CONDITIONS UNDER WATER ACT 1 There shall be no generation and discharge of the industrial effluent from the manufacturing process and other ancillary industrial operations. 2 The quantity of the domestic waste water (sewage) shall not exceed 500 lit/day. 3 The total water consumption for industrial process and other ancillary operations shall not exceed 5000 Lit/Day and water consumption for domestic purpose shall not exceed 1000 Lit/Day as mentioned in form-d submitted consent application under water act-1974. 4 The unit shall affix of water meters as per section 4 (1) of the water (Prevention and Control of Pollution) Cess Act 1977 for the purpose of measuring and recording the quantity of water consumed at such places as may be required, within 15 days and it shall be presumed that the quantity indicated by the meter has been consumed by the industry until the contrary is proved. Presently we are doing spray drying activity in our unit instead of filtration. So there is no waste water generate from our process. So condition is complying. Domestic w/w is not exceeding 500 Liter/day. So condition is complying. We have GIDC water supply connection. Total water requirement is 5000 Liter/day. We are using water as per requirement & as per consented limits to manufacture products. So condition is complying. We have provided flow meters to measure the quantity of water consumed. We are maintaining records in logbook on regular base to measure the quantity of water used. So condition is complying. 384
Annexure-11 of CCA Compliance 5 Sewage shall be disposed through septic tank / soak pit system. Sewage goes to septic tank via septic tank. So condition is complying. 6 The GIDC drainage connection given by the GIDC for discharge of industrial effluent shall be disconnected & the outlet shall be sealed. There is no generation of industrial effluent. So we have not required using of GIDC drainage line. We have already disconnected GIDC drainage connection as well as sealed the outlet of line. So condition is complying. SR. NO. CONDITIONS CONDITIONS UNDER AIR ACT 1981. 1 There shall be use Natural Gas & Diesel as fuel. 1. Natural Gas : 1300 SCM/Day 2. Diesel : 7 Liter/Hr. 2 The Flue gas emission through stack attached to Boiler & HAG shall conform to the standards mentioned in Consent. COMPLIANCE STATUS Fuel consumption qty. is not exceeding the consented limits. Natural gas used in Boiler, HAG & Diesel used in DG Set. So condition is complying. We are confirming the standards mentioned in consent. So condition is complying. 3 The Process emission through various stacks/vent of reactors, process, vessel shall conform to the standards mentioned in Consent. 4 The concentration of the ambient air within the premises shall not exceed the limits specified in the Consent. 5 The applicant shall operate industrial plant / air pollution control equipment very efficiently and continuously so that the gaseous emission always conforms to the standards specified in the consent. 6 The applicant shall provide portholes, ladder, platform etc. at chimney(s) for monitoring the emissions & the same shall be open for inspection to /and for use of Board s staff. The chimney(s) vents attached to various sources of emission There is generation of HCl & SO2 gas from the process. We have provided two stage scrubber for control the emission occurred through stack attached to reaction vessel. So condition is complying. We are doing analysis on regular base & take care that limits shall not exceed prescribed norms. So condition is complying. We are operating our plant & Air pollution control devices (Two stage scrubber) regularly & efficiently for prevention the gaseous emission & also conforms to the standards specified in the consent. So condition is complying. We have provided proper portholes, ladders & platform to the chimney for monitoring the emission for the board s officers & open during inspection. Various stacks is labeled with numbers & also painted in different 385
Annexure-11 of CCA Compliance shall be designed by numbers such as S-1, S-2etc & these shall be painted /displayed to facilitate identification. 7 The industry shall take adequate measures for control of noise levels from its own sources within premises so as maintain ambient air quality standards in respect of noise to less than 75db (a) day time & 70 db (A) during night time. Daytime is reckoned in between 6 a.m. & 10 p.m.& nighttime is reckoned between 10 p.m. & 6 a.m. colors to facilitate identification. We are taking adequate measures for control of noise levels from Boiler, spray dryer & DG Set. We are maintaining ambient air quality standards in respect of noise to less than 75db (a) day time & 70 db (A) during night time. Daytime is reckoned in between 6 a.m. & 10 p.m.& nighttime is reckoned between 10 p.m. & 6 a.m. SR. NO. CONDITIONS COMPLIANCE STATUS CONDITION UNDER AUTHORIZATION UNDER 3(C) & 5(5) OF THE HAZARDOUS WASTE (MANAGEMENT AND HANDLING) RULES 1989 & AS HAZARDOUS WASTE RULES 89 & AMENDMENT 2003 1 The quantity of entire solid waste mentioned in consent order shall not exceed within the consent limit. ETP Sludge: 12 MT/Year, Used oil: 0.12 MT/Year Discarded containers: 360 Nos./Year Discarded bags: 4800 Nos./Year 2 The applicant shall comply with the provisions of the Environment (Protection) Act 1986 and the rules made there under. 3 The authorization shall be produced for inspection at the request of an officer authorized by the Gujarat Pollution Control Board. 4 Industry shall have to display on-line data outside the main factory gate with regard to and nature of hazardous chemicals being handled in the plant, including waste water and air emission and solid hazardous waste generated within the factory premises. 5 The authorization shall be valid up to 17/11/2020. Solid waste generation qty. are not exceeding within the consent limit. So condition is complying. We are complying the provisions of the Environment (Protection) Act 1986 and the rules made there under. So condition is complying. Condition is complying. We have provided display board which including details regard to and nature of hazardous chemicals being handled in the plant, including waste water and air emission and solid hazardous waste generated within the factory premises. So condition is complying. We have valid consent. 386
Annexure: 09 Membership Certificate of M/s. Vishrudh Organic Pvt. Ltd. Annexure 09 of M/s. Vishrudh Organic Pvt. Ltd. 387
Annexure-12 of MSDS (Page 1/4) MATERIAL SAFETY DATA SHEET According to EEC Directive 91/155/EEC I. PRODUCT IDENTIFICATION TRADE NAME GENERIC NAME C.I. PIGMENT BLUE 15:3 CONSTITUTION NUMBER 74160 CAS REGISTRY NO. 147 14 8 MEGHAFAST BLUE BD 909 KN-P CHEMICAL CLASS Phthalocyanine Pigment CHEMICAL TYPE ORGANIC CHEMICAL DESCRIPTION COPPER PHTHALOCYANINE PIGMENT EMPIRICAL FORMULA C32H16N8Cu II. COMPOSITION/INFORMATION OF INGREDIENTS SUBSTANCE CAS NO. % BY WEIGHT Copper Phthalocyanine Blue Crude 147-14-8 99% III.TOXICOLOGICAL INFORMATION ACUTE ORAL TOXICITY (LD50) 5000mg/kg (tested on rats) SKIN IRRITATION NON IRRITANT (tested on rabbits) ACUTE ORAL TOXICITY (LD50) NON IRRITANT (tested on rats) IV. PHYSICAL AND CHEMICAL PROPERTIES APPEARANCE FINE BLUE POWDER SPECIFIC GRAVITY 1.5 BULK DENSITY 0.44 gm/cc SOLUBILITY IN WATER NEGLIGIBLE MELTING POINT UNDETERMINED BOILING POINT UNDETERMINED VAPOUR PRESSURE NOT APPLICABLE V. HAZARDOUS INGREDIENTS NONE VI. ECOLOGICAL INFORMATION VII. FIRE AND EXPLOSION HAZARD DATA FLAMMABLE LIMITS EXTINGUISHING MEDIA THIS PRODUCT IS INSOLUBLE IN WATER, AND IT IS THUS NOT POSSIBLE TO GIVE RELIABLE INFORMATION BECAUSE OF ITS INSOLUBILITY. IT IS UNLIKELY TO BE HARMFUL TO AQUATIC ORGANISM. LOWER-NIL, UPPER-NIL.IN AIR. WATER SPECIAL FIRE FIGHTING PERSONAL FIRE FIGHTING EQUIPMENT PROCEDURE MUST BE USED. 388
(Page 2/4) VIII. HEALTH HAZARD DATA EFFECTS OF OVER EXPOSURE IX. EMERGENCY AND FIRST AID PRODCEDURE : EYES CONTACT WITH EYES AND SKIN MAY RESULT IN IRRITATION, INGESTION MAY RESULT IN GASTRIC DISTURBANCE. INHALATION OF DUST MAY IRRITATE THE RESPIRATORY TRACT. FLUSH EYES WITH FLOWING WATER FOR 15 MINUTES IF IRRITATION CONSULT A PHYSICIAN. SKIN WASH AFFECTED SKIN THOROUGHLY WITH WATER. REMOVE AND WASH CONTAMINATED CLOTHING BEFORE REUSE. INGESTION INHALATION DILUTE WITH WATER AND INDUCE VOMITING. GET IMMEDIATE MEDICAL ATTENTION. MOVE TO FRESH AIR AID IN BREATHING. IF NECESSARY GIVE OXYGEN AND GET MEDICAL ATTENTION. NEVER GIVE FLUIDS OR INDUCE VOMITING IF PATIENT IS UNCONSCIOUS OR HAVING CONVULSIONS. X. STABILITY AND REACTIVITY DATA DECOMPOSITION TEMPERATURE C DANGEROUS REACTION NO DANGEROUS REACTIONS KNOWN HAZARDOUS DECOMPOSITION OXIDES OF NITROGEN & CARBON PRODUCTS 389
(Page 3/4) XI. SPILL OR LEAK PROCEDURES STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED IF MATERIAL IS NOT CONTAMINATED SCOOP IN TO A CLEAN CONTAINER FOR USE; IF CONTAMINATED SCOOP OR VACCUM IN TO A RECEPTACLE FOR DISPOSAL WASTE DISPOSAL METHOD SANITARY LAND FILL IN ACCORDANCE WITH LOCAL, STATE AND FEDERAL REGULATIONS. XII. HANDLING AND STORAGE HANDLING: THIS PRODUCT SHOULD BE HANDLED UNDER CONDDITIONS OF GOOD INDUSTRIAL HYGIENE. IN PARTICULAR, CREATING AND INHALING DUST IS TO BE PREVENTED BY THE USE OF LOCK EXHAUST VENTILATION DURING HANDLING AND WEIGHING. AS WITH MOST ORGANIC POWDERS, IT MAY FORM FLAMMABLE DUST CLOUDS IN AIR, PREVENT DUST COLLECTION BY REGULAR CLEANING. STORAGE : STORE IN A COOL, DRY PLACE AND RESEAL CONTAINER AFTER USE. DO NOT STORE WITH EATABLES. XIII. SPECIAL PROTECTION INFORMATION RESPIRATORY PROTECTION USE A DUST RESPIRATOR APPROVED BY NIOSH/MESA. VENTILATION LOCAL EXHAUST RECOMMENDED. PROTECTION GLOVES RUBBER OR PVC GLOVES. OTHER PROTECTIVE EQUIPMENTS NOT NECESSARY. EYE PROTECTION PROTECTION AGAINST DUST PARTICLES RECOMMENDED. XIV. TRANSPORT INFORMATION NO SPECIAL PRECAUTIONS REQUIRED XV. SPECIAL PRECAUTIONS PRECAUTIONARY LABELLING OTHER HANDLING AND STORAGE CONDITIONS. THESE FALL IN THE NON- REGULATED CLASS. DO NOT STORE WITH EATABLES. 390
(Page 4/4) XVI. OTHER REGULATORY INFORMATION TSCA: ALL COMPONENTS OF THIS PRODUCT ARE REGISTERED UNDER THE REGULATIONS OF THE TOXIC SUBSTANCES CONTROL ACT. D.O.T. HAZARD CLASSIFICATION (49) CFR (172) : NON HAZARDOUS. D.O.T. LABELS REQUIRED : NONE NOTE : THE INFORMATION MENTIONED IN THIS DATA SHEET IS COMPILED FROM THE DIFFERENT SOURCES AND SHOULD BE TAKEN AS GUIDELINE ONLY. FOR DETAILED INFORMATION REGARDING THE HEALTH AND SAFETY DATA ALSO PLEASE REFER TO NPIRI RAW MATERIAL DATA HANDBOOK VOL.4 PIGMENTS. PREPARED BY : TECHNICAL SERVICE DEPARTMENT, MEGHMANI ORGANICS LIMITED. PLACE : AHMEDABAD LAST REVIEW DATE : 5 TH OCTOBER, 2006 391
ALFA INDUSTRIES C-1,91/1,GIDC,Indl.Area,Phase-1,Vatva-382445,Ahmedabad.India Tel:91-79-25831496 Fax:91-79-25835576 MATERIAL SAFETY DATA SHEET Product Name: REACTIVE TERQ BLUE H5G 1. Identification of The Product Identification of The Product Company Identification : Synthetic Organic Dyes For Industrial Use : ALFA INDUSTRIES C-1,91/1,GIDC,Indl.Area,Phase-1,Vatva-382445,Ahmedabad,.India Tel:91-79-25831496 Fax:91-79-25835576 C.I. NAME : REACTIVE BLUE 25 C.I.NO : 2. Information On Ingredients Substance Name Cas No. : 12236-87-2 3. Hazards Identification Symptoms Relating to Use - Inhalation : May cause sensitization by inhalation - Skin Contact : Not expected to present a significant skin hazard under anticipated conditions of normal use - Eye Contact : Not expected to present significant eye contact hazard under anticipated conditions of normal use - Ingestion : Not expected to present a significant ingestion hazard under anticipated conditions of normal use 4. First aid measures - Inhalation : Remove to fresh air Skin Contact : Remove affected clothing and wash all Exposed skin area with mild soap and water, followed by warm water and rinse. - Eye Contact : After contact with eyes, rinse immediately with plenty of water and seek medical advice. - Ingestion : Treat symptomatically. 392
ALFA INDUSTRIES C-1,91/1,GIDC,Indl.Area,Phase-1,Vatva-382445,Ahmedabad.India Tel:91-79-25831496 Fax:91-79-25835576 5. Fire-fighting measures Extinguishing Media Special Exposure Hazards Protection Against Fire : Water, spray, Dry chemical,co2,foam : High temperature may literate toxic gases. When mixed with and exposed to an ignition Source, dust may burn in the open or explode If confined. : Wear proper protective equipment 6. Accidental release measures Personal Precautions : Wear suitable protective clothing and gloves Environmental Precautions : Comply with local regulations for disposal Notify authorities if product enters sewers or Public waters. Avoid (reject)fire fighting water To enter environment. After Spillage/Leakage : Sweep or shovel spills into appropriate Container for disposal 7. Handling and storage Storage : Keep away from heat. Keep container closed when not in use Handling : Handle in accordance with good industrial Hygiene and safety procedures. Avoid all Unnecessary exposure. 8. Exposure controls/personal protection Personal Protection -Respiratory Protection : Approved dust or mist respirator should be used if airborne particulate is generated when handling this material. -Skin Protection : Gloves -Eye Protection : Chemical goggles or safety glasses. -Ignition : When using,do not eat, drink or smoke -Industrial Hygiene : Local exhaust and general room ventilation are both essential to prevent accumulation of flammable vapor or dust moisture. 393
ALFA INDUSTRIES C-1,91/1,GIDC,Indl.Area,Phase-1,Vatva-382445,Ahmedabad.India Tel:91-79-25831496 Fax:91-79-25835576 9. Physical and chemical properties Appearance Physical state Color Odour : Powder : Powder : BLUE : Odorless PH Value : (4.5 6.5) Initial Boiling Point[0 C] : No data available Density[kg / m3] : 600 800 Vapor Pressure[hPa] Solubility in Water [g/i] Flash Point [0 C] : Not applicable : >100 g/l (25 0 C) : Not applicable Auto-ignition Temperature[0 C] : No data available Explosion Limits Lower[%] Explosion Limits - Upper[%] : No data available : No data available 10. Stability and Reactivity Hazardous Decomposition : On exposure to high temperature, may Decompose, releasing toxic vapors Hazardous Reactions : Stable Hazardous Properties : None under normal conditions Materials to Avoid : Strong reducing agents. Oxidizing agent 11. Toxicological information Rat Oral LD50 [mg/kg] : > 5000 Rabbit Dermal LD50 [mg/kg] : No data available Rat Inhalation LC50[mg/l/4h] : No data available Dermal Irritation (rabbit) : Not an irritant Eyes Irritation : Slightly irritant 394
ALFA INDUSTRIES C-1,91/1,GIDC,Indl.Area,Phase-1,Vatva-382445,Ahmedabad.India Tel:91-79-25831496 Fax:91-79-25835576 12. Ecological Information L. ides LC 50 (mg/i) : 1000 48h WGK Class (Germany) : No data available Biodegradation [%] : No data available AOX : 0 13. Disposal considerations Disposal : Dispose in a safe manner in accordance with Local/national regulations. Completely empty Contents of drums before discarding. 14. Transport information General information : By Air 15. Regulatory information Symbol (s) R Phrase (s) S Phrase (s) : Harmful : None : None 16. Other Information Recommended uses and : Dyes of this type can cause respiratory Restrictions sensitization in some individuals ` And it is advisable to avoid breathing aerosol And dust persons who suffer from asthmatic Or breathing problems should not handle this dye The contents and format of this MSDS are in accordance with EEC Commission Directive 93/112/EEC DISCLAIMER OF LIABILITY : The information in this MSDS was obtained from sources which We believe are reliable. However, the information is provided without any warranty, express or Implied, regarding its correctness. The conditions or methods of handling, storage, use or disposal of the product are beyond our control and may be beyond our knowledge. For this And other reasons we do not assume responsibility and expressly disclaim liability for loss, damage or expense arising out of or in any way connected with the handling, storage Use or disposal or the product. This MSDS was prepared and is to be used only for this product If the product is use as a component in another product, this MSDS information may not be applicable. 395
Material Safety Data Sheet Sodium hydroxide MSDS 0 3 1 Section 1: Chemical Product and Company Identification He a lt h Fire Re a c t iv it y Pe rs o n a l Pro t e c t io n 3 0 2 J Product Name: Sodium hydroxide Catalog Codes: SLS3298, SLS1081, SLS2503, SLS3925, SLS1705 CAS#: 1310-73-2 RTECS: WB4900000 TSCA: TSCA 8(b) inventory: Sodium hydroxide CI#: Not available. Synonym: Caustic Soda Chemical Name: Sodium Hydroxide Chemical Formula: NaOH Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight Sodium hydroxide 1310-73-2 100 Toxicological Data on Ingredients: Sodium hydroxide LD50: Not available. LC50: Not available. Section 3: Hazards Identification Potential Acute Health Effects: Very hazardous in case of skin contact (corrosive, irritant, permeator), of eye contact (irritant, corrosive), of ingestion, of inhalation. The amount of tissue damage depends on length of contact. Eye contact can result in corneal damage or blindness. Skin contact can produce inflammation and blistering. Inhalation of dust will produce irritation to gastro-intestinal or respiratory tract, characterized by burning, sneezing and coughing. Severe over-exposure can produce lung damage, choking, unconsciousness or death. Inflammation of the eye is characterized by redness, watering, and itching. Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering. Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Mutagenic for mammalian somatic cells. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. The substance may be toxic to mucous membranes, upper respiratory tract, skin, eyes. Repeated or prolonged exposure to the substance can produce target organs damage. Repeated exposure of the eyes to a low level of dust can produce eye irritation. Repeated skin exposure can produce local skin destruction, or dermatitis. Repeated inhalation of dust can produce varying degree of respiratory irritation or lung damage. 396 p. 1
Section 4: First Aid Measures Eye Contact: Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Cold water may be used. Get medical attention immediately. Skin Contact: In case of contact, immediately flush skin with plenty of water for at least 15 minutes while removing contaminated clothing and shoes. Cover the irritated skin with an emollient. Cold water may be used.wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attention immediately. Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek medical attention. Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention immediately. Serious Inhalation: Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or waistband. If breathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It may be hazardous to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is toxic, infectious or corrosive. Seek immediate medical attention. Ingestion: Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. If large quantities of this material are swallowed, call a physician immediately. Loosen tight clothing such as a collar, tie, belt or waistband. Serious Ingestion: Not available. Flammability of the Product: Non-flammable. Auto-Ignition Temperature: Not applicable. Flash Points: Not applicable. Flammable Limits: Not applicable. Products of Combustion: Not available. Fire Hazards in Presence of Various Substances: metals Section 5: Fire and Explosion Data Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product in presence of static discharge: Not available. Slightly explosive in presence of heat. Fire Fighting Media and Instructions: Not available Special Remarks on Fire Hazards: sodium hydroxide + zinc metal dust causes ignition of the latter. Under proper conditions of temperature, pressure and state of division, it can ignite or react violently with acetaldehyde, ally alcohol, allyl chloride, benzene-1,4-diol, chlorine trifluoride, 1,2 dichlorethylene, nitroethane, nitromethane, nitroparaffins, nitropropane, cinnamaldehyde, 2,2-dichloro-3,3-dimethylbutane. Sodium hydroxide in contact with water may generate enough heat to ignite adjacent combustible materials. Phosphorous boiled with NaOH yields mixed phosphines which may ignite spontanously in air. sodium hydroxide and cinnamaldehyde + heat may cause ignition. Reaction with certain metals releases flammable and explosive hydrogen gas. Special Remarks on Explosion Hazards: Sodium hydroxide reacts to form explosive products with ammonia + silver nitrate. Benzene extract of allyl benzenesulfonate prepared from allyl alcohol, and benzene sulfonyl chloride in presence of aquesous sodium hydroxide, under vacuum distillation, residue darkened and exploded. Sodium Hydroxde + impure tetrahydrofuran, which can contain peroxides, can 397 p. 2
cause serious explosions. Dry mixtures of sodium hydroxide and sodium tetrahydroborate liberate hydrogen explosively at 230-270 deg. C. Sodium Hydroxide reacts with sodium salt of trichlorophenol + methyl alcohol + trichlorobenzene + heat to cause an explosion. Section 6: Accidental Release Measures Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal container. If necessary: Neutralize the residue with a dilute solution of acetic acid. Large Spill: Corrosive solid. Stop leak if without risk. Do not get water inside container. Do not touch spilled material. Use water spray to reduce vapors. Prevent entry into sewers, basements or confined areas; dike if needed. Call for assistance on disposal. Neutralize the residue with a dilute solution of acetic acid. Be careful that the product is not present at a concentration level above TLV. Check TLV on the MSDS and with local authorities. Section 7: Handling and Storage Precautions: Keep container dry. Do not breathe dust. Never add water to this product. In case of insufficient ventilation, wear suitable respiratory equipment. If you feel unwell, seek medical attention and show the label when possible. Avoid contact with skin and eyes. Keep away from incompatibles such as oxidizing agents, reducing agents, metals, acids, alkalis, moisture. Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area. Hygroscopic. Deliquescent. Section 8: Exposure Controls/Personal Protection Engineering Controls: Use process enclosures, local exhaust ventilation, or other engineering controls to keep airborne levels below recommended exposure limits. If user operations generate dust, fume or mist, use ventilation to keep exposure to airborne contaminants below the exposure limit. Personal Protection: Splash goggles. Synthetic apron. Vapor and dust respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor and dust respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: STEL: 2 (mg/m3) from ACGIH (TLV) [United States] TWA: 2 CEIL: 2 (mg/m3) from OSHA (PEL) [United States] CEIL: 2 (mg/ m3) from NIOSHConsult local authorities for acceptable exposure limits. Section 9: Physical and Chemical Properties Physical state and appearance: Solid. (Deliquescent solid.) Odor: Odorless. Taste: Not available. Molecular Weight: 40 g/mole Color: White. 398 p. 3
ph (1% soln/water): 13.5 [Basic.] Boiling Point: 1388 C (2530.4 F) Melting Point: 323 C (613.4 F) Critical Temperature: Not available. Specific Gravity: 2.13 (Water = 1) Vapor Pressure: Not applicable. Vapor Density: Not available. Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available. Dispersion Properties: See solubility in water. Solubility: Easily soluble in cold water. Stability: The product is stable. Instability Temperature: Not available. Section 10: Stability and Reactivity Data Conditions of Instability: Incompatible materials, moisture, moist air Incompatibility with various substances: Highly reactive with metals. Reactive with oxidizing agents, reducing agents, acids, alkalis, moisture. Corrosivity: Not available. Special Remarks on Reactivity: Hygroscopic. Much heat is evolved when solid material is dissolved in water. Therefore cold water and caution must be used for this process. Sodium hydroxide solution and octanol + diborane during a work-up of a reaction mixture of oxime and diborane in tetrahyrofuran is very exothermic, a mild explosion being noted on one occassion. Reactive with water, acids (mineral, non-oxidizing, e.g. hydrochloric, hydrofluoric acid, muriatic acid, phosphoric), acids (mineral, oxidizing e.g. chromic acid, hypochlorous acid, nitric acid, sulfuric acid), acids (organic e.g. acetic acid, benzoic acid, formic acid, methanoic acid, oxalic acid), aldehydes (e.g. acetaldehyde, acrolein, chloral hydrate, foraldehyde), carbamates (e.g. carbanolate, carbofuran), esters (e.g. butyl acetate, ethyl acetate, propyl formate), halogenated organics (dibromoethane, hexachlorobenzene, methyl chloride, trichloroethylene), isocyanates (e.g. methyl isocyanate), ketones (acetone, acetophenone, MEK, MIBK), acid chlorides, strong bases, strong oxidizing agents, strong reducing agents, flammable liquids, powdered metals and metals (i.e aluminum, tin, zinc, hafnium, raney nickel), metals (alkali and alkaline e.g. cesium, potassium, sodium), metal compounds (toxic e.g. berylium, lead acetate, nickel carbonyl, tetraethyl lead), mitrides (e.g. potassium nitride, sodium nitride), nitriles (e.g. acetonitrile, methyl cyanide), nitro compounds (organic e.g. nitrobenzene, nitromethane), acetic anhydride, chlorohydrin, chlorosulfonic acid, ethylene cyanohydrin, glyoxal, hydrosulfuric acid, oleum, propiolactone, acylonitrile, phorosous pentoxide, chloroethanol, chloroform-methanol, tetrahydroborate, cyanogen azide, 1,2,4,5 tetrachlorobenzene, cinnamaldehyde. Reacts with formaldehyde hydroxide to yield formic acid, and hydrogen. Special Remarks on Corrosivity: Very caustic to aluminum and other metals in presence of moisture. Polymerization: Will not occur. Section 11: Toxicological Information Routes of Entry: Absorbed through skin. Dermal contact. Eye contact. Inhalation. Ingestion. 399 p. 4
Toxicity to Animals: LD50: Not available. LC50: Not available. Chronic Effects on Humans: MUTAGENIC EFFECTS: Mutagenic for mammalian somatic cells. May cause damage to the following organs: mucous membranes, upper respiratory tract, skin, eyes. Other Toxic Effects on Humans: Extremely hazardous in case of inhalation (lung corrosive). Very hazardous in case of skin contact (corrosive, irritant, permeator), of eye contact (corrosive), of ingestion,. Special Remarks on Toxicity to Animals: Lowest Published Lethal Dose: LDL [Rabbit] - Route: Oral; Dose: 500 mg/kg Special Remarks on Chronic Effects on Humans: May affect genetic material. Investigation as a mutagen (cytogenetic analysis) Special Remarks on other Toxic Effects on Humans: Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The product itself and its products of degradation are not toxic. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. Section 14: Transport Information DOT Classification: Class 8: Corrosive material Identification: : Sodium hydroxide, solid UNNA: 1823 PG: II Special Provisions for Transport: Not available. Section 15: Other Regulatory Information Federal and State Regulations: Illinois toxic substances disclosure to employee act: Sodium hydroxide Illinois chemical safety act: Sodium hydroxide New York release reporting list: Sodium hydroxide Rhode Island RTK hazardous substances: Sodium hydroxide Pennsylvania RTK: Sodium hydroxide Minnesota: Sodium hydroxide Massachusetts RTK: Sodium hydroxide New Jersey: Sodium hydroxide Louisiana spill reporting: Sodium hydroxide California Director's List of Hazardous Substances: Sodium hydroxide TSCA 8(b) inventory: Sodium hydroxide CERCLA: Hazardous substances.: Sodium hydroxide: 1000 lbs. (453.6 kg) Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200). EINECS: This product is on the European Inventory of Existing Commercial Chemical Substances. 400 p. 5
Other Classifications: WHMIS (Canada): CLASS E: Corrosive solid. DSCL (EEC): R35- Causes severe burns. S26- In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. S37/39- Wear suitable gloves and eye/face protection. S45- In case of accident or if you feel unwell, seek medical advice immediately (show the label where possible). HMIS (U.S.A.): Health Hazard: 3 Fire Hazard: 0 Reactivity: 2 Personal Protection: j National Fire Protection Association (U.S.A.): Health: 3 Flammability: 0 Reactivity: 1 Specific hazard: Protective Equipment: Gloves. Synthetic apron. Vapor and dust respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respirator when ventilation is inadequate. Splash goggles. References: Not available. Other Special Considerations: Not available. Created: 10/09/2005 06:32 PM Last Updated: 05/21/2013 12:00 PM Section 16: Other Information The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 401 p. 6
Material Safety Data Sheet Copper phthalocyanine MSDS 1 2 0 Section 1: Chemical Product and Company Identification He a lt h Fire Re a c t iv it y Pe rs o n a l Pro t e c t io n 2 1 0 E Product Name: Copper phthalocyanine Catalog Codes: SLC1513 CAS#: 147-14-8 RTECS: GL8510000 TSCA: TSCA 8(b) inventory: Copper phthalocyanine CI#: 74160 Synonym: Phthalocyanine Blue Pigment Blue 15; Chemical Name: Not available. Chemical Formula: C32H16CuN8 Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight Copper phthalocyanine 147-14-8 100 Toxicological Data on Ingredients: Copper phthalocyanine LD50: Not available. LC50: Not available. Section 3: Hazards Identification Potential Acute Health Effects: Hazardous in case of skin contact (irritant), of eye contact (irritant), of ingestion, of inhalation. Potential Chronic Health Effects: Hazardous in case of skin contact (irritant), of eye contact (irritant), of ingestion, of inhalation. CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. The substance is toxic to kidneys, liver. Repeated or prolonged exposure to the substance can produce target organs damage. Section 4: First Aid Measures Eye Contact: Check for and remove any contact lenses. Do not use an eye ointment. Seek medical attention. Skin Contact: After contact with skin, wash immediately with plenty of water. Gently and thoroughly wash the contaminated skin with running water and non-abrasive soap. Be particularly careful to clean folds, crevices, creases and groin. Cover the irritated skin with an emollient. If irritation persists, seek medical attention. Wash contaminated clothing before reusing. 402 p. 1
Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek medical attention. Inhalation: Allow the victim to rest in a well ventilated area. Seek immediate medical attention. Serious Inhalation: Not available. Ingestion: Do not induce vomiting. Loosen tight clothing such as a collar, tie, belt or waistband. If the victim is not breathing, perform mouth-to-mouth resuscitation. Seek immediate medical attention. Serious Ingestion: Not available. Section 5: Fire and Explosion Data Flammability of the Product: May be combustible at high temperature. Auto-Ignition Temperature: Not available. Flash Points: Not available. Flammable Limits: Not available. Products of Combustion: These products are carbon oxides (CO, CO2), nitrogen oxides (NO, NO2...). Some metallic oxides. Fire Hazards in Presence of Various Substances: Not available. Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product in presence of static discharge: Not available. Fire Fighting Media and Instructions: SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray, fog or foam. Do not use water jet. Special Remarks on Fire Hazards: Material in powder form, capable of creating a dust explosion. Special Remarks on Explosion Hazards: Not available. Section 6: Accidental Release Measures Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and dispose of according to local and regional authority requirements. Large Spill: Use a shovel to put the material into a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and allow to evacuate through the sanitary system. Section 7: Handling and Storage Precautions: Keep away from heat. Keep away from sources of ignition. Empty containers pose a fire risk, evaporate the residue under a fume hood. Ground all equipment containing material. Do not breathe dust. Wear suitable protective clothing In case of insufficient ventilation, wear suitable respiratory equipment If you feel unwell, seek medical attention and show the label when possible. Avoid contact with skin and eyes Storage: Keep container dry. Keep in a cool place. Ground all equipment containing material. Keep container tightly closed. Keep in a cool, well-ventilated place. Combustible materials should be stored away from extreme heat and away from strong oxidizing agents. 403 p. 2
Section 8: Exposure Controls/Personal Protection Engineering Controls: Use process enclosures, local exhaust ventilation, or other engineering controls to keep airborne levels below recommended exposure limits. If user operations generate dust, fume or mist, use ventilation to keep exposure to airborne contaminants below the exposure limit. Personal Protection: Splash goggles. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Dust respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: Not available. Section 9: Physical and Chemical Properties Physical state and appearance: Solid. (Microcrystalline solid powder.) Odor: Not available. Taste: Not available. Molecular Weight: 576.05 g/mole Color: Blue. ph (1% soln/water): Not applicable. Boiling Point: Not available. Melting Point: Not available. Critical Temperature: Not available. Specific Gravity: 1.5 (Water = 1) Vapor Pressure: Not applicable. Vapor Density: Not available. Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available. Dispersion Properties: Not available. Solubility: Insoluble in cold water. Section 10: Stability and Reactivity Data Stability: The product is stable. Instability Temperature: Not available. Conditions of Instability: Not available. Incompatibility with various substances: Not available. Corrosivity: Non-corrosive in presence of glass. 404 p. 3
Special Remarks on Reactivity: Not available. Special Remarks on Corrosivity: Not available. Polymerization: No. Routes of Entry: Eye contact. Inhalation. Ingestion. Toxicity to Animals: LD50: Not available. LC50: Not available. Section 11: Toxicological Information Chronic Effects on Humans: The substance is toxic to kidneys, liver. Other Toxic Effects on Humans: Hazardous in case of skin contact (irritant), of ingestion, of inhalation. Special Remarks on Toxicity to Animals: Not available. Special Remarks on Chronic Effects on Humans: Not available. Special Remarks on other Toxic Effects on Humans: Not available. Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The products of degradation are more toxic. Special Remarks on the Products of Biodegradation: Not available. Waste Disposal: Section 13: Disposal Considerations Section 14: Transport Information DOT Classification: Not a DOT controlled material (United States). Identification: Not applicable. Special Provisions for Transport: Not applicable. Section 15: Other Regulatory Information Federal and State Regulations: Pennsylvania RTK: Copper phthalocyanine Massachusetts RTK: Copper phthalocyanine TSCA 8(b) inventory: Copper phthalocyanine SARA 313 toxic chemical notification and release reporting: Copper phthalocyanine CERCLA: Hazardous substances.: Copper phthalocyanine Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200). Other Classifications: 405 p. 4
WHMIS (Canada): Not controlled under WHMIS (Canada). DSCL (EEC): R36/38- Irritating to eyes and skin. HMIS (U.S.A.): Health Hazard: 2 Fire Hazard: 1 Reactivity: 0 Personal Protection: E National Fire Protection Association (U.S.A.): Health: 2 Flammability: 1 Reactivity: 0 Specific hazard: Protective Equipment: Gloves. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Splash goggles. References: Not available. Other Special Considerations: Not available. Created: 10/09/2005 04:59 PM Last Updated: 05/21/2013 12:00 PM Section 16: Other Information The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 406 p. 5
1 2 0 Material Safety Data Sheet 2-Chloroethylamine Hydrochloride MSDS He a lt h Fire Re a c t iv it y Pe rs o n a l Pro t e c t io n 2 1 0 E Section 1: Chemical Product and Company Identification Product Name: 2-Chloroethylamine Hydrochloride Catalog Codes: SLC3319 CAS#: 8870-24-6 RTECS: KR180000 TSCA: TSCA 8(b) inventory: 2-Chloroethylamine Hydrochloride CI#: Not available. Synonym: beta-chloroethylamine Hydrochloride Chemical Name: Ethylamine, 2-Chloro-, hydrochloride Chemical Formula: C2-H6-Cl-N.HCl Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight {2-}Chloroethylamine Hydrochloride 8870-24-6 100 Toxicological Data on Ingredients: 2-Chloroethylamine Hydrochloride: ORAL (LD50): Acute: >2000 mg/kg [Rat]. Section 3: Hazards Identification Potential Acute Health Effects: Hazardous in case of skin contact (irritant), of eye contact (irritant), of inhalation (lung irritant). Slightly hazardous in case of ingestion. Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Mutagenic for bacteria and/or yeast. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. The substance may be toxic to blood. Repeated or prolonged exposure to the substance can produce target organs damage. Eye Contact: Section 4: First Aid Measures 407 p. 1
Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Cold water may be used. Get medical attention. Skin Contact: In case of contact, immediately flush skin with plenty of water. Cover the irritated skin with an emollient. Remove contaminated clothing and shoes. Cold water may be used.wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attention. Serious Skin Contact: Not available. Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention. Serious Inhalation: Not available. Ingestion: Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. If large quantities of this material are swallowed, call a physician immediately. Loosen tight clothing such as a collar, tie, belt or waistband. Serious Ingestion: Not available. Section 5: Fire and Explosion Data Flammability of the Product: May be combustible at high temperature. Auto-Ignition Temperature: Not available. Flash Points: Not available. Flammable Limits: Not available. Products of Combustion: These products are carbon oxides (CO, CO2), nitrogen oxides (NO, NO2...), halogenated compounds. Fire Hazards in Presence of Various Substances: Slightly flammable to flammable in presence of heat. Non-flammable in presence of shocks. Explosion Hazards in Presence of Various Substances: Slightly explosive in presence of open flames and sparks. Non-explosive in presence of shocks. Fire Fighting Media and Instructions: SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray, fog or foam. Do not use water jet. Special Remarks on Fire Hazards: As with most organic solids, fire is possible at elevated temperatures. When heated to decomposition it emits toxic fumes of Cl +, NH3, and NOx. Special Remarks on Explosion Hazards: Fine dust dispersed in air in sufficient concentrations, and in the presence of an ignition source is a potential dust explosion hazard. Explosive reaction with concentrated alkali above 50 deg. C. Section 6: Accidental Release Measures Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and dispose of according to local and regional authority requirements. Large Spill: Use a shovel to put the material into a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and allow to evacuate through the sanitary system. 408 p. 2
Section 7: Handling and Storage Precautions: Keep locked up.. Keep away from heat. Keep away from sources of ignition. Empty containers pose a fire risk, evaporate the residue under a fume hood. Ground all equipment containing material. Do not breathe dust. Wear suitable protective clothing. If you feel unwell, seek medical attention and show the label when possible. Keep away from incompatibles such as oxidizing agents. Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area. Section 8: Exposure Controls/Personal Protection Engineering Controls: Use process enclosures, local exhaust ventilation, or other engineering controls to keep airborne levels below recommended exposure limits. If user operations generate dust, fume or mist, use ventilation to keep exposure to airborne contaminants below the exposure limit. Personal Protection: Safety glasses. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Dust respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: Not available. Section 9: Physical and Chemical Properties Physical state and appearance: Solid. (Crystals solid. Crystalline powder.) Odor: Not available. Taste: Not available. Molecular Weight: 115.99 g/mole Color: Beige. (Light.) ph (1% soln/water): Not available. Boiling Point: Not available. Melting Point: 140 C (284 F) - 150 C Critical Temperature: Not available. Specific Gravity: Not available. Vapor Pressure: Not applicable. Vapor Density: Not available. Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available. Dispersion Properties: See solubility in water. Solubility: Soluble in cold water. 409 p. 3
Section 10: Stability and Reactivity Data Stability: The product is stable. Instability Temperature: Not available. Conditions of Instability: Excess heat, incompatible materials, moisture Incompatibility with various substances: Reactive with oxidizing agents. Corrosivity: Not available. Special Remarks on Reactivity: Hygroscopic; keep container tightly closed. Special Remarks on Corrosivity: Not available. Polymerization: Will not occur. Routes of Entry: Inhalation. Ingestion. Toxicity to Animals: LD50: Not available. LC50: Not available. Section 11: Toxicological Information Chronic Effects on Humans: MUTAGENIC EFFECTS: Mutagenic for bacteria and/or yeast. May cause damage to the following organs: blood. Other Toxic Effects on Humans: Hazardous in case of inhalation (lung irritant). Slightly hazardous in case of skin contact (irritant), of ingestion,. Special Remarks on Toxicity to Animals: Lethal Dose/Conc 50% Kill: LD50 [Rat] - Route: Intraperitoneal; Dose: 2204 mg/kg Special Remarks on Chronic Effects on Humans: May affect genetic material (mutagenic) Special Remarks on other Toxic Effects on Humans: Acute Potential Health Effects: Skin: Causes skin irritation. Eyes: Causes eye irritation. Inhalation: Causes respiratory tract irritation. May cause methemoglobinemia, cyanosis, and discoloration skin due to defficient oxygenation of blood. May also cause convulsions, tachycardia, dyspnea (labored breathing, and possible death. It may produce delayed pulmonary edema. Ingestion: It may cause methemoglobemia which is characterized by chocloate brown colored blood, weakness, dizziness, shorthness of breath, cyanosis, rapid heart rate, unconsciousness and possible death. Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The products of degradation are more toxic than the product itself. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. 410 p. 4
Section 14: Transport Information DOT Classification: Not a DOT controlled material (United States). Identification: Not applicable. Special Provisions for Transport: Not applicable. Section 15: Other Regulatory Information Federal and State Regulations: TSCA 8(b) inventory: 2-Chloroethylamine Hydrochloride Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200). EINECS: This product is on the European Inventory of Existing Commercial Chemical Substances. Other Classifications: WHMIS (Canada): Not controlled under WHMIS (Canada). DSCL (EEC): R36/37/38- Irritating to eyes, respiratory system and skin. S26- In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. S36/37/39- Wear suitable protective clothing, gloves and eye/face protection. HMIS (U.S.A.): Health Hazard: 2 Fire Hazard: 1 Reactivity: 0 Personal Protection: E National Fire Protection Association (U.S.A.): Health: 2 Flammability: 1 Reactivity: 0 Specific hazard: Protective Equipment: Gloves. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Splash goggles. References: Not available. Other Special Considerations: Not available. Created: 10/09/2005 04:52 PM Last Updated: 05/21/2013 12:00 PM Section 16: Other Information The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 411 p. 5
1 1 0 Material Safety Data Sheet Hyaluronic Acid, Sodium Salt MSDS He a lt h Fire Re a c t iv it y Pe rs o n a l Pro t e c t io n 1 1 0 E Section 1: Chemical Product and Company Identification Product Name: Hyaluronic Acid, Sodium Salt Catalog Codes: SLH2494 CAS#: 9067-32-7 RTECS: MT7250000 TSCA: TSCA 8(b) inventory: No products were found. CI#: Not available. Synonym: Hyalurone sodium, Healon; Sodium Hyaluronate. Sodium Hyaluronate is a natural glycoaminoglican composed of a repetitive disaccharide Chemical Name: Hyaluronic Acid, Sodium Salt Chemical Formula: (C14-H20-N-O11.Na)n Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight Hyaluronic Acid, Sodium Salt 9067-32-7 100 Toxicological Data on Ingredients: Hyaluronic Acid, Sodium Salt: ORAL (LD50): Acute: >800 mg/kg [Rat]. >2400 mg/ kg [Mouse]. >1000 mg/kg [Rabbit]. Section 3: Hazards Identification Potential Acute Health Effects: Slightly hazardous in case of skin contact (irritant), of eye contact (irritant), of ingestion, of inhalation. Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. Repeated or prolonged exposure is not known to aggravate medical condition. Eye Contact: Section 4: First Aid Measures 412 p. 1
Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Cold water may be used. Get medical attention. Skin Contact: In case of contact, immediately flush skin with plenty of water. Cover the irritated skin with an emollient. Remove contaminated clothing and shoes. Cold water may be used.wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attention. Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medical attention. Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention. Serious Inhalation: Not available. Ingestion: Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. If large quantities of this material are swallowed, call a physician immediately. Loosen tight clothing such as a collar, tie, belt or waistband. Serious Ingestion: Not available. Section 5: Fire and Explosion Data Flammability of the Product: May be combustible at high temperature. Auto-Ignition Temperature: Not available. Flash Points: Not available. Flammable Limits: Not available. Products of Combustion: These products are carbon oxides (CO, CO2), nitrogen oxides (NO, NO2...). Some metallic oxides. Fire Hazards in Presence of Various Substances: Slightly flammable to flammable in presence of heat. Non-flammable in presence of shocks. Explosion Hazards in Presence of Various Substances: Slightly explosive in presence of open flames and sparks. Non-explosive in presence of shocks. Fire Fighting Media and Instructions: SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray, fog or foam. Do not use water jet. Special Remarks on Fire Hazards: As with most organic solids, fire is possible at elevated temperatures Special Remarks on Explosion Hazards: Fine dust dispersed in air in sufficient concentrations, and in the presences of an ignition source is a potential dust explosion hazard. Section 6: Accidental Release Measures Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and dispose of according to local and regional authority requirements. Large Spill: Use a shovel to put the material into a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and allow to evacuate through the sanitary system. Section 7: Handling and Storage 413 p. 2
Precautions: Keep away from heat. Keep away from sources of ignition. Ground all equipment containing material. Do not ingest. Do not breathe dust. Wear suitable protective clothing. If ingested, seek medical advice immediately and show the container or the label. Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area. Do not store above 8 C (46.4 F). Refrigerate. Store at tempertures from 2-8 deg. C. Section 8: Exposure Controls/Personal Protection Engineering Controls: Use process enclosures, local exhaust ventilation, or other engineering controls to keep airborne levels below recommended exposure limits. If user operations generate dust, fume or mist, use ventilation to keep exposure to airborne contaminants below the exposure limit. Personal Protection: Splash goggles. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Dust respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: Not available. Physical state and appearance: Solid. (Powdered solid.) Odor: Odorless. Taste: Not available. Molecular Weight: 30,000-2,000,000 g/mole Color: White. ph (1% soln/water): ph of a 5% solution: 5.0-8.5 Boiling Point: Not available. Melting Point: Not available. Critical Temperature: Not available. Specific Gravity: Density: 30-200 kg/m3 (Water = 1) Vapor Pressure: Not applicable. Vapor Density: Not available. Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available. Dispersion Properties: See solubility in water. Solubility: Easily soluble in cold water. Insoluble in organic solvents Section 9: Physical and Chemical Properties 414 p. 3
Section 10: Stability and Reactivity Data Stability: The product is stable. Instability Temperature: Not available. Conditions of Instability: Excess heat, incompatible materials, dust generation Incompatibility with various substances: Not available. Corrosivity: Not available. Special Remarks on Reactivity: Not available. Special Remarks on Corrosivity: Not available. Polymerization: Will not occur. Routes of Entry: Inhalation. Ingestion. Section 11: Toxicological Information Toxicity to Animals: Acute oral toxicity (LD50): >800 mg/kg [Rat]. Chronic Effects on Humans: Not available. Other Toxic Effects on Humans: Slightly hazardous in case of skin contact (irritant), of ingestion, of inhalation. Special Remarks on Toxicity to Animals: Not available. Special Remarks on Chronic Effects on Humans: May cause adverse reproductive effects and birth defects (teratogenic) Special Remarks on other Toxic Effects on Humans: Acute Potential Health Effects: Skin: It may cause skin irritation. However, no information regarding skin irritation was found. Eyes: It may cause eye irritation. However, no information regarding eye irritation was found. Inhalation: May cause respiratory tract irritation. Ingestion: It may cause gastrointestinal tract information with nausea and vomitng. It may affect blood (normocytic anemia, change in leukocyte count), metabolism, behavior (ataxia, convulsions), respiration (respiratory stimulation), and urinary system. The toxicological properties of this substance have not been fully investigated. Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The products of degradation are less toxic than the product itself. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. Section 14: Transport Information DOT Classification: Not a DOT controlled material (United States). 415 p. 4
Identification: Not applicable. Special Provisions for Transport: Not applicable. Federal and State Regulations: No products were found. Other Regulations: Not available. Other Classifications: WHMIS (Canada): Not controlled under WHMIS (Canada). DSCL (EEC): Not available S24/25- Avoid contact with skin and eyes. HMIS (U.S.A.): Health Hazard: 1 Fire Hazard: 1 Reactivity: 0 Personal Protection: E National Fire Protection Association (U.S.A.): Health: 1 Flammability: 1 Reactivity: 0 Specific hazard: Section 15: Other Regulatory Information Protective Equipment: Gloves. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Splash goggles. References: Not available. Other Special Considerations: Not available. Created: 10/09/2005 05:44 PM Last Updated: 05/21/2013 12:00 PM Section 16: Other Information The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 416 p. 5
Material Safety Data Sheet Rosin (Gum) MSDS 1 2 0 He a lt h Fire Re a c t iv it y Pe rs o n a l Pro t e c t io n 2 1 1 E Section 1: Chemical Product and Company Identification Product Name: Rosin (Gum) Catalog Codes: SLR1003 CAS#: 8050-09-7 RTECS: VL04800000 TSCA: TSCA 8(b) inventory: Rosin (Gum) CI#: Not available. Synonym: Gum Rosin; colophony Chemical Name: Not available. Chemical Formula: Not available. Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight Rosin (Gum) 8050-09-7 100 Toxicological Data on Ingredients: Rosin (Gum) LD50: Not available. LC50: Not available. Section 3: Hazards Identification Potential Acute Health Effects: Hazardous in case of ingestion. Slightly hazardous in case of skin contact (irritant), of eye contact (irritant), of inhalation. Potential Chronic Health Effects: Slightly hazardous in case of skin contact (sensitizer). CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. The substance may be toxic to lungs, skin. Repeated or prolonged exposure to the substance can produce target organs damage. Section 4: First Aid Measures Eye Contact: Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Get medical attention if irritation occurs. 417 p. 1
Skin Contact: In case of contact, immediately flush skin with plenty of water for at least 15 minutes while removing contaminated clothing and shoes. Cover the irritated skin with an emollient. Wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attention. Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek medical attention. Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention. Serious Inhalation: Not available. Ingestion: Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. If large quantities of this material are swallowed, call a physician immediately. Loosen tight clothing such as a collar, tie, belt or waistband. Serious Ingestion: Not available. Section 5: Fire and Explosion Data Flammability of the Product: May be combustible at high temperature. Auto-Ignition Temperature: Not available. Flash Points: CLOSED CUP: 187 C (368.6 F). OPEN CUP: 205 C (401 F). Flammable Limits: Not available. Products of Combustion: Not available. Fire Hazards in Presence of Various Substances: Slightly flammable to flammable in presence of heat. Non-flammable in presence of shocks. Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of mechanical impact: Not available. Slightly explosive in presence of open flames and sparks. Fire Fighting Media and Instructions: SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray, fog or foam. Do not use water jet. Special Remarks on Fire Hazards: Thermal decomposition products include formaldehyde, acetone, methanol, aldehydes, carbon dioxide, carbon monoxide, methane, ethane, and acids. Special Remarks on Explosion Hazards: Fine dust dispersed in air in sufficient concentrations, and in the presence of an ignition source is a potential dust explosion hazard. Section 6: Accidental Release Measures Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and dispose of according to local and regional authority requirements. Large Spill: Use a shovel to put the material into a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and allow to evacuate through the sanitary system. Be careful that the product is not present at a concentration level above TLV. Check TLV on the MSDS and with local authorities. 418 p. 2
Section 7: Handling and Storage Precautions: Keep away from heat. Keep away from sources of ignition. Ground all equipment containing material. Do not breathe dust. Keep away from incompatibles such as oxidizing agents. Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area. Section 8: Exposure Controls/Personal Protection Engineering Controls: Use process enclosures, local exhaust ventilation, or other engineering controls to keep airborne levels below recommended exposure limits. If user operations generate dust, fume or mist, use ventilation to keep exposure to airborne contaminants below the exposure limit. Personal Protection: Safety glasses. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Dust respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: Rosin Core Solder Pyroloysis Products: TWA: 0.1 (mg/m3) (as formaldehyde) from ACGIH (TLV) [United States] Gum Rosin (solid): TWA: 10 (mg/m3) Consult local authorities for acceptable exposure limits. Section 9: Physical and Chemical Properties Physical state and appearance: Solid. Odor: Not available. Taste: Not available. Molecular Weight: Not available. Color: Yellow. (Light.) ph (1% soln/water): Not applicable. Boiling Point: Not available. Melting Point: 70 C (158 F) - 78 C. Critical Temperature: Not available. Specific Gravity: 1.06-1.08 @ 25 deg. C (Water = 1) Vapor Pressure: Not applicable. Vapor Density: Not available. Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available. Dispersion Properties: See solubility in water, diethyl ether. Solubility: 419 p. 3
Soluble in diethyl ether. Insoluble in cold water, hot water. Soluble in alcohol, oils, benzene, carbon tetrachloride, glacial acetic acid, aliphatic, aromatic, and chlorinated hydrocarbons. Section 10: Stability and Reactivity Data Stability: The product is stable. Instability Temperature: Not available. Conditions of Instability: Excess heat Incompatibility with various substances: Reactive with oxidizing agents. Corrosivity: Non-corrosive in presence of glass. Special Remarks on Reactivity: Not available. Special Remarks on Corrosivity: Not available. Polymerization: Will not occur. Routes of Entry: Inhalation. Ingestion. Toxicity to Animals: LD50: Not available. LC50: Not available. Section 11: Toxicological Information Chronic Effects on Humans: May cause damage to the following organs: lungs, skin. Other Toxic Effects on Humans: Hazardous in case of of ingestion. Slightly hazardous in case of skin contact (irritant), of inhalation. Special Remarks on Toxicity to Animals: Not available. Special Remarks on Chronic Effects on Humans: Not available. Special Remarks on other Toxic Effects on Humans: Acute Potential Health Effects: Rosin has two types of hazards - from the rosin itself, and from the thermal decomposition products. The thermal decomposition products (aka Rosin Core Solder Pyrolysis Products) include formaldehyde, acetone, methanol, aldehydes, carbon dioxide, carbon monoxide, methane, ethane, and acids. The handling of the rosin in the solid state is expected to be a low hazard. It may cause skin, eyes, and respiratory tract irritation. Ingestion may cause digestion tract irritation. The thermal decomposition products of Rosin (Rosin core solder pyrolysis products) can be irritating to the eyes, nose, throat in acute exposure. Chronic Potential Health Effects: Skin: Repeated or prolonged skin contact with the rosin itself can cause contact dermatitis, an allergic reaction. It can also cause eczema. Inhalation: Repeated or prolonged inhalation of the rosin dust or smoke can cause asthma, an allergic reaction. Rosin core solder pyrolysis products can be sensitizing, and exposures should be reduced to as low as possible Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: Not available. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations 420 p. 4
Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. Section 14: Transport Information DOT Classification: Not a DOT controlled material (United States). Identification: Not applicable. Special Provisions for Transport: Not applicable. Federal and State Regulations: Minnesota: Rosin (Gum) TSCA 8(b) inventory: Rosin (Gum) Section 15: Other Regulatory Information Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200). EINECS: This product is on the European Inventory of Existing Commercial Chemical Substances. Other Classifications: WHMIS (Canada): CLASS D-2A: Material causing other toxic effects (VERY TOXIC). DSCL (EEC): R43- May cause sensitization by skin contact. S24- Avoid contact with skin. S37- Wear suitable gloves. HMIS (U.S.A.): Health Hazard: 2 Fire Hazard: 1 Reactivity: 1 Personal Protection: E National Fire Protection Association (U.S.A.): Health: 2 Flammability: 1 Reactivity: 0 Specific hazard: Protective Equipment: Gloves. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respirator when ventilation is inadequate. Safety glasses. References: Not available. Other Special Considerations: Not available. Created: 10/09/2005 06:22 PM Last Updated: 05/21/2013 12:00 PM Section 16: Other Information The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume 421 p. 5
no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 422 p. 6
Material Safety Data Sheet (MSDS-HCL) PRODUCT IDENTIFICATION Product Name Hydrochloric Acid Solution 20 Deg. Be 31.5% Trade Names and Synonyms Manufacturer/Distributor Hydrogen Chloride (Aqueous) Muriatic Acid Trans Chem, Inc. 1259 Safe Energy Dr. Port Allen, Louisiana 70767 (225) 389-9133 22 Deg. Be 35.2% Transportation Emergency Various others 800-255-3924 (24 hrs -- CHEM TEL) HAZARDOUS COMPONENTS Material or Component CAS No. TLV PEL Hydrochloric Acid 7647-01-0 7mg/m 3 5PPM N/A = Not assigned NE = Not established PHYSICAL DATA Boiling Point 127 F Vapor Pressure 24mm Hg 20 Deg. Be 100mm Hg 22 Deg. Be Solubility in Water Complete Specific Gravity 1.16 @ 15.5 C 20 Deg. Be 1.1789 @ 15.5 C 22 Deg. Be Melting Point N/A Vapor Density Similar to Water Evaporation Rate Not Applicable Appearance and Odor Clear Colorless to Yellowish Fuming Liquid, Pungent and Irritating HAZARDOUS REACTIVITY Stable under ordinary conditions of use and storage. Does not polymerize. Incompatible with aluminum and aluminum alloys, carbon steel, copper and copper alloys, and nylon. Hydrogen gas will be formed if acid contacts metal. Flashpoint Extinguishing Media Decomposition Products Unusnal Explosion FIRE AND EXPLOSION DATA Not Flammable Use any means suitable for extinguishing surrounding fire. Contact with most metals may produce Hydrogen gas to potentially explosive limits. Containers may explode when heated. Consult the 2000 Emergency Response Guidebook, Guide 157 for further details. MSDS-HCL PAGE 9A-1 Issued 8/5/1999 Revised 10/27/06 423
HEALTH HAZARDS / FIRST AID Inhalation Inhalation causes severe irritation of upper respiratory tract. FA: Remove person to to fresh air. If not breathing, give artificial respiration. Call physician. Ingestion CORROSIVE! Ingestion of Hydrochloric Acid can cause burns of the mouth, throat, esophagus and gastrointestinal tract. FA: DO NOT INDUCE VOMITING. Give large quantities of water or milk of magnesia. Never give anything by mouth to an unconscious person. Get immediate medical attention. Skin Contact CORROSIVE! Can cause redness, pain and skin burns. Can cause some tissue destruction. FA: Immediately flush with water. Eye Contact CORROSIVE! FA: Continuously flush eyes with large amounts of water for at least 20 minutes. If irritation continues, seek medical attention. Spill/leak Waste disposal SPILL OR LEAK PROCEDURES In the event of a spill or leak, keep upwind. Ventilate enclosed areas until spill or leak is contained, neutralized and prepared for removal. Disposal of waste material or residue may be subject to federal, state, or local regulation. Before transporting waste material see 49 CFR 172. Ventilation Eye Protection Skin Protection Other SPECIAL PROTECTION INFORMATION Use only in areas with adequate ventilation. Use chemical safety goggles, plus a safety shield is recommended. Contact lenses should not be worn when working with this material. Wear impervious protective clothing; i.e., Boots, Gloves, Lab Coat, Apron or Coveralls to prevent skin contact. If working in an area of potential exposure, use an NIOSH approved respirator when material is fuming and exceeds the TLV. STORAGE CONDITIONS Store and handle only in containers suitably lined with or constructed of materials specified, by the manufacturer, for the product. Protect against physical damage. Keep separated from incompatible materials. REGULATORY INFORMATION Proper shipping name Hydrochloric acid Hazard class 8 UN Number UN1789 DOT Label & Placard Corrosive NFPA / HMIS Ratings Health 3; Flammability 0; Reactivity 0 SARA Title III Reporting Sections 302, 311 & 313 MSDS-HCL PAGE 9A-2 Issued 8/5/1999 Revised 10/27/06 424
The information contained in this Material Safety Data Sheet is based upon available data and believed to be correct; however, as such has been obtained from various sources, including the manufacturer and independent laboratories, it is given without warranty or representation that it is complete, accurate, and can be relied upon. OWEN COMPLIANCE SERVICES, INC. has not attempted to conceal in any manner the deleterious aspects of the product listed herein, but makes no warranty as to such. Further, OWEN COMPLIANCE SERVICES, INC. cannot anticipate nor control the many situations in which the product or this information may be used; there is no guarantee that the health and safety precautions suggested will be proper under all conditions. It is the sole responsibility of each user of the product to determine and comply with the requirements of all applicable laws and regulations regarding its use. This information is given solely for the purposes of safety to persons and property. Any other use of this information is expressly prohibited. For further information contact: MSDS prepared by: David W. Boston, President OWEN COMPLIANCE SERVICES, INC. 12001 County Road 1000 P.O. Box 765 Godley, TX 76044 Telephone number: 817-551-0660 FAX number: 817-396-4584 Allen M. Sweeney Original publication date: 8/5/1999 Revision date 10/27/06 MSDS-HCL PAGE 9A-3 Issued 8/5/1999 Revised 10/27/06 425
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Material Safety Data Sheet Sodium nitrite MSDS 0 3 1 Section 1: Chemical Product and Company Identification He a lt h Fire Re a c t iv it y Pe rs o n a l Pro t e c t io n 3 0 0 C Product Name: Sodium nitrite Catalog Codes: SLS2356, SLS3778, SLS1558 CAS#: 7632-00-0 RTECS: RA1225000 TSCA: TSCA 8(b) inventory: Sodium nitrite CI#: Not available. Synonym: Chemical Name: Sodium Nitrite Chemical Formula: NaNO2 Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight Sodium nitrite 7632-00-0 100 Toxicological Data on Ingredients: Sodium nitrite: ORAL (LD50): Acute: 180 mg/kg [Rat]. 175 mg/kg [Mouse]. Section 3: Hazards Identification Potential Acute Health Effects: Very hazardous in case of eye contact (irritant), of ingestion, of inhalation. Hazardous in case of skin contact (irritant). Slightly hazardous in case of skin contact (permeator). Prolonged exposure may result in skin burns and ulcerations. Overexposure by inhalation may cause respiratory irritation. Severe over-exposure can result in death. Inflammation of the eye is characterized by redness, watering, and itching. Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Mutagenic for mammalian somatic cells. Mutagenic for bacteria and/or yeast. TERATOGENIC EFFECTS: Classified POSSIBLE for human. DEVELOPMENTAL TOXICITY: Classified Reproductive system/toxin/female, Reproductive system/toxin/male [POSSIBLE]. The substance may be toxic to blood, cardiovascular system, Smooth Muscle. Repeated or prolonged exposure to the substance can produce target organs damage. Repeated exposure to a highly toxic material may produce general deterioration of health by an accumulation in one or many human organs. Section 4: First Aid Measures 432 p. 1
Eye Contact: Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Cold water may be used. Get medical attention immediately. Skin Contact: In case of contact, immediately flush skin with plenty of water. Cover the irritated skin with an emollient. Remove contaminated clothing and shoes. Cold water may be used.wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attention. Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medical attention. Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention immediately. Serious Inhalation: Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or waistband. If breathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It may be hazardous to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is toxic, infectious or corrosive. Seek immediate medical attention. Ingestion: If swallowed, do not induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention immediately. Serious Ingestion: Not available. Flammability of the Product: Non-flammable. Auto-Ignition Temperature: Not applicable. Flash Points: Not applicable. Flammable Limits: Not applicable. Products of Combustion: Not available. Section 5: Fire and Explosion Data Fire Hazards in Presence of Various Substances: Not applicable. Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of static discharge: Not available. Slightly explosive in presence of shocks, of heat. Fire Fighting Media and Instructions: Not applicable. Special Remarks on Fire Hazards: When in contact with organic matter, it will ignite by friction. May ignite combustibles. Special Remarks on Explosion Hazards: Explodes when heated over 1000 F (538 C). Sodium Nitrite + thiocyanate explodes on heating. A mixture of sodium nitrite and various cyanides explodes on contact. Mixture of sodium nitrite and phthalic acid or anhydride explode violently on heating. Fusion of urea with sodium nitrite Interaction of nitrites when heated with metal amidosulfates (sulfamates) may become explosively violent owing to liberation of nitrogen and steam mixed with ammonium sulfamate form. Violent explosion occurs if an ammonium salt is is melted with nitrite salt. Shock may explode nitrites. must be carried out exactly as described to avoid irsk of explosion. Section 6: Accidental Release Measures 433 p. 2
Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal container. Large Spill: Oxidizing material. Poisonous solid. Stop leak if without risk. Do not get water inside container. Avoid contact with a combustible material (wood, paper, oil, clothing...). Keep substance damp using water spray. Do not touch spilled material. Use water spray to reduce vapors. Prevent entry into sewers, basements or confined areas; dike if needed. Call for assistance on disposal. Section 7: Handling and Storage Precautions: Keep locked up.. Keep away from heat. Keep away from sources of ignition. Keep away from combustible material.. Do not ingest. Do not breathe dust. In case of insufficient ventilation, wear suitable respiratory equipment. If ingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes. Keep away from incompatibles such as reducing agents, combustible materials, organic materials, metals, acids. Storage: Oxidizer. Hygroscopic. Air sensitive. Keep container tightly closed. Keep container in a cool, well-ventilated area. Separate from acids, alkalies, reducing agents and combustibles. See NFPA 43A, Code for the Storage of Liquid and Solid Oxidizers. Do not store above 23 C (73.4 F). Section 8: Exposure Controls/Personal Protection Engineering Controls: Use process enclosures, local exhaust ventilation, or other engineering controls to keep airborne levels below recommended exposure limits. If user operations generate dust, fume or mist, use ventilation to keep exposure to airborne contaminants below the exposure limit. Personal Protection: Safety glasses. Synthetic apron. Gloves (impervious). Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Boots. Gloves. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: Not available. Section 9: Physical and Chemical Properties Physical state and appearance: Solid. (Powdered solid.) Odor: Odorless. Taste: Saline. (Slight.) Molecular Weight: 69 g/mole Color: White to slightly yellowish. ph (1% soln/water): 9 [Basic.] Boiling Point: 320 C (608 F) Melting Point: 271 C (519.8 F) Critical Temperature: Not available. Specific Gravity: 2.2 (Water = 1) Vapor Pressure: Not applicable. Vapor Density: Not available. 434 p. 3
Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available. Dispersion Properties: See solubility in water, methanol. Solubility: Easily soluble in hot water. Soluble in cold water. Partially soluble in methanol. Very slightly soluble in diethyl ether. Stability: The product is stable. Instability Temperature: Not available. Section 10: Stability and Reactivity Data Conditions of Instability: Excess heat, dust generation, ignition sources, exposure to air, combustible materials, incompatible materials, exposure to moist air or water. Incompatibility with various substances: Highly reactive with combustible materials, organic materials. Reactive with reducing agents, metals, acids. Slightly reactive to reactive with moisture. Corrosivity: Non-corrosive in presence of glass. Special Remarks on Reactivity: Hygroscopic. Strong oxidizer. Slowly oxidizes to nitrate in air. Reacts vigorously with reducing materials. Sodium nitrite is a strong oxidizer and is incompatible with the following: acetanilide, metals as powders, ammonium salts, aminoguanidine salts, anitpyrine, Butadiene, chlorates, hypophosphites, activated carbon, iodides, mercury salts, permanganate, phthalic acid, phthalic anydride, sodium amide, sodium disulphite, cyanides (e.g. potassium cyanide, sodium cyanide), sodium thiocyanate, lithium, sulfites, tannic acid, urea, wood, vegetable astringent decoctions, infusions, or tinctures. Special Remarks on Corrosivity: Not available. Polymerization: Will not occur. Routes of Entry: Absorbed through skin. Inhalation. Ingestion. Section 11: Toxicological Information Toxicity to Animals: WARNING: THE LC50 VALUES HEREUNDER ARE ESTIMATED ON THE BASIS OF A 4-HOUR EXPOSURE. Acute oral toxicity (LD50): 175 mg/kg [Mouse]. Acute toxicity of the dust (LC50): 5.5 4 hours [Rat]. Chronic Effects on Humans: MUTAGENIC EFFECTS: Mutagenic for mammalian somatic cells. Mutagenic for bacteria and/or yeast. TERATOGENIC EFFECTS: Classified POSSIBLE for human. DEVELOPMENTAL TOXICITY: Classified Reproductive system/toxin/female, Reproductive system/toxin/male [POSSIBLE]. May cause damage to the following organs: blood, cardiovascular system, Smooth Muscle. Other Toxic Effects on Humans: Very hazardous in case of ingestion, of inhalation. Hazardous in case of skin contact (irritant). Slightly hazardous in case of skin contact (permeator). Special Remarks on Toxicity to Animals: Not available. Special Remarks on Chronic Effects on Humans: May cause cancer (tumorigen), affect gentic material (mutagen), cause adverse reproductive effects (fertility, fetotoxicity) and birth defects based on animal data. Passes through the placental barrier in animal. 435 p. 4
Special Remarks on other Toxic Effects on Humans: Acute Potential Health Effects: Skin: Causes skin irritation. May be absorbed through skin. Eyes: Causes eye irritation. May cause conjunctivitis. May cause permanent corneal opacification. Ingestion: Harmful if swallowed. Causes gastrointestinal tract irritation with nausea. May affect behavior, brain, nervous system (change in motor activity, muscular incoordination, loss of reflexes, convulsions, coma), blood (methemoglobinemia), liver, metabolism, cardiovasular system (decrease in blood pressure, rapid pulse) and urinary system. May also cause weakness. Inhalation: May be fatal if inhaled. May cause respiratory tract irritation, cyanosis, dyspena, pulmonary edema, asphyxia, chemical pneumonitis, upper airway obstruction caused by edema and possible death. May cause biochemical changes. May affect the blood (methemoglobinemia), and the cardiovascular system (tachycardia). Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The products of degradation are less toxic than the product itself. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. Section 14: Transport Information DOT Classification: CLASS 5.1: Oxidizing material. CLASS 6.1: Poisonous material. Identification: : Sodium nitrite UNNA: 1500 PG: III Special Provisions for Transport: Marine Pollutant Section 15: Other Regulatory Information Federal and State Regulations: New York release reporting list: Sodium nitrite Pennsylvania RTK: Sodium nitrite Massachusetts RTK: Sodium nitrite New Jersey: Sodium nitrite California Director's List of Hazardous Substances: Sodium nitrite TSCA 8(b) inventory: Sodium nitrite TSCA 12(b) one time export: Sodium nitrite SARA 313 toxic chemical notification and release reporting: Sodium nitrite CERCLA: Hazardous substances.: Sodium nitrite: 100 lbs. (45.36 kg) Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200). EINECS: This product is on the European Inventory of Existing Commercial Chemical Substances. Other Classifications: WHMIS (Canada): CLASS C: Oxidizing material. CLASS D-1A: Material causing immediate and serious toxic effects (VERY TOXIC). CLASS D-2A: Material causing other toxic effects (VERY TOXIC). DSCL (EEC): HMIS (U.S.A.): 436 p. 5
Health Hazard: 3 Fire Hazard: 0 Reactivity: 0 Personal Protection: C National Fire Protection Association (U.S.A.): Health: 3 Flammability: 0 Reactivity: 1 Specific hazard: Protective Equipment: Gloves (impervious). Synthetic apron. Wear appropriate respirator when ventilation is inadequate. Safety glasses. References: Not available. Other Special Considerations: Not available. Created: 10/10/2005 08:27 PM Last Updated: 05/21/2013 12:00 PM Section 16: Other Information The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 437 p. 6
Material Safety Data Sheet Vinyl Sulfone MSDS Section 1: Chemical Product and Company Identification Product Name: Vinyl Sulfone Catalog Codes: SLV1171 CAS#: 77-77-0 RTECS: KM7175000 TSCA: TSCA 8(b) inventory: No products were found. CI#: Not available. Synonym: Bis(ethenyl)sulfone; Divinyl sulfone Chemical Name: Ethene, 1,1'-sulfonylbis- Chemical Formula: C4-H6-O2-S Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight Vinyl Sulfone 77-77-0 100 Toxicological Data on Ingredients: Vinyl Sulfone: ORAL (LD50): Acute: 32 mg/kg [Rat]. Section 3: Hazards Identification Potential Acute Health Effects: Very hazardous in case of skin contact (irritant), of eye contact (irritant), of ingestion, of inhalation. Hazardous in case of skin contact (corrosive), of eye contact (corrosive). Liquid or spray mist may produce tissue damage particularly on mucous membranes of eyes, mouth and respiratory tract. Skin contact may produce burns. Inhalation of the spray mist may produce severe irritation of respiratory tract, characterized by coughing, choking, or shortness of breath. Severe over-exposure can result in death. Inflammation of the eye is characterized by redness, watering, and itching. Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering. Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. Repeated or prolonged contact with spray mist may produce chronic eye irritation and severe skin irritation. 438 p. 1
Repeated or prolonged exposure to spray mist may produce respiratory tract irritation leading to frequent attacks of bronchial infection. Repeated exposure to a highly toxic material may produce general deterioration of health by an accumulation in one or many human organs. Section 4: First Aid Measures Eye Contact: Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Cold water may be used. Get medical attention immediately. Skin Contact: In case of contact, immediately flush skin with plenty of water for at least 15 minutes while removing contaminated clothing and shoes. Cover the irritated skin with an emollient. Cold water may be used.wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attention immediately. Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medical attention. Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention immediately. Serious Inhalation: Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or waistband. If breathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It may be hazardous to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is toxic, infectious or corrosive. Seek immediate medical attention. Ingestion: If swallowed, do not induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention immediately. Serious Ingestion: Not available. Section 5: Fire and Explosion Data Flammability of the Product: May be combustible at high temperature. Auto-Ignition Temperature: Not available. Flash Points: CLOSED CUP: 102.78 C (217 F). Flammable Limits: Not available. Products of Combustion: These products are carbon oxides (CO, CO2). Fire Hazards in Presence of Various Substances: Slightly flammable to flammable in presence of open flames and sparks, of heat. Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product in presence of static discharge: Not available. Fire Fighting Media and Instructions: SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray, fog or foam. Do not use water jet. Special Remarks on Fire Hazards: When heated to decomposition it emits highly toxic fumes of sulfur oxides.. 439 p. 2
Special Remarks on Explosion Hazards: Not available. Section 6: Accidental Release Measures Small Spill: Dilute with water and mop up, or absorb with an inert dry material and place in an appropriate waste disposal container. Large Spill: Corrosive liquid. Poisonous liquid. Stop leak if without risk. Absorb with DRY earth, sand or other non-combustible material. Do not get water inside container. Do not touch spilled material. Use water spray curtain to divert vapor drift. Use water spray to reduce vapors. Prevent entry into sewers, basements or confined areas; dike if needed. Eliminate all ignition sources. Call for assistance on disposal. Section 7: Handling and Storage Precautions: Keep away from heat. Keep away from sources of ignition. Ground all equipment containing material. Do not ingest. Do not breathe gas/fumes/ vapor/spray. Never add water to this product. In case of insufficient ventilation, wear suitable respiratory equipment. If ingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes. Keep away from incompatibles such as acids. Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area. Refrigerate Section 8: Exposure Controls/Personal Protection Engineering Controls: Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their respective threshold limit value. Ensure that eyewash stations and safety showers are proximal to the work-station location. Personal Protection: Face shield. Full suit. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Boots. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: Not available. Section 9: Physical and Chemical Properties Physical state and appearance: Liquid. Odor: Not available. Taste: Not available. Molecular Weight: 118.15 g/mole Color: Colorless to light yellow. ph (1% soln/water): Not available. 440 p. 3
Boiling Point: 234.5 C (454.1 F) Melting Point: -26 C (-14.8 F) Critical Temperature: Not available. Specific Gravity: 1.177 (Water = 1) Vapor Pressure: Not available. Vapor Density: Not available. Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available. Dispersion Properties: See solubility in water. Solubility: Soluble in cold water. Stability: The product is stable. Instability Temperature: Not available. Section 10: Stability and Reactivity Data Conditions of Instability: Heat, ignition sources, incompatible materials Incompatibility with various substances: Reactive with acids. Corrosivity: Not available. Special Remarks on Reactivity: High reactivity with compounds having active hydrogens. On contact with acid or acid fumes, highly toxic fumes of sulfur oxides are emitted Special Remarks on Corrosivity: Not available. Polymerization: Will not occur. Section 11: Toxicological Information Routes of Entry: Absorbed through skin. Eye contact. Inhalation. Ingestion. Toxicity to Animals: Acute oral toxicity (LD50): 32 mg/kg [Rat]. Chronic Effects on Humans: Not available. Other Toxic Effects on Humans: Very hazardous in case of skin contact (irritant), of ingestion,. Hazardous in case of skin contact (corrosive), of eye contact (corrosive), of inhalation (lung corrosive). Special Remarks on Toxicity to Animals: Lethal Dose/Conc 50% Kill: LD50 [Rabbit] - Route: Skin; Dose 22 ul/kg 441 p. 4
Special Remarks on Chronic Effects on Humans: Not available. Special Remarks on other Toxic Effects on Humans: Acute Potential Health Effects: Skin: Corrosive. Causes skin burns. It can be absorbed through the skin. May be fatal if absorbed throurgh skin. Eyes: Corrosive. Causes eye (corneal) burns. Exposure to vapors causes lacrimation. Inhalation: It may cause respiratory tract irritation with coughing, wheezing laryngitis, burning sensation, shortness of breath, headache. It may cause chemical burns to the upper respiratory tract. Inhalation may result in spasm, inflammation and edema. It may also affect behavior with symptoms similar to that of ingestion. Ingestion: May be fatal if swallowed. May affect behavior (headache, somnolence, tremor, convulsions, appearance of intoxication, drowsiness, mental confusion). It may cause renal impairment (nephrotoxicity). It can cause gastrointestinal tract irritation with nausea, vomiting, stomach pain, and cause fluid shifts or fluid losses into the peritoneal cavity from local irritation, producing hemoconcentration. Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The products of degradation are less toxic than the product itself. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. DOT Classification: Class 8: Corrosive material CLASS 6.1: Poisonous material. Section 14: Transport Information Identification: : Toxic Liquid, Corrosive, Organic, n.o.s (Vinyl Sulfone) UNNA: 2927 PG: I Special Provisions for Transport: Not available. Federal and State Regulations: No products were found. Section 15: Other Regulatory Information Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200). EINECS: This product is on the European Inventory of Existing Commercial Chemical Substances. Other Classifications: WHMIS (Canada): CLASS D-1A: Material causing immediate and serious toxic effects (VERY TOXIC). 442 p. 5
CLASS E: Corrosive liquid. DSCL (EEC): R25- Toxic if swallowed. R27- Very toxic in contact with skin. R34- Causes burns. S26- In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. S28- After contact with skin, wash immediately with plenty of water. S36/37/39- Wear suitable protective clothing, gloves and eye/face protection. S45- In case of accident or if you feel unwell, seek medical advice immediately (show the label where possible). HMIS (U.S.A.): Health Hazard: 3 Fire Hazard: 1 Reactivity: 0 Personal Protection: National Fire Protection Association (U.S.A.): Health: 3 Flammability: 1 Reactivity: 0 Specific hazard: Protective Equipment: Gloves. Full suit. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respirator when ventilation is inadequate. Face shield. References: Not available. Other Special Considerations: Not available. Created: 10/10/2005 12:15 AM Last Updated: 10/10/2005 12:15 AM Section 16: Other Information The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any 443 p. 6
third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 444 p. 7
Material Safety Data Sheet o-xylene MSDS 3 2 0 He a lt h Fire Re a c t iv it y Pe rs o n a l Pro t e c t io n 2 3 0 H Section 1: Chemical Product and Company Identification Product Name: o-xylene Catalog Codes: SLX1012 CAS#: 95-47-6 RTECS: ZE2450000 TSCA: TSCA 8(b) inventory: o-xylene CI#: Not applicable. Synonym: 1,2-Dimethylbenzene Chemical Name: o-xylene Chemical Formula: C6H4(CH3)2 Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight {o-}xylene 95-47-6 100 Toxicological Data on Ingredients: o-xylene LD50: Not available. LC50: Not available. Section 3: Hazards Identification Potential Acute Health Effects: Hazardous in case of skin contact (irritant, permeator), of eye contact (irritant), of ingestion, of inhalation. Potential Chronic Health Effects: CARCINOGENIC EFFECTS: A4 (Not classifiable for human or animal.) by ACGIH, 3 (Not classifiable for human.) by IARC. MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Classified POSSIBLE for human. DEVELOPMENTAL TOXICITY: Classified Reproductive system/toxin/male [POSSIBLE]. The substance may be toxic to kidneys, liver, upper respiratory tract, skin, eyes, central nervous system (CNS). Repeated or prolonged exposure to the substance can produce target organs damage. Eye Contact: Section 4: First Aid Measures 445 p. 1
Check for and remove any contact lenses. Immediately flush eyes with running water for at least 15 minutes, keeping eyelids open. Get medical attention. Skin Contact: In case of contact, immediately flush skin with plenty of water. Cover the irritated skin with an emollient. Remove contaminated clothing and shoes. Wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attention. Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medical attention. Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention. Serious Inhalation: Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or waistband. If breathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It may be hazardous to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is toxic, infectious or corrosive. Seek medical attention. Ingestion: Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. If large quantities of this material are swallowed, call a physician immediately. Loosen tight clothing such as a collar, tie, belt or waistband. Serious Ingestion: Not available. Flammability of the Product: Flammable. Auto-Ignition Temperature: 463 C (865.4 F) Flash Points: CLOSED CUP: 17 C (62.6 F). Flammable Limits: LOWER: 0.9% UPPER: 6.7% Section 5: Fire and Explosion Data Products of Combustion: These products are carbon oxides (CO, CO2). Fire Hazards in Presence of Various Substances: Highly flammable in presence of open flames and sparks, of heat. Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of mechanical impact: Not available. Slightly explosive in presence of open flames and sparks, of heat. Fire Fighting Media and Instructions: Flammable liquid, insoluble in water. SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray or fog. Special Remarks on Fire Hazards: Vapors are heavier than air and may travel considerable distance to source of ignition and flash back. When heated to decomposition it emits acrid smoke and irritating fumes. Special Remarks on Explosion Hazards: Explosive in the form of vapor when exposed to heat or flame. Vapors may form explosive mixtures with air. Containers may explode when heated. Runoff to sewer may create fire or explosion hazard Section 6: Accidental Release Measures Small Spill: Absorb with an inert material and put the spilled material in an appropriate waste disposal. Large Spill: 446 p. 2
Toxic flammable liquid, insoluble or very slightly soluble in water. Keep away from heat. Keep away from sources of ignition. Stop leak if without risk. Absorb with DRY earth, sand or other non-combustible material. Do not get water inside container. Do not touch spilled material. Prevent entry into sewers, basements or confined areas; dike if needed. Call for assistance on disposal. Be careful that the product is not present at a concentration level above TLV. Check TLV on the MSDS and with local authorities. Section 7: Handling and Storage Precautions: Keep locked up.. Keep away from heat. Keep away from sources of ignition. Ground all equipment containing material. Do not ingest. Do not breathe gas/fumes/ vapor/spray. Wear suitable protective clothing. In case of insufficient ventilation, wear suitable respiratory equipment. If ingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes. Keep away from incompatibles such as oxidizing agents, acids. Storage: Store in a segregated and approved area. Keep container in a cool, well-ventilated area. Keep container tightly closed and sealed until ready for use. Avoid all possible sources of ignition (spark or flame). Section 8: Exposure Controls/Personal Protection Engineering Controls: Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their respective threshold limit value. Ensure that eyewash stations and safety showers are proximal to the work-station location. Personal Protection: Splash goggles. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: TWA: 434 STEL: 651 (mg/m3) from ACGIH (TLV) [United States] TWA: 100 STEL: 150 (ppm) from ACGIH (TLV) [United States] STEL: 150 (ppm) from NIOSH STEL: 655 (mg/m3) from NIOSHConsult local authorities for acceptable exposure limits. Section 9: Physical and Chemical Properties Physical state and appearance: Liquid. (Mobile, nonpolar liquid.) Odor: Aromatic. Sweetish. Taste: Not available. Molecular Weight: 106.17 g/mole Color: Colorless. ph (1% soln/water): Not applicable. Boiling Point: 144.4 C (291.9 F) Melting Point: -25 C (-13 F) Critical Temperature: 359 C (678.2 F) Specific Gravity: 0.88 (Water = 1) Vapor Pressure: 0.9 kpa (@ 20 C) Vapor Density: 3.7 (Air = 1) 447 p. 3
Volatility: Not available. Odor Threshold: 0.05 ppm Water/Oil Dist. Coeff.: The product is more soluble in oil; log(oil/water) = 3.1 Ionicity (in Water): Not available. Dispersion Properties: Dispersed in diethyl ether. Is not dispersed in cold water, hot water. See solubility in diethyl ether, acetone. Solubility: Soluble in diethyl ether, acetone. Insoluble in cold water, hot water. Stability: The product is stable. Instability Temperature: Not available. Section 10: Stability and Reactivity Data Conditions of Instability: Heat, ignition sources, flames, incompatible materials. Incompatibility with various substances: Reactive with oxidizing agents, acids. Corrosivity: Non-corrosive in presence of glass. Special Remarks on Reactivity: Photochemically reactive. Incompatible with strong oxidizers(e.g. chlorine, bromine, fluorine), and strong acids (e.g. nitric acid, acetic acid). Special Remarks on Corrosivity: Not available. Polymerization: Will not occur. Section 11: Toxicological Information Routes of Entry: Absorbed through skin. Dermal contact. Eye contact. Inhalation. Toxicity to Animals: Lowest Published Lethal Dose - Inhalation (LCL): 6125 ppm 12 hours [Rat]; 6125 ppm 12 hours [Human] Lowest Published Lethal Dose - Oral: 5000 mg/kg [Rat] Chronic Effects on Humans: CARCINOGENIC EFFECTS: A4 (Not classifiable for human or animal.) by ACGIH, 3 (Not classifiable for human.) by IARC. TERATOGENIC EFFECTS: Classified POSSIBLE for human. DEVELOPMENTAL TOXICITY: Classified Reproductive system/ toxin/male [POSSIBLE]. May cause damage to the following organs: kidneys, liver, upper respiratory tract, skin, eyes, central nervous system (CNS). Other Toxic Effects on Humans: Hazardous in case of skin contact (irritant, permeator), of ingestion, of inhalation. Special Remarks on Toxicity to Animals: Not available. Special Remarks on Chronic Effects on Humans: May cause adverse reproductive effects (male) and birth defects based on animal data. 0347 Animal: embryotoxic, foetotoxic, passes through the placental barrier. 0900 Detected in maternal milk in human. Narcotic effect; may cause nervous system disturbances. Special Remarks on other Toxic Effects on Humans: Acute Potential Health Efffects Skin: May cause skin irritation. May be absorbed through skin i harmful amounts. Eyes: Causes severe eye irritation. Inhalation: Causes respiratory tract and mucous membranes irritation. May affect sense organs, behavior (Central Nervous system) which may result in dizziness, general weakness, central nervous system depression, confusion, ataxia, disorientation, lethargy, drowsiness, headaches. May also affect respiration, cardiovascular system, liver, blood, and digestive system (nausea, vomiting) Ingestion: Harmful if swallowed. Causes digestive tract irritation with nausea, vomiting 448 p. 4
and diarrhea. May also affect metabolism, liver, and urinary system, and central nervous system (excitement followed by headache, dizziness, drowsiness and nausea). Chronic Potential Health Effects: Skin: Prolonged or repeated contact may cause defatting of skin and dermatitis. Eyes: Prolonged or repeated exposure may cause conjunctivitis or permanent eye damage. Inhalation: Chronic inhalation may cause effects similar to those of acute inhalation. Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The products of degradation are less toxic than the product itself. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. Section 14: Transport Information DOT Classification: CLASS 3: Flammable liquid. Identification: : Xylene UNNA: 1307 PG: III Special Provisions for Transport: Not available. Section 15: Other Regulatory Information Federal and State Regulations: Connecticut hazardous material survey.: o-xylene Illinois chemical safety act: o-xylene New York release reporting list: o- Xylene Pennsylvania RTK: o-xylene Florida: o-xylene Massachusetts RTK: o-xylene Massachusetts spill list: o-xylene New Jersey: o-xylene New Jersey spill list: o-xylene Louisiana spill reporting: o-xylene California Director's List of Hazardous Substances: o-xylene TSCA 8(b) inventory: o-xylene TSCA 8(d) H and S data reporting: o-xylene: Effective: 10/4/82; Sunset: 10/4/92 SARA 313 toxic chemical notification and release reporting: o-xylene CERCLA: Hazardous substances.: o-xylene: 1000 lbs. (453.6 kg) Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200). EINECS: This product is on the European Inventory of Existing Commercial Chemical Substances. Other Classifications: WHMIS (Canada): CLASS B-2: Flammable liquid with a flash point lower than 37.8 C (100 F). CLASS D-2A: Material causing other toxic effects (VERY TOXIC). DSCL (EEC): HMIS (U.S.A.): Health Hazard: 2 Fire Hazard: 3 449 p. 5
Reactivity: 0 Personal Protection: h National Fire Protection Association (U.S.A.): Health: 2 Flammability: 3 Reactivity: 0 Specific hazard: Protective Equipment: Gloves. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respirator when ventilation is inadequate. Splash goggles. Section 16: Other Information References: -Hawley, G.G.. The Condensed Chemical Dictionary, 11e ed., New York N.Y., Van Nostrand Reinold, 1987. -Material safety data sheet emitted by: la Commission de la Santà et de la Sà curitã du Travail du Quà bec. -The Sigma-Aldrich Library of Chemical Safety Data, Edition II. -Guide de la loi et du rã glement sur le transport des marchandises dangeureuses au canada. Centre de conformitã internatinal Ltà e. 1986. Other Special Considerations: Not available. Created: 10/11/2005 12:54 PM Last Updated: 05/21/2013 12:00 PM The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 450 p. 6
Material Safety Data Sheet Chlorosulfonic acid MSDS Section 1: Chemical Product and Company Identification Product Name: Chlorosulfonic acid Catalog Codes: SLC1441 CAS#: 7790-94-5 RTECS: FX5730000 TSCA: TSCA 8(b) inventory: Chlorosulfonic acid CI#: Not applicable. Synonym: Sulfuric Chlorohydrin, Chlorosulfuric acid Chemical Name: Chlorosulfonic Acid Chemical Formula: ClSO3H Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight Chlorosulfonic acid 7790-94-5 100 Toxicological Data on Ingredients: Chlorosulfonic acid LD50: Not available. LC50: Not available. Section 3: Hazards Identification Potential Acute Health Effects: Extremely hazardous in case of skin contact (irritant), of ingestion. Very hazardous in case of skin contact (corrosive), of eye contact (irritant), of inhalation. Hazardous in case of skin contact (permeator). Liquid or spray mist may produce tissue damage particularly on mucous membranes of eyes, mouth and respiratory tract. Skin contact may produce burns. Inhalation of the spray mist may produce severe irritation of respiratory tract, characterized by coughing, choking, or shortness of breath. Inflammation of the eye is characterized by redness, watering, and itching. Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering. Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. The substance is toxic to lungs, mucous membranes. 451 p. 1
Repeated or prolonged exposure to the substance can produce target organs damage. Repeated or prolonged contact with spray mist may produce chronic eye irritation and severe skin irritation. Repeated or prolonged exposure to spray mist may produce respiratory tract irritation leading to frequent attacks of bronchial infection. Section 4: First Aid Measures Eye Contact: Check for and remove any contact lenses. Immediately flush eyes with running water for at least 15 minutes, keeping eyelids open. Cold water may be used. Do not use an eye ointment. Seek medical attention. Skin Contact: If the chemical got onto the clothed portion of the body, remove the contaminated clothes as quickly as possible, protecting your own hands and body. Place the victim under a deluge shower. If the chemical got on the victim's exposed skin, such as the hands : Gently and thoroughly wash the contaminated skin with running water and non-abrasive soap. Be particularly careful to clean folds, crevices, creases and groin. Cold water may be used. If irritation persists, seek medical attention. Wash contaminated clothing before reusing. Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek medical attention. Inhalation: Allow the victim to rest in a well ventilated area. Seek immediate medical attention. Serious Inhalation: Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or waistband. If breathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It may be hazardous to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is toxic, infectious or corrosive. Seek immediate medical attention. Ingestion: Do not induce vomiting. Loosen tight clothing such as a collar, tie, belt or waistband. If the victim is not breathing, perform mouth-to-mouth resuscitation. Seek immediate medical attention. Serious Ingestion: Not available. Flammability of the Product: Non-flammable. Auto-Ignition Temperature: Not applicable. Flash Points: Not applicable. Flammable Limits: Not applicable. Products of Combustion: Not available. Section 5: Fire and Explosion Data Fire Hazards in Presence of Various Substances: Not applicable. Explosion Hazards in Presence of Various Substances: Explosive in presence of reducing materials. Non-explosive in presence of open flames and sparks, of shocks, of heat, of oxidizing materials, of combustible materials, of organic materials, of metals, of acids, of alkalis, of moisture. Fire Fighting Media and Instructions: Not applicable. Special Remarks on Fire Hazards: Not available. Special Remarks on Explosion Hazards: Not available. 452 p. 2
Section 6: Accidental Release Measures Small Spill: Dilute with water and mop up, or absorb with an inert dry material and place in an appropriate waste disposal container. If necessary: Neutralize the residue with a dilute solution of sodium carbonate. Large Spill: Corrosive liquid. Stop leak if without risk. Absorb with DRY earth, sand or other non-combustible material. Do not get water inside container. Do not touch spilled material. Use water spray curtain to divert vapor drift. Prevent entry into sewers, basements or confined areas; dike if needed. Call for assistance on disposal. Neutralize the residue with a dilute solution of sodium carbonate. Section 7: Handling and Storage Precautions: Keep container dry. Do not breathe gas/fumes/ vapour/spray. Never add water to this product In case of insufficient ventilation, wear suitable respiratory equipment If ingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes Keep away from incompatibles such as reducing agents, organic materials, metals, alkalis, moisture. May corrode metallic surfaces. Store in a metallic or coated fiberboard drum using a strong polyethylene inner package. Storage: May corrode metallic surfaces. Store in a metallic or coated fiberboard drum using a strong polyethylene inner package. Corrosive materials should be stored in a separate safety storage cabinet or room. Section 8: Exposure Controls/Personal Protection Engineering Controls: Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their respective threshold limit value. Personal Protection: Splash goggles. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: Not available. Section 9: Physical and Chemical Properties Physical state and appearance: Liquid. Odor: Strong. Taste: Strong. Molecular Weight: 116.52 g/mole Color: Light. ph (1% soln/water): 1 [Acidic.] Boiling Point: 158 C (316.4 F) 453 p. 3
Melting Point: -80 C (-112 F) Critical Temperature: Not available. Specific Gravity: 1.76 (Water = 1) Vapor Pressure: 1 mm of Hg (@ 20 C) Vapor Density: 4.02 (Air = 1) Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available. Dispersion Properties: See solubility in water. Solubility: Easily soluble in cold water, hot water. Stability: The product is stable. Instability Temperature: 158 C (316.4 F) Conditions of Instability: Not available. Incompatibility with various substances: Extremely reactive or incompatible with alkalis, moisture. Reactive with reducing agents, organic materials, metals. Section 10: Stability and Reactivity Data Corrosivity: Highly corrosive in presence of aluminum, of zinc. Corrosive in presence of steel, of copper. Slightly corrosive to corrosive in presence of stainless steel(304), of stainless steel(316). Non-corrosive in presence of glass. Special Remarks on Reactivity: Not available. Special Remarks on Corrosivity: Not available. Polymerization: No. Section 11: Toxicological Information Routes of Entry: Dermal contact. Eye contact. Inhalation. Ingestion. Toxicity to Animals: LD50: Not available. LC50: Not available. Chronic Effects on Humans: The substance is toxic to lungs, mucous membranes. Other Toxic Effects on Humans: Extremely hazardous in case of skin contact (irritant), of ingestion. Very hazardous in case of skin contact (corrosive), of inhalation. 454 p. 4
Hazardous in case of skin contact (permeator). Special Remarks on Toxicity to Animals: Not available. Special Remarks on Chronic Effects on Humans: Not available. Special Remarks on other Toxic Effects on Humans: Not available. Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The products of degradation are more toxic. Special Remarks on the Products of Biodegradation: Not available. Waste Disposal: Section 13: Disposal Considerations Section 14: Transport Information DOT Classification: CLASS 8: Corrosive liquid. Identification: : Chlorosulfonic acid : UN1754 PG: I Special Provisions for Transport: Poison inhalation hazard zone B Federal and State Regulations: Pennsylvania RTK: Chlorosulfonic acid Massachusetts RTK: Chlorosulfonic acid TSCA 8(b) inventory: Chlorosulfonic acid CERCLA: Hazardous substances.: Chlorosulfonic acid Section 15: Other Regulatory Information Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200). Other Classifications: WHMIS (Canada): CLASS D-2A: Material causing other toxic effects (VERY TOXIC). CLASS E: Corrosive liquid. DSCL (EEC): R14- Reacts violently with water. R34- Causes burns. HMIS (U.S.A.): Health Hazard: 3 455 p. 5
Fire Hazard: 0 Reactivity: 2 Personal Protection: h National Fire Protection Association (U.S.A.): Health: 3 Flammability: 0 Reactivity: 2 Specific hazard: Protective Equipment: Gloves. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respirator when ventilation is inadequate. Splash goggles. References: Not available. Other Special Considerations: Not available. Created: 10/11/2005 11:38 AM Last Updated: 10/11/2005 11:38 AM Section 16: Other Information The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 456 p. 6
Material Safety Data Sheet Sodium bicarbonate MSDS 0 1 0 He a lt h Fire Re a c t iv it y Pe rs o n a l Pro t e c t io n 1 0 0 E Section 1: Chemical Product and Company Identification Product Name: Sodium bicarbonate Catalog Codes: SLS3241, SLS2446, SLS3868 CAS#: 144-55-8 RTECS: VZ0950000 TSCA: TSCA 8(b) inventory: Sodium bicarbonate CI#: Not available. Synonym: Baking Soda; Bicarbonate of soda; Sodium acid carbonate; Monosodium carbonate; Sodium hydrogen carbonate; Carbonic acid monosodium salt Chemical Name: Sodium Bicarbonate Chemical Formula: NaHCO3 Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight Sodium bicarbonate 144-55-8 100 Toxicological Data on Ingredients: Not applicable. Section 3: Hazards Identification Potential Acute Health Effects: Slightly hazardous in case of skin contact (irritant), of eye contact (irritant), of ingestion, of inhalation. Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. Repeated or prolonged exposure is not known to aggravate medical condition. Section 4: First Aid Measures Eye Contact: Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Cold water may be used. Get medical attention if irritation occurs. 457 p. 1
Skin Contact: Wash with soap and water. Cover the irritated skin with an emollient. Get medical attention if irritation develops. Cold water may be used. Serious Skin Contact: Not available. Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention. Serious Inhalation: Not available. Ingestion: Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention if symptoms appear. Serious Ingestion: Not available. Flammability of the Product: Non-flammable. Auto-Ignition Temperature: Not applicable. Flash Points: Not applicable. Flammable Limits: Not applicable. Products of Combustion: Not available. Section 5: Fire and Explosion Data Fire Hazards in Presence of Various Substances: Not applicable. Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product in presence of static discharge: Not available. Fire Fighting Media and Instructions: Not applicable. Special Remarks on Fire Hazards: When heated to decomposition it emits acrid smoke and irritating fumes. Special Remarks on Explosion Hazards: Not available. Section 6: Accidental Release Measures Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and dispose of according to local and regional authority requirements. Large Spill: Use a shovel to put the material into a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and allow to evacuate through the sanitary system. Section 7: Handling and Storage Precautions: Do not ingest. Do not breathe dust. If ingested, seek medical advice immediately and show the container or the label. Keep away from incompatibles such as acids. Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area. Section 8: Exposure Controls/Personal Protection 458 p. 2
Engineering Controls: Use process enclosures, local exhaust ventilation, or other engineering controls to keep airborne levels below recommended exposure limits. If user operations generate dust, fume or mist, use ventilation to keep exposure to airborne contaminants below the exposure limit. Personal Protection: Safety glasses. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Dust respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: Not available. Physical state and appearance: Solid. Odor: Odorless. Taste: Saline. Alkaline. Molecular Weight: 84.01g/mole Color: White. ph (1% soln/water): Not available. Boiling Point: Not available. Melting Point: Not available. Critical Temperature: Not available. Specific Gravity: Density: 2.159 (Water = 1) Vapor Pressure: Not applicable. Vapor Density: Not available. Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available. Dispersion Properties: See solubility in water. Section 9: Physical and Chemical Properties Solubility: Soluble in cold water. Slightly soluble in alcohol. Solubility in Water: 6.4, 7.6, 8.7, 10.0, 11.3, 12.7, 14.2, 16.5, 19.1 g/100 solution at 0, 10, 20, 30, 40, 50, 60, 80, adn 100 deg. C, respectively. Solubility in Water: 6.9, 8,2, 9.6, 11.1, 12.7, 14.5, 16.5, 19.7, and 23.6 g/100g water at 0, 10, 20, 30, 40, 50, 60, 80, 100 deg. C, respectively. Section 10: Stability and Reactivity Data Stability: The product is stable. Instability Temperature: Not available. Conditions of Instability: Incompatible materials, Moisture. Stable in dry air, but slowly decomposes in moist air. Incompatibility with various substances: Reactive with acids. 459 p. 3
Corrosivity: Non-corrosive in presence of glass. Special Remarks on Reactivity: Reacts with acids to form carbon dioxide. Dangerous reaction with monoammonium phosphate or a sodium-potassium alloy. Special Remarks on Corrosivity: Not available. Polymerization: Will not occur. Routes of Entry: Inhalation. Ingestion. Section 11: Toxicological Information Toxicity to Animals: Acute oral toxicity (LD50): 3360 mg/kg [Mouse]. Chronic Effects on Humans: Not available. Other Toxic Effects on Humans: Slightly hazardous in case of skin contact (irritant), of ingestion, of inhalation. Special Remarks on Toxicity to Animals: Not available. Special Remarks on Chronic Effects on Humans: Sodium Bicarbonate as produced genetic effects in rats (unscheduled DNA synthesis). However, no affects have been found in humans. Special Remarks on other Toxic Effects on Humans: Acute Potential Health Effects: Skin: May cause mild skin irritation. Eyes: May cause mild eye irritation. Inhalation: May cause respiratory tract irritation. Symptoms may include coughing and sneezing. Ingestion: Symptoms of overexposure to Sodium Bicarbonate include thirst, abdominal pain, gastroenteritis, and inflammation of the digestive tract. Chronic Potential Health Effects: Skin: Repeated or prolonged skin contact may cause irritation, drying or cracking of the skin. Ingestion and Inhalation: Chronic toxicity usually occurs within 4 to 10 days following ingestion of very large amounts. Repeated or prolonged ingestion or inhalation of large amounts may cause metabolic abnormalities, and sodium retention. Metabolic abnormalities such as acidosis, hypernatremia, hypochloremia, alkalosis, hypocalcemia, or sodium retention may affect the blood, kidneys, respiration (cyanosis, apnea secondary to metabolic acidosis or pulmonary edema), and cardiovascular system (tachycardia, hypotension). Severe toxicity may also affect behavior/central nervous system/nervous system. Neurological changes may result from metabolic abnormalities. These may include fatigue, irritability, dizziness, mental confusion, paresthesia, seizures, tetany, cerebral edema Medical Conditions Aggravated by Exposure: Persons with pre-existing skin conditions might have increased sensitivity. Predisposing conditions that contribute to a mild alkali syndrome include, renal disease, dehydration, adn electrolyte imbalance, hypertension, sarcoidosis, congestive heart failure, edema, or other sodium retaining conditions. Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The product itself and its products of degradation are not toxic. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. Section 14: Transport Information 460 p. 4
DOT Classification: Not a DOT controlled material (United States). Identification: Not applicable. Special Provisions for Transport: Not applicable. Section 15: Other Regulatory Information Federal and State Regulations: TSCA 8(b) inventory: Sodium bicarbonate Other Regulations: Not available. Other Classifications: WHMIS (Canada): Not controlled under WHMIS (Canada). DSCL (EEC): This product is not classified according to the EU regulations. Not applicable. HMIS (U.S.A.): Health Hazard: 1 Fire Hazard: 0 Reactivity: 0 Personal Protection: E National Fire Protection Association (U.S.A.): Health: 1 Flammability: 0 Reactivity: 0 Specific hazard: Protective Equipment: Gloves. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Safety glasses. References: Not available. Other Special Considerations: Not available. Created: 10/10/2005 08:26 PM Last Updated: 05/21/2013 12:00 PM Section 16: Other Information The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 461 p. 5
Material Safety Data Sheet Phosphorus trichloride MSDS 0 4 2 Section 1: Chemical Product and Company Identification He a lt h Fire Re a c t iv it y Pe rs o n a l Pro t e c t io n 3 0 2 Product Name: Phosphorus trichloride Catalog Codes: SLP5299 CAS#: 7719-12-2 RTECS: TH3675000 TSCA: TSCA 8(b) inventory: Phosphorus trichloride CI#: Not available. Synonym: Phosphine, Trichloro-; Phosphorus Chloride Chemical Name: Phosphorus Trichloride Chemical Formula: PCl3 Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non-emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Name CAS # % by Weight Phosphorus trichloride 7719-12-2 100 Toxicological Data on Ingredients: Phosphorus trichloride: ORAL (LD50): Acute: 18 mg/kg [Rat]. VAPOR (LC50): Acute: 50 ppm 4 hours [Guinea pig]. Section 3: Hazards Identification Potential Acute Health Effects: Very hazardous in case of skin contact (irritant), of eye contact (irritant), of ingestion, of inhalation. Hazardous in case of skin contact (corrosive, permeator), of eye contact (corrosive). Slightly hazardous in case of skin contact (sensitizer). Liquid or spray mist may produce tissue damage particularly on mucous membranes of eyes, mouth and respiratory tract. Skin contact may produce burns. Inhalation of the spray mist may produce severe irritation of respiratory tract, characterized by coughing, choking, or shortness of breath. Severe over-exposure can result in death. Inflammation of the eye is characterized by redness, watering, and itching. Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering. Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. The substance may be toxic to blood, kidneys, lungs, liver, upper respiratory tract. Repeated or prolonged exposure to the substance can produce target organs damage. Repeated or prolonged contact with spray mist may produce chronic eye irritation and severe skin irritation. Repeated or prolonged exposure to spray mist may produce respiratory tract irritation leading to frequent attacks of bronchial infection. Repeated exposure to a highly toxic material may produce general deterioration of health by an accumulation in one or many human organs. 462 p. 1
Section 4: First Aid Measures Eye Contact: Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Get medical attention immediately. Skin Contact: In case of contact, immediately flush skin with plenty of water for at least 15 minutes while removing contaminated clothing and shoes. Cover the irritated skin with an emollient. Wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attention immediately. Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medical attention. Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention immediately. Serious Inhalation: Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or waistband. If breathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It may be hazardous to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is toxic, infectious or corrosive. Seek immediate medical attention. Ingestion: If swallowed, do not induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention immediately. Serious Ingestion: Not available. Flammability of the Product: Non-flammable. Auto-Ignition Temperature: Not applicable. Flash Points: Not applicable. Flammable Limits: Not applicable. Products of Combustion: Not available. Section 5: Fire and Explosion Data Fire Hazards in Presence of Various Substances: Not applicable. Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product in presence of static discharge: Not available. Slightly explosive in presence of heat, of moisture. Fire Fighting Media and Instructions: Not applicable. Special Remarks on Fire Hazards: It may burn, but does not ignite readily. May ignite combustibles (wood, paper, oil, clothing, etc.). Flammable hydrogen gas may be produced on prolonged contact with metals such as aluminum, tin, lead and zinc. Special Remarks on Explosion Hazards: Not available. Section 6: Accidental Release Measures Small Spill: Absorb with an inert material and put the spilled material in an appropriate waste disposal. Large Spill: 463 p. 2
Corrosive liquid. Poisonous liquid. Stop leak if without risk. Absorb with DRY earth, sand or other non-combustible material. Do not get water inside container. Do not touch spilled material. Use water spray curtain to divert vapor drift. Use water spray to reduce vapors. Prevent entry into sewers, basements or confined areas; dike if needed. Call for assistance on disposal. Be careful that the product is not present at a concentration level above TLV. Check TLV on the MSDS and with local authorities. Section 7: Handling and Storage Precautions: Keep locked up.. Keep container dry. Keep away from heat. Keep away from sources of ignition. Keep away from direct sunlight or strong incandescent light. Do not ingest. Do not breathe gas/fumes/ vapor/spray. Never add water to this product. Avoid shock and friction. In case of insufficient ventilation, wear suitable respiratory equipment. If ingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes. Keep away from incompatibles such as combustible materials, organic materials, metals, acids, moisture. Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area. Section 8: Exposure Controls/Personal Protection Engineering Controls: Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their respective threshold limit value. Ensure that eyewash stations and safety showers are proximal to the work-station location. Personal Protection: Face shield. Full suit. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Boots. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: TWA: 0.5 (ppm) from OSHA (PEL) [United States] TWA: 0.2 STEL: 0.5 (ppm) from ACGIH (TLV) [United States] STEL: 0.5 (ppm) from NIOSH [United States] STEL: 3 (mg/m3) from NIOSH [United States] TWA: 3 (mg/m3) from OSHA (PEL) [United States] Consult local authorities for acceptable exposure limits. Section 9: Physical and Chemical Properties Physical state and appearance: Liquid. (Fuming liquid.) Odor: Pungent. Irritant. Like Hydrochloric acid Taste: Not available. Molecular Weight: 137.35 g/mole Color: Colorless to light yellow. Clear ph (1% soln/water): Not available. Boiling Point: 76 C (168.8 F) Melting Point: -112 C (-169.6 F) Critical Temperature: Not available. Specific Gravity: 1.574 (Water = 1) Vapor Pressure: 13.3 kpa (@ 20 C) Vapor Density: 4.75 (Air = 1) 464 p. 3
Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available. Dispersion Properties: See solubility in water, diethyl ether. Solubility: Soluble in diethyl ether, chloroform, benzene, carbon disulfide, carbon tetrachloride Stability: The product is stable. Instability Temperature: Not available. Section 10: Stability and Reactivity Data Conditions of Instability: Incompatible materials, moisture, water. Incompatibility with various substances: Reactive with combustible materials, organic materials, metals, acids, moisture. The product may undergo hazardous decomposition, condensation or polymerization, it may react violently with water to emit toxic gases or it may become selfreactive under conditions of shock or increase in temperature or pressure. Corrosivity: Non-corrosive in presence of glass. Special Remarks on Reactivity: It has a violent reaction with water producing hydrochloric and phosphoric acid Will react with water releasing toxic and/ or corrosive gases. Incompatible with acetic acid, aluminum, chromyl chloride, diallyl phophite and allyl alcohol, fluorine, hydroxylamine, iodine monochloride, lead dioxide, nitric acid, nitrous acid, organic matter, potassium, sodium, water, combustible materials, alcohol. Special Remarks on Corrosivity: Corrodes most common construction material Polymerization: Will not occur. Section 11: Toxicological Information Routes of Entry: Absorbed through skin. Dermal contact. Eye contact. Inhalation. Ingestion. Toxicity to Animals: WARNING: THE LC50 VALUES HEREUNDER ARE ESTIMATED ON THE BASIS OF A 4-HOUR EXPOSURE. Acute oral toxicity (LD50): 18 mg/kg [Rat]. Acute toxicity of the vapor (LC50): 50 4 hours [Guinea pig]. Chronic Effects on Humans: May cause damage to the following organs: blood, kidneys, lungs, liver, upper respiratory tract. Other Toxic Effects on Humans: Extremely hazardous in case of inhalation (lung corrosive). Very hazardous in case of skin contact (irritant), of ingestion,. Hazardous in case of skin contact (corrosive, permeator), of eye contact (corrosive). Slightly hazardous in case of skin contact (sensitizer). Special Remarks on Toxicity to Animals: Lowest Published Lethal Dose: LDL [Rabbit] - Route: Skin; Dose: 1260 mg/kg Special Remarks on Chronic Effects on Humans: Not available. Special Remarks on other Toxic Effects on Humans: Acute Potential Health Effects: Skin: Causes severe skin irritation and burns. It may be absorbed through the skin in harmful amounts. When absorbed through the skin, it may affect behavior/central nervous system (symptoms similar to that of inhalation and ingestion). May cause dermatitis. Inhalation: Harmful if inhaled. Causes severe irritation and chemical burns of the respiratory tract (nose and throat) with sore throat, coughing, bronchitis, pneumonitis, necrosis of the nostrils, shortness of breath, dyspnea and delayed lung edema. It may also affect behavior/central nervous system (muscle weakness, vertigo, 465 p. 4
headache, dizziness). Eyes: Causes lacrimation, severe irritation and burns. May cause conjunctivitis, and photophobia. Ingestion: May be fatal if swallowed. Causes severe digestive tract irritation and burns with immediate pain, peritonitis, swelling of the throat, convulsions, and possible coma. It may also affect behavior (symtoms similar to that of inhalation), and respiration and cause chronic pulmonary edema. Other symptoms of exposure may included nausea, vomiting, anorexia (loss of appetite). Chronic Potential health effects: Repeated or prolonged exposure may cause kidney damage (nephritis) and may affect the liver (hepatic function Ecotoxicity: Not available. BOD5 and COD: Not available. Section 12: Ecological Information Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The products of degradation are less toxic than the product itself. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Waste must be disposed of in accordance with federal, state and local environmental control regulations. DOT Classification: Class 8: Corrosive material CLASS 6.1: Poisonous material. Identification: : Phosphorous trichloride UNNA: 1809 PG: I Section 14: Transport Information Special Provisions for Transport: Poison, Inhalation Hazard Zone B Section 15: Other Regulatory Information Federal and State Regulations: Connecticut hazardous material survey.: Phosphorus trichloride Illinois toxic substances disclosure to employee act: Phosphorus trichloride Illinois chemical safety act: Phosphorus trichloride New York release reporting list: Phosphorus trichloride Rhode Island RTK hazardous substances: Phosphorus trichloride Pennsylvania RTK: Phosphorus trichloride Minnesota: Phosphorus trichloride Massachusetts RTK: Phosphorus trichloride Massachusetts spill list: Phosphorus trichloride New Jersey: Phosphorus trichloride New Jersey spill list: Phosphorus trichloride Louisiana RTK reporting list: Phosphorus trichloride Louisiana spill reporting: Phosphorus trichloride California Director's List of Hazardous Substances: Phosphorus trichloride TSCA 8(b) inventory: Phosphorus trichloride SARA 302/304/311/312 extremely hazardous substances: Phosphorus trichloride CERCLA: Hazardous substances.: Phosphorus trichloride: 1000 lbs. (453.6 kg) Other Regulations: Other Classifications: WHMIS (Canada): CLASS D-1A: Material causing immediate and serious toxic effects (VERY TOXIC). CLASS E: Corrosive liquid. CLASS F: Dangerously reactive material. DSCL (EEC): R14- Reacts violently with water. R26/28- Very toxic by inhalation and if swallowed. R35- Causes severe burns. S7/8- Keep container tightly closed and dry. S26- In case of contact with eyes, rinse immediately with plenty of water and seek medical 466 p. 5
advice. S36/37/39- Wear suitable protective clothing, gloves and eye/face protection. S45- In case of accident or if you feel unwell, seek medical advice immediately (show the label where possible). HMIS (U.S.A.): Health Hazard: 3 Fire Hazard: 0 Reactivity: 2 Personal Protection: National Fire Protection Association (U.S.A.): Health: 4 Flammability: 0 Reactivity: 2 Specific hazard: Protective Equipment: Gloves. Full suit. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respirator when ventilation is inadequate. Face shield. References: Not available. Other Special Considerations: Not available. Created: 10/11/2005 01:44 PM Last Updated: 05/21/2013 12:00 PM Section 16: Other Information The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com has been advised of the possibility of such damages. 467 p. 6
A Govt. Recognised Export House MATERIAL SAFETY DATA SHEET. SECTION 1 - CHEMICAL IDENTIFICATION PRODUCT NAME : REACTIVE BLUE GN C. I. NAME : REACTIVE BLUE 21 133% CAS NO. : 12236-86-1 SHIPPERS DETAILS : SPACE INTERNATIONAL 402-403 SWASTIK CHAMBERS, C.S.T. ROAD,CHEMBUR, MUMBAI : 400 071, INDIA. SHIPPING NAME : SYNTHETIC ORGANIC DYESTUFFS General Use : Textile application SECTION 2 - COMPOSITION/INFORMATION ON INGREDIENTS Product s Name : REACTIVE BLUE GN General Description : Reactive Dyes Xn (Harmful) : R 42/43 May cause sensitization by inhalation and skin contact (28-33%) SECTION 3 - HAZARD IDENTIFICATION Inhalation : Dust may irritate and may cause sensitization Eye contact : Irritant Skin Contact : May cause sensitization SECTION 4 - FIRST AID MEASURES Inhalation : Remove to a well ventilated area. If distressed seek medical aid. Skin : Wash all contaminated parts with water. Eyes : Rinse with an copious stream of water. Seek medical advise if irritated Ingestion : Consult medical aid immediately, show the pack description. Medical Note : The Material is by all standards non-hazardous. If principle problem is with Stating of adjacent material, particularly in wet conditions. SECTION 5 - FIRE FIGHTING MESURES Extinguishing media : If involved in a fire use water, dry powder, or CO 2 Exposure Hazardous : In case of fire do not breathe the fumes of CO 2 / CO Protective equipments : Wear a suitable respirator and full clothing SECTION 6 - ACCIDENTAL RELEASE MEASURES Respiratory Protection. : Use Respirator, if necessary use suitable filters Protective Gloves. : Use plastic or rubber gloves while industrial operation. Eye Protection : Proper eye protection should be taken in any type of industrial operation. Environmental Protection : Prevent entry into sewers and watercourses, if such entry has occurred or soil or vegetation has been contaminated advice the police. Disposal Damp down or mix moist sand and then vacuum or sweep up the place in containers for safe disposal. Containers should be sealed and labeled. Flush away any traces which cannot be recovered by other means with copious amounts of water, and detergent if available. Remove container of waste material to disposal 402-403 Swastik Chambers C.S.T.Road Chembur Mumbai-400 071 India :( 91-22) 2522 1980 / 2522 0666 : (91-22)25224555 spaceint@yahoo.com URL: www.spaceint.com 468
A Govt. Recognised Export House site. SECTION 7 - HANDLING AND STORAGE Storage : Dry cool place in sealed original container. Ventilation : Do not allow dust to remain suspended. Handling : Wear gloves / Goggles / Masks. Keep in containers as supplied. Transport : Transport in tightly closed containers supplied. SECTION 8 - EXPOSURE CONTROLS/PERSONAL PROTECTION Exposure Limits : No specific exposure limits are currently available for reactive dyestuffs. In the light of the potential for respiratory sensitization it is strongly recommended that exposure is kept minimum. Exposure Control : Ensure adequate ventilation of work areas with extraction if necessary. Respiratory Protection : Use Respirator, if necessary use suitable filter, Dust mask, Protective Gloves. Hand protection : Use plastic or rubber gloves while industrial operation. Eye Protection. Proper eye protection like safety glasses should be taken in any type of industrial operation. Protective equipments : Safety shower, Eye Bath, Apron, Hand Gloves, Boots, to prevent skin contact SECTION 9 - PHYSICAL AND CHECMICAL PROPERTIES Appearance : BLUE POWDER Odor : Odorless Melting Point : N.A Boiling Point : N.A Flammability : Not Applicable Auto Flammability ( o C) Not Applicable Bulk Density : 500 Kg/m 3 Solubility in water : Soluble in water Vapor pressure (mmhg) : Not available Explosive properties : There is a possibility of duat explosion, precautionary measures should be taken. SECTION 10 - STABILITY AND REACTIVITY Stability : Product is stable under normal conditions Hazardous Decomposition : The substance is arising from termal products Decomposition of product cannot be predicted. Any flames are potentially irritant/toxic and suitable protective equipment should be worn. SECTION 11 - TOXICOLOGICAL INFORMATION Acute dermal toxicity : LD50 > 2,000 mg/kg (rat) Acute dermal toxicity : LD50 > 2,000 mg/kg (rat) Irritant effect on skin : non-irritant (rabbit) Irritant effect on eyes : non- irritant (rabbit eyes) Sensitization : In a guinea pig did not show a sensitizing effect (OECD 406; GPMT according to MAGNUSSON-KIGMAN). High dust concentration may result in irritation of mucous membranes (eyes or respiratory tract). Repeat exposure to high dust concentration of some reactive 402-403 Swastik Chambers C.S.T.Road Chembur Mumbai-400 071 India :( 91-22) 2522 1980 / 2522 0666 : (91-22)25224555 spaceint@yahoo.com URL: www.spaceint.com 469
A Govt. Recognised Export House dyestuffs may vary occasionally cause respiratory hypersensitivity. : A sensation by this dyestuff has not be observed. Remarks : Test results of a similar composed product SECTION 12 - ECOLOGICAL INFORMATION Biodegradability : 25 50% Fish toxicity : Method : batch method : LC50 > 100mg/l (48h, Leuciscus idus) Bacteria toxicity : EC50 > 1,000 mg/l : Test procedure: Respiratory inhibition of activated sludge organisms according to D. brown et al., Chemosphere, 10(3), 245-261 (1981), and confirming to OECD Guidline 209. Chemical Oxygen Demand (COD) : Approx. 660 mg/g Remarks : Test results of a similar composed product Product does not add to AOX value of the sewage.(din EN 1485) This product contains approx. 2.6% complex bonded nickel. This product contains approx. 2.0% available nitrogen which can contribute to eutrophication. This product does not contain phosphates or organ phosphorus compounds. SECTION 13 - DISPOSAL CONSIDERATIONS Recovered material and with or unwanted product should be disposed of by land fill or incineration at the authorized site in accordance with local legislation. Disposal of uncleaned containers : Dispose of as for product SECTION 14 - TRANSPORT INFORMATION Remarks : Not classified as dangerous in the meaning of transport regulation. SECTION 15 - REGULATORY INFORMATION Not classified as dangerous substance or preparation for supply. Risk phrases : R 42/43 may cause sensitization by inhalation and skin contact. Safety phrases : S22. Do not breath dust. S24/25 Avoid contact with skin and eyes. S37/39 wear suitable gloves and eye/face protection. S45 in case of accident or if you feel unwell, seek medical advise immediately. (show label where possible) SECTION 16 - OTHER INFORMATION: NOT APPLICABLE **************** 402-403 Swastik Chambers C.S.T.Road Chembur Mumbai-400 071 India :( 91-22) 2522 1980 / 2522 0666 : (91-22)25224555 spaceint@yahoo.com URL: www.spaceint.com 470