Improve Manufacturing Reliability by Implementing Predictive Maintenance
|
|
- Osborn Potter
- 6 years ago
- Views:
Transcription
1 Improve Manufacturing Reliability by Implementing Predictive Maintenance Authored by: Tom Williams, Reliability Engineer Kristin Scharf, Reliability Technology Consultant at New England Controls Frank Corden, Director of Life Sciences Industry at New England Controls The views and opinions expressed in this article are those of the individual contributors and should not be attributed to any company with which a contributor is now or has been employed or affiliated. INTRODUCTION Process Industries other than Life Science, such as Power, Pulp & Paper, and Refining, have been focused on improving equipment reliability for many years. One of the major proven comprehensive predictive diagnostic tools available is vibration monitoring of rotating equipment. As available capacity tightens and financial pressures mount in the Life Science industry, the impact of unexpected equipment failures has become more of an issue. Clean room air handlers, refrigeration units, compressors, and large clean utilities pumps can have a significant impact on process availability if there is an unexpected failure. With vibration monitoring and appropriate analysis, equipment problems can be detected early and relatively inexpensive corrective measures can be taken to extend equipment life and prevent unexpected failures. Early detection allows repair prior to a catastrophic event. It is not uncommon to find once a program is started, that 10% of assets can immediately benefit from monitoring and early remediation. The cost of resolving deviations associated with equipment failures adds up quickly. Opportunity costs due to lost productivity and possible product loss have an even greater impact. EQUIPMENT RELIABILITY CHALLENGES As illustrated in the diagram on the right, todays critical business challenges are interdependent, and equipment reliability affects many areas. Organizations that put into place a program to improve reliability reap substantial benefits in all of the areas shown. Copyright 2013 New England Controls, Inc. All rights reserved. 1
2 Studies of typical indicators of asset performance have shown that there is a lot of room for improvement for many North American plants to achieve the best-in-class performance achieved by the top 20%. The chart on the next page illustrates average performance of North American manufacturing plants compared to top 20% benchmark performance in several areas. The gap results in sacrificed capacity, quality, and additional costs. This performance gap can be addressed by operating more efficiently with the assets and personnel already in place. MAINTENANCE STRATEGIES Asset Benchmark Versus Typical Performance Gap Utilization Overall Equipment Effectiveness Planned Maintenance Unplanned Downtime Reactive Maintenance Maintenance Costs (% of PRV) Benchmark Average Gap The table to the right describes different maintenance strategies currently in use, maintenance methods used for each, the benefits of each, and some examples of predictive maintenance technologies used for predictive and proactive maintenance. TYPES OF MAINTENANCE Strategy Methods Benefits Reactive Preventative Predictive Proactive Repair or replace after failure Repair or replace on a time-based schedule Monitor equipment condition to identify health Monitor condition to detect/address root cause No regular maintenance required Reduces some machine failures Minimizes cost and production impact of failed asset Prevents failure by eliminating root cause Predictive Maintenance Technology N/A N/A Vibration monitoring, oil analysis, thermography Contamination prevention, lube health, precision balancing/ alignment The illustration to the left shows some of the types of equipment available that can be used for predictive and proactive maintenance. If you would like more information on any of the equipment featured here, feel free to give New England Controls a call at (508)
3 USE OF VIBRATION MONITORING FOR PREDICTIVE MAINTENANCE The chart that follows shows how important maintenance can be to extend bearing life on rotating equipment. Most manufacturers specify bearing life on the assumption that basic preventive maintenance is being used (i.e. replacement on a scheduled basis). Bearings are often specified to give an L10 life. This is the life at which ten percent of the bearings in that application can be expected to have failed due to classical fatigue failure (and not any other mode of failure like lubrication starvation, wrong mounting, etc.). The L10 life of the bearing is the theoretical life and may not represent service life of the bearing. For a population of 26 bearings that were allowed to run to failure, four (red bars) would have failed prior to the recommended preventive maintenance replacement benchmark (L10). Eight (yellow bars) would have been replaced much sooner than necessary, as their life was as much as 5x theoretical life. Use of vibration monitoring technology for predictive maintenance would have been able to recommend maintenance prior to early failure for the shorter life bearings and would have allowed the longer life bearings to run until a problem was identified through monitoring. Running Time (10 revolutions) SIGNIFICANT LOSS OF USABLE LIFE RANDOM FAILURE L10 It is not within the scope of this paper to define how to determine which assets in a facility warrant use of predictive and proactive maintenance technologies. However, it is important that a consistent, methodical, objective method be used to prioritize assets within a facility so that investment decisions can be made and maintenance strategies can be determined based on asset criticality. Using the selected asset prioritization methodology, a list of assets to be monitored can be developed. DESCRIPTION OF A VIBRATION MONITORING PROGRAM The detailed chart on the next page is an example of a Life Science Facility Vibration Monitoring Program Asset List based on a small sample taken from a much more extensive list. This sample contains a representative cross-section of the types of equipment that would typically warrant vibration monitoring in a Life Science Facility. A comprehensive vibration monitoring program should identify alert levels to be used and the level of concern associated with each of those alert levels. A trained vibration analyst takes readings on a monthly basis and analyzes the data to determine any conditions that warrant attention. A detailed report is provided for any asset that has a moderate, serious, or extreme condition, but all results are reported in a summary list to provide a quick view of which assets have a reportable condition, and how long that condition has existed. In order to ensure the highest return on investment for a vibration monitoring program, it is essential to also maintain a separate report to show corrective actions completed. This report should track the work order for each corrective action, including labor and material costs for repair, estimated avoided cost (due to unplanned downtime, equipment replacement, or loss of product if the issue had not been corrected), and work order completion date. It is essential to report results in order to provide ongoing justification for the vibration monitoring program. 3
4 The most comprehensive method for predicting early bearing wear and remaining bearing life is Emerson s unique PeakVue technology. The chart below indicates stages of bearing wear and PeakVue values for a typical rolling element bearing rotating at RPM. PeakVue provides a definitive measurement of bearing wear that can be used to make the repair/ replace decision at the most optimum time. Detailed vibration analysis provides information on parts that will be required if the bearing is to be rebuilt. State Bearing Life Remaining Vibration (in/sec) PeakVue (g s) <20% <10% <5% <1% Failure 0% >0.30 >40 4
5 BUSINESS RESULTS FROM A VIBRATION MONITORING PROGRAM This paper details case histories on assets used in Life Science facilities that were being monitored as part of a vibration monitoring program. For these assets, the cost avoidance achieved through avoidance of unplanned down time and the maintenance cost savings from catching issues early were significant. CASE #1 Condenser Tower Water Pump This pump circulates condenser water through the condenser cooling water system - primary chillers, refrigeration compressors, and air compressor coolers. There are three Condenser Tower Water Pumps, with two of the three always in operation and one in standby, with rotation once a week. Pump: Centrifugal Center-Hung Bearings: Antifriction Coupling Type: Faulk Flexible / In-Line / Grid Lubrication: Grease Motor: General Electric 250 HP AC Motor 1790 Rated RPM Lubrication: Grease Fault Found: Vibration analysis found critical stages of bearing wear in the outboard pump bearing. Advanced stages of bearing wear were noted, escalating to critical stages seven months later (overall vibration sharply increasing, in addition to continuing increase of PeakVue acceleration). Decision made to run pump only in emergencies, use backup until corrective action is taken. Corrective Actions Taken: Rebuild the pump (replace bearings, seals, and volute). Potential Case, if Unexpected Bearing Failure: If pump fails in service, redundancy is available. However, if a second pumps fails in service, major impact to cold room HVAC capacity and chiller capacity, as the condenser water system is used to provide a heat rejection source for the chillers. Costs of Unexpected Bearing Failure of the Redundant Pump: Repair Costs: $13, 500 Downtime: Potential production delays (process dependent) Total Cost: Depends on Cost of Production Delays (think about what this cost would be for your operation) 5
6 CASE #2 Manufacturing Area Air Handler This air handler provides cooling to a manufacturing suite. Fan: Bearings: Seal Master: NP-23T / GXU 1-7/16 / Custom Air Handling Bearing Fan Sheave: Browning - BK72 1-7/16 Lubrication: Grease Belt: Gates A34 Motor: MagneTek - Century Electric 5HP AC Variable Speed Motor 3470 Rated RPM Motor Sheave: Browning - 1VP62X1 Lubrication: Grease Fault Found: Fan imbalance - may be a resonance condition being excited by one of the system s forcing frequencies. Motor imbalance most likely due to the variable pitch sheave on the motor. The unit has an A belt but a B sheave on the fan. 6
7 Corrective Actions Taken: Replace the VPS on the motor with a fixed sheave. Balance the fan and motor. Confirm the proper belt for this unit. Potential Case, if Unexpected Fan Failure: Run to failure, replace motor and fan; possible damage to other components and personnel if catastrophic failure. Loss of cooling to manufacturing suite. Costs of Unexpected Fan Failure: Repair Costs: $4, 400 Downtime: Potential loss of product and production delays Total Cost: Depends on the Value of the Product (think about what this cost would be for your operation) 7
8 ADVANTAGES OF WIRELESS TECHNOLOGY Advanced equipment for local data collection and software for analysis of vibration has been available for a number of years. Monthly readings are recommended in order to gather sufficient data to establish a trend. More recently, wireless vibration transmitters have been introduced that can cost-effectively capture vibration data continuously online. A wireless gateway then provides vibration data to machinery health analysis software and/or to a building automation system or process automation system for trending. This is a good solution for essential plant equipment, where a continuous trend will provide better data for determining when a repair needs to be done and where missing a monthly reading (due to equipment not being running, for example) could mean the difference between catching an issue or not catching it before a catastrophic failure. Examples of essential plant equipment in a Life Sciences environment that are candidates for this type of monitoring are water distribution pumps (C IP, WFI, RO), compressors, and air handlers for clean room areas. INTERESTED IN LEARNING MORE? CONTACT US! Massachusetts : 9 Oxford Road Mansfield, MA P: (508) F: (508) Maine: 327 Target Industrial Circle Bangor, ME P: (207) F: (207) sales@newenglandcontrols.com The contents of this publication are presented for informational purposes only, and while every effort is made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our software licensing agreement, and terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our product at any time without notice. The New England Controls logo is a mark of New England Controls Inc. DeltaV, AMS, Rosemount, Fisher, Baumann, and Micro Motion are marks of Emerson Process Management. Des-Case is a mark of Des-Case Corporation. Spectro is a mark of Ametek Materials Analysis Division. Visit us online at
3 Steps to Ensuring Mechanical Asset Integrity A Modern Approach to Rotating Equipment Condition Monitoring
3 Steps to Ensuring Mechanical Asset Integrity A Modern Approach to Rotating Equipment Condition Monitoring www.emerson.com/ Improving reliability is a top industry concern among utilities and it can have
More informationApply Condition Monitoring to Move Toward Zero Unplanned Downtime. Electric Rope Shovel Monitoring
Apply Condition Monitoring to Move Toward Zero Unplanned Downtime. Electric Rope Shovel Monitoring A Unique, Field-Proven Application for Online Vibration Monitoring Unplanned downtime can be both risky
More informationOptimizing Predictive Maintenance (PdM) by Integrating IoT Vibration Data and Process Control Data
Optimizing Predictive Maintenance (PdM) by Integrating IoT Vibration Data and Process Control Data Chet Manchester O&M Manager of Generation Silicon Valley Power Arun Santhebennur Co-founder Petasense
More informationELECTRICAL MOTOR MAINTENANCE AND MANAGEMENT KPI S Electrical Maintenance
Electrical Maintenance 1. Drawings (Check all that apply) a. Do updated as-built drawings exist and are they available? (3pts) b. Are all relevant equipment instruction manuals available? (3pts) c. Is
More informationPREDICTIVE AND PROACTIVE MAINTENANCE PROGRAM FOR MONITORING FACILITY ASSETS
PREDICTIVE AND PROACTIVE MAINTENANCE PROGRAM FOR MONITORING FACILITY ASSETS CURIUM UNITING IBA MOLECULAR AND MALLINCKRODT NUCLEAR MEDICINE LLC curiumpharma.com AGENDA Introductions / Maryland Heights Facility
More informationReducing operations & maintenance costs
Executive Summary Page 1 PlantWeb Reducing operations & maintenance costs Today s plants are under intense financial pressure. Fewer personnel are expected to operate and maintain more equipment at lower
More informationApplying the Predictive Approach By Michael V. Brown, New Standard Institute
Applying the Predictive Approach By Michael V. Brown, New Standard Institute Definition of Predictive Maintenance - Predictive maintenance (PDM) compares the trend of measured physical parameters against
More informationPRODUCTS & SOLUTIONS OVERVIEW
New England Controls When you need to perform beyond expectations, turn to New England s premier industrial solution provider PRODUCTS & SOLUTIONS OVERVIEW www.newenglandcontrols.com Info@NewEnglandControls.com
More informationPerformance Challenges Business Impact Areas Improvement Opportunities. Increased Production Costs. Brand Repeatability. Reduced Plant Availability
FOOD & BEVERAGE BREWERY Application Solutions Guide THE CHALLENGE In today s highly competitive brewery industry there is a need to strive continually to improve production efficiency. Feedback from a
More informationField Analysis and Balancing Tools Needs and Solutions
The Toolkit for Success Field Analysis and Balancing Tools Needs and Solutions Dennis H. Shreve Commtest, Inc. September 2006 1 A Look at Industry Today The Economic Driving Forces Improving operating
More informationTouch-Free. Oil-Free. Care-Free. TAMTURBO AIR COMPRESSOR. 2-stage models at hp / kw 3-stage models at hp / kw
Touch-Free. Oil-Free. Care-Free. TAMTURBO AIR COMPRESSOR 2-stage models at 80 400 hp / 60 300 kw 3-stage models at 125 470 hp / 90 350 kw Touch-Free Oil-Free compressors that don t need touching ALL TAMTURBO
More informationIMPACT OF MAINTENANCE
Keith Mobley /Maintenance Fundamentals Final Proof 15.6.2004 4:44pm page 1 1 IMPACT OF MAINTENANCE Maintenance costs, as defined by normal plant accounting procedures, are normally a major portion of the
More informationImproving availability with PlantWeb digital plant architecture
May 2003 Page 1 PlantWeb Improving availability with PlantWeb digital plant architecture PlantWeb digital automation architecture improves process availability by using predictive intelligence to help
More informationOil & Gas Industry. Smart Remote Automation. An Extension of PlantWeb Digital Architecture. PlantWeb
Oil & Gas Industry Smart Remote Automation An Extension of PlantWeb Digital Architecture PlantWeb 1 Improve Your Profitability Today s oil and gas companies face a formidable array of challenges: Achieve
More informationFocus on reliability to improve availability, profitability and safety.
Focus on reliability to improve availability, profitability and safety. Prediction and Protection for Production Assets Recognize business goals and achieve top-quartile reliability by implementing predictive
More informationTouch-Free. Oil-Free. Care-Free. TAMTURBO AIR COMPRESSOR. 2-stage models at hp / kw 3-stage models at hp / kw
Touch-Free. Oil-Free. Care-Free. TAMTURBO AIR COMPRESSOR 2-stage models at 80 400 hp / 60 300 kw 3-stage models at 125 470 hp / 90 350 kw Touch-Free Oil-Free compressors that don t need touching ALL TAMTURBO
More informationDW Module 10: General Maintenance Answer Key
DW Module 10: General Maintenance Answer Key What are some factors that impact the availability of equipment? (What causes downtime?) Human Error Acts of God or Nature Product Defects Planned Service Work
More informationHow to Maximize the Return on Investment. Monitoring and Inspection of Mechanical Systems by Using Infrared Thermography
According to the recent developments in both theory and practice, the maintenance concept is no longer simply considered as a set of activities for preserving assets or preventing failures, but it has
More informationReduce outages and derates to improve your plant s availability.
Reduce outages and derates to improve your plant s availability. Deliver on Grid Demands Integrated monitoring technologies improve reliability to help deliver power on demand. Meeting Your Commitments
More informationMake the most out of your maintenance resources. with SKF WindCon online condition monitoring system
Make the most out of your maintenance resources with SKF WindCon online condition monitoring system A lot can happen out there before your next service visit Given the operating conditions a wind turbine
More informationCentrifugal Air Compressors. MSG Centac C-Series 350-1,300 kw (500-1,750 hp)
Centrifugal Air Compressors MSG Centac C-Series 350-1,300 kw (500-1,750 hp) A Tradition of Proven Reliability, Efficiency and Productivity Over 100 years of Oil-Free Innovation With our new line of oil-free
More informationWhen Taking Data Once A Month Is Not Sufficient
When Taking Data Once A Month Is Not Sufficient Heather De Jesús Level II Vibration Analyst/Systems Engineering Manager Azima, Inc. 400 West Cummings Park, Suite 2950 Woburn, MA 01801 781-938-0707 hdejesus@azimainc.com
More informationFocus on reliability to improve availability, profitability and safety.
Focus on reliability to improve availability, profitability and safety. Prediction and Protection for Production Assets Recognize business goals and achieve top-quartile reliability by implementing predictive
More informationDaniel Myers, Bethanne Slaughter and Mark Granger, Emerson Automation Solutions, USA, discuss how to optimise product movement and logistics by
Daniel Myers, Bethanne Slaughter and Mark Granger, Emerson Automation Solutions, USA, discuss how to optimise product movement and logistics by leveraging wireless technologies. Recent advances in valve
More informationEnergy Advisor. Introduction. Energy Advisor. Product Data Sheet October 2014
Product Data Sheet Energy Advisor Reduce energy consumption and increase energy visibility with Energy Advisor Manage energy targets with up-to-the minute information across multiple Energy Account Centers
More informationGreen Concepts Q&A. What Tool? When? Good Green Hunting. Analysts. the Planet. With the 2011 Uptime Award Winners. dec/jan12
the magazine for maintenance reliability professionals Green Concepts A powerful collection of articles designed to make you act to save energy dollars and support your company in creating a more Q&A sustainable
More informationMonsanto, Muscatine, Iowa, USA Plant of the Year 2012 Award Winner
2012 Monsanto, Muscatine, Iowa, USA Plant of the Year 2012 Award Winner Monsanto s Focus on Asset Reliability Reaps Productivity and Cost Avoidance Benefits using HART Technology PROJECT OBJECTIVES Embraced
More informationAir Conditioning How to keep it working. Bill Desrosiers, HSB
Air Conditioning How to keep it working Bill Desrosiers, HSB William_Desrosiers@hsb.com 1-860-722-5546 Basic Maintenance Why Do We Care? Proper maintenance reduces overall costs Basic Maintenance Why Do
More informationMaintenance professionals can correlate maintenance KPIs with equipment health indicators to avoid unwanted downtime and equipment damage.
WHITE PAPER Why tracking KPIs drives more effective maintenance Maintenance professionals can correlate maintenance KPIs with equipment health indicators to avoid unwanted downtime and equipment damage.
More informationPredictive Analytics for Pumps, Valves and Seals Experience In Motion
Intelligent Performance Solutions Predictive Analytics for Pumps, Valves and Seals Experience In Motion Driving step change in reliability The Flowserve IPS suite of products, software and services helps
More informationEXHIBIT A SCOPE OF SERVICES MAINTENANCE OF TRANE HVAC SYSTEMS
EXHIBIT A SCOPE OF SERVICES MAINTENANCE OF TRANE HVAC SYSTEMS DISTRICT VII, HEADQUARTERS FACILITY AND TAMPA BAY SUNGUIDE REGIONAL TRAFFIC MANAGEMENT CENTER I. PURPOSE: DISTRICT VII, HEADQUARTERS FACILITY
More informationBEARING ROOT CAUSE. Failure Analysis. H.H. Sheik Sultan Tower (0) Floor Corniche Street Abu Dhabi U.A.E
BEARING ROOT CAUSE Failure Analysis H.H. Sheik Sultan Tower (0) Floor Corniche Street Abu Dhabi U.A.E www.ictd.ae ictd@ictd.ae Course Introduction: This course is designed is to provide pertinent information
More informationOperator Driven Reliability
Operator Driven Reliability Enabling a more profitable link between operations and maintenance The Power of Knowledge Engineering A better bottom line? Start with your front line. Because of their proximity
More informationOracle Systems Optimization Support
Oracle Systems Optimization Support Oracle Systems Optimization Support offerings provide customers with welldefined packaged services. Let Oracle Advanced Customer Support help you make the most of your
More informationSKF knowledge on board. Delivering on the promise of condition based maintenance
SKF knowledge on board Delivering on the promise of condition based maintenance The promise, delivered The promise of condition monitoring as a means of reducing shipboard machine maintenance costs has
More informationDay 1 - Machinery Health and Reliability Excellence - Introduction
Course Content Day 1 - Machinery Health and Reliability Excellence - Introduction COURSE OVERVIEW First day Cause of Rotating Machinery failures Second day Standards, condition monitoring and top-class
More informationHYDROCRACKER UNIT Application Solutions Guide
REFINING HYDROCRACKER UNIT Application Solutions Guide THE CHALLENGE The refining industry market dynamics are global with refined products being shipped around the world creating a competitive environment
More informationENGINEERING. Unit 8 Optimise and maintain performance in engineering systems Suite. Cambridge TECHNICALS LEVEL 2
2016 Suite Cambridge TECHNICALS LEVEL 2 ENGINEERING Unit 8 Optimise and maintain performance in engineering systems H/615/2138 Guided learning hours: 60 Version 1 September 2016 ocr.org.uk/engineering
More informationCSI Oil Analysis Options
Product Data Sheet May 2003 Machinery Health Management CSI Oil Analysis Options n CSI Oil Laboratory provides accurate and comprehensive industrial oil analysis results you can import directly intothe
More informationEmerson s Plantweb Advisor Suite helps drive Operational Certainty
October 25, 2016 Media contact: Grace Capwell O 1 (512) 834-7214 M 1 (512) 840 8209 Grace.Capwell@Emerson.com Emerson s Plantweb Advisor Suite helps drive Operational Certainty New Health Advisor and Performance
More informationIn-situ predictive maintenance by vibration analysis for Cryogenic Pilot Plant for Tritium and Deuterium Separation
In-situ predictive maintenance by vibration analysis for Cryogenic Pilot Plant for Tritium and Deuterium Separation SORIN GHERGHINESCU 1, GHEORGHE POPESCU 1 1 National R&D Institute for Cryogenics and
More informationAMS Device Manager with the DeltaV System
Product Data Sheet AMS Device Manager with the DeltaV System Predict necessary maintenance activities instead of reacting to problems that are already impacting your process Manage all your field devices
More informationSonicScan Fault Isolation System
SonicScan Fault Isolation System Uncovers commonly missed equipment faults Accurately characterizes faults using multiple isolated analysis ranges Performs in-field application-specific diagnostics Delivers
More informationReliability and services
Reliability and services An integrated platform... 276 Decision support... 276 Condition monitoring... 276 Tools and lubricants... 276 Component innovations... 276 The Asset Efficiency Optimization concept...
More informationDAY 1 Details of Maintenance Planning and Scheduling Training Power Point sold at BIN95.com (97 slides)
DAY 1 Details of Maintenance Planning and Scheduling Training Power Point sold at BIN95.com (97 slides) Ted becomes a Maintenance Planner Maintenance Planning and Scheduling Training Presented by Mike
More informationCONDITION BASED MAINTENANCE
Application Guide AG 5/2001 CONDITION BASED MAINTENANCE - An evaluation guide for building services A Seaman Department of Trade and Industry Application Guide AG 5/2001 CONDITION BASED MAINTENANCE - An
More informationOracle Systems Optimization Support
Oracle Systems Optimization Support Oracle Systems Optimization Support offering provides customers with welldefined packaged services. Let Oracle Advanced Customer Services help you make the most of your
More informationTango Strategic Equipment Management Software Package
Tango Strategic Equipment Management Software Package The Tango software package and the resulting Strategic Equipment Management program implementation provides a high value in increased plant profitability
More informationPredictive Maintenance (PdM) & Proactive Maintenance (PAM) Dr. Khaleel Abushgair
Predictive Maintenance (PdM) & Proactive Maintenance (PAM) ۱ Predictive Maintenance (PdM) Also known as Condition- Based Maintenance. Uses non-intrusive testing techniques, visual inspection and performance
More informationCost of downtime Loss of production Manufacturing scrappage. Why motors fail The most common causes of motor failure are:
Smart Motor Control Increase productivity across the automation lifecycle Increase intelligence for better decision making Help enable safe operations Secure your environment Efficient motors drive industrial
More informationCYBER SECURITY AND PROCESS CONTROL HPI FOCUS VIEWPOINTS
HydrocarbonProcessing.com OCTOBER 2013 CYBER SECURITY AND PROCESS CONTROL Case histories showcase technologies to improve plant operations and reliability while defending against internal and external
More informationThe Prescriptive Promise
Next Generation Asset Management Turning industrial trends and patterns from noise into action Industrial Data What Is It? 1 Definition 2 Example data sources Time series Sensor devices High velocity Temperature
More informationPro Act Program Flexible maintenance programs to improve asset availability and performance
Pro Act Program Flexible maintenance programs to improve asset availability and performance Husky is a leading global supplier of manufacturing solutions and services for plastics processors. We design,
More informationImprove reliability by communicating and managing asset health.
Improve reliability by communicating and managing asset health. ARES Asset Management Platform Share asset health information from everywhere in the plant to anywhere you are. People, time, and data. Too
More informationCase Study: Leading OEM Reduces Warranty Costs and Increases Aftermarket Sales with Seebo
Case Study: Leading OEM Reduces Warranty Costs and Increases Aftermarket Sales with Seebo Introduction Machine manufacturers are turning to Condition Monitoring to reduce maintenance costs and cut unplanned
More informationChapter 5 Types of Maintenance Programs
Chapter 5 Types of Maintenance Programs 5.1 Introduction What is maintenance and why is it performed? Past and current maintenance practices in both the private and Government sectors would imply that
More informationFeeder-Breakers Product Overview
Feeder-Breakers Product Overview Total control The latest in VFD technology... Various material types and belt Service Leader Zero Harm conveyor capacities require flexibility in the feeder-breaker discharge
More informationAchieving Top-Quartile Reliability
Achieving Top-Quartile Reliability It s Time to Look at Reliability Differently Research shows that a top-quartile performer possesses a set of well-linked elements. Emerson s Reliability Value Chain connects
More informationSENTRY was created to solve this Challenge.
Technical Description of the SENTRY System by Horsburgh and Scott. Document purpose: The information is for REFERENCE ONLY to illustrate the broad capability of the SENTRY solution which includes hardware
More informationCase Study on remote diagnostics in resolving random vibration on a steam turbine. Sankar Ganesh GE Muhammad Zeeshan Iqbal GE
Case Study on remote diagnostics in resolving random vibration on a steam turbine Sankar Ganesh GE Muhammad Zeeshan Iqbal GE Presenter/Author Bios Sankar Ganesh: Sankar is the Lead Engineer for GE Bently
More informationRosemount Differential Pressure Level Solutions. Keeping You a Step Ahead
Rosemount Differential Pressure Level Solutions Keeping You a Step Ahead Finding it harder to keep a step ahead? Your time is important. So are the decisions you make. Staying a step ahead on projects,
More informationPreVail. Remote health management system
PreVail Remote health management system Safety Reliability Productivity Komatsu is continually investing in research and development to deliver technology products that will revolutionize mining. We are
More informationPower Optimization Center Leveraging plant process data for advanced analytical diagnostics. June 16, 2016
Power Optimization Center Leveraging plant process data for advanced analytical diagnostics June 16, 2016 POWER OPTIMIZATION CENTER: OVERVIEW Jamie Dugan Equipment Reliability Manager Mike Batte Fleet
More informationPredix Asset Performance Management. A Digital Mine solution
Predix Asset Performance Management A Digital Mine solution How can you make your mining operation safer and more reliable while helping to ensure optimal performance at a lower sustainable cost? As a
More informationInfor Asset Sustainability an integrated asset, energy, & environment mgt. strategy
Infor EAM - De gateway naar Sustainable Asset Management Control Bas Beemsterboer - Infor AMC Seminar - 29 oktober 2009 Infor Asset Sustainability an integrated asset, energy, & environment mgt. strategy
More informationEliminating Blind Spots in Commercial Trucking with IoT
Eliminating Blind Spots in Commercial Trucking with IoT Technology is becoming a critical business tool for truck manufacturers, fleet operators, and service centers. With stringent emissions regulations
More informationVibration Analysis Machinery Inspection & Evaluation Level II
Training Title Vibration Analysis Machinery Inspection & Evaluation Level II Training Duration 5 days Training Venue and Dates Vibration Analysis Machinery Inspection & Evaluation Level II 5 03-07 June
More informationReliability Solutions Customer Stories. AMS Technologies
Reliability Solutions Customer Stories AMS Technologies Portable Collection and Analysis The Race is On: A Timed Test of Route Collection Tools Refinery in the USA Will We Have What We Need? A refinery
More informationThe power to predict!
The power to predict! CONiQ condition monitoring in mineral processing: Maximum uptime. For a lifetime. Because downtime has become more expensive than ever, CONiQ detects machine faults before they become
More informationTaking Priority on Reliability- Centered Maintenance Solutions
Taking Priority on Reliability- Centered Maintenance Solutions Agenda 1. Facts & Figures 2. Advantages of Proactive Maintenance 3. Meeting The Demanding Needs of the Industry Taking Priority on Reliability-Centered
More informationAppendix B. Glossary of Steam Turbine Terms
Operator s Guide to General Purpose Steam Turbines: An Overview of Operating Principles, Construction, Best Practices, and Troubleshooting. Robert X. Perez and David W. Lawhon. 2016 Scrivener Publishing
More informationGE APM Reliability Management for Wind
GE Renewable Energy GE APM Reliability Management for Wind Your Challenge: How do you reduce maintenance costs and increase the availability of your renewables assets? Each time a turbine trips or a component
More informationMEP-402: Managing Electrical Reliability with PdM Technologies
MEP-402: Managing Electrical Reliability with PdM Technologies Abstract Designed specifically for those who have management or supervisory in the electrical roles within the organization, this seminar
More informationIndustrial Solutions
The Science of Fluid Analysis Fast. Simple. Accurate. Industrial Solutions On-site Oil Analysis for Machine Condition Monitoring In-service oil analysis is a key machine condition monitoring technique.
More informationWestern HVAC Performance Alliance
Western HVAC Performance Alliance Commercial Quality Maintenance Committee ANSI/ASHRAE/ACCA Standard 180 Section 4 Working Group Report A WHPA Report dated September 19, 2014 Prepared on behalf of the
More informationDisaster Recovery Strategies for the BlackBerry Enterprise Solution
Disaster Recovery Strategies for the BlackBerry Enterprise Solution An Overview Contents Audience... 1 Purpose... 1 Introduction to disaster recovery planning... 1 Key considerations in disaster recovery
More informationWelcome to the AMS Reliability Days - with the theme of Future Maintenance - on the 25 th & 26 th January 2017.
Welcome to the AMS Reliability Days - with the theme of Future Maintenance - on the 25 th & 26 th January 2017. In this program sheet you will find more information about our presentations and workshops.
More informationcondition monitoring expertise for every industry
condition monitoring expertise for every industry reliable online and portable solutions first class vibration analysis Gear and bearing monitoring your reliable partner SPM solves maintenance problems,
More informationVibration Certification Case Studies Vertical Pump Machinery Controlled with Variable Frequency Drives
R RUSH USH E EQUIPMENT QUIPMENT A ANALYSIS, NALYSIS, IINC. NC. 2401 EAST #181 43430 EASTSEVENTEENTH FLORIDA AVE.,ST., #F331 Rush@RushEngineering.com Rush@RushEngineering.com SANTAHEMET, ANA, CALIFORNIA
More informationHow Real Users Benefited from Effective Asset Management. Improving Performance Across the Lifecycle of a Facility
How Real Users Benefited from Effective Asset Management Improving Performance Across the Lifecycle of a Facility 1 Dupont Saves 20 Days During Chemical manufacturer (North America) Across the globe, top
More informationAMS Machinery Manager
Reliability Solutions Product Data Sheet April 2017 AMS Machinery Manager Analysis tools for diagnosis and prognosis of machinery health. Real-time asset health integration with process automation systems.
More informationLow and Medium Voltage Motor Repair
Low and Medium Voltage Motor Repair Service Center (Shop) Selection and Evaluation Guide Why do we repair electric motors? To realize the benefit of added running hours without incurring the higher expense
More informationIT Management Maturity. Phase 3: Moving from Proactive to Aligned
IT Management Maturity Phase 3: Moving from Proactive to Aligned IT Management Maturity Model for Mid-sized Enterprises: Proactive to Aligned To help IT leaders in mid-sized enterprises advance their IT
More informationSPLIT SEALS SOLUTIONS FOR LARGE ROTATING EQUIPMENT
SPLIT SEALS SOLUTIONS FOR LARGE ROTATING EQUIPMENT PUMPS, MIXERS, AGITATORS, PULPERS, REACTORS, AND WATER TURBINES Conventional sealing for large equipment Equipment damage leads to increased production
More informationAV-21 Enabling a Proactive Approach to Maintenance & Reliability Strategies
Slide 1 AV-21 Enabling a Proactive Approach to Maintenance & Reliability Strategies Victor Lough Juan Collados social.invensys.com @InvensysOpsMgmt / #SoftwareRevolution /InvensysVideos /InvensysOpsMgmt
More informationNew applications for ultrasonic sensors in process industries
Ultrasonics 44 (2006) e1379 e1383 www.elsevier.com/locate/ultras New applications for ultrasonic sensors in process industries Alf Püttmer * Siemens AG, Automation and Drives, PI13, Oestliche Rheinbrueckenstr.
More informationEnergy Management Teleworkshops March Workshop Objectives
Operations and Maintenance Management Workshop Ray Pugh Pacific Northwest National Laboratory OPERATIONS MAINTENANCE ENGINEERING O & M INTEGRATION TRAINING ADMINISTRATION Workshop Objectives Appreciate
More informationLevel 1 Modules tdp-101 hvac industry overview tdp-103 concepts of air conditioning tdp-102 abcs of comfort
TDP-101 HVAC Industry Overview This TDP provides a general overview of the commercial HVAC industry and provides an awareness of the design process and construction. The documents involved in construction,
More informationUNLOCKING THE HIDDEN POTENTIAL OF MANUFACTURING. Leveraging new lubricant technologies to boost productivity
UNLOCKING THE HIDDEN POTENTIAL OF MANUFACTURING Leveraging new lubricant technologies to boost productivity CONTENTS 1. INTRODUCTION 3 2. WELCOME TO THE FUTURE 4 3. SENSOR-BASED TECHNOLOGIES 5 4. BIG DATA-BASED
More informationDelivering measurable value. Dan Bradley Director, Reliability Systems
Delivering measurable value Dan Bradley Director, Reliability Systems SKF Capital Markets Day 2009 Agenda 1. Introduction 2. SKF Documented value created for customers 2008 3. SKF Knowledge Engineering
More informationApplication Engineering Services. Solutions for all Surface Engineering Needs
Application Engineering Services Solutions for all Surface Engineering Needs Henkel Your Partner for Maintenance & Repair Solutions With years of experience in the industrial maintenance market, Henkel
More informationLife Cycle Management of mining machinery
Life Cycle Management of mining machinery Keith E. Meyers, P.E. Manager Mining, Mineral Processing & Cement 2013-11-21 SKF Slide 1 SKF Mining, Mineral Processing & Cement Content 1. Life Cycle Management
More informationMobile Nitrogen Vaporizer Skid
A NEWSLETTER FROM CRYOGENIC INDUSTRIES WINTER 2013 Mobile Nitrogen Vaporizer Skid ryoquip Europe recently C designed and manufactured a mobile nitrogen ISO container vaporizer skid for large flow rate
More informationMachine Monitoring and Indication Solutions
Machine Monitoring and Indication s s for Machine Monitoring & Status Indication Wireless monitoring and indication products from Banner Engineering can increase productivity, reduce downtime, and provide
More informationQatar Quick Response Center
Qatar Quick Response Center Repair, engineering, and reliability services for valves and actuation Experience In Motion Service you can rely on The Flowserve Qatar Quick Response Center (QRC) is focused
More informationPlant Automation and SCADA Solutions for the Water & Wastewater Industries
Plant Automation and SCADA Solutions for the Water & Wastewater Industries Experts in Water and Wastewater Treatment Emerson Process Management Power & Water Solutions, Inc. is the premier source of proven
More informationExperience In Motion. Seals Designed for All Fluid Management Challenges
Experience In Motion Seals Designed for All Fluid Management Challenges Trusted when reliability matters As conventional operating environments have become more aggressive with applications running at
More informationImprove reliability by communicating and mananging asset health.
Improve reliability by communicating and mananging asset health. AMS ARES Asset Management Platform Share asset health information from everywhere in the plant to anywhere you are. People, time, and data.
More informationCONTROL SOLUTIONS DESIGNED TO FIT RIGHT IN. Energy Control Technologies
Corporate Capabilities CONTROL SOLUTIONS DESIGNED TO FIT RIGHT IN Maximizing your plant s efficiency with control systems built to fit your needs exactly. Energy Control Technologies E nergy Control Technologies
More information