Introduction. Before You Begin

Transcription

1 Installation Manual

2 Introduction Thank you for choosing Valley Products. This installation mannual provides general information on the installation of our products. DO NOT lift or carry your unit by the grab bar. If your unit is equipped with a whirlpool system, it is very important NOT to carry it by the whirlpool piping. Before You Begin Read the instructions carefully before beginning the installation. Consult local building codes to make sure the installation complies with standards. Remove the unit from its packaging. Before disposing, packaging and taking unit from your sales person, inspect the unit to make sure it is in good shape. shipping damages ceases upon delivery of the product in good order to the carrier. All complaints regarding damage due to transport must be made directly to the carrier. It is recommended that you place the unit in the bathroom before you start. Sectional units should be disassembled if necessary. Conserve all nuts and bolts. bottom. protection. Do remove it where two surfaces will be in permanent contact. renovating, bring down the walls to install framing and plumbing. Make sure the walls are properly insulated and comply with the appropriate building code. Verify that all dimensions on the plan are the same, as the ones of the unit., If your bathtub is equipped with both a whirlpool and an air system, space must be made for the air system s blower either inside or outside the alcove or island. If the blower cannot be installed under the bathtub, it can be located up to 9 feet away. Make sure an access panel - 30 x 15 (750 mm x 400 mm) must be located near the whirlpool pump and/or the air system blower to allow easy servicing. Access must be provided for each product component (water heater, light, nozzle, electronic and air control, faucet). user s guide for whirlpool and air systems).

3 Tools Required - Measuring tape - Pencil - 3/16 (5 mm) and 1/8 (3 mm) drill bits - Hole saw - Electric drill - Screwdriver - Pliers - Level - Safety glasses - Water-resistant glue - Silicone sealant - Wood wedges - 2 x 2 x 3 wood blocks (51 mm x 51 mm x 76 mm) - No 8 x 1 1/4 screws (4.2 mm x 32 mm, Flat or Phillips head) - 3/4 x 1 wood stud (19mm x 25mm) for alcove installation

4 Structure Installation Do not build the surrounding structure before receiving your unit. Structure measurements should be Plumbing Make sure you install all plumbing and drainage before securing the unit. It is always recommended to have a competent, professional plumber, do the plumbing installations. etc). Leveling & Support not permit it, it is imperative to add a wood edge to support the bath or the shower. layer of mortar or plaster be applied to the base of the bathtub legs, and covered with a 1/16 (2 mm) polyethylene sheet. The layer should be thick enough to facilitate the leveling of the unit without raising it. Once the unit is in position, ensure it is level in both directions for proper draining. Leveling must be done under the wood legs located beneath the unit. Do not level Wood shim Do not shim under the front flange The frame and plumbing must be completed according to the instructions before installing the unit. If it is renovation work taking place, the wall surfaces must be removed in order to allow for the installation of the appropriate structural frame.

5 Drilling for the Plumbing Mark the location of the faucets on the underside of the unit and drill 3/16 (5 mm) pilot holes. Make instructions. Position the faucets at the recommended mark. The bathtub must be tested before installation is complete. Fill Tighten any loose connections between the hoses and motor by hand. Valley Acrylic is not responsible for defects and/ or problems discovered in course of this procedure, or those that could have been repaired or avoided by following it. Bathtub and Tub-shower 78" (1981 mm) 5" (127 mm) 4" (102 mm) 78" (1981 mm) 45" (1143 mm) Shower

6 Undermount installation For Undermount installation, please follow the pictures below as an example. Finishing material Silicone Bathtub Finishing material Adjustment material Adjustment material 5/8" Plywood 5/8" Plywood Bathtub support (Island) Drop-In Bathtub Installation Construct the island in accordance with the picture and table shown below. Note: Structure inches. Finishing material 3/4" (19mm) A Adjustment material 3/4" 5/8" Plywood (19mm) A B B C E D F Note: Podium covering should be included in dimension C. D E A G Note: the dimensions C are Note: Podium covering should be included in dimension C. Note: the dimensions are for inside, with the exception of dimension C. Allow an accessway to the pump/blower (bathtub with system) Model A B C D E F G Ovo NA NA Ovo NA NA 3/4" (19mm) Ovo NA NA Ovo NA NA Ovo NA NA Ovo NA NA Ovo NA NA Note: Podium covering should be included in dimension C. Venice NA NA NA NA Chi NA NA Chi NA NA Chi NA NA Chi NA NA Malaga NA NA

7 Model A B C D E F G Jason NA NA Aqua NA NA Barcelona NA NA Neptune NA NA Bordeaux NA NA Pro NA NA Napoli NA NA Florence NA NA Rome NA NA Rome NA NA Sydney NA NA Sydney NA NA Okami Kaze NA NA Purist NA NA Finial Some units are available with left-hand or right-hand drain; check the drain position before drilling Bathtub Without Drilling Template Lay the bathtub on the piece of plywood that will be covering the island. Using a level or a plumb line, mark the contour of the bathtub on the piece of plywood. Cut 3/4 inside the line traced previously. Install the piece of plywood on top of the island. 3/4" (19 mm) Level the bathtub in the podium and fasten six (6) wood blocks around the bathtub to secure it in place (Blocks not supplied). The bathtub must be supported by the island (3/4 (19 mm)) and SILICONE SEALANT BATHTUB PODIUM COVERING Wood blocks FRAME SUPPORT

8 Connect the plumbing: standards and to the general rules in this guide. Make sure that all joints are waterproof. Fill up the : with silicone sealant. Alcove Installation Construct the alcove in accordance with Fig.10 and table dimensions. Note: 1"x3" D E C D E C B A A B Fig.10 Note: The following measurements are not those of the unit but those required for the installation (± 1/4 ) ; for easier installation, add 1/4 (6 mm) to dimensions A and B only. If necessary, remove wood blocks under edge of bathtub. Model A B C D E Ovo Ovo Ovo Ovo Pro Pro Pro Pro Chi Chi Chi Chi Isis Liyr Wave SB-NR NA SB-NR NA SB-NR NA SB-NR NA SB-NR NA SB-NR NA 12 12

9 Model A B C D E SB-NA NA SB-NA NA SB-NA NA SB-NA NA SB-ST NA SB-ST NA SB-ST NA SB-ST NA SB-ST NA SB-ST NA SB-ST NA SB-ST NA SB-ST NA SB-ST NA SB-ST NA SB-ST NA SB-DT NA SB-DT NA SB-DT NA SB-DT NA SB-DT NA SB-OD NA 14 9 SB-OD NA 16 9 Some units are available with left-hand or right-hand drain; check the drain position before Bracket Tiling flange Wood stud 1" x 3" Vertical supports Install a standard 1 x 3 piece of wood (not provided) (3/4 x 2 1/2 ) (2 cm x 6.3 cm) all around the alcove, at C height. The 1 x 3 must be cut down to 1 1/4 inside dimension B. Install and level the bathtub in the alcove and secure a vertical support in front of the bathtub (leave a space in front of the support so as not to interfere with the installation of the apron, if applicable). Make sure the vertical support does not press on the jets or piping.

10 Incline the support as required to allow easy installation. bathtub. this guide. Make sure that all joints are waterproof Framing 2 Wall covering 3 Sealant 4 Metal square 5 Bathtub 6 Wood stud 1 x3 standard (3/4 x 2 1/2 ) 7 Integrated tiling flange

11 Installation instructions for Free standing bathtubs (with skirt) IMPORTANT: Ensure to check the bathtub for proper drainage before any finishing is done. Note that the bathtub is shipped with the skirt attached and waste and overflow installed. Installation Instructions: Place the tub where it is to be installed and adjust the adjustable legs to make sure the tub is level. It is recommended that the skirt should not be touching the floor and be about 1/8-3/16 above the floor. Anchor the bathtub legs with the floor either by using 2 part epoxy putty (see Fig.A) or setting the legs in abed of mortar (see Fig.B) Finish the installation by running a bead of high quality silicone around the outside of the bathtub, where the bathroom floor meets the bathtub skirt. The waste & overflow can then be attached to the trap from below the floor. Fig. A Fig. B

12 Maintenance Regular disinfections provide an effective defense against various types of bacteria susceptible of developing in the deposits that build up over time in all bathtubs and showers. For daily cleaning, use a moist cloth and gentle liquid detergent. For acrylic surfaces, occasional use of a special acrylic surface cleaner will add luster and protect scratch or dull the surface. Paint stains: Use either turpentine or a paint thinner. Joint compound: Use a plastic or wood spatula covered with a damp cloth. Do not use a metal blade or a metal brush. If a rubber mat is used, it must be removed immediately after each use. Ignoring this recommendation will cause damage not covered by the warranty. Congratulations you are now a part of the Valley Acrylic Family, and an owner of the best quality sanitation products in the country.

13 Valley Acrylic Products North Railway Ave Mission BC, V2V 1H6 Toll Free TUBS (8827) Fax (604) sales@valleyacrylic.com