(2010) Analysis of Options to Move beyond 20% Greenhouse Gas Emission Reductions and Assessing the Risk of Carbon Leakage,
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1 Documents Abdul Quader, M. a, Ahmed, S. b, Dawal, S.Z. a, Nukman, Y. c Present needs, recent progress and future trends of energy-efficient Ultra-Low Carbon Dioxide (CO2) Steelmaking (ULCOS) program (2016) Renewable and Sustainable Energy Reviews, 55, pp DOI: /j.rser a Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, Kuala Lumpur, Malaysia b Department of Mechanical and Chemical Engineering, Islamic University of Technology (IUT), Dhaka, Bangladesh c Department of Engineering Design and Manufacture, University of Malaya, Faculty of Engineering, Kuala Lumpur, Malaysia Abstract The iron and steel industry is the largest energy consuming manufacturing sector, consuming 5% of the world's total energy consumption and producing 6% of the total world anthropogenic CO2 emission. Under the European Ultra Low CO2 Steelmaking (ULCOS) program, several breakthrough technologies for the drastic reduction of CO2 emissions from iron and steelmaking industry have been investigated, including (1) blast furnace with top-gas recycling (TGR-BF), (2) a new smelting reduction process (HIsarna), (3) advanced direct reduction (ULCORED) and (4) electrolysis of iron ore (ULCOWIN and ULCOLYSIS). Besides, hydrogen-based steel making and the use of biomass as reducing agent have been evaluated as supporting technology to decrease CO2 emissions. The aim of the present article is to analyze the technological developments in iron and steel industry and the progress of present experimental works developed inside the ULCOS I and II projects by collating updated information from a wide range of sources. In addition, the breakthrough technologies expected to develop or are currently being demonstrated at pilot/industrial scale for significant reduction of CO2 emissions in Europe have been identified in this paper. Economic and environmental performance of the ULCOS cutting edge technologies shows that the implementation of CCS technology in coal-based integrated steel plants might reduce 80% of CO2 emissions. However, hydrogen and biomass-based steelmaking also offers very attractive perspectives, while raising lots of major challenges. Finally, comparative assessment of the ULCOS program with others CO2 breakthrough programs around the world has also been done Elsevier Ltd. All rights reserved. Author Keywords Carbon capture and storage (CCS); CO2 breakthrough technology; CO2 emission; Iron and steel industry; ULCOS Index Keywords Blast furnaces, Carbon capture, Carbon dioxide, Emission control, Energy efficiency, Energy utilization, Environmental management, Environmental technology, Gas emissions, Iron, Iron ore reduction, Iron ores, Ore reduction, Smelting, Steelmaking; Breakthrough technology, Comparative assessment, Cutting edge technology, Economic and environmental performance, Steel-making industries, Technological development, Total energy consumption, ULCOS; Iron and steel industry References Suopajärvi, H., Pongrácz, E., Fabritius, T. Bioreducer use in Finnish blast furnace ironmaking-analysis of CO<sub>2</sub> emission reduction potential and mitigation cost (2014) Appl Energy, 124, pp (2010) Analysis of Options to Move beyond 20% Greenhouse Gas Emission Reductions and Assessing the Risk of Carbon Leakage, 1/10
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5 the steel industry (2013) Appl Energy, 112, pp Birat, J. ULCOS: The European steel industry's effort to find breakthrough technologies to cut its CO<sub>2</sub> emissions significantly (2006) Proceedings of the EU/Asia Workshop on Clean Production and Nanotechnologies, Seoul, South Korea Siitonen, S., Tuomaala, M., Ahtila, P. Variables affecting energy efficiency and CO<sub>2</sub> emissions in the steel industry (2010) Energy Policy, 38 (5), pp Afanga, K., Olivier, M., Fabrice, P. Assessment of top gas recycling blast furnace: A technology to reduce CO<sub>2</sub> emissions in the steelmaking industry (2012) Proceedings of the Carbon Management Technology Conference, Hattink, M. Developments of the ULCOS Low CO<sub>2</sub> Blast Furnace Process at the LKAB Experimental BF in Luleå, Danloy, G. ULCOS-pilot testing of the low-co<sub>2</sub> blast furnace process at the experimental BF in Luleå (2009) Revue de Métallurgie, 106 (1), pp (2014) Top Gas Recycling, [cited /08] Wyns, T. (2012) The Low Carbon Future of the European Steel Sector, CENTER FOR CLEAN AIR POLICY EUROPE European Parliament Guangqing, Z., Hirsch, A. The trial of the top gas recycling blast furnace at LKAB s' EBF and scale-up (2009) La Revue de Metallurgie, pp Van Der Stel, J. Developments of the ULCOS low CO<sub>2</sub> blast furnace process at the LKAB experimental BF in Luleå (2011) Proceedings of the 1st International Conference on Energy Efficiency and CO<sub>2</sub> Reduction in the Steel Industry, Düsseldorf Van Der Stel, J., Sert, D., Hirsch Ing., A., Eklund, N., Sundqvist Ökvist, L. 5/10
6 (2012) TOP Gas Recycle Blast Furnace Developments for Low CO<sub>2</sub> Ironmaking, [cited September] Van Der Stel, J. (2014) ULCOS Top Gas Recycling Blast Furnace Process (ULCOS TGRBF): Final Report, Publications Office (2014) HIsarna Smelter Technology, ULCOS [cited August] Assefa, G. ORWARE: An aid to environmental technology chain assessment (2005) J Clean Prod, 13 (3), pp (2014) ULCORED, ULCOS [cited August] Fu, J.X. Carbon reduction programs and key technologies in global steel industry (2014) J Iron Steel Res, Int, 21 (3), pp Staal. B, M. (2004) ULCOS=Ultra Low CO<sub>2</sub> Steelmaking, [cited July] Abbasi, M. A feasibility study for synthesis gas production by considering carbon dioxide capturing in an industrial-scale methanol synthesis plant (2015) Arab J Sci Eng, 40 (5), pp Yanmaz, M., Kaya, D. Ultra-low carbon diox DE (CO<sub>2</sub>) steelmaking (2012) Eng Sci Technol Int J, 15, p. 2. Hsu, C.K. Reduction of energy consumption and pollution emissions for industrial furnace using hydrogen-rich tail gas (2014) Int J Hydrogen Energy, 39 (18), pp Chen, W.H. An evaluation of hydrogen production from the perspective of using blast furnace gas and coke oven gas as feedstocks (2011) Int J Hydrogen Energy, 36 (18), pp Chen, W.H. Hydrogen production from steam reforming of coke oven gas and its utility for 6/10
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9 Japan) (2009) Proceedings of the 157th ISIJ Meeting, International Organized Sessions, Environmental and Energy Technology/high Temperature Processes, Tokyo, Japan CAMP-ISIJ Tonomura, S. Outline of Course 50 (2013) Energy Proced, 37, pp Birat, J., Maizière-Lès-Metz, D. (2010) Steel sectoral report. Contribution to the UNIDO roadmap on CCS1-fifth draft JP, Birat, Arcelor Mittal Global R and D, Maizières-lès-Metz, France Kim, H. The influence of electrolyte basicity on the performance of an iridium anode for the electrolysis of molten iron oxide (2011) J Electrochem Soc, 158, pp. E101-E105. Pinegar, H.K., Moats, M.S., Sohn, H.Y. Process simulation and economic feasibility analysis for a hydrogen-based novel suspension ironmaking technology (2011) Steel Res Int, 82 (8), pp Steel Industry Developing Technical Solutions to Climate Change by Reducing Steel Making Emissions and Energy Intensity 2015, Institute, A.I.a.S. [cited /05/2015] Birat, J. (2007) Mitigation of Greenhouse Gas Emissions in the Steel Sector, with A Focus on Biomass Issues III Conférencia Regional Sobre Mudanças Globais: Am. Do Sul, Saõ Paulo, pp Correspondence Address Abdul Quader M.; Department of Mechanical Engineering, Faculty of Engineering, University of MalayaMalaysia; maquader.me@gmail.com Publisher: Elsevier Ltd ISSN: CODEN: RSERF Language of Original Document: English Abbreviated Source Title: Renewable Sustainable Energy Rev Document Type: Review Source: Scopus About Scopus What is Scopus Content coverage About Elsevier About Elsevier Terms and Conditions Privacy Policy Customer Service Help and Contact Live chat 9/10
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