TECHNICAL MANUAL HELICOPTER, ATTACK AH-1S (MOD) NSN

Transcription

1 TECHNICAL MANUAL AVIATION UNIT AND INTERMEDIATE MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) HELICOPTER, ATTACK AH-1S (MOD) This manual together with TM P-1, 15 February 1990 supersedes TM P-1, 12 March 1982 and TM P-2, 12 March 1982 including all changes. WARNING - This document contains export-controlled technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751 et seq) or Executive Order Violation of these export laws are subject to severe criminal penalties. DISTRIBUTION STATEMENT C - Distribution authorized to U.S. Government agencies and their contractors. This publication is required for administration and operational purposes, as determined 2 February Other requests for this document shall be referred to Commander, U.S. Army Aviation Systems Command, ATTN: AMSAV-MMD, St. Louis, Missouri DESTRUCTION NOTICE - For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document. HEADQUARTERS, DEPARTMENT OF THE ARMY 15 February 1990

2 C 4 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY NO. 4 WASHINGTON, D.C., 30 SEPTEMBER 1992 AVIATION UNIT AND INTERMEDIATE MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) HELICOPTER, ATTACK AH-1S (MOD) TM P-2, 15 February 1990, is changed as follows: 1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a pointing hand. Remove pages Insert pages and Figure and Figure and and I-1 and I-2 I-1 and I-2 I-69 and I-70 I-69 and I-70 I-125 and I and I-126 I-147 and I-148 I-147 and I-343 and I-344 I-343 and I-344 I-453 and I-454 I-453 and I Retain this sheet in front of manual for reference purposes. By Order of the Secretary of the Army: Official: GORDON R. SULLIVAN General, United States Army Chief of Staff MILTON H. HAMILTON Administrative Assistant to the Secretary of the Army DISTRIBUTION: To be distributed in accordance with DA Form E, block no. 0145, requirements for TM P-2. DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

3 C3 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY NO. 3 WASHINGTON, D.C., 28 February 1992 AVIATION UNIT AND INTERMEDIATE MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) HELICOPTER, ATTACK AH-1S (MOD) TM P-2, 15 February 1990, is changed as follows: 1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a pointing hand. Remove pages Insert pages Figure 201 Figure 201 Figure 210 through Figure 210 through 210-1/210-2 Figure 225 through Figure 225 through through through and and and and and and and and Retain this sheet in front of manual for reference purposes. By Order of the Secretary of the Army: Official: GORDON R. SULLIVAN General, United States Army Chief of Staff MILTON H. HAMILTON Administrative Assistant to the Secretary of the Army DISTRIBUTION: To be distributed in accordance with DA Form E, block no. 0145, AVUM and AVIM maintenance requirements for TM P-2.

4 C 2 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY NO. 2 WASHINGTON, D.C., 1 March 1991 AVIATION UNIT AND INTERMEDIATE MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) HELICOPTER, ATTACK AH-1S (MOD) TM P-2, 15 February 1990, is changed as follows: 1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a pointing hand. Remove pages Insert pages Figure 201 through Figure 201 through Figure 205 through Figure 205 through and and through through and and and Figure and Figure and and Figure 247 Figure and and and and and and / /259-4 I-53 and I-54 I-53 and I-54 I-125 and I-126 I-125 and I-126 I-289 and I-290 I-289 and I-290 I-315 and I-316 I-315 and I-316 I-341 and I-342 I-341 and I-342 I-389 and I-390 I-389 and I-390 I-399 and I-400 I-399 and I-400 I-455 and I-456 I-455 and I-456

5 C 2 2. Retain this sheet in front of manual for reference purposes. By Order of the Secretary of the Army: Official: CARL E. VUONO General, United States Army Chief of Staff THOMAS F. SIKORA Brigadier General, United States Army The Adjutant General DISTRIBUTION: To be distributed in accordance with DA Form E, block no. 0145, AVUM and AVIM maintenance requirements for TM P-2.

6 URGENT TM P-2 C 1 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY NO. 1 WASHINGTON, D.C., 7 August 1990 AVIATION UNIT AND INTERMEDIATE MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) HELICOPTER, ATTACK AH-1S (MOD) TM P-2, 15 February 1990, is changed as follows: 1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in the margin. An illustration change is indicated by a pointing hand. Remove pages Insert pages and figure and figure and figure and figure Retain this sheet in front of manual for reference purposes. By Order of the Secretary of the Army: Official: CARL E. VUONO General, United States Army Chief of Staff THOMAS F. SIKORA Brigadier General, United States Army The Adjutant General DISTRIBUTION: To be distributed in accordance with DA Form 12-31, AVUM and AVIM Maintenance requirements for AH-1S Helicopter, Attack (MOD). URGENT

7 TECHNICAL MANUAL HEADQUARTERS DEPARTMENT OF THE ARMY No P-1 WASHINGTON, D.C., 15 February 1990 AVIATION UNIT AND INTERMEDIATE MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) HELICOPTER, ATTACK, AH-1S (MOD) (Current as of 1 March 1989) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistake or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms) or DA Form located in the back of this manual directly to: Commander, US Army Aviation Systems Command, ATTN: AMSAV-MMD, 4300 Goodfellow Blvd., St. Louis, Mo A reply will be furnished to you. NOTE: This manual is printed in two volumes as follows: TM P-1, consisting of Table of Contents, Section I, and Section II (Functional Groups 01 thru 09). TM P-2, consisting of Section II (Functional Groups 10 thru 70), Section III and Section IV. The Table of Contents, Sections I and IV are applicable to the -1 and -2. TABLE OF CONTENTS LISTING ILLUSTRATION SECTION DESCRIPTION PAGE FIGURE I INTRODUCTION... 1 Exploded View of AH-1S (MOD) Helicopter II REPAIR PARTS FUNCTIONAL GROUP 02 AIRFRAME Modification Helicopter Assembly, General Arrangement Forward Section Installation Fuselage Installation Fuselage Installation (MOD) Kit, Wirestrike Strut Installation, Gunner's Door Strut Installation, Pilot's Door Canopy Assembly Door, Passenger, Aircraft

8 TABLE OF CONTENTS (Cont) TABLE OF CONTENTS LISTING ILLUSTRATION SECTION DESCRIPTION PAGE FIGURE Door Assembly, Pilot Striker Installation, Gunner's Door Striker Installation, Pilot's Door Nose Installation Panel Installation Fairing Installation, Ammunition Compartment Door Installation, Right Hand Panel Installation Panel Installation, Pylon Support Floor Installation Rest Installation, Pilot's Heel Skin Installation MOD, Airframe Vent and Drain Installation Pylon Support Installation Damper Assembly, TRA Lift Beam Assembly Beam Installation, Left Hand Beam Installation, Right Hand Floor Installation Panel Installation Wing Installation Armor Seat Installation Seat, Aircraft Armor Seat Installation, Gunner Cowl Installation, Left Hand Cowl Installation, Left Hand, Engine Fairing Assembly, Center Baffle Assembly, Air Induction Fairing Assembly, Pylon Fairing Installation, Armament Pylon, Left Hand Fairing Installation, Armament Pylon, Left Hand Mount Installation Aft Section Tail Boom Installation Tail Boom Assembly Tail Boom Assembly Bulkhead Installation Bulkhead Installation Fin Assembly, Vertical Weapon System Installation Engine and Cowl Installation FUNCTIONAL GROUP 03 ALIGHTING GEAR Support Installation, Forward FUNCTIONAL GROUP 04 POWER PLANT INSTALLATION (See TM P for Engine Breakdown) Engine and Cowl Installation Power Plant Installation ii

9 TM P- 2 TABLE OF CONTENTS (Cont) LISTING ILLUSTRATION SECTION DESCRIPTION PAGE FIGURE Power Plant Installation, MOD Kit, Exhaust Kit, Cowl and Shield Particle Separator Control Installation, Power Lever Control Installation, Power Lever Controls Installation, Droop Compensator Engine Assembly Engine Assembly Engine Assembly Starter Generator End Bell Assembly Actuator, Electro - ME Actuator, Electro - ME Actuator, Electro - ME Actuator, Electro - ME Oil System Installation, Engine Oil Oil System Installation, Engine Oil Oil System Installation, Engine Oil Oil System Installation Cooler, Lubricating FUNCTIONAL GROUP 05 PROPELLERS/ROTOR SYSTEMS Pylon Installation, Center Section Pylon Installation, Upper Section Blade, Rotary Wing Blade, Rotary Wing Hub Assembly, Main Rotor Blade Hub Assembly, Main Rotor Hub Assembly, Main Rotor Scissors and Sleeve Assembly Swashplate and Support Assembly Modification Kit Hub and Blade Assembly FUNCTIONAL GROUP 06 DRIVE TRAIN SYSTEMS Pylon Installation Valve Assembly, Oil Mast and Transmission Assembly Transmission Assembly Transmission Assembly Transmission Assembly Transmission Assembly Manifold Assembly Quill Assembly, Transmission Planetary Assembly Quill Assembly Planetary Assembly Quill Assembly Quill Assembly Case Assembly, Transmission iii

10 TABLE OF CONTENTS (Cont) LISTING ILLUSTRATION SECTION DESCRIPTION PAGE FIGURE Case Assembly, Transmission Drive and Sump Quill Assembly, ACCE Quill Assembly Quill Assembly Case Assembly, Tail Driveshaft Installation Short Shaft Assembly Driveshaft Installation Gearbox Assembly Quill Assembly Gearbox Assembly Quill Assembly Oil System Installation FUNCTIONAL GROUP 07 HYDRAULIC AND PNEUMATIC SYSTEMS Quill Assembly, Gen Hydraulic Installation, Flight Controls Hydraulic Installation, Flight Controls Hydraulic System Hydraulic Installation, Flight Controls Hydraulic Installation, Flight Controls Hydraulic Installation, Flight Controls Hydraulic Installation, Flight Controls Hydraulic Installation, Flight Controls Hydraulic Installation, Armament Hydraulic Installation Actuator, Servo Hydraulic Installation Hydraulic Installation, Flight Controls Hydraulic Installation, Flight Controls Hydraulic Installation, Flight Controls Valve Hyd Pre Hydraulic Unit MODU Reservoir Assembly Valve, Solenoid Hydraulic System Installation Pump, Axial Pistons Cylinder Assembly, Hydraulic Servo Cylinder Servo Cylinder Cylinder and Support Assembly Servo Cylinder Servo Cylinder Servo Cylinder FUNCTIONAL GROUP 08 INSTRUMENT SYSTEMS Piping Installation, Instrument iv