TMSD Thread Mill for Deep Holes INCH 2012 1
TMSD Thread Mill for Deep Holes A multiflute, highproductivity, and economical solution for milling threads in deep holes Weldon Shank Carbide Cylindrical Shank See it in action Style (Mini ) For Small Bores and Short Style (/8" ) For arge Trapezoid Profiles Tool Overhang (1) 1.141.6 Cutting Dia. (D2).1.0 No. of Flutes (Z) 1 Weldon Shank Tool Overhang (1) Max 2. Cutting Dia. (D2).1.0 No. of Flutes (Z) 1 Carbide Cylindrical Shank Shell Mill Tool Overhang (1) 2.0. Cutting Dia. (D2).81.2 No. of Flutes (Z) 1 Tool Overhang (1) Max 4.4 Cutting Dia. (D2).81.2 No. of Flutes (Z) 1 Tool Overhang (1) Max.8 Cutting Dia. (D2).1 No. of Flutes (Z) Weldon Shank Carbide Cylindrical Shank Steel Cylindrical Shank Shell Mill U Style For arge Pitches Tool Overhang (1) 1..0 Tool Overhang (1) Max.0 Tool Overhang (1) Max.6 Tool Overhang (1) Max..8 Cutting Dia. (D2).81.66 Cutting Dia. (D2).81.24 Cutting Dia. (D2).9.46 Cutting Dia. (D2) 1.694. No. of Flutes (Z) 14 No. of Flutes (Z) 14 No. of Flutes (Z) 24 No. of Flutes (Z) 48 Steel Cylindrical Shank A Style For Shorter 2 Tool Overhang (1) Max.12 Cutting Dia. (D2) 1.021.9 No. of Flutes (Z)
TMSD CATAOG Vardex Ordering Code System _ Page 4 INSERTS Partial Profile 60º _ Page Partial Profile º _ Page 6 Trapez _ Page American ACME Page 8 Stub ACME _ Page 8 TOOHODERS Weldon Shank Style (Mini ) _ Page 9 Carbide Cylindrical Shank Style (Mini ) Page 10 Weldon Shank Style (/8" ) _ Page Carbide Cylindrical Shank Style (/8" ) _ Page 12 Shell Mill Style (/8" ) _ Page 1 Weldon Shank U Style Page 14 Carbide Cylindrical Shank U Style Page 1 Steel Cylindrical Shank U Style Page 16 Shell Mill U Style Page 1 Steel Cylindrical Shank A Style _ Page 18 TECHNICA DATA Recommended Cutting Speeds and Feed Page 19 TM Gen Software and updated versions can be downloaded from www.vargususa.com A multiflute, highproductivity, and economical solution for milling threads in deep holes Smooth Cut Reduced load on the cutting edges due to single point insert design Wide Range of Profiles Partial profile for: ISO, UN, W Semi Partial profile for: TR, ACME, Stub ACME Cost Effective Up to cutting edges per insert Very high feed per tooth Fast Machining Multiflute, up to 8 cutting edges (inserts) ong Overhang Up to.0" (.8" in Shell Mill) Tool Cutting Diameter As small as.1" Cooling Thru For improved chip evacuation and cooling the cutting corner
Vardex Ordering Code System TMSD Inserts 2 1 U 2 I DB 4 60 TM 6 VBX 1 Insert Size IC.0 mm 2 IC1/4 IC/8 4 IC1/2 IC 2 Insert Style Type of Insert 4 Pitch U A TMSD Toolholders I Internal Full Profile Pitch Range mm tpi 2.08.0 Partial Profile Pitch Range DA DB DC DD DE DH DK D DM DN DP DR DT mm 0.1. 1.2.0 2.4.0 2.02. 2.. 4.06.0 6.08.0 2. 1.02.0 1..0 2.04.0 tpi 4816 1612 106 912 10 64 4 10 24 168 2614 126 Standard 60 Partial Profile 60 Partial Profile TR Trapez DIN 10 ACME ACME Stub ACME Stub ACME 6 System TM Carbide Grade VBX, VTX C 1 TM 2 2 S 4 C 06 6 C 068 8 2 2 U 9 10 1 Shank Style None Steel C Carbide Shank 2 System TM No. of Flutes 1 4 4 Insert Type S Single Point Cooling C Coolant 6 Shank Dia..1.0 Shank Type W Weldon C Cylindrical 8 Cutting Dia...6 9 Max. Tool Overhang.0 10 Insert Size IC.0 mm 2 IC1/4 IC/8 4 IC1/2 Insert Style U A TMSD Shell Mill TM 1 4 2 S C 4 D169 00 6 U 8 1 System TM 2 No. of Flutes 48 Insert Type S Single Point 4 Cooling C Coolant Cutting Dia. 1.694. 6 Drive Hole Dia..0,., 1.0, 1. Insert Size IC/8 4 IC1/2 8 Insert Style U, 4
Partial Profile 60º Internal r* r* r* 60 Internal External IC IC IC IC r* Mini Style U Style 2UIDM60 TM 2UIDD60 TM A Style Mini Insert Size Pitch Ordering Code EDP No. Dimensions (inch) IC mm tpi Internal VTX VBX r * Toolholder.0 (Mini ) 0.1. 4816 IDA60 TM 0264 026.002 TM.SC 1.02.0 24 IDN60 TM 026 0266.002 CTM. SC U Style 2UIDM60 TM 2UIDD60 TM A Style Insert Size Pitch Ordering Code EDP No. Dimensions (inch) IC mm tpi Internal VTX VBX r * Toolholder 0.1. 4816 2UIDA60 TM 00 0299.002 TM.SC...2U 1.2.0 1612 2UIDB60 TM 0018 0008.002 CTM. SC 2U 1/4 U.4 2.02. 912 2UIDD60 TM 0 02.004 2. 10 2UIDM60 TM 0296 0291.004 CTM2SC 06C06822U 2.4.0 106 2UIDC60 TM 00 0026.006 TM.SC...2U CTM. SC 2U 1.2.0 1612 UIDB60 TM 0040 004.002 /8 U.6 2.. 10 UIDE60 TM 0044 0041.006 TM.SC...U 4.06.0 64 UIDH60 TM 0048 004.001 1/2 U.8 6.08.0 4 4UIDK60 TM 002 0049.012 TM.SC D...4U Insert Size Pitch Ordering Code EDP No. Dimensions (inch) IC mm tpi Internal VTX VBX r * Toolholder 1/4 A.4 1..0 168 2AIDP60 TM 0219 0200.002 TM.SC...2A /8 A.6 2.04.0 126 AIDT60 TM 022 0226.00 TM.SC...A * The indicated radius (r) refers to the insert nose radius only Pitch U Style For arge Pitches Pitch A Style For Shorter Pitch Mini Style For Small Bores and Short
Partial Profile º Internal Internal r* r * External IC IC Mini Style U Style Mini Insert Size Pitch Ordering Code EDP No. Dimensions (inch) IC tpi Internal VTX VBX r* Toolholder.0 (Mini ) 2614 IDR TM 0269 0268.004 TM.SC CTM. SC U Style Insert Size Pitch Ordering Code EDP No. Dimensions (inch) IC tpi Internal VTX VBX r* Toolholder 4816 2UIDA TM 01 009.004 1/4 U.4 1612 2UIDB TM 00 00.00 TM.SC...2U CTM. SC 2U 2UID TM 0061 006.010 1612 UIDB TM 006 0062.00 /8 U.6 UID TM 0091 0068.009 TM.SC...U 64 UIDH TM 0148 02.0 1/2 U.8 4 4UIDK TM 0190 0189.020 TM.SC...4U * The indicated radius (r) refers to the insert nose radius only Pitch U Style For arge Pitches Pitch Mini Style For Small Bores and Short 6
Trapez Internal 0 Internal h External Defined by: DIN 10 Tolerance class: e/h IC /8" IC Mini Style IC U Style Style Insert Size Pitch Ordering Code EDP No. Application IC mm Internal VTX VBX Internal Toolholder.0 (Mini ) /8" 2.0 I2.0TR1 TM 09 020 TR16x2, TR20x2 2.0 I2.0TR2 TM 06 061 TR18x2 6.0 I6.0TR1 TM... 909 90 (TR0TR6)x6 TM.SC CTM. SC TM1SC 100W08200 CTM1SC 00C0829 6.0 I6.0TR2 TM... 916 91 (TRTR10)x6 TMSC D00.0 I.0TR TM... 918 91 (TR8TR44)x 8.0 I8.0TR1 TM... 91 919 (TR46TR2)x8 TM2SC 100W22 CTM2SC062C20 TMSC 12W120 CTMSC0C1244 8.0 I8.0TR2 TM... 9 92 (TR1TR240)x8 TMSC D00 U Style Insert Size Pitch Ordering Code EDP No. Application IC mm mm Internal VTX VBX Internal Toolholder.0 2UITR1 TM 08 02 (TR22TR0)x 2UITR2 TM 089 086 (TR2TR60)x 1/4 U.4 4.0 2UI4TR1 TM 096 094 (TR20TR28)x4 2UI4TR2 TM 041 099 (TR6TR0)x4 See pages 141.0 2UITR1 TM 0428 041 TR22x; TR28x 2UITR2 TM 048 041 TR24x; TR26x
American ACME Internal 29 Internal h External Defined by: ANSI B1.: 1988 Tolerance class: G IC /8" Style Insert Size Pitch Ordering Code EDP No. Application IC tpi Internal VTX VBX Internal Toolholder /8" IACME TM... 9 94 1 1 4ACME I4ACME1 TM... 9 96 1 84ACME I4ACME2 TM... 99 98 1 1 24ACME 4 I4ACME TM... 981 980 1 44ACME I4ACME4 TM... 98 982 24ACME TM1SC 100W08200 CTM1SC 00C0829 TM2SC 100W22 CTM2SC062C20 IACME1 TM... 98 984 2 1 4ACME IACME2 TM... 98 986 2 1 2ACME IACME TM... 989 988 2 4ACME TMSC 12W120 CTMSC0C1244 Stub ACME Internal 29 Internal h External Defined by: ANSI B1.8: 1988 Tolerance class: 2G IC /8" Style Insert Size Pitch Ordering Code EDP No. Application IC tpi Internal VTX VBX Internal Toolholder ISTACME TM... 991 990 1 1 4STACME I4STACME1 TM... 99 992 1 84STACME 4 I4STACME2 TM... 99 994 1 1 24STACME TM1SC 100W08200 CTM1SC 00C0829 /8" I4STACME TM... 99 996 24STACME ISTACME1 TM... 999 998 2 1 4STACME ISTACME2 TM... 9601 9600 2 1 2STACME ISTACME TM... 960 9602 2 4STACME TMSC 12W120 CTMSC0C1244 8
Standard Toolholder Weldon Shank ( StyleMini ) D D2 1 D1 CoolantThru is recommended, especially when D2>0. x nominal thread diameter Weldon Shank for Mini Style Inserts Spare Parts (Ordering Code & EDP No.) Insert Size Ordering Code EDP No. Dimensions (inch) No. of Flutes IC (mm) 1 D D1 D2 Z Insert Screw Torx Key.0 TM1SC 062W014 61.20 1.14.62.8.1 1 TM2SC 062W0410 64.40 1.0.04.62.41. 2 TMSC 0W06916 6.80 1.6..6.0 SNTR (200) KT (0026) Thread Applications for Mini Style Toolholders (Weldon Shank) Toolholder Min. Thread Ø TM1SC 062W014.1 M16x2 D2 ISO Coarse ISO Fine UN/UNF/UNEF/UNS BSP (G) Partial Trapez M14x0.; M14x0.; M14.x1.0; M1x1.; M1x2.0 9 162UN; 9 1628UN; 9 162UNS; 9 1624UNEF; 820UN; 818UNF; 816UN; 814UNS; 812UN 819 814 TR16X2; TR18X2 TM2SC 062W0410. M16x2 M1x0.; M1x0.; M1x1.0; M16x1.; M1x2.0 82UN; 828UN; 82UNS; 824UNEF; 820UN; 818UNF; 816UN; 814UNS; 1612UN 819 1614 TR16X2; TR18X2 TMSC 0W06916.0 M19x0.; M19x0.; M19x1.0; M20x1.; M20x2.0 42UN; 428UN; 82UNS; 424UNS; 1 1620UNEF; 818UNS; 1 1616UN; 814UNF; 1 1612UN 1 214 TR20X2 9
Standard Toolholder Carbide Cylindrical Shank ( Style Mini ) (min) D D2 1 (max) CoolantThru is recommended, especially when D2>0. x nominal thread diameter Carbide Cylindrical Shank for Mini Style Inserts Insert Size Ordering Code EDP No. Dimensions (inch) No. of Flutes Spare Parts (Ordering Code & EDP No.) IC (mm) 1 (max) (min) D D2 Z Insert Screw Torx Key.0 CTM1SC 0C069 68 4.0 1.69.8..1 1 CTM2SC 0C019 69 4.0 1.9.04.8.. 2 CTMSC 06C0692 6120.20 2. 1.1.62.0 SNTR (200) KT (0026) Thread Applications for Mini Style Toolholders (Carbide Cylindrical Shank) Toolholder Min. Thread Ø CTM1SC 0C069.1 M16x2 D2 ISO Coarse ISO Fine UN/UNF/UNEF/UNS BSP (G) Partial Trapez M14x0.; M14x0.; M14.x1.0; M1x1.; M1x2.0 9 162UN; 9 1628UN; 9 162UNS; 9 1624UNEF; 820UN; 818UNF; 816UN; 814UNS; 812UN 819 814 TR16X2; TR18X2 CTM2SC 0C019. M16x2 M1x0.; M1x0.; M1x1.0; M16x1.; M1x2.0 82UN; 828UN; 82UNS; 824UNEF; 820UN; 818UNF; 816UN; 814UNS; 1612UN 819 1614 TR16X2; TR18X2 CTMSC 06C0692.0 M19x0.; M19x0.; M19x1.0; M20x1.; M20x2.0 42UN; 428UN; 82UNS; 424UNS; 1 1620UNEF; 818UNS; 1 1616UN; 814UNF; 1 1612UN 1 214 TR20X2 10
Standard Toolholders Weldon Shank ( Style /8" ) D1 D D2 1 CoolantThru is recommended, especially when D2>0. x nominal thread diameter Weldon Shank for /8" Style Inserts Insert Size Ordering Code EDP No. Dimensions (mm) No. of Flutes Spare Parts (Ordering Code & EDP No.) IC Toolholder 1 D D1 D2 Z Insert Screw Torx Key /8" TM1SC 100W08200 61 4.60 2.00.26 1.00.0.8 1 SNT (008) TM2SC 100W22 616.2 2..26 1.00.1 1.12 2 SAT (0028) TMSC 12W120 61 6.22.0.26 1.2.8 1.2 SNT (008) HKT (0228) Thread Applications for /8" Style Toolholders (Weldon Shank) Toolholder Min. Thread Ø D2 Trapez American ACME Stub ACME TM1SC 100W08200.8 (TR0TR6)x6 1 1 4; 1 84; 1 1 24 1 1 4; 1 84; 1 1 24 TM2SC 100W22 1.12 (TR8TR44)x 1 44 TMSC 12W120 1.2 (TR46TR2)x8 24; 2 1 4; 2 1 2; 2 4 24; 2 1 4; 2 1 2; 2 4
Standard Toolholders Carbide Cylindrical Shank ( Style /8" ) (min) D D2 1 (max) CoolantThru is recommended, especially when D2>0. x nominal thread diameter Carbide Cylindrical Shank for /8" Style Inserts Insert Size Ordering Code EDP No. Dimensions (mm) No. of Flutes Spare Parts (Ordering Code & EDP No.) IC Toolholder 1 (max) (min) D D2 Z Insert Screw Torx Key /8" CTM1SC 00C0829 612 4. 2.9.26 1.8.0.8 1 SNT (008) CTM2SC 062C20 61 6.10.0.26 1.81.62 1.12 2 SAT (0028) CTMSC 0C1244 614 6.9 4.4.26 1.81. 1.2 SNT (008) HKT (0228) Thread Applications for /8" Style Toolholders (Carbide Cylindrical Shank) Toolholder Min. Thread Ø D2 Trapez American ACME Stub ACME CTM1SC 00C0829.8 (TR0TR6)x6 1 1 4; 1 84; 1 1 24 1 1 4; 1 84; 1 1 24 CTM2SC 062C20 1.12 (TR8TR44)x 1 44 CTMSC 0C1244 1.2 (TR46TR2)x8 24; 2 1 4; 2 1 2; 2 4 24; 2 1 4; 2 1 2; 2 4 12
Shell Mill ( Style /8" ) D1 Da D2 d(h) D1 Da CoolantThru is recommended, especially when D2>0. x nominal thread diameter Carbide Cylindrical Shank for /8" Style Inserts Insert Size Ordering Code EDP No. Dimensions (mm) H No. of Flutes Spare Parts (Ordering Code & EDP No.) IC Toolholder D1 D2 d(h) H Z Insert Screw Torx Key Holder Screw /8" TMSC D00 6 2.2.1 1.0 2.16.26 SAT (0028) HKT (0228) 1/220x1. (0224) Thread Applications for /8" Style Toolholders (Shell Mill) Toolholder Min. Thread Ø D2 Trapez American ACME Stub ACME TMSC D00.1 (TRTR10)x6; (TR1TR240)x8 1
Standard Toolholder Weldon Shank (U Style) D D2 1 D1 CoolantThru is recommended, especially when D2>0. x nominal thread diameter Weldon Shank for UStyle Inserts Insert Size Ordering Code EDP No. Dimensions (inch) No. of Flutes Spare Parts (Ordering Code & EDP No.) IC 1 D D1 D2 Z Insert Screw Torx Key 1/4 U /8 U TM1SC 062W0912U 66.6 1..62.42.8* 1 TM2SC 100W082262U 6 4.92 2.6 1.00.6.81* 2 TM2SC 100W09022U 622.8 2..21 1.00.0.91 2 TMSC 100W10212U 624.9.1 1.00.80 1.02 TM4SC 12W12242U 62 6..4 1.2 1.01 1.22 4 TMSC 12W144U 642 6.4.4 1.2 1.14 1.44 TMSC 12W1440U 6 8.80.0.2 1.2 1.10 1.44 SN2T (006) SAT (0028) TM4SC 10W1642U 64.82 4.2 1.0 1. 1.66 4 SNT (008) HK2T (022) HKT (0228) Thread Application for UStyle Toolholders (Weldon Shank) Toolholder Min. Thread Ø D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial Trapez TM1SC 062W0912U.8* M18x2., M24x.0 M16x0., M16x0., M16x1.0, M1x1.2, M1x1., M1x2.0 410 82UN, 828UN, 82UNS, 1624UN, 1620UN, 1616UN, 414UNS, 412UN 819, 1 214, 1 1614; 412; 8; 410; 89; 18; 1 1 8 TR22x, TR24x TM2SC 100W082262U.81* M24x.0, M0x. M22x0., M22x0., M22x1.0, M2x1.2, M2x1., M2x2.0 18, 1 1 8, 1 86 82UN, 828UN, 82UNS, 824UNS, 820UNEF, 8UNS, 1 16 16UN, 4UNS, 1 1612UN, 0UNS 414, 1 126, 120, 6, 2, 0, 1 1 89, 18, 1 1 8 TR26TR60x TM2C 100W09022U.91 M2x.0, M0x., M6x4.0 TMSC 100W10212U 1.02 M0x., M6x4.0 TM4SC 12W12242U 1.22 M6X4.0 M24x0., M24x0., M2x1.0, M2x1.2, M26x1., M26x2.0, M2x2. M2x0., M2x0., M28x1.0, M28x1.2, M28x1., M29x2.0, M0x2., M0x.0 M2x0., M2x0., Mx1.0, Mx1.2, Mx1., M4x2.0, M4x2., Mx.0, M6x. 1 1 8 1 1 4, 1 86 1 1 26 12UN, 128UN, 12UNS, 124UNS, 120UNEF, 8UNS, 6UN, 4UNS, 2UNF, 1 1 810UNS, 1 1 88UN 1 1 828UN, 1 1 824UNS, 1 1 820UN, 1 1 818UNEF, 1 1 816UN, 1 1 814UNS, 1 1 812UNF, 1 1 410UNS, 1 168UN 1 1628UN, 1 824UNS, 1 1620UN, 1 1618UNEF, 1 1616UN, 1 814UNS, 1 812UNF, 1 810UNS, 1 88UN 414, 1 814, 1 1 1 8 126, 120, 6, 1 1 1612, 1 1 89, 1 1 8 1 1 826, 1 1 820, 1 816, 1 812, 1 168, 1 1 4 1 826, 1 820, 1 816, 1 812, 1 168 TMSC 12W144U TMSC 12W1440U 1.44 M42x4., M48x.0, M6x., M64x6.0 M9x1., M9x2.0, M40x2., M41x.0, M42x., M42x4.0 1 4, 24., 2 1 24 1 9 1616UN, 1 814UNS, 1 9 1612UN, 1 810UNS, 1 88UN, 1 86UN 1 1 4 1 816, 1 812, 1 88, 1 86, 1 4 TM4SC 10W1642U 1.66 M48x.0, M6x., M64x6.0 M4x1., M4x2.0, M46x2., M48x.0, M48x., M48x4.0 24., 2 1 /24 1 416UN, 1 414UNS, 1 1 1612UN, 1 1 168UN 1 1 166UN 1 1 2 1 816, 1 812, 1 88, 2 1 46, 24. * For TR inserts use for the CNC program (D2 +.010") 14
Standard Toolholder Carbide Cylindrical Shank (UStyle) (min) D D2 1 (max) CoolantThru is recommended, especially when D2>0. x nominal thread diameter Carbide Cylindrical Shank for UStyle Inserts Insert Size Ordering Code EDP No. Dimensions (inch) No. of Flutes Spare Parts (Ordering Code & EDP No.) IC 1 (max) (min) D D2 Z Insert Screw Torx Key 1/4 U CTM1SC 01C0912U 6121 4.0 1..21.6.12.8* 1 CTM1SC 04C06122U 612 4.2 2..21.90.4.60* 1 CTM2SC 06C06822U 612. 2..21 1.1.62.68** 2 CTM2SC 06C082262U 6122.8 2.6.21 1.1.62.81* 2 CTM2SC 062C08212U 6124.0.1.21 1.28.62.81* 2 CTMSC 0C10242U 6129 6.0 4..21 1.. 1.02* CTM4SC 100C12402U 6128.60.0.21 1.81 1.00 1.24* 4 SN2T (006) HK2T (022) Thread Applications for UStyle Toolholder (Carbide Cylindrical Shank) Toolholder Min. Thread Ø D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial Trapez CTM1SC 01C0912U.8* M18x2., M24x.0, M0x., M6x4.0 M16x0., M16x0., M16x1.0, M1x1 410, 89, 18, 1 1 8, 1 86 82UN, 828UN, 82UNS, 1624UNEF, 1620UN, 1616UN, 414UNS, 1612UN 1 214, 1 1626, 1620, 1616, 1614, 412, 8, 410, 89, 18, 1 1 8 TR22x, TR24x, TR20x4, TR22x, TR24x, TR26x, TR28x CTM1SC 04C06122U.60* M18x2., M24x.0 M16x0., M16x0., M16x1.0, M1x1.2, M1x1., M1x2.0 410, 89, 18 82UN, 828UN, 82UNS, 1624UNEF, 1620UN, 1616UN, 414UNS, 1612UN 1 214, 1 1626, 1620, 1616, 1614, 412, 8, 410, 89 TR22x, TR24x CTM2SC 06C06822U.68** CTM2SC 06C082262U.81* CTM2SC 062C08212U.81* CTMSC 0C10242U 1.02* M20x2., M22x2. M24x.0, M0x., M6x4.0 M24x.0, M0x. M0x.; M6x4.0 M2x0.; M2.x0.; Mx1.0; Mx1.2; CTM4SC 100C12402U 1.24* M6x4.0 M.x1.; M4x2.0; M4.x2.; Mx.0; M6x. * For TR inserts use for CNC program (D2 +.010") * * To be used only with inserts 2UIDD60TM... or 2UIDM60TM... For insert 2UIDD60 TM... use for CNC program (D2 +.028") M21x2.0 89 810UNS; 1 1612UN M22x0., M22x0., M22x1.0, M2x1.2, M2x1., M2x2.0 M22x0., M22x0., M22x1.0, M2x1.2, M2x1., M2x2.0 M2x0.; M2x0.; M28x1.0; M28x1.2; M28x1.; M29x2.0; M0x2.; M0x.0 18, 1 1 8, 1 86 18, 1 1 8, 1 86 1 1 4, 1 86 1 1 26 82UN, 828UN, 82UNS, 824UNS, 820UNEF, 8UNS, 1 1616UN, 4UNS, 1 1612UN, 0UNS 82UN, 828UN, 82UNS, 824UNS, 820UNEF, 8UNS, 1 1616UN, 4UNS, 1 1612UN, 0UNS 1 1 828UN; 1 1 824UNS; 1 1 820UN; 1 1 818UNEF; 1 1 816UN; 1 1 814UNS; 1 1 812UNF; 1 810UNS; 1 168UN 1 1628UN ; 1 1 224UNS; 1 1 220UN; 1 1618UNEF; 1 816UN; 1 814UNS; 1 812UNF; 1 810UNS; 1 168UN 414, 1 414, 1 814, 1 1 1 8 126, 120, 6, 2, 0, 1 1 89, 18, 1 1 8 126, 120, 6, 2, 0, 1 1 89, 18, 1 1 8 1 1 826; 1 1 820; 1 1616; 1 1612; 1 168; 1 1 4 1 1626; 1 1620; 1 816; 1 812; 1 168 (TR26TR60)x, TR28x4, (TR6TR0)x4, TR28x (TR26TR60)x (TR40TR60)x; (TR6TR0)x4 (TR40TR60)x; (TR6TR0)x4 1
Standard Toolholder Steel Cylindrical Shank (UStyle) 4 D D2 D1 1 (max) (min) CoolantThru is recommended, especially when D2>0. x nominal thread diameter Steel Cylindrical Shank for UStyle Inserts Insert Size Ordering Code EDP No. Dimensions (inch) No. of Flutes Spare Parts (Ordering Code & EDP No.) IC 1 (max) (min) 4 D D1 D2 Z Insert Screw Torx Key 1/4 U /8 U TM2SC 062C090002U 644.60.00.21 1. 2.16.62.0.91 2 TMSC 0C102412U 64.20 4.1.21 1... 1.02 TM4SC 100C122422U 646.0 4.2.21 1.80 1.00 1.00 1.22 4 TMSC 100C1412U 64 8..12.1 1.80.08 1.00 1.14 1.44 TMSC 2C1466U 610 8..6.1 2..08 1.12 1.14 1.46 SN2T (006) HK2T (022) SAT (0028) HKT (0228) Thread Application for UStyle Toolholders (Steel Cylindrical Shank) Toolholder Min. Thread Ø D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial TM2SC 062C090002U.91 M2x.0 ; M0x.; M6x4.0 M26x1., M26x2.0, M2x2. 1 1 8 6UNS, 4UNS, 1 1 1616UN, 1 1 168UN, 414, 1 1 1 816, 1 1 812, 1 1 89, 1 1 8 TMSC 0C102412U 1.02 M0x., M6x4.0 M28x1., M29x2.0, M0x2., M0x.0 1 1 4, 1 86 1 1 816UN, 1 1 814UNS, 1 1612UN,1¼10UNS, 1 168UN 814, 1 1 1616, 1 1612, 1 168, 1¼ TM4SC 100C122422U 1.22 M6x4.0 Mx1., M4x2.0, M4x2., Mx.0, M6x. 1 1 26 1 816UN, 1 814UNS, 1 812UNF, 1 810UNS, 1 168UN 1 1 8 1 816, 1 812, 1 168 TMSC 100C1412U 1.44 M42x4., M48x.0, M6x., M64x6.0 M9x1., M9x2.0, M40x2., M41x.0, M42x., M42x4.0 1 4, 24., 2 1 24 1 9 1616UN, 1 814UNS, 1 9 1612UN, 1 810UNS, 1 88UN, 1 86UN 1 1 4 1 816, 1 812, 1 88, 1 86, 1 4 TMSC 2C1466U 1.46 M42.x4., M48x.0, M6x., M64x6.0 M9x1., M40x2.0; M40x2., M41x.0, M42x., M42x4.0 1 4, 24., 2 1 24 1 9 1616UN, 1 814UNS, 1 9 1612UN, 1 810UNS, 1 88UN, 1 166UN 1 1 4 1 816, 1 812, 1 88, 1 86, 1 4 ength of cylindrical shank toolholders can be modified to reduce chatter (vibration). Note: ength of shank inside the clamping device should be minimum. 16
TMSD Shell Mill (UStyle) Shell Mill (U Style) D1 Da D2 d (H) D1 Da H CoolantThru is recommended, especially when D2>0. x nominal thread diameter Adaptor not included Shell Mill for UStyle Inserts Insert Size Ordering Code EDP No. Dimensions (inch) No. of Flutes Spare Parts (Ordering Code & EDP No.) IC D1 D2 d(h) H Z Insert Screw Torx Key Holder Screw /8 U 1/2 U TM4SC D16900U 60 1.8 1.69.0 1.8.1 4 1/428x1.2 (0222) SNT (008) HKT (0228) TMSC D2080U 61 1. 2.09. 1.8.1 /824x1.2 (022) TM6SC D461004U 62 2.99.4 1.0 2.00.9 6 1/220x1. (0224) SA4T (002) HK4T (0241) TM8SC D4104U 661.8 4. 1. 2.1.9 8 /416x1. (0226) Thread Application UStyle Shell Mill Toolholder Min. Thread Ø TM4SC D16900U 1.69 D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial M6x. M64x6.0 TMSC D2080U 2.09 M64x6.0 M4x1., M48x2.0 M48x.0, M48x4.0 Mx1., M6x2.0, M8x.0, M8x4.0 24., 2 1 2 4 2 1 2 4 1 1 1616UN; 1 814UNS; 1 1 1612UN; 1 8 10UNS; 1 88UN; 1 1 166UN 2 1 416UN; 2 1 414UNS; 2 1 412UN; 2 1 410UNS; 2 1 48UN; 2 86UN TM6SC D461004U.4 M9x6, M12x8 4 1 4 4 4 1 44UN 1 2 4¼4, 4 1 1 2 2 1 816; 1 812; 1 88; 2 1 86; 2 4.; 2¼ 4 2¼16; 2¼12; 2 88; 2 86; ; 1 24. TM8SC D4104U 4. M120x6, M12x8 4 44UN 1
Standard Toolholder Steel Cylindrical Shank (AStyle) 4 D D2 D1 1 (max) (min) CoolantThru is recommended, especially when D2>0. x nominal thread diameter Steel Cylindrical Shank for AStyle Inserts Insert Size Ordering Code EDP No. Dimensions (inch) No. of Flutes Spare Parts (Ordering Code & EDP No.) IC 1 (max) (min) 4 D D1 D2 Z Insert Screw Torx Key 1/4 A TMSC 0C102412A 648.20 4.1.12 1... 1.02 SN2T (006) HK2T (022) /8 A TMSC 100C1812A 649 8..12.16 1.80.08 1.00 1. 1.9 SAT (0028) HKT (0228) Thread Application for AStyle Toolholders (Steel Cylindrical Shank) Toolholder Min. Thread Ø TMSC 0C102412A 1.02 TMSC 100C1812A 1.9 D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) M28x1., M29x2.0, M0x2., M0x.0 M8x2.0, M9x2., M9x.0, M40x4.0 1 1 816UN, 1 1 814UNS, 1 1612UN, 1 1 410UNS, 1 168UN 1 9 1612UN, 1 810UNS, 1 88UN, 1 86UN ength of cylindrical shank toolholders can be modified to reduce chatter (vibration). Note: ength of shank inside the clamping device should be minimum. 18
Recommended Grades, Cutting Speeds Vc [ft/min] and Feed f [inch/tooth] Material Group P Steel M Stainless Steel K Cast Iron N(K) NonFerrous Metals S(M) Heat Resistant Material 2 40HRc 49148 49148.0020.004.0020.001.0020.0106 H(K) Extra hard steel Hardened & tempered Hardened 26 1HRc 49 49.0020.004.0020.001.0020.0106 Material * When using a Shell Mill holder, Feed can be increased by 0% * For /8" it is recommended to machine in two passes and decrease Feed by 40% Grades Grade VBX Vardex No. Application TiCN coated carbide grade. Excellent grade for steels and general use. U Style Hardness Brinell HB Vc [ft/min] Feed* f [inch/tooth] by Cutting Dia. (D2) Material VBX VTX.1.91.941.6 Shell Mill 1 ow carbon (C=0.10.2%) 12 28689 2990.009.0126.08.019.08.029 2 Unalloyed steel Medium carbon (C=0.20.%) 10 2890 298.009.0126.08.019.08.029 High Carbon (C=0.0.8%) 10 288 292.0060.0090.0098.018.0098.020 4 Non hardened 180 1929 2908.006.00.00.01.00.0264 ow alloy steel (alloying elements %) Hardened 2 262492 2622.0060.00.0098.01.0098.0264 6 Hardened 0 2049 20492.0060.0098.0098.01.0098.026 High alloy steel Annealed 200 19426 20.0060.008.009.08.009.01 8 (alloying elements>%) Hardened 2 2261 1928.001.008.001.08.001.01 9 ow alloy (alloying elements <%) 200 288 288.0060.008.009.08.009.01 Cast steel 10 High alloy (alloying elements >%) 22 2094 20426.004.008.006.08.006.01 Stainless steel Non hardened 200 288 9490.0060.008.008.014.008.019 12 Ferritic Hardened 0 288 9490.006.0090.008.0126.008.0188 1 Stainless steel Austenitic 180 20460 28460.0060.0098.0098.01.0098.026 14 Austenitic Super Austenitic 200 20460 2849.004.009.006.0102.006.01 1 Stainless steel Non hardened 200 20460 2849.006.0094.0098.0146.0098.0216 16 Cast Ferritic Hardened 0 20460 2849.004.009..006.0102.006.01 1 Stainless steel Austenitic 200 2094 2894.0060.008.009.08.009.01 18 Cast austenitic Hardened 0 2094 2894.004.009.006.0102.006.01 28 Malleable Ferritic (short chips) 10 19426 2894.006.009.0098.0146.0098.0216 29 Cast iron Pearlitic (long chips) 20 1994 26228.0060.008.009.08.009.01 0 ow tensile strength 180 19426 26228.0060.008.008.014.008.019 Grey cast iron 1 High tensile strength 260 1928 26228.0060.008.009.08.009.01 2 Ferritic 160 19410 26228.009.009.009.0098.009.0146 Nodular SG iron Pearlitic 260 16429 1929.0060.008.009.08.009.01 4 Aluminium alloys Non aging 60 28820.08.019.026.094.026.090 Wrought Aged 100 2890.00.019.019.04.019.042 6 Cast 4922.00.019.019.04.019.042 Aluminium alloys Cast & aged 90 492918.0098.01.01.026.01.04 8 Aluminium alloys Cast Si 122% 10 262492.00.019.019.04.019.042 9 Copper and Brass 90 94689.08.019.026.094.026.090 40 Copper alloys Bronze and non leaded copper 100 94689.00.019.019.04.019.042 19 Annealed (Iron based ) 200 66148 66.00.009.004.008.004.010 20 High temperature Aged (Iron based) 280 6698 6698.0028.001.009.009.009.08 21 alloys Annealed (Nickel or Cobalt based) 20 4966 4966.001.009.001.009.001.08 22 Aged (Nickel or Cobalt based) 0 49 49.001.009.001.009.001.08 2 Pure 99. Ti 400Rm 2049 2094.0028.001.009.009.0040.08 Titanium alloys 24 α+β alloys 100Rm 66164 66164.0028.001.009.009.0040.08 A Style Mini Style /8" Style VTX TiAlN coated carbide grade. Ideal for Stainless Steels. 19
TMSD Thread Mill for Deep ep Holes Visit VARGUS Vargus USA 49 Barberry Drive Janesville, WI 4 U.S.A Tel: +180082886 +16086490 Fax:+160842 sales@vargususa.com www.vargususa.com 2210092 I N C H E A 0 1 / 2 0 1 2 EDITION 02