READY-MIXED CONCRETE CERTIFICATION & TESTING. Presenter; Azmi Musa SIRIM QAS INTERNATIONAL SDN. BHD.
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1 READY-MIXED CONCRETE CERTIFICATION & TESTING Presenter; Azmi Musa SIRIM QAS INTERNATIONAL SDN. BHD.
2 PRESENTATION CONTENT About SIRIM QAS INTERNATIONAL Ready-Mixed Concrete Standards for Ready-Mixed Concrete Route to Ready-Mixed Concrete Certification Testing (SIRIM QAS INTERNATIONAL Inhouse test facilities) Advantage of SIRIM Ready-Mixed Concrete Certification
3 About SIRIM QAS INTERNATIONAL Established in 1996 as a wholly-owned subsidiary of SIRIM Berhad SIRIM BERHAD is a wholly-owned company of the Malaysian Government under the Ministry of Finance Incorporated Have been providing conformity assessment services since the 1970s when these services were provided as a division of SIRIM Malaysian based, international accreditation and recognition for Quality Management System, Product Certification and Testing Services. Local and international clients in countries such as P.R. China,Thailand, Singapore, Brunei, Indonesia, Vietnam, Myanmar, Korea, Philippines, Taiwan, Japan, India, Sri Lanka, Australia, New Zealand, Germany, UAE and Spain.
4 About SIRIM QAS INTERNATIONAL Our ur Services Services CERTIFICATION Management System Certification Product Certification Personnel Certification TESTING Product compliance testing to standards, regulatory requirements and specifications INSPECTION Engineering Inspection Inspection on behalf of other CBs Other 3 rd party inspections
5 Ready-mixed Concrete Ready-mixed Concrete Concrete manufactured in any ready-mixed concrete plant situated at any location for delivery in a fresh state. Ready-mixed concrete plant The buildings, structure and batching facilities, including but not limited to the testing, silo, mixers, aggregate storage facilities for production control, batching, production, and supply of ready-mixed concrete
6 Standards for Ready-Mixed Concrete CIS 21:2016 Ready-Mixed Concrete: Production, conformity, transportation, and delivery criteria for producer MS 523:Part1:2005 = MS EN 206:2016 Concrete-Part 1:Specification, performance, production and conformity(second revision) MS 523-2:2011 Concrete-Part 2: Method of specifying and guidance for the specifier (second revision) MS 523-3:2010 Concrete- Part 3 Specification for constituent materials and concrete (second revision) Other 32 referenced standards
7 PRODUCT CERTIFICATION SCHEME ENQUIRY APPLICATION DOCUMENT EVALUATION FACTORY AUDIT SAMPLE SELECTION & TESTING RECOMMENDATION & APPROVAL AWARD OF LICENCE (free publicity on Malaysiancertified)
8 PRODUCT CERTIFICATION SCHEME Maintaining certification... SURVEILLANCE ANNUAL RENEWAL
9 MAINTAINING CERTIFICATION FACTORY ANNUAL SURVEILLANCE AND MARKET SAMPLING Not Comply Comply SUSPENSION/ REVOCATION RENEWAL
10 CRITERIA FOR THE AWARD OF LICENSE The product must comply with the requirements of the standard(s); The manufacturer must have an acceptable quality control plan to verify the product to the required standard; The manufacturer must demonstrate the capability to comply with the Product Certification Requirements as specified in the Product Certification Agreement.
11 Route to Ready-Mixed Concrete Certification ENQUIRY Information supplied to client Feasibility for certification (standard & testing facilities) examined Submission of Product Certification Questionnaire form & Quotation issued APPLICATION Submission of complete Product Certification Application forms Product descriptions components, materials, drawings, suppliers certificates Product details brand, model, type, rating, size Other applicable forms.. EVALUATION OF DOCUMENT Product design evaluation against standard Manufacturer s quality system document evaluation
12 Information required from applicant Certificate Information (Clause 8.6 of CIS 21:2016) 12
13 Route to Ready-Mixed Concrete Certification FACTORY AUDIT AND SAMPLING Inspection conducted to examine product details, QC plan adequacy, test equipment adequacy and calibration, quality system and record-keeping system Samples selection and testing INITIAL TYPE TESTING Type Testing in SIRIM QAS International lab OR Type Testing at factory lab accredited to ISO/IEC APPROVAL PROCESS & LICENCE Certification Report preparation and recommendation to Certification Panel Approval by Certification Panel The license issued by SIRIM QAS International will be used by the Manufacturers / Licensees for PPS approval by CIDB
14 Route to Ready-Mixed Concrete Certification SURVEILLANCE & RE-EVALUATION TESTING Planned inspections and re-tests conducted to monitor continuing compliance Re-evaluation test for models in license every 5 years RENEWAL Approval for renewal after satisfactory surveillance audit, re-evaluation test and payment of fees.
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16 CIVIL & CONSTRUCTION SECTION (CCST) Building 22 & 24 Materials Science Lab Concrete And Structure Lab Ceramic Products Lab Building Physics Lab Lifting Devices Lab Consignment Lab
17 6 MAJOR LABORATORIES Materials Science Lab e.g Reinforce steel, fasteners, pipes and fittings, steel water tanks Concrete & Structural Lab e.g Cement, concrete admixture, pavers, natural stones, playground equipment Ceramics Lab e.g Ceramic tiles, sanitary wares, clay pipes, clay bricks, clay roofing tiles Building Physics e.g Thermal insulation materials, acoustic panels, energy efficiency glazing Lifting Devices Wire rope slings, chain slings, lever hoists, wire ropes and cables
18 SIRIM IN HOUSE TEST FACILITIES FOR READY-MIXED CONCRETE TEST Compressive strength Retention of consistence (flow table or slump) Air content Resistance to penetration Water reduction Setting time Capillary absorption Bleeding Fluidity Volume change Tensile bond strength
19 SIRIM QAS INTL CEMENT AND CONCRETE LAB MS EN : 2012 / BS EN : 2008 Admixture for Concrete, Mortar and Grout Part 1 : Common Requirement MS EN : 2012 / BS EN : 2009 Admixture for Concrete, Mortar and Grout Part 2 : Concrete Admixture MS EN : 2012 / BS EN : 2009 Admixture for Concrete, Mortar and Grout Part 3 : Admixture for masonry mortar MS EN : 2012 / BS EN : 2009 Admixture for Concrete, Mortar and Grout Part 4 : Admixture for grout for prestressing tendons MS EN : 2012 / BS EN : 2009 Admixture for Concrete, Mortar and Grout Part 5 : Admixture for sprayed concrete
20 SIRIM QAS INTL CEMENT AND CONCRETE LAB MIXING CEMENT SOUNDNESS TEST STRENGTH TEST
21 SIRIM QAS INTL CEMENT AND CONCRETE LAB MS :2014 / BS EN 771-1:2011 Specification for Masonry Units. Clay Masonry Units MS :2014 / BS EN 771-2:2011 Specification for Masonry Units. Calcium Silicate Masonry Units MS :2010 / BS EN 771-3:2011 Specification for Masonry Units. Aggregate Concrete Masonry Units MS :2011 / BS EN 771-4:2011 Specification for Masonry Units. Autoclaved Aerated Masonry Units BS EN 771-5:2011 Specification for Masonry Units. Manufactured Stone Masonry Units
22 SIRIM QAS INTL CEMENT AND CONCRETE LAB STRENGTH TEST PERMEABILITY TEST
23 SIRIM IN HOUSE TEST FACILITIES FOR READY-MIXED CONCRETE ACCREDITATION MS ISO/IEC TESTING ACCREDITED UNDER SAMM SCHEME BY THE DEPARTMENT OF STANDARDS MALAYSIA (DSM) 23
24 ADVANTAGES OF SIRIM READYMIX CONCRETE CERTIFICATION SCHEME TO THE CONSUMER / PURCHASER Certified products provide the user an assurance for safety and reliability. Provides more choice of safe and quality products (among certified products). Provides an avenue for customer complaints and facilitates further investigation. 24
25 ADVANTAGES OF SIRIM READYMIX CONCRETE CERTIFICATION SCHEME TO THE MANUFACTURER Certified products enjoy the benefits of protection against competition from substandard products and misrepresentation. The SIRIM READY-MIXED CONCRETE CERTIFICATION SCHEME Certification Mark on a product is an excellent marketing tool. Products bearing the Product Certification/Safety Mark enhances the reputation of manufacturer and thus, extends market and facilitates acceptance locally and internationally. 25
26 ADVANTAGES OF SIRIM READYMIX CONCRETE CERTIFICATION SCHEME TO THE REGULATORY/ACCEPTANCE AUTHORITY Certification and Testing body provides reliability tools in discharging functions and supporting technical infrastructure. Overall enhancement of quality and safety in industry and for consumer protection. 26
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28 SIRIM QAS International PRODUCT CERTIFICATION; 1) Nor Hafeza Osman = nhafeza@sirim.my 2) Wan Ahmad Jailani = jailani@sirim.my Contact Details PRODUCT TESTING; 1) Azmi Musa = azmi@sirim.my 2) Mohd Hanon Nazir = hnazir@sirim.my
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